Professional Documents
Culture Documents
0011 Static and Dynamic Analysis of Wind Turbine Blades Using The Finite Element M
0011 Static and Dynamic Analysis of Wind Turbine Blades Using The Finite Element M
00
Printed in Great Britain. 0 1993 Pcrgamon Press Ltd
AbMract-Interest in the analysis of forces and stresses of horizontal axis propellers and turbines has
increased in recent years because of the need to develop adequate analytical tools for the design and
evaluation of wind turbines rotors. Most structural failures of wind turbines occur in the blade root
section. Hence, a three-dimensional analytical model to compute the deflection, stresses, and eigenvalues
in the rotor blades is proposed using a bending triangular plate finite element. Both membrane and
bending stiffness are considered in deriving the element stiffness matrix. The consistent mass matrix is used
in generating the overall mass matrix. Lift and drag forces created in a steady wind conditions are analysed
as normal and tangential forces on the blade sections at certain angles of attack. These forces are applied
as boundary loads to the computer program to analyse statically and dynamically rotor blades of
symmetrical aerofoil NACA 0015 series. Constant chord, tapered and twisted blades have been analysed
at rated and survival wind speeds. The validity of the computer program used was verified by applying
it to a standard cantilever box beam using the beam theory. The results showed that maximum stresses
occurred at the root of the blades for all configurations in the spanwise direction and that a tapered blade,
in addition to saving material weight, diminished the stresses obtained. The twisting of the blade lead to
the increase of the stiffness and decrease of the stresses.
213
214 N. M. EL CHAZLY
NUMERICAL TECHNIQUE the rotor radius (m) and V is the air velocity
(m/set).
Formulation of the problem The resultant normal and tangential forces acting
A windmill operates by virtue of the forces that the on the blade are obtained by computing the resultant
wind exerts on its rotor. These forces are transferred air pressure on upper and lower blade span, using the
to the load (pump or generator) and the interplay pressure coefficient C, [9] given by
between rotor and load causes various moments and
forces in each part of the windmill structure. In this P - P,
c, = -i---Y-
work, the aerodynamic forces, torque and thrust, #VII
causing loads on a rotor blade will be analysed,
although there are two other types of forces applied where C, is the pressure coefficient, characteristic of
on the rotor blade; mainly the mass forces of airfoil section and depends upon the angle of attack
weight and inertia, and forces due to load, pump rod tl [9], P is the total pressure (N/m*), P,, is the pressure
force. at a given point (N/m*), p is the air density (kg/m3),
V, is the resultant or free stream velocity (m/set) and
The structural model. The rotor blade under is given by
consideration is made of aluminium, of 2 m length,
a 400mm chord, of symmetric airfoil NACA 0015 V; = (QR)* + (V)‘. (2)
section whose characteristics are given by Abbott [8].
Four blade configurations have been analysed. The From the velocity triangle, Fig. 1, eqn (2), for a
characteristics of each of the four configurations certain section radius R, we can get the angle of
having same airfoil section and length are: attack a. Knowing a, we can get C,,[9] then from
eqn (1), the relative pressure (P - PO) is obtained
1. Constant chord, zero pitch angle. for upper and lower planform areas. This pressure
2. Constant chord, 40” constant pitch angle. is then converted to normal or thrust force and the
3. Tapered blade of 0.4 taper ratio. tangential or force-causing torque. Those forces act
4. Twisted blade of a twist angle ranging from 7” as boundary condition forces.
to 40”.
Finite element analysis of three-dimensional structures
using plate elements
Blade forces and wind velocity. A typical blade
airfoil section is shown in Fig. 1, where CIis the angle If three-dimensional structures under arbitrary load
of attack, 0 is the pitch angle, r$ = 0 + a, 4 is the conditions are to be analysed using plate elements,
angle between the stream Wand the plane of rotation we have to provide both in-plane and bending load
or inflow angle, dL is the lift force, dD is the drag carrying capacity for the elements. The procedure to
force, V, is the wind resultant or free stream velocity be adopted to the blade will be illustrated using
(m/set), R is the rotational speed (rad/sec), R is a triangular element. A typical finite element
dL
44’“2
1. Equilibrium analysis. Triangular plate membrane
element, Fig. 3. A linear displacement field is assumed
o(21Y2) 2 43’“2 under in-plane loads. This displacement model
guarantees continuity of displacements with adjacent
“5 %‘“3
92’“l ‘5 elements
u(x,y)=a,+a,x+a,y
(X,Y)% u x*Y
3 45’“3
(Xl*Yl) 1A ql=“l fdx, y) = a4 + a+ + a6y, (3)
Y
where a,, a,, a3, a,, a5 and a6 are constants.
t X The resulting 6 x 6 in-plane stiffness matrix is
0
expressed as
Fig. 3. Triangular membrane element.
%=hk- 1
WY2
px, 4 t (7)
11:I
-wx* ’
PY, VI
wz*
px, = [k’“l, 4 (5) w3
PY, 02
u3 WYI
px,
03 - wx,
PY,
wz3 _
where ui and vi denote the components of displace-
ment of node i (i = 1,2,3) parallel to the local x- and where w, and Pz, indicate the components of displace-
y-axes, respectively. Similarly PX,and PY,indicate the ment and force parallel to z-axis at node i, My,,
components of force at node i (i = 1,2,3) parallel to and M, and M,, represent the generalized forces
the x- and y-axes, respectively. corresponding to the rotations (generalized displace-
Triangular plate bending element, Fig. 4. At each ments), wyi(OX,), w,, (O,,) and w,, (0,) at node i
node of the plate element shown in Fig. 4, the trans- (i = 1,2,3), respectively, and the subscript b has
verse displacement w and slopes (rotations, about the been used to denote the bending stiffness matrix. The
x- and y-axes; aw/ay and -aw/ax) are taken as the 12 x 12 bending stiffness matrix (in local coordinate
degrees of freedom. To maintain geometric isotropy, system) can be written as
the displacement model used is
The relation between the forces and displacements Combined plate element. In the three-dimensional
corresponding to the bending of the plate can be analysis under consideration, the in-plane and bend-
written as ing stiffness are combined to give the total element
stiffness matrix [k@)],as shown below
0 0’ jo 0’ 10 0’
0 01 $]b IO 01 IO 01
0 0; 10 0; 10 0;
----- -f-------- T____~______---T-----,-________-
[k,,], ’ ’ ’ ’ ’ I [k32]m ’ ’ ’ ’ ’ I [k,,], I ’ ’ ’ ’
2x2 ,’ 0 0 0 0 , 2x2 I 0 0 0 0, 2x2 , 0 0 0 0
0 0; [i;,)b
/o 0;
k3]b
0 0; /o 0; 10 0’
0 01 IO 01 IO 01
Analysis of wind turbine blades 271
loI moz hz 0 0 0
9 (12)
0 0 0 10~ 6 n
0 0 0 10~ may “oy
_ 0 0 0 10~ fiz noz.
where (I,,, fix,, no,) denotes the set of direction
cosines of x-axis [lo] and [0] represents a null square
matrix of order six.
Once the element characteristics, namely the
element stiffness [K(‘)j and the element boundary
forces vector {p(e)} are evaluated in a global co-
ordinate system, the overall or system equations
are constructed by the assembling of the elements
stiffness matrices and elements force vectors. For an
equilibrium problem
CAS 4w2-4
278 N. M. EL CHAZLY
2. Eigenvalue analysis. Modal vibration analysis shown in Fig. 4, the consistent mass matrix of the
of the rotor blade was made to determine if any element can be evaluated as
of the frequencies of the many possible modes of
vibration coincide with the frequencies of the cyclic
aerodynamic loads as resonant vibrations must be [m @lb= PP’IWI dv> (22)
prevented. 10
The eigenvalue physical problem of the free where [N]=[N,][&‘,“~N,] and [t$’ are given by
vibration of the rotor blade is expressed as Rao [lo]. Then
given by
where p is the mass density, V(‘) is the element
X1
volume, and [N] is linear shape functions matrix
given by x2
{x}i= x3
(25)
VW, Y)I=
1- X”
0 N, 0 0 Nr 0 0 Nr 0 , (21) associated with the lowest eigenvalues y, the natural
0
N, 00 N,
0 0
N, 0
0 Nr
0 0
N, 00 N,
0I frequencies of the structure.
N,(x, y), Nr(x, y) and N,(x, y) are given by Rao [lo]. RESULTS AND DISCUSSION
Consistent mass matrix of a triangular bending Validation of the jinite element used in the analysis of
element. For the triangular plate bending element wind turbine blade
1. A test problem was used to validate the effec-
tiveness of the finite element used in the solution of
deflections and stresses in the rotor blade, a
- Rosen (1983) cantilevered thin-walled box-beam has been used to
---- Bauchzu (1987
-.-a Present F.E. simulate the rotor blade fixed at the rotor hub.
The torsional behaviour of a pre-twisted box beam
under a tip torque and tip axial load were computed
using the present combined membrane-bending
triangular element and compared with the results
obtained by Bauchau [6] who used a three-dimen-
sional isoparametric beam element to solve this prob-
lem, and also compared to the analytical solution
TIP TENSION given by Rosen [14]. Figure 6 shows the comparison
between the present and previous results. The present
finite element solution is in agreement with Bauchau
and Rosen works for angles of twist ranging from
0” to 50”, then there is a deviation, at 70” and 90
twist angle, this may not be a problem in using
Fig. 6. Rre-twisting effects on the torsion of thin-walled the plate finite element because those angles are
box-beam. impractical, and the element used showed to be
Analysis of wind turbine blades 279
(ml,
11
Cm),
22
Cm),
33+
Cm&
11
(m)b #lb
21 22
(mjb (mjb (mlb
31 32 33
0 0 0 0 0 0 0 0 0 0 0 0000000
Cm), Cm),
41 44
(ml, (ml,
52 55
(ml, (m& (mIb Cm),
63 + 42 43 66+
(mJ Cm&
41 44
(mk (mh (mh crn)b crn)b
51 52 53 54 55
(m]b (mk (mJ crn)b tm)b crn)b
61 62 63 64 65 66
0 0 0 0 0 0 0 0 0 0 0 0000000
(ml, Cm), (ml,
71 74 77
Cm), Cm), Cm),
82 85 88
Cm), @lb (mh (m], crnk crn)b Cm],
93+ 72 73 96+ 75 76 99+
(mjb crn)b crn)b
71 74 77
Cm& (mJ @lb crn)b crn)b crn)b crn)b tm)b
81 82 83 84 85 86 87 88
(mIb (mJ (mIb crn)b crn)b crn)b tm)b tm)b crn)b
91 92 93 94 95 96 97 98 99
0 0 0 0 0 0 0 0 0 0 0 0000000
L
(24)
effective and adequate for a wide practical range of Table I. Natural freouencies of a box beam
twist angle.
Natural frequency (rad/w)
2. A cantilevered-box beam was also used as a Natural
test problem to validate the natural frequencies of fral=ncy Rao [IO] Present
the rotor blade using the present plate element, number 60DOF 2ODOF work
when compared to the eigenvalues of the same box I 43.029 43.758 41.80
heam used by Rao [lo]. Rao has used an eigenvalue 2 88.414 88.682 91.96
economizer to get the natural frequencies of the heam 3 170.81 171.23 167.20
shown in Fig. 7. JBOF is degrees of freedom.
280 N. M. EL C~ZLY
Tip
-I-
-2-
-3-
-4-
-5-
-6-
-7 -
-8 -
- at x = 120 mm
-___ at x = 240 mm
-91
.ll-
-12”
-13-
-14,
Rao [lo] has modelled the top and bottom by using For the configuration shown, the stresses will be
constant stress triangular elements, the webs are calculated for the maximum gust speed and the wind-
represented by shear triangles where [keel = [k!)], mill rated speed, V = 50 and 12 m/set, respectively.
where [k!“] is the shear stiffness matrix. Figure 8(a) shows the relation between by, CT,and
Table 1 shows the comparison of the results Y, the station of airfoil sections along the blade span,
obtained by the present work and those obtained by on the upper surface, for different positions in the
Rao [lo], for the first three eigenvalues, they are in airfoil section (x-direction). The stress uv appears to
good agreement. be dominant and to be the most serious stress causing
bending at the rotor hub or blade root, which is then
Analysis of a 4 m rotor blade, NACA 0015 airfoil the critical cross-section, while 0, appears to have
section, 4OOmtn chord, zero pitch angle, zero twist small effect.
angle and zero taper Figure 8(b) shows the same previous relations for
The finite element idealization of a typical blade is lower blade surface. game trend takes place but the
shown in Fig. 2. values of the stresses are lower than those on the
11 -
- at x = 120 nm
--__ at x = 240 nm
6-
5-
4-
3-
2-
l-
0
(
-1 -
-2 -
-141
(a)
(b)
Fig. 9. Stresses across airfoil section. (a) Blade upper surface. (b) Blade lower surface.
upper surface and of opposite signs. The upper length at the blade root to the chord length at the
surface is under compression, while the lower one is blade tip.
under tension, the higher values on the upper surface The effect of tapering the blade is obvious; it tends
are attributed to the high relative pressure which to decrease the stresses. On the other hand, from
tends to lift the blade. aerodynamical point of view, it improves the wind
Figures 9(a, b) show the stresses distributions rotor performance [l&17] although it would increase
across the airfoil section at different blade station manufacturing cost.
or y coordinate on the upper and lower surfaces, It is clear that the setting of the blade to the rotor
respectively. The figures show that the maximum hub at an angle greater than zero decreases the
stresses occur near the leading edge. stresses, this is attributed to the decrease in angle of
attack a on which depends the pressure distribution
Effect of tapering and pitch a&e on the behaviour of along the blade span.
the rotor blade
Figures lO(a, b) show the stress distribution along Effect of wind speed on the stress distribution along
the span of untapered, untwisted, zero pitch blade, the blade
as compared with that of 0.4 taper, zero pitch, and Figures 1l(a, b) show the stresses resulting on
with zero taper and 40” pitch angle. the rotor blade due to gust and rated wind speed.
The blade taper ratio is the ratio between the chord Very high stresses occur at high wind speed, so, on
Analysis of wind turbine blades 283
-2
-8
-9
-10
-11
-12
-13
L
Fig. IO(a). Effect of pitch angle, tapering on stresses on upper blade surface.
284 N. M. EL CHAZLY
10
Y (4 d 1.
1 I I I t t I 1
200 400 600 800 1000 _c.-.-:-_--m l -*
Fig. 10(b). Effect of pitch angle, tapering on stresses on lower blade surface.
Analysis of wind turbine blades 285
1:
12
11
- wind Speed 50 m/set
---- wind Speed 12 m/set
10
$6
z5
2
E
z 4
-1
-2
Fig. 1l(a). Et&x%of wind speed on stnss#r along blade lower span at x = 120mm.
286 N. M. EL CHAZLY
-4-
-5,
2
4
- -6-
:
E
=; _7_
Fig. 11(b). Effect of wing speed on stresses along blade upper span at x = 120mm.
Analysis of wind turbine blades 287
- o” Twist
--____ 15’ Twist
-*-*-- 22iJ: ;;;:;
_.._..
-..._. 40’ Twtst
Fig. 12(a). Effect of tip twist angle on uv along blade lower span.
288 N. M. EL CHAZLY
- 0' Twist
L-_--- 15“ Twist
-.-m-+ 22.V Twist
_.._.. 30" Twist
_..._. 40' Twist
Fig. 12(b). Effect of tip twist angle on Q,,along blade upper span.
Analysis of wind turbine blades 289
0' Twist
______ 15' Twist
-s-.-. 22.5" Twist
_.._.. 30' Twist
_..._. 40" Twist
(a)
200 400 600 100 1000 1200 1400 1600 1800 2000
designing a rotor blade, we must design it for highest in the analysis of three-dimensional structures, as it
probable wind speed. takes into account six degrees of freedom at each
element node.
E#ect of twist angle on the stress distribution along
2. When compared with other numerical and
the blade span
analytical results, the present finite element predic-
The twist angle is measured from the root, set at tions are found to be accurate and in good agreement
40” pitch angle, to the blade tip. with those results, as obtained from the analysis of
Figures 12(a, b) and 13(a, b) show that increasing the torsional behaviour of a pre-twisted box beam
the twist angle from zero to 22.5”, the stresses under a tip torque and tip axial load.
decrease then increase for twist angles 30” and 40”, 3. It is found to predict satisfactorily the eigen-
this means that there is an optimum angle of twist values of three-dimensional cantilevered structures,
which will be beneficial from the point of view of the when compared to the analysis conducted by Rao
strength of the blade, after which, the stresses become [101.
worse. This effect is similar to the effect of the twist 4. It proved to be a simple element which can treat
angle on the wind turbine power and efficiency which specific features and configurations of the blade, as
increase till reaching an optimum twist angle [16, 17] tapering and tip twisting.
after which they decrease. 5. For all blade configurations, the maximum stress
occurs at the blade root, fixed to the rotor hub, so it
Effect of twist angle on the natural frequencies of the
is the most critical section which must be taken into
wind turbine rotor blade
consideration when designing a rotor-blade fixation.
Figure 14 shows the effect of twist angle on the 6. Setting the blade at an angle to the plane of
three lowest natural frequencies of the rotor blade. rotation increases its strength and so do the tapering
Increasing the twist angle, decreasing the eigenvalue, of the blade.
this means that twisting decreases the probability of 7. The twisting of the blade tip increases the
reaching the resonant frequency. strength of the blade as the stiffness increases, but
at a certain twist angle, the stress begins to exceed
CONCLUSIONS
those for zero twist angle.
8. The twisting of the blade tip affect the free
1. The combined membrane-bending triangular vibration of the blade in such a way to decrease eigen
plate element proved to be a successul finite element values.
290 N. M. EL CHAZLY
1.7 *.\
\. ‘1
1.6
. ‘\ ‘1.
‘\ ‘.
‘\ \ - First Eigen Value
1.5 ---- Second Eigen Value
'\ '\.
-.-. Third Eigen Value
'\ \
I 1.4 \ '*
\ y
\ y
z 1.3 1 1.
.r
: \
\
: *\
& 1.2 '\ '\
t \
2 \, ".\
5 1.1
c, \ '\
2
1.0
0.9
0.8
0.7
0.6
0 5 10 15 20 25 Tsi twi&(Dei!)
Acknowledgemenr-The author would like to thank Eng. 8. I. H. Abbott and A. E. von Doenhoff, Theory of Wing
K. Maalawy, the assistant lecturer in the Department of Sections. Dover, New York (1959).
Mechanical Engineering, for his valuable assistance. 9. L. L. Frerris, Wind Energy Conversion Systems.
Prentice-Hall (1990).
10. S. S. Rao, The Finite Element Method in Engineering.
REFERRNCRS
Pergamon Press (1982).
1. P. P. Friedmann, Formulation and solution of rotary- II. 0. C. Zienkiewicz, The Finite Element Method in
wing aeroelastic stability and resonance problem. Ferrica Engineering. McGraw-Hill (1971).
7, No. 2 (1983). 12. K. J. Bathe, Finite Element Procedures in Engineering
2. D. H. Hodges and E. H. Dowell, Nonlinear Analysis. Prentice-Hall, Englewood Cliffs, NJ (1982).
equations of motion of the elastic bending and torsion 13. H. S. Irving, Mechanics of Deformable Solids. Prentice-
of twisted nonuniform rotor blades. NASA TN D-78 18 Hail, Englewood Cliffs, NJ (1964).
(1974). 14. A. Rosen, Theoretical and experimental investigation of
3. P. P. Friedmann, Influence of modeling and blade the nonlinear torsion and extension of initially twisted
parameter on the aeroelastic stability of cantilevered bars. J. appl. Mech. 50 (1983).
rotors. AIAA JI 15, No. 5 (1977). 15. E. M. Lysen, Introduction to wind energy. Consultancy
4. P. P. Friedmann and F. Straub, Applications of the Services Wind Energy Developing Countries, CWD 82-l
finite element method to rotary-wing aeroelasticity. (1983).
J. Am. Helicopter Sot. 25, No. 1 (1980). 16. R. E. Walters et al., Innovative wind machines executive
5. N. T. Sivaneri and I. Chopra, Finite element analysis for summary and 8nal report. ERDA/NSF/OO367-76/2
bearingless rotor blade aeroelasticity. J. Am. Helicopter (1976).
Sot. 29, No. 2 (1984). 17. B. Downs, The effect of substantial pmtwist on the
6. 0. A. Bauchau and Chang-Hee Hong, Finite element stiffness properties of thin beams of cambered section.
approach to rotor blade modeling. J. Am. Helicopter J. appl. Mech. 46, June (1979).
Sot. 32, 60-67 (1987). 18. J. B. John and L. S. Michael, Aerodynamics for
7. SoreI, D. Bainville, M. Maegey, J. M. Noel and Engineering. Prentice-Hall (1980).
G. Seger, Application of the finite element method 19. T. A. Rock and E. Hinton, A finite element method for
to the study of the behaviour of blades of industrial the free vibration of plates allowing for transverse shear
wind energy systems. Third International Symposium deformation. Compur. Srrucr. 6 (1976).
on Wind Energy Systems, Paper D3, August 26-29 20. K. P. Walker, Vibrations of cambered helicoidal fan
(1980).
. , blades. J. Sound Vibr. 59, No. I (1978).