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Effect of Loading Direction On Interaction of Two Pre-Existing Open and Closed Flaws in A Rock-Like Brittle Material
Effect of Loading Direction On Interaction of Two Pre-Existing Open and Closed Flaws in A Rock-Like Brittle Material
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ScienceDirect
Underground Space 5 (2020) 242–257
http://www.keaipublishing.com/en/journals/underground-space/
Received 17 December 2018; received in revised form 11 April 2019; accepted 14 April 2019
Available online 28 May 2019
Abstract
Investigations of the growth, interaction, and coalescence of cracks are important because they help to provide tools for the more
realistic modeling of rock masses containing low persistence discontinuities and better estimations of the strength and stiffness of a rock
material. Understanding the coalescence mechanism is useful for justifying the mechanism of continental crustal deformation, evaluating
the structural failure of slopes with rock bridges, and analyzing the stability of tunnels when a mode I or mix mode failure mechanism is
involved. The evaluation of crack growth can provide valuable information about the mechanism for the formation of new geological
structures, and the formation, evolution, and growth of faults. This paper reports the results of diametrical compression tests on rock-
like disk-shaped specimens. Each specimen contained two pre-existing open or closed flaws. The growth, interaction, and coalescence of
the pre-existing flaws were investigated both physically and numerically. A hybrid bonded particle-finite element system was used in the
numerical simulation. The results of the physical and numerical studies were in good agreement. In particular, the induced crack patterns
showed close agreement in the physical and numerical tests. Digital microscope image processing was used in the physical tests to study
the dislocations along the initial flaws. It was shown that wing crack formation was responsible for the failure of the specimen when flaws
were inclined with respect to the loading direction. The crack growth and linkage were shown to be affected by the friction between faces
of the flaws. In addition, the slip distributions at the flaws surfaces were illustrated and examined to understand the crack propagation
mechanism. The effects of the flaws on the disk failure loads were assessed both numerically and experimentally as well.
Keywords: Pre-existing flaws; Brazilian disk; Fracture mechanics; Crack propagation; Coalescence; Bonded particle simulation
https://doi.org/10.1016/j.undsp.2019.04.003
2467-9674/Ó 2020 Tongji University. Publishing services by Elsevier B.V. on behalf of KeAi Communications Co. Ltd.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
M. Alitalesh et al. / Underground Space 5 (2020) 242–257 243
information to assist in understanding the behavior, frac- et al., 2014a, 2014b), cracking particle method (CPM)
turing, and faulting of a rock mass. These techniques have (Rabczuk & Belytschko, 2004; Rabczuk, Zi, Bordas, &
been used by many researchers (Pollard, 1987; Pollard & Nguyen-Xuan, 2010), Phase Field Model (PFM) (Zhou,
Aydin, 1988; Aydin, 2000). With excessive rock shearing, Zhuang, Zhu, & Rabczuk, 2018; Zhou, Rabczuk, &
the coalescence of cracks intensifies, and new geological Zhuang, 2018; Zhou, Zhuang, & Rabczuk, 2018; Zhou
features form. Field studies have shown that the formation & Xia, 2019), peridynamics (PD) and dual-horizon peri-
of a simple fault zone is due to the coalescence of slipping dynamics (DH-PD) methods (Ren, Zhuang, Cai, &
flaws at various levels (Kim et al., 2003). Rabczuk, 2016; Ren, Zhuang, & Rabczuk, 2017;
Generally, it has been reported that two types of cracks Rabczuk & Ren, 2017), meshfree methods (Amiri,
start from the tips of pre-existing flaws, i.e., wing and sec- Anitescu, Arroyo, Bordas, & Rabczuk, 2014) and
ondary cracks. Wing cracks are initiated by tension and are remeshing techniques (Areias, Rabczuk, & Dias-da-
usually found to be the first cracks to appear. They are also Costa, 2013; Areias, Msekh, & Rabczuk, 2016; Areias,
called primary cracks. The cracks that appear after tensile Reinoso, Camanho, César de Sá, & Rabczuk, 2017;
wing cracks are usually referred to as secondary cracks. Areias & Rabczuk, 2017) have been developed and used
These secondary cracks can be caused by shear or tension. to model the fracturing patterns in specimens. The use of
Since the work by Bombolakis (1975), who reported the the DEM for modeling a geomaterial as a collection of
initiation and propagation of wing cracks from a pre- discrete particles was first introduced by Cundall and
existing flaw under a uniaxial compression test, extensive Strack (1979) and then developed and implemented using
research have been performed on the growth, propagation the particle flow code (PFC) (Itasca Consulting Group,
and coalescence of pre-existing cracks in natural rocks 1999). This method has been successfully applied and
(Ingraffea & Heuze, 1980; Martinez, 1999; Huang, 1999; used by several researchers (Shimizu, Hart, & Cundall,
Chen, Kemeny, & Harpalani, 1992; Li, Chen, & Wang, 2004; Konietzky, 2002; Cook & Jensen, 2002).
2005; Schulson, Iliescu, & Renshaw, 1999; Petit & Although extensive studies have been performed on the
Barquins, 1988) and model materials (Reyes, 1991; Reyes growth, propagation, and coalescence of pre-existing flaws
& Einstein, 1991; Shen, Stephansson, Einstein, & in natural rock and rock-like materials, further investiga-
Ghahreman, 1995; Bobet, 1997, 2000; Bobet & Einstein, tion is still needed. Most of the previous studies have con-
1998; Sagong & Bobet, 2002; Wong & Einstein, 2009; centrated on the growth of a single central straight crack
Liu, Liu, Huang, Wei, & Lei, 2016; Mughieda & inserted in Brazilian disk-shaped specimens. It appears that
Alzo’ubi, 2004). A Brazilian disk under diametrical com- further study on the growth, propagation, and coalescence
pression loading is interesting and easy to use in tests to of multiple pre-existing flaws in Brazilian disks under dia-
study crack propagation and measure the fracture tough- metrical compression is still needed.
ness of rock under static or dynamic loadings (e.g., In this study, the growth and propagation of cracks
Ayatollahi & Aliha, 2008; Ke, Chen, & Tu, 2008; Al- were experimentally investigated by conducting laboratory
Shayea, 2005; Khan & Al-Shayea, 2000; Ghazvinian, tests on disk specimens containing two pre-existing open or
Nejati, Sarfarazi, & Hadei, 2013). Some researchers have closed flaws. The specimens were diametrically loaded in
used disk-shaped specimens under diametrical compression compression, and the crack propagation and coalescence
loading to investigate crack growth and propagation. were investigated using a digital microscope imaging sys-
Haeri, Shahriar, Marji, and Moarefvand (2014b) assessed tem. The physical tests were also numerically simulated.
the growth, propagation, and coalescence of three pre- For the numerical modeling, the CA2 computer program
existing flaws in disk specimens by conducting experimen- was used (Fakhimi, 2004) which is a hybrid bonded
tal tests. In their research, the physical tests were also particle-finite element code. The results of the physical
numerically simulated. Another study investigated the and numerical tests are here reported and discussed.
crack propagation from a Z-shaped pre-existing flaw in a
Brazilian disk under diametrical compression loading 2 Methodology
(Haeri, Shahriar, Marji, & Moarefvand, 2014a).
Many researchers have used experimental, analytical All of the laboratory specimens were made of molded
and numerical methods to study crack propagation and gypsum and were in the shape of disks with 100 mm diam-
interaction. In particular, with the increase in computa- eter and 50 mm thickness. Two open or closed flaws were
tional power, some researchers have concentrated on generated within each specimen as described in the next
the numerical modeling of crack growth and interaction. section. A schematic representation of a specimen is pro-
Ingraffea and Wawrzynek (2001) briefly described the vided in Fig. 1. In this figure, F1 and F2 refer to the first
development of numerical methods for the simulation and second pre-existing flaws, respectively. The lower and
of crack growth and propagation. Several numerical upper tips of each flaw are identified by T1 and T2. Each
methods and computer programs such as the finite ele- 10 mm long flaw was inserted at a constant distance (c)
ment method (FEM) (Dai, Chen, Iqbal, & Xia, 2010; from the center of the disk (Fig. 1). In all of the specimens,
Dai, Xia, Zheng, & Wang, 2011; Dai, Wei, Xu, Ma, & c was a constant equal to 5 mm and the distance between
Yang, 2015), discrete element method (DEM) (Haeri the two flaws, which is known as the ligament length,
244 M. Alitalesh et al. / Underground Space 5 (2020) 242–257
Fig. 2. Casting disk-shaped gypsum specimens containing two pre-existing flaws: (a) placement of silicon tape to create closed flaws and (b) placement of
1 mm thick steel slims to create open flaws.
M. Alitalesh et al. / Underground Space 5 (2020) 242–257 245
greater accuracy. The vertical displacement was recorded allowed to decrease linearly after the peak tensile contact
using a linear variable differential transformer (LVDT) with load, are presented in Fakhimi & Galouei, 2015. The
an accuracy of 0.01 mm. A digital microscope was utilized to micromechanical parameter associated with contact soften-
record videos from the front of the specimen during the load- ing was denoted by knp , which was the slope in the post-
ing process as shown in Fig. 3. This digital microscope had peak region of the normal force-normal displacement
software equipped with measurement tools, which assisted between two cylinders in contact. In addition to the above
in adjusting the disk between the loading platens at any arbi- parameters, the genesis pressure (r0) for the initial com-
trary direction and made it possible to measure the angles, paction of the specimen was needed. Walls were generated
lengths, and areas. For each value of b (the angle of the at the contact points of the two domains to help define the
pre-existing flaws with respect to the loading direction), interaction between the finite element and discrete element
the disk was adjusted between the two loading platens to (bonded particle) domains. Note that the walls loads were
achieve a suitable direction. Five different values of b (i.e., transferred to the finite element grid in CA2; the domain
0°, 30°, 45°, 60°, and 90°) were considered. To ensure the surrounding the bonded particle system was deformable,
repeatability of the failure pattern, three specimens with a which was more realistic than a model with rigid walls.
fixed b value were tested. In total, 30 tests were conducted Hence, in CA2, the loads could be directly applied to the
on specimens with open and closed flaws. walls or to finite element domain, which helped to avoid
using servo-controlled walls. More details on the CA2
computer program can be found in Fakhimi, 2004;
5 Numerical simulation Fakhimi & Gharahbagh, 2011; Fakhimi & Villegas, 2007.
The CA2 numerical model was calibrated to replicate
In this study, the CA2 code, which is a 2D hybrid the macroscopic mechanical properties of the physical
discrete-finite element computer program (Fakhimi, 2004) specimen. As a result of this calibration process (Fakhimi
was used to simulate the mechanical behavior of the phys- & Villegas, 2007), the micromechanical parameters were
ical specimens. Rock was modeled as a bonded particle sys- obtained as listed in Table 1. A genesis pressure of
tem (Potyondy & Cundall, 2001). The bonded particle 0.45 GPa was needed for the sample preparation. The radii
domain consisted of several circular cylinders or disks that
interacted through normal and shear springs at the contact
points. The cylinders were bonded to each other at the con-
Table 1
tact points to withstand the deviatoric stresses (Fakhimi & The micro-mechanical constants for the numerical simulation.
Gharahbagh, 2011).
Parameter Definition Value
The micromechanical constants of a contact point
included the normal (kn) and shear (ks) spring constants, kn (GPa) Normal spring constant of a contact 18.3
ks (GPa) Shear spring constant of a contact 3.66
normal (nb) and shear (sb) bonds, and friction coefficient nb (N/m) Normal bond of a contact 6068
(l). To more realistically simulate the behavior of the con- sb (N/m) Shear bond of a contact 12 136
tact points in a quasi-brittle material, a softening bond l Friction coefficient of a contact 0.4
behavior was added to the model. The details of this soft- knp (GPa) Slope of the softening line 0.61
ening model, in which a normal bond at a contact point is r0 (GPa) Genesis pressure 0.45
Fig. 3. Loading machine and digital microscope located in front of specimen (left). Adjustment of the flaws’ inclination angle with respect to the loading
direction (45°) using the software (right).
246 M. Alitalesh et al. / Underground Space 5 (2020) 242–257
Fig. 5. Geometry and boundary conditions of CA2 model of disk containing two pre-existing flaws.
M. Alitalesh et al. / Underground Space 5 (2020) 242–257 247
that they were open, and b is the flaw inclination angle with experimental and numerical damaged specimens contain-
respect to the loading direction). Specimens with five values ing open flaws are shown in Fig. 6. In Fig. 6(b), the red
for the inclination angle of the open flaws with respect to and blue lines show the tensile and shear microcracks,
the loading direction (b = 0°, 30°, 45°, 60°, and 90°) were respectively. A microcrack in CA2 is a line passing through
tested, experimentally and numerically. Pictures of the a contact point that is perpendicular to a line connecting
the centers of cylinders that have completely lost their bond
strength at the contact point. The green lines in these fig-
ures show partially damaged contacts, i.e., the contacts
which are deforming in their post-peak regime, but have
not completely lost their bond strength. Note that in gen-
eral, there was a good agreement between the damage pat-
terns in the physical and numerical specimens.
When the pre-existing flaws had an inclination angle of
b = 0°, there was a pure opening mode of fracturing. New
cracks were initiated and propagated from the specimen
loading points and tips of the flaws, which resulted in the
DO-0 DO-0
diametric splitting of the specimen. When the flaws’ direc-
tion deviated from the loading direction, wing cracks could
be initiated from the tips of the flaws (i.e., b = 30°, 45°, and
60°). At b = 30°, because of new crack initiation and prop-
agation, a linkage between F1 and F2 can be observed.
This coalescence is due to the linkage between a wing crack
initiated from T1 of F1 and a secondary crack is initiated
from T2 of F2. The sequences of new crack initiation
and propagation and the final linkage can be observed in
DO-30 DO-30
Fig. 7. In Fig. 7(d), it is evident that the last crack that
was initiated is the secondary crack from T2 of F2. Note
that the growth of the secondary crack and the coalescence
of the two flaws were reasonably well simulated by the CA2
bonded particle model. In the case of DO-45, a secondary
crack is initiated from T2 of F2, but the linkage could not
be fully developed between the two flaws. In the case of
DO-60, only one of the flaws (F1) directly participated in
DO-45
the disk fracturing. At b = 90°, new cracks were initiated
DO-45
at points far from the tips in the physical test. In this case,
similar to the DO-60 situation, only one of the flaws
became connected to the newly developed cracks. In sum-
mary, the test results suggested that the loading direction
had a major impact on the induced cracks and the type
of cracks that were developed.
Fig. 7. New crack initiation and propagation sequences in DO-30 specimen: (a) initiation of a new wing crack from T2 of F1, (b) initiation of a new wing
crack from T1 of F1 and propagation of step (a) initiated crack, (c) initiation of a wing crack from T1 of F2 and further propagation of cracks initiated in
steps (a) and (b), and (d) initiation of an oblique secondary crack from T2 of F2 and further propagation of previously initiated cracks (Pmax is peak load).
(b = 30°, 45°, and 60°). At b = 30°, similar to the speci- metric vertical cracks initiated from the loading points,
mens with open flaws, a linkage between F1 and F2 could led to the failure of the disk.
be observed; the coalescence was due to the linkage of a The effects of the pre-existing open and closed flaws
wing crack initiated from T1 of F1 and a secondary crack on the failure load of the disk are shown in Fig. 12.
initiated from T2 of F2. Although the global pictures of the In this figure, the horizontal axis is the inclination angle
DO-30 and DC-30 damaged specimens were similar, the of the flaws with respect to the loading direction (b), and
details were not identical. This was realized by studying the vertical axis is the normalized failure load of the disk
the crack propagation sequences, and linkage, and applied containing two pre-existing open or closed flaws. FFlaw is
loads shown in Figs. 7 and 9. Compared with the specimen the failure load of the disk containing flaws and FIntact is
with open flaws (Fig. 7), it appears that the crack initiation the failure load of the intact disk specimen. Figure 12
and propagation in the specimen with closed flaws mostly shows that the numerical model overestimated the failure
occurred from the specimen ends along the vertical diame- loads of the specimens. This could be because of the sim-
ter, and induced microcracks around the flaws did not ple micromechanical model used in CA2. A comparison
appear until there was substantial global softening of the of the failure loads for the specimens with the closed
material. and open flaws suggested that the failure load was not
We believe that the interaction of the flaws’ surfaces greatly affected by the type of flaw. This was the case
were responsible for the delayed and reduced induced for both the physical and numerical results. On the other
microcracks when specimens with closed flaws were tested. hand, the flaw inclination angle (b) affected the failure
In the cases of DC-45, DC-60, and DC-90, only one of the load. In general, the failure loads of the specimens with
flaws directly participated in the disk fracturing. Note that the inclined flaws (b = 30°, 45°, and 60°) were lower than
in the specimens with closed flaws, the wing cracks had a those for specimens with b = 0° and 90°. This was the
greater tendency to pass through the flaws’ ends. This case for both the physical and numerical specimens.
was particularly the case in the physical tests, which could The lowest failure load occurred when b = 30°, i.e., when
be attributed to the frictional resistance along the closed the coalescence of the induced cracks that originated
flaws. A comparison of the induced cracks in the physical from the flaws was observed. It is interesting to realize
and numerical tests suggested that the bonded particle that the numerical model also predicted the minimum
model was successful in simulating the physical test results. failure load for the specimen with b = 30°. Note that
the coalescence pattern observed in this study (i.e., the
linkage between an oblique secondary crack and a wing
8 Discussion crack) was similar to the type 6 coalescence reported
by Sagong and Bobet (2002) and the MII pattern of coa-
The types of newly initiated cracks and coalescence lescence reported by Wong and Chau (1998). It should
patterns for the specimens with open and closed flaws be noted that, because of the induced tensile stresses in
are shown in Figs. 10 and 11, respectively. These figures the horizontal direction, all of the secondary cracks
were obtained using digital microscope image processing observed in this study were initiated in tension.
and the interpretation of the CA2 results. Coalescence The distribution of the slippage along the closed flaws
between pre-existing flaws (open and closed) was only was determined using digital microscope image processing.
observed at b = 30°. Coalescence occurred as a result A magnified image of the slip between the flaw faces is
of the linkage between the wing crack growth from T1 shown in Fig. 13. The black markers in this figure were
of F1 and an oblique secondary crack initiated from used to track the slip along the flaws. The curves of the slip
T2 of F2 (Figs. 10 and 11). In the cases of DO-30, distribution along the closed flaws at the peak loads, for
DO-45, DO-60, DC-30, DC-45, and DC-60, the wing the physical and numerical specimens, are shown in
crack initiation and propagation, together with the dia- Fig. 14. It should be noted that slip distribution is only
M. Alitalesh et al. / Underground Space 5 (2020) 242–257 249
Fig. 9. New crack initiation and propagation sequences in DC-30 specimen: (a) initiation of a new wing crack from T1 of F2; (b) initiation of a new wing
crack from T2 of F2 and propagation of step (a) initiated crack; (c) initiation of a new wing crack from T2 of F1 and propagation of cracks initiated in
steps (a) and (b); (d) initiation of a new wing crack from T1 of F1 and propagation of cracks initiated in steps (a), (b), and (c); and (e) initiation of an
oblique secondary crack from T2 of F2 and propagation of previously initiated cracks.
Fig. 10. Types of newly developed cracks and coalescence patterns for specimens containing open flaws.
Fig. 11. Types of newly developed cracks and coalescence patterns for specimens containing closed flaws.
M. Alitalesh et al. / Underground Space 5 (2020) 242–257 251
Fig. 14. Normalized slip along surface of closed flaws versus normalized flaw length for various b values. Results for physical and numerical tests are
shown (LD is distance from inner tip).
252 M. Alitalesh et al. / Underground Space 5 (2020) 242–257
Fig. 15. Slip initiation and development of F1 and F2 closed flaws versus numerical cycles for cases of (a) F1, DC-60; (b) F1, DC-30; (c) F2, DC-60; and
(d) F2, DC-30. The red and blue circular symbols show the results at the peak load and in the post peak regime when the applied load has been decreased
by 25%, respectively.
Fig. 16. Schematic representation of induced cracks around pre-existing open flaws at various inclination angles (Wong & Einstein, 2009). The induced
wing cracks from the left and right sides of the flaws are not shown here (with permission).
The surface friction of the flaws also affected their slip or induced damage initiated around the tips of F2 together
dislocation. This is shown in Fig. 21, which shows the with the effect of surface friction, which did not allow the
flaw’s slip surface versus the numerical cycles for the cases full elastic rebound of the material. The permanent slip
of b = 30° and 60°. As seen increasing the flaw’s surface was related to the size of the damage cloud around the tips
friction decreases the slip along its surface. This is particu- of this flaw (Fig. 18): as the size of microcracking zone
larly the case when the slip for f = 0.1 is compared with around the flaw tips increased, the permanent slip
those for f = 0.4 and 1. Note that the F2 flaw in the spec- increased. For the F2 flaw with b = 30°, as Fig. 21(b) indi-
imen with b = 60° experienced a permanent slip even cates, the permanent slip decreased with an increase in the
though there was no macro-crack around the tips of this friction coefficient of the flaw surfaces. Further, the inten-
flaw. This permanent slip could be attributed to the sity of microcracking and the size of macro-wing crack
M. Alitalesh et al. / Underground Space 5 (2020) 242–257 253
Fig. 17. Induced cracks in numerical specimens containing closed flaws with various values for flaw surface friction coefficient (f).
decreased in this case with an increase in the friction (1) Generally, the growth and propagation of the wing
coefficient. cracks were responsible for the failure of the disk
when the flaws were inclined with respect to the load-
9 Concluding remarks ing direction.
(2) The friction between the faces of the pre-existing
In this study, experimental and numerical tests were closed flaws affected the crack growth and linkage
conducted on disk-shaped specimens containing two pre- of the flaws. Depending on the flaw’s inclination
existing open or closed flaws and the growth, propagation angle, the failure load of the disk containing closed
and coalescence of the cracks were studied. The main flaws could be different from that of the disk with
results can be summarized as follows: open flaws.
254 M. Alitalesh et al. / Underground Space 5 (2020) 242–257
Fig. 18. Induced cracks around pre-existing closed flaws with various surface friction coefficients. The situations in the post peak regime with loads equal
to 15% of the peak loads are shown.
Fig. 20. Normalized force-displacement curves for various values of flaws surface friction coefficient: (a) DC-30, and (b) DC-60 from CA2 analysis.
Fig. 21. Effect of flaw’s surface friction on flaws slip of (a) F1 with b = 30°, (b) F2 with b = 30°, (c) F1 with b = 60°, and (d) F2 with b = 60°. The
triangular symbols show the slips corresponding to the peak loads.
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