200

DG
A0862 OP5045

OF
APR 2017
CHECKED BY

DRAWN BY

SHEET NO

00
JOB NO

DATE

TABLE OF CONTENTS
MAGNETI MARELLI

DWG NO A0862OP5045-000

DT ASSEMBLY LINE MID/PREMIUM

DWG DESCRIPTION

SCREWING STATION
ACTIVE INDUSTRIAL SOLUTIONS JOB# A0862 OP5045

OP5045
BY
FILENAME SH DWGDESC A0862OP5045-103 103 S7 1217C & 16DI

REVISION

JOB DESCRIPTION
A0862OP5045-000 00 TABLE OF CONTENTS A0862OP5045-104 104 S7 1217C & 16DI
A0862OP5045-001A 01A MAIN PANEL LAYOUT A0862OP5045-105 105 S7 1217C & 16DI

DATE
A0862OP5045-001B 01B PANEL#2 LAYOUT A0862OP5045-106 106 S7 1217C & 16DQ

A0862OP5045-020 20 120V DISTRIBUTION A0862OP5045-107 107 S7 1217C & 16DI

A0862OP5045-021 21 120V DISTRIBUTION A0862OP5045-180 180 BACKPLATE LAYOUT

A0862OP5045-035 35 DC DISTRIBUTION A0862OP5045-182 182 PUSHBUTTON BOX

A0862OP5045-036 36 DC DEVICES A0862OP5045-187 187 HMI ENCLOSURE

A0862OP5045-037 37 SAFETY POWER DISTRIBUTION A0862OP5045-189 189 TERMINAL ROTATION

A0862OP5045-050 50 ESTOP SAFETY A0862OP5045-190 190 BOM

A0862OP5045-051 51 ANTI TIE DOWN SAFETY RELAY A0862OP5045-191 191 BOM

A0862OP5045-060 60 NETWORK LAYOUT A0862OP5045-192 192 BOM

A0862OP5045-070 70 RDB-3020 SCREWFEEDERS

A0862OP5045-080 80 KOLVER SCREWDRIVER#1
A0862OP5045-081 81 KOLVER SCREWDRIVER#2
A0862OP5045-100 100 PLC LAYOUT
A0862OP5045-102 102 S7 1217C

DT ASSEMBLY LINE MID/PREMIUM

SCREWING STATION OP5045
ELECTRICAL PRINTS
 120VAC 1 PHASE FROM ELEVATOR#1 PANEL
FROM PANEL#2 ETHERNET SWITCH TO PLC

OF 200
PG FITTING 7000-74711-7781500

DG
ICOTEK 41202

A0862 OP5045
FROM PANEL#2 ETHERNET SWITCH TO PROG.PORT

APR 2017
CHECKED BY
7000-74711-7781500

DRAWN BY

SHEET NO
LED

01A
CBL6534C FROM ELEVATOR#1 ESTOP CIRCUIT

JOB NO
WORK LIGHT RECPT2014
AWP 1001603

DATE
120VAC #14/3C - 20'
120VAC #14/4C - 20'
CBL2100 OUT TO PANEL#2
PG FITTING

SV2200-5U1                              

MAIN PANEL LAYOUT

AWP 1001603

SV2400-5U1                           
ICOTEK 41202

DWG NOA0862OP5045-001A
RECPT2114 CBL2114 FROM PANEL#2

DT ASSEMBLY LINE MID/PREMIUM

AWP 1001403

                            
SV20M-26-1A
SV20M-26-1A
120VAC #14/3C - 20'

                     
PG FITTING

DWG DESCRIPTION

SCREWING STATION
SMC
IZF10-P-ZB

5C/10M

OP5045
IFM EVC072 ICOTEK 41202
ICOTEK 41202 PRS10228
SMC
PRESSURE

BY
ISE40A-N01-T-D
SWITCH
KOLVER SCREW GUN#1 CONTROLLER
EDU 2AE-TOP-E TA
1002012-AWP

REVISION
RECPT2054 ICOTEK 41210

JOB DESCRIPTION
TRIPP LITE
602-15 1002018-AWP
ICOTEK 41213

DATE
1002012-AWP
ICOTEK 41210 1002007-AWP
ICOTEK 39917
1002012-AWP

MAIN PANEL
ICOTEK 41210 RITTAL
1555.500
PB5006

EMERGENCY
STOP

RITTAL
KOLVER SCREW GUN#2 CONTROLLER
SS10220

1002007-AWP
FAULT
RESET

8017667
EDU 2AE-TOP-E TA
1002012-AWP PBLT5022

ICOTEK 41213
POWER
ON

WH

ICOTEK 41210
1001807-AWP (FROM ELEVATOR#1 MAIN PANEL)
1002018-AWP
ICOTEK 41213 CBL7006
AWP 1002003 SCREWFEEDER#1 RDB-3020
1002012-AWP ICOTEK 41202
CBL10230
ICOTEK 41210 IFM EVC142

1002012-AWP CBL7006
AWP 1002003 SCREWFEEDER#2 RDB-3020
ICOTEK 41210 ICOTEK 41202
CBL10230
IFM EVC142

1002018-AWP
ABSOLUTE ROTARY ENCODER#1 'X' AXIS
ICOTEK 41213

ICOTEK 41210
1002018-AWP
ABSOLUTE ROTARY ENCODER#1 'Y' AXIS
ICOTEK 41213

1002018-AWP
ABSOLUTE ROTARY ENCODER#2 'X' AXIS
ICOTEK 41213
CBL10374
SCREWDRIVER GUN#1 AT HOME
IFM EVC003
1002018-AWP
ICOTEK 41202 ABSOLUTE ROTARY ENCODER#2 'Y' AXIS
ICOTEK 41213
CBL10376
SCREWDRIVER GUN#2 AT HOME IOBLK104060
IFM EVC003

LH CYCLE START
FESTO 177673
RH CYCLE START
IFM EVC072

ICOTEK 41202 RITTAL

PL10370
BANNER
1039.500 IFM EVC072
K30LGRYPQ IFM EVC072
ICOTEK 41202
 SV2400-5U1                           
SV2200-5U1                              
SV20M-26-1A
                     
SV20M-26-1A
                       

DM8000-ECABLEC-05
MURR 7000-44711-7960500

ICOTEK 41202

RITTAL
PANEL#2

1039.500
CBL2100

CBL2114
AWP 1001603

AWP 1001403
7000-74711-7781500
7000-74711-7781500

ICOTEK 41202
MURR 7000-74711-7780500
ICOTEK 41202

ICOTEK 41202
OUT TO MAIN PANEL PLC

24VDC OUT TO MAIN PANEL

120VAC IN FROM MAIN PANEL
OUT TO MAIN PANEL PROG.PORT

RITTAL
1555.500

DWG NOA0862OP5045-001B JOB NO

A0862 OP5045
DWG DESCRIPTION DATE
APR 2017
PANEL#2 LAYOUT CHECKED BY
DATE REVISION BY
DRAWN BY
JOB DESCRIPTION
DG
DT ASSEMBLY LINE MID/PREMIUM

SCREWING STATION SHEET NO

OP5045 01B OF 200

 120VAC 1PH 60HZ FROM ELEVATOR#1 MAIN PANEL

20 20101 20020 20

OF 200
CBL2018 GN CBL2018 WHT
CBL2018 BLK HUBBELL PART#HBL4729C SOOW 14/3 POWER BAR
20 20 38 120VAC N 38

DG
SOOW 14/3

A0862 OP5045
SOOW 14/3
RECPT2042

GN

2
1

APR 2017
00 40

CHECKED BY
E1 E1
CB2042

RED_14AWG

DRAWN BY

SHEET NO
GN

2
1
20 20 20101 20421 WEIDMULLER 20020 20020

20
SIEMENS

JOB NO
CBL2010A BLK HUBBELL PART#HBL4720C CBL2010A GN CBL2010A 5SJ4 110-7HG41
WHT 10A 991548000

DATE
TB1 TB1
02 SOOW 14/3 SOOW 14/3 SOOW 14/3 42

20 L1 N 20

120V DISTRIBUTION
04 44

DWG NO A0862OP5045-020
15ft (4M)

DT ASSEMBLY LINE MID/PREMIUM

20 20

WHT_14AWG
2006 DISC
06 46
SIEMENS

DWG DESCRIPTION
3LD25040TK51

SCREWING STATION
20 20

RED_14AWG
08 48

OP5045
20 20 RECPT2054

WHT_14AWG
TRIPP LITE
10 50 602-15

BY
LOCATED ON REAR
KOLVER SCREW GUN#1 CONTROLLER OF MACHINE FRAME
20 20 EDU 2AE-TOP-E TA

REVISION
ATDR12

12 52

JOB DESCRIPTION
FU2012
USCC1I
20 20 CBL8010A
KOLVER SCREW GUN#2 CONTROLLER
AWP 1002012
EDU 2AE-TOP-E TA
14 54

DATE
CBL8010B
20101 AWP
CBL8028A
1002018

20 20 AWP 1002012

CBL8028B
CBL8110A
16 56 AWP 1002012
AWP 1002012

PROGRAMMING CBL8110B

20 PORT 20
AWP
CBL8128A
1002018

RECPT2020 SIMCO#40065993
AWP 1002012

18 58 IONIZING AIR GUN

CBL8128B
E1 E1
CB2020 AWP 1002012

20 20101 20201 MURR 20020 20

5A
20 TB1 SIEMENS 4000-68223-0000000 TB1
60 DATAMAN 8600
5SJ4 111-7HG41 4000-68000-0040000 2060SCN
4000-68000-1410000
20 20
22 62
OPERATOR OPERATOR
20 OPERATOR LIGHT RECEPTACLE
20
ENABLE RECPT2024 LIGHT
24 CR10634 LT2024 64
20261
EATON
E1
20 10634 4SLSTP4040DD120V 20
20020
26 TB1
66
TO ETHERNET SWITCH
20 20
28 68

20 20
30 70

20 20
32 72

20 20
34 74

20 20
36 76

20 20
2122

2160

2122

2160
38 20 20 78 21 21
40 40 00 00
20101 20020 20101 20020
20101 20020 20101 20020 21

OF 200
20 20 21
21 78 78 21 38 38

DG
A0862 OP5045
CBL2100 2

APR 2017
00 CBL2100 1 40
AWP 1001603
LOCATED IN PANEL#2 AWP 1001603

CHECKED BY
RED_14AWG

DRAWN BY

SHEET NO
21 21

21
JOB NO
24VDC POWER SUPPLY, 10A SCREWFEEDERS

DATE
02 SIEMENS#6EP1334-2BA20 42 RECEPTACLE
E1 E1 E1 RECPT2144 E1
CB2104 2104PS CB2144
21 20101
SIEMENS 21041 20020 21 20101
SIEMENS 21441 20020
L1 N

120V DISTRIBUTION
5SJ4 111-7HG41 5SJ4 102-7HG41
04 TB1 5A TB1
44 TB1 2A TB1

DWG NO A0862OP5045-021

DT ASSEMBLY LINE MID/PREMIUM

SCREWFEEDER
21 21

WHT_14AWG
13 #2
24VDC
06 OK 46 AVVITATURA

DWG DESCRIPTION
14 RDB-3020

SCREWING STATION
21 21 SCREWFEEDER 120VAC,
PE #1 50/60HZ
08 + + - - 48 AVVITATURA

OP5045
RDB-3020

WHT_14AWG
RED_14AWG

21 21 120VAC,
10 50 50/60HZ

BY
21 21

REVISION
12 52

JOB DESCRIPTION
CB2114 21141
21 21140 SIEMENS21141 CBL2114 1 35 21
5SJ4 110-7HG41 AWP 1001403 00
14 BLU_14AWG 10A 54

DATE
21 21161 CBL2114 2 35 21
AWP 1001403 00
16 BLU/WHT_14AWG 56
21161
21 21
18 58

21 21
20 60

21 21
22 62

21 21
24 64

21 21
26 66

21 21
28 68

21 21
30 70

21 21
32 72

21 21
34 74

21 21
36 76

21 21
2122

2160

2012

2031
38 21 21 78
40 40
20101 20020 END END
 21161 35
21141 21161 21 35 21141

200
21
35 14 16 35 38 +24VDC 0VDC 38

DG
A0862 OP5045

OF
CBL2114 1 CBL2114 2

APR 2017
00 AWP 1001403
FROM PANEL#2 AWP 1001403 40

CHECKED BY
BLU/WHT_16AWG

DRAWN BY

SHEET NO
35 65 46021 40301 35

BLU/WHT_16AWG

35
65

JOB NO
BLUE_16AWG
FROM MAIN PANEL

DATE
02 42

BLUE_16AWG
32 32
CBL6532 1
35 AWP 1002003
CBL6532 2 35
AWP 1002003

DC DISTRIBUTION
04 44

1
IFM E11508

DWG NO A0862OP5045-035

DT ASSEMBLY LINE MID/PREMIUM

35 IFM E11504 35

2
06 46
35081 40301

DWG DESCRIPTION
CB3508

SCREWING STATION
35 SIEMENS 35081 51 TO SAFETY POWER 51 35
5SJ4 101-7HG41 00 00
1A
08 48

OP5045
35 35
10 50

BY
35 35

REVISION
12 52

JOB DESCRIPTION
E1
CB3514 35141 21161 E1
TO DIGITAL OUTPUTS
35 21141
SIEMENS 35141 103 103 21161 35
5SJ4 104-7HG41 00 00
14 TB2 4A TB2
54

DATE
35 35
16 56

35 35
18 58
E1
CB3520 35201 21161 E1

35 21141
SIEMENS 35201 102 TO DIGITAL INPUTS 102 21161 35
5SJ4 103-7HG41 00 00
20 TB2 3A TB2
60

35 35201 104 104 104 104 104 35

22 01 11 21 31 41 62

35 107 107 107 107 107 35

24 01 11 21 31 41 64

35 35
26 66

35 35
28 68

35 35
30 70

35 35
32 72

35 35
34 74

35 35
36 76

35 35

21161
11541

11483

21141
35 35 36 36
38 78
40 40 00 00
21141 21161 21141 21161
 21161 21141 21161 36
21141 35 35 36

OF 200
78 38 38
36 78 36

DG
A0862 OP5045

APR 2017
00 40

CHECKED BY
BLU/WHT_16AWG

DRAWN BY

SHEET NO
BLU/WHT_16AWG
36 36

36
JOB NO
BLUE_16AWG

DATE
02 RITTAL 1555.500 42

BLUE_16AWG
E1 E1
CB3604
36 21141
HMI3604 21161 36
1A CBL3604 1
L+ M
SIEMENS CBL3604 2
AWP 1002007 KTP700PN AWP 1002007
TB2 SIEMENS TB2
04 5SJ4 101-7HG41 44

DWG NO A0862OP5045-036
GND

DC DEVICES

DT ASSEMBLY LINE MID/PREMIUM

36 36
TO ETHERNET SWITCH
06 46
E1

DWG DESCRIPTION

SCREWING STATION
ENET3608
36 36041 SIEMENS 21161 36
L+ M
08 6GK5008-0BA00-1AB2 TB2
48
NETWORK

OP5045
36 36
10 50

BY
36 36

REVISION
12 52

JOB DESCRIPTION
36 36
14 54

DATE
36 36
16 56

36 36
18 58

36 36
20 60

36 36
22 62
E1 E1
CB3624 DV3624
36 21141 1 2 SMC 21161 36
1A L+ M
24 TB2 SIEMENS IZF10-P-ZB TB2
64
5SJ4 101-7HG41 IONIZER 3

36 I00.5 36
26 4 102 66
24 IONIZER OK
36 36
28 68

36 36
30 70

36 36
32 72

36 36
34 74

36 36
36 76

36 36

21161
21141

21161

21141
36 36 37 37 21161
38 21141 21161 78 21141
40 40 00 00
 21161 21141 21161 37
21141 36 37

200
36
78 38 38
37 78 37

DG
A0862 OP5045

OF
APR 2017
00 40

BY
BLU/WHT_16AWG

DRAWN BY

SHEET NO
BLU/WHT_16AWG

CHECKED
37 37

37
JOB NO
BLUE_16AWG

DATE
02 42

BLUE_16AWG

SAFETY POWER DISTRIBUTION

37 37
04 44

DWG NO A0862OP5045-037

DT ASSEMBLY LINE MID/PREMIUM

37 37
06 46

DWG DESCRIPTION

SCREWING STATION
37 37
08 48

OP5045
E1 E1
CB3710
VB22000
37 21141 37101 BLU SMC CBL3710 BLK 21161 37
1A 1 3

10 TB2 SIEMENS EX260-SEN1 IFM EVC072

TB2
50
51 51261

BY
5SJ4 101-7HG41 BRN
2 4
WHT 50
26 40301 12
37 37

REVISION
51261 40301
12 52

JOB DESCRIPTION
37 37
14 54

DATE
37 37
16 56

37 37
18 58

37 37
20 60

37 37
22 62

37 37
24 64

37 37
26 66

37 37
28 68

37 37
30 70

37 37
32 72

37 37
34 74

37 37
36 76

37 37
21141

21161

2012

2031
38 37 21141 37 21161 78
40 40
END END
 OF 200
50 # MANUFAC. PART# DESC.

DG
A0862 OP5045
1 WEIDMULLER 1200000000 6 PIN MALE

APR 2017
00 1900900000 BASE W M32

CHECKED BY
2 WEIDMULLER
FITTING

DRAWN BY

SHEET NO
50 3 WEIDMULLER 1200200000 6 PIN FEMALE

50
JOB NO
4 WEIDMULLER 1787470000 HOOD W M32

DATE
02
5 LAPP S1521 M32 FITTING
RITTAL 8017.667
50
04

ESTOP SAFETY
LOCATED ON UPPER

DWG NO A0862OP5045-050
EMERGENCY STOP

DT ASSEMBLY LINE MID/PREMIUM

MACHINE FRAME
50 51181 51183
CON5118A CON5118A
06
PB5006
51181 51321
51 CBL5118A 1 OP5045 1 OP5045 3 CBL5118A 3 51

DWG DESCRIPTION

SCREWING STATION
AWP 1001807 1 AWP 1001807 AWP 1001807 3 3 AWP 1001807
50 18 1 SCHNEIDER 18 TO A0862 ELEVATOR#1
TO A0862 ELEVATOR#1 XB4-BS84441
MAIN PANEL PAGE 50 MAIN PANEL PAGE 51
08
(CONVEYOR ESTOP CHAIN) 51221 51223 (CONVEYOR ESTOP CHAIN)

OP5045
50 51 CBL5118A 2 OP5045 2 51221 51361 OP5045 4 CBL5118A 4 51
AWP 1001807 2 2 AWP 1001807 AWP 1001807 4 4 AWP 1001807
10 22 22

BY
50 66223 E1 66223 40301 E1 40301
TO A0862 ELEVATOR#1 TO A0862 ELEVATOR#1

REVISION
12 MAIN PANEL PAGE 66 66 CBL6620 1 CBL5012 1 66223
51 37 40301 CBL5012 2 CBL6620 2 66 MAIN PANEL PAGE 66

JOB DESCRIPTION
AWP 1001603
(CONVEYOR ESTOP RELAY) 20
AWP 1001603 5 5 TB2 26 12 TB2
AWP 1001603 6 6 AWP 1001603
20 (CONVEYOR ESTOP RELAY)
50
14

DATE
5
3 1 5
50 4
2
16

50
18
I00.1
50 35201 102 35201 I00.1
35201 CBL5018 1 CBL5018 2 I00.1 102
20 16 AWP 1002007 AWP 1002007 16

50
22 POWER ON
50
PBLT5022 I00.2
35201 102 35201 35201 I00.2 I00.2
24 CBL5018 3 102
18 SCHNEIDER
AWP 1002007 18
50 XB4-BW31B5
26

50
28 PBLT5022
21161
50 Q01.0 103 Q01.0 Q01.0 21161 21161 103
30 34
CBL5018
AWP
5
1002007 W CBL5018
AWP
6
1002007 34

50
32

50
34 FAULT RESET
SS5034
50 I00.3
35201 102 35201 35201 I00.3 I00.3
36 CBL5018 4 102
20 XO SCHNEIDER AWP 1002007 20
50 XB4-BG61
38
 35081 40301

OF 200
35 35
51 08E1 04

DG
A0862 OP5045

APR 2017
00 35081

BY
BLUE_18AWG

BLU/WHT_18AWG

DRAWN BY

SHEET NO
TB2 SR5100

CHECKED
51

51
JOB NO
BANNER

DATE
02

ANTI TIE DOWN SAFETY RELAY

E1
AT FM 10K E1

51 35081 35201 21161 40301

TB2 TB2
04 A1 A2

DWG NO A0862OP5045-051

DT ASSEMBLY LINE MID/PREMIUM

51
06

DWG DESCRIPTION

SCREWING STATION
51 Y1
08

OP5045
51
10 Y2

BY
PB5114A PB5114B
51 LH OPERATOR SWIPE RH OPERATOR SWIPE

REVISION
12 BANNER BANNER

JOB DESCRIPTION
E1
STBVR81Q6 STBVR81Q6
51 35081 CBL5114A BRN 35081 51141 CBL5114A WHT CBL5114B WHT 51143 35081 CBL5114B BRN
IFM EVC072
1 2 IFM EVC072 IFM EVC072
2 1 IFM EVC072
TB2
14

DATE
VDC NC S12 S22 NC VDC
51
16 51181 CBL5114A GRY CBL5114B GRY 51183
5 IFM EVC072 IFM EVC072
5
51 RLY CMN S11 S21 RLY CMN
18
E1

51 CBL5114A BLU 40301 CBL5114A BLK CBL5114B BLK 51203 40301 CBL5114B BLU 40301
IFM EVC072
3 4 IFM EVC072 IFM EVC072
4 3 IFM EVC072 TB2
20 COM NO S13 S23 COM
NO
I00.6 I00.7
51
102 102
22 26 28
51
K1 K2 51261 VALVEBANK
24 66223 50 66223 51261 37 SAFE POWER
12 12
51 13 14
26
I00.0 ANTI TIE
51 35201 102 35201 I00.0 DOWN SAFETY
102
28 14 14 RELAY OK
23 24
51
30

51
32

51 E1

34 40301

TB2
51
36

51
38
 200
DG
A0862 OP5045

OF
APR 2017
CHECKED BY
60

DRAWN BY

SHEET NO

60
00

JOB NO

DATE
60
02

NETWORK LAYOUT
DWG NO A0862OP5045-060
60

DT ASSEMBLY LINE MID/PREMIUM

04

DWG DESCRIPTION
60

SCREWING STATION
06

OP5045
60
08

BY
60 LOCATED IN PANEL#2
10

REVISION

JOB DESCRIPTION
60
12
VB 220000

DATE
60
MURR 7000-74711-7780500 MURR 7000-74711-7780500
14 RECPT2010

MURR 7000-74711-7780500 MURR 7000-44711-7960500

60
16
MURR 7000-74711-7780300

60
18

60
20

60
22

60
DATAMAN 8600
24 2060SCN BRN 51261
1
SV 24V
WHT 40301
60 2
SV 0V
CBL3710
26 IFM EVC072 BLU 37101
3
SI 24V
BLK 21161
60 4
SI 0V
28

60 DM8000-ECABLEC-05
30
FROM ELEVATOR#2 ETHERNET SWITCH

60
32

60
34

60
36
 200
DG
A0862 OP5045

OF
APR 2017
BY
70

DRAWN BY

SHEET NO
RDB-3020 SCREWFEEDERSCHECKED

70
00

JOB NO

DATE
70
02
SCREWFEEDER#1 ENABLE

DWG NO A0862OP5045-070
70

DT ASSEMBLY LINE MID/PREMIUM

RDB-3020
04
CR10636 70063
CBL7006 1

DWG DESCRIPTION
70

SCREWING STATION
AWP 1002003 1 SCREWFEEDER #1
1
06 10636 RDB-3020
CON7006

OP5045
PART#N250M16P3FA
70
CBL7006 2 70061
08
AWP 1002003 2 2

BY
70
10

REVISION

JOB DESCRIPTION
3 3
70
12

DATE
70
14

70
16

70 SCREWFEEDER#2 ENABLE
18 RDB-3020
CR10676 70203
70 CBL7020 1
AWP 1002003 1 SCREWFEEDER #2
20 1
10676 RDB-3020
70 CON7020
PART#N250M16P3FA
22 70201
CBL7020 2
AWP 1002003 2 2
70
24

70 3 3
26

70
28

70
30

70
32

70
34

70
36
36
80
34
80
32
80
30
80
28
80
26
80
24
80
22
80
20
80
18
80
16
80
14
80
12
80
10
80
08
80
06
80
04
80
02
80
00
80

1 1
CBL8028A 1 80341
GRN LED +24VDC
AWP 1002012

80342 2 2
CBL8028A 2
RED LED GND
AWP 1002012

3 3
CBL8028A 3 80343 CBL8010A 3 I02.0
YEL LED ERROR

42
AWP 1002012 AWP 1002012

103

I02.0
4 I02.1 4
CBL8028A 4 I03.0 CBL8010A 4
SEQ END MTR ON

62
44
AWP 1002012 AWP 1002012

103
103

I03.0
I02.1
I03.1 5 I02.2 5
CBL8028A 5 CBL8010A 5
NOK T&A SCRW OK

64
46
AWP 1002012 AWP 1002012

103
103

I03.1
I02.2
T&A INPUT
CN1

6 CR10604 6
CBL8028A 6 I03.2 CBL8010A 6 80163
PRG END T&A INPT
11 14

66
AWP 1002012 AWP 1002012

CN3

103
10604

I03.2
STOP MOTOR
7 CR10606 7
CBL8028A 7 I03.3 CBL8010A 7 80164
MTR ON 11 STOP MTR
14

68
AWP 1002012 AWP 1002012

103
E1

10606

I03.3
TB2
80170

REVERSE
8 CR10608 8
CBL8028A 8 I03.4 CBL8010A 8 80165
STP MTR EN REV
11 14

72
AWP 1002012 AWP 1002012

103
E1

10608

I03.4
TB2
80170

START
9 CR10610 9
CBL8028A 9 80344 CBL8010A 9 80166
NC START
AWP 1002012 11 14 AWP 1002012
E1

10610
TB2
80170

80345 10 10
CBL8028A 10 CBL8010A 10 80170
NC GND
AWP 1002012 AWP 1002012

11
CBL8028A 12 80346
GND
AWP 1002012
2AE/TOP/TA

I02.4 1 1
CBL8028B 1 CBL8010B 1 80180
OUTPUT#1 STOP MTR

52
AWP 1002012 AWP 1002018

103

I02.4
I02.5 2 2
CBL8028B 2 CBL8010B 2 80181
OUTPUT#2 MISSING PC

54
AWP 1002012 AWP 1002018

103

I02.5
I02.6 3 3
CBL8028B 3 CBL8010B 3 80182
OUTPUT#3 OK EXT

56
AWP 1002012 AWP 1002018
103

I02.6 I02.7 4 4
CBL8028B 4 CBL8010B 4 80183
OUTPUT#4 ESC EXT
58

AWP 1002012 AWP 1002018

103

I02.7

RESET
(IO CONNECTIONS ON BACK OF UNIT)

5 CR10622 5
CBL8028B 5 80351 CBL8010B 5 80184
OUTPUT#5 RESET EXT
AWP 1002012 11 14 AWP 1002018
CN4

10622

6 6
CBL8028B 6 80352 CBL8010B 6 80185
OUTPUT#6 INPUT#8
KOLVER SCREWDRIVER#1 CONTROL UNIT EDU

AWP 1002012 AWP 1002018

7 7
CBL8028B 7 80353 CBL8010B 7 80186 INPUT#7
OUTPUT#7
AWP 1002012 AWP 1002018
CN2

8 8
CBL8028B 8 80354 CBL8010B 8 80187
OUTPUT#8 INPUT#6
AWP 1002012 AWP 1002018

9 9
CBL8028B 9 80355 CBL8010B 9 80188 INPUT#5
GND
AWP 1002012 AWP 1002018

PROGRAM#4 SELECT
CR10630 10
CBL8010B 10 80189 INPUT#4
11 14 AWP 1002018
E1

10630
TB2
80200

PROGRAM#3 SELECT
CR10628 11
CBL8010B 11 80190
INPUT#3
11 14 AWP 1002018
E1

10628
TB2
80200

PROGRAM#2 SELECT
CR10626 12
CBL8010B 12 80191 INPUT#2
11 14 AWP 1002018
E1

10626
TB2
80200

PROGRAM#1 SELECT
CR10624 13
CBL8010B 13 80192 INPUT#1
11 14 AWP 1002018
E1

10624
TB2
80200

14
CBL8010B 14 80200 GND
AWP 1002018

DWG NO A0862OP5045-080 JOB NO

A0862 OP5045
DWG DESCRIPTION DATE
APR 2017
KOLVER SCREWDRIVER#1 CHECKED BY
DATE REVISION BY
DRAWN BY
JOB DESCRIPTION
DG
DT ASSEMBLY LINE MID/PREMIUM

SCREWING STATION SHEET NO

OP5045 80 OF 200
36
81
34
81
32
81
30
81
28
81
26
81
24
81
22
81
20
81
18
81
16
81
14
81
12
81
10
81
08
81
06
81
04
81
02
81
00
81

1 1
CBL8128A 1 81341
GRN LED +24VDC
AWP 1002012

81342 2 2
CBL8128A 2
RED LED GND
AWP 1002012

3 3
CBL8128A 3 81343 CBL8110A 3 I08.0
YEL LED ERROR

42
AWP 1002012 AWP 1002012

105

I08.0
4 I08.1 4
CBL8128A 4 I09.0 CBL8110A 4
SEQ END MTR ON

62
44
AWP 1002012 AWP 1002012

105
105

I09.0
I08.1
I09.1 5 I08.2 5
CBL8128A 5 CBL8110A 5
NOK T&A SCRW OK

64
46
AWP 1002012 AWP 1002012

105
105

I09.1
I08.2
T&A INPUT
CN1

6 CR10644 6
CBL8128A 6 I09.2 CBL8110A 6 81163
PRG END T&A INPT
11 14

66
AWP 1002012 AWP 1002012

CN3

105
10644

I09.2
STOP MOTOR
7 CR10646 7
CBL8128A 7 I09.3 CBL8110A 7 81164
MTR ON 11 STOP MTR
14

68
AWP 1002012 AWP 1002012

105
E1

I09.3
10646
TB2
81170

REVERSE
8 CR10648 8
CBL8128A 8 I09.4 CBL8110A 8 81165
STP MTR EN REV
11 14

72
AWP 1002012 AWP 1002012

105
E1

I09.4
10648
TB2
81170

START
9 CR10650 9
CBL8128A 9 81344 CBL8110A 9 81166
NC START
AWP 1002012 11 14 AWP 1002012
E1

10650
TB2
81170

81345 10 10
CBL8128A 10
NC
CBL8110A 10 81170
GND
AWP 1002012 AWP 1002012

11
CBL8128A 12 81346
GND
AWP 1002012
2AE/TOP/TA

1 1
CBL8128B 1 I08.4 CBL8110B 1 81180
OUTPUT#1 STOP MTR

52
AWP 1002012 AWP 1002018

105

I08.4
I08.5 2 2
CBL8128B 2 CBL8110B 2 81181
OUTPUT#2 MISSING PC

54
AWP 1002012 AWP 1002018

105

I08.5
I08.6 3 3
CBL8128B 3 CBL8110B 3 81182
OUTPUT#3 OK EXT

56
AWP 1002012 AWP 1002018
105

I08.6 I08.7 4 4
CBL8128B 4 CBL8110B 4 81183
OUTPUT#4 ESC EXT
58

AWP 1002012 AWP 1002018

105

I08.7

RESET
(IO CONNECTIONS ON BACK OF UNIT)

5 CR10662 5
CBL8128B 5 81351 CBL8110B 5 81184
OUTPUT#5 RESET EXT
AWP 1002012 11 14 AWP 1002018
CN4

10662

6 6
CBL8128B 6 81352 CBL8110B 6 81185
OUTPUT#6 INPUT#8
AWP 1002012 AWP 1002018
KOLVER SCREWDRIVER#2 CONTROL UNIT EDU

7 7
CBL8128B 7 81353 CBL8110B 7 81186 INPUT#7
OUTPUT#7
AWP 1002012 AWP 1002018
CN2

8 8
CBL8128B 8 81354 CBL8110B 8 81187
OUTPUT#8 INPUT#6
AWP 1002012 AWP 1002018

9 9
CBL8128B 9 81355 CBL8110B 9 81188 INPUT#5
GND
AWP 1002012 AWP 1002018

PROGRAM#4 SELECT
CR10670 10
CBL8110B 10 81189 INPUT#4
11 14 AWP 1002018
E1

10670
TB2
81200

PROGRAM#3 SELECT
CR10668 11
CBL8110B 11 81190
INPUT#3
11 14 AWP 1002018
E1

10668
TB2
81200

PROGRAM#2 SELECT
CR10666 12
CBL8110B 12 81191 INPUT#2
11 14 AWP 1002018
E1

10666
TB2
81200

PROGRAM#1 SELECT
CR10664 13
CBL8110B 13 81192 INPUT#1
11 14 AWP 1002018
E1

10664
TB2
81200

14
CBL8110B 14 81200 GND
AWP 1002018

DWG NO A0862OP5045-081 JOB NO

A0862 OP5045
DWG DESCRIPTION DATE
APR 2017
KOLVER SCREWDRIVER#2 CHECKED BY
DATE REVISION BY
DRAWN BY
JOB DESCRIPTION
DG
DT ASSEMBLY LINE MID/PREMIUM

SCREWING STATION SHEET NO

OP5045 81 OF 200
 CPU1217C DC/DC/DC
6ES71217-1AG40-0XB0
6ES7221-1BH32-0XB0

16PT, DI

6ES7221-1BH32-0XB0
16PT, DI

6ES7221-1BH32-0XB0
16PT, DI
PLC LAYOUT

6ES7221-1BH32-0XB0

6ES7222-1BH32-0XB0

6ES7222-1BH32-0XB0

6ES7221-1BH32-0XB0
16PT, DI 16PT, DQ 16PT, DQ 16PT, DI

6ES7221-1BH32-0XB0
16PT, DI

DWG NO A0862OP5045-100 JOB NO

A0862 OP5045
DWG DESCRIPTION DATE
APR 2017
PLC LAYOUT CHECKED BY
DATE REVISION BY
DRAWN BY
JOB DESCRIPTION
DG
DT ASSEMBLY LINE MID/PREMIUM

SCREWING STATION SHEET NO

OP5045 100 OF 200

 RACK R ,SLOT S
CPU 1217C CONT'D
RACK 1 ,SLOT 1
35201 21161 35201 21161

200
CPU1217C 14DI/10DQ/1AO/1AI
35 SIEMENS#6ES71217-1AG40-0XB0
35 102 102
102 20 20 102 38 38

DG
A0862 OP5045

OF
APR 2017
00 X10 40 X11

CHECKED BY
E1

DRAWN BY

SHEET NO
102 35201 35201 1 102 1

102
JOB NO
L+ 2M

DATE
TB2
02 42
E1

102 2
M
21161 102 2
2M
TB2
04 44

DWG NO A0862OP5045-102

DT ASSEMBLY LINE MID/PREMIUM

S7 1217C
102 3
PE
102 3
DI10.2+

06 46

DWG DESCRIPTION

SCREWING STATION
102 4
L+
102 4
DI10.2-
OUT
08 48

OP5045
102 5
M
102 5
DI10.3+
OUT
10 50

BY
102 6
IM
102 6
DI10.3-

REVISION
12 52

JOB DESCRIPTION
E1 35201 I00.0 E1
ANTI TIE
102 35201
51 51 I00.0 7
DI0.0 DOWN RELAY 102 7
DI10.4+
TB2 28 28 TB3 OK
14 54

DATE
E1 E1

102 35201 CBL5018 I00.1 8 EMERGENCY 102 8

1 50 50 CBL5018 2 DI0.1 STOP PB DI10.4-
TB2 AWP 1002007 20 20 AWP 1002007 TB3 PRESSED
16 56
E1 E1
CONTROL
102 35201
50 50 CBL5018 3 I00.2 9
DI0.2 POWER ON
102 9
DI10.5+
TB2 24 24 AWP 1002007 TB3 PB PRESSED
18 58
E1 E1

102 35201
50 50 CBL5018 4 I00.3 10
DI0.3 FAULT RESET 102 10
DI10.5-
SS E1
TB2 36 36 AWP 1002007 TB3
20 21161 60
E1 E1
SMC MACHINE
102 35201
ISE40A-N01-T PRS10222 I00.4 11
DI0.4 AIR
102
TB2
TB2 TB3 PRESSURE
22 OK
62 X12
E1 E1

102 I00.5 36 I00.5 12 IZF10-P-ZB 102 1

3M
21161
DI0.5 IONIZER
24 26 TB3 OK
64 TB2
E1
E1
102 I00.6 I00.6 13 LH CYCLE 102 2
51 DI0.6 START 21161 AQ0

26 22 TB3 SWIPED 66
E1
TB2
102 I00.7 I00.7 14 RH CYCLE 102 3
51 DI0.7 START AQ1
E1
28 22 TB3 SWIPED
68
E1 E1 21161 E1
CBL10230 BLU
IFM EVC142 SCREW
102 35201 BRN PRS10230 BLK I01.0 15
DI1.0
102 4
4M
21161
PRESENT AT TB2
RDB-3020#1 E1
TB2 TB3 FEEDER#1 TB2
30 FORK SENSOR
21161
70
E1 CBL10232 BLU E1
IFM EVC142
102 35201 BRN PRS10232 BLK I01.1 16
DI1.1
SCREW 102 5
AI0
PRESENT AT TB2
RDB-3020#2
TB2 TB3
32 FORK SENSOR FEEDER#2 72

102 TO ETHERNET SWITCH 102 6

AI1
X1
34 74

102 102
X2
36 76

102 102
21483
25101

35201

21161
38 102 35201 21161 102 78 103 35201 103 21161
40 40 40 40
 RACK 1 ,SLOT 2
RACK 1 ,SLOT 1 16 DI, PNP, 24VDC 21161 102
SIEMENS#6ES7221-1BH32-0XB0
35141 35 CPU 1217C CONT'D 21161 35 35201 102 78

200
103 14 14 103 78 X10

DG
1

A0862 OP5045
PE E1

OF
APR 2017
00 X13 40 3 21161

CHECKED BY
KOLVER CN1 E1
1M

DRAWN BY

SHEET NO
103 1 103 I02.0 4
TB3
35201 I02.0 KOLVER SCREW

103
80 CBL8010A 3

JOB NO
5M I02.0
GUN#1 ERROR
16 AWP 1002012

DATE
TB3
02 42
E1
I02.1
103 5M
2 103 80 CBL8010A 4 I02.1 5 KOLVER SCREW
I02.1 GUN#1
16 AWP 1002012 TB3
04 44

S7 1217C & 16DI

MOTOR ON

DWG NO A0862OP5045-103
E1

DT ASSEMBLY LINE MID/PREMIUM

I02.2 KOLVER
103 DQ0.0+
3 103 80 CBL8010A 5 I02.2 6
I02.2 SCREW GUN#1
16 AWP 1002012 TB3 SCREW OK
06 46
E1

DWG DESCRIPTION

SCREWING STATION
103 DQ0.0-
4 103 I02.3 7
SPARE
I02.3
TB3
08 48

OP5045
103 DQ0.1+
5 103 E1
X11
10 50 3

BY
21161
KOLVER CN4 E1
2M
103 6 103 I02.4 I02.4 4 KOLVER
TB3
DQ0.1- 80 CBL8028B 1 I02.4

REVISION
SCREW GUN#1
34 AWP 1002012 TB3
12 52 PROGRAM#1

JOB DESCRIPTION
E1

103 7 103 I02.5 I02.5 5 KOLVER SCREW

DQ0.2+ 80 CBL8028B 2
GUN#1
I02.5
34 AWP 1002012 TB3
14 54

DATE
PROGRAM#2
E1

103 8 103 I02.6 I02.6 6 KOLVER SCREW

DQ0.2- 80 CBL8028B 3
GUN#1
I02.6
34 AWP 1002012 TB3
16 56 PROGRAM#3
E1

103 9 103 I02.7 I02.7 7 KOLVER SCREW

DQ0.3+ 80 CBL8028B 4
I02.7 GUN#1
34 AWP 1002012 TB3
18 58 PROGRAM#4

103 DQ0.3-
10 103 E1
X12
20 60 3 21161
E1 E1
KOLVER CN3 3M
103 35141 11 103 I03.0 I03.0 4 KOLVER SCREW TB3
6L+ 80 CBL8028A 4 I03.0 GUN#1 SEQ.
22 TB2
62 34 AWP 1002012 TB3 END
E1

103 12 BANNER K30LGRYPQ 103 I03.1 I03.1 5 KOLVER

6M 80 CBL8028A 5
SCREW GUN#1
I03.1
24 PL10370 64 34 AWP 1002012 TB3 NOK T&A
E1 E1 E1
GRN I03.2 KOLVER SCREW
103 DQ0.4
13
Q00.4 Q00.4 CBL10326 BLK BLU 21161 GRN 103 80 CBL8028A 6 I03.2 6
I03.2 GUN#1 PRG
IFM EVC072 4 3 BEACON 34 AWP 1002012
TB3 TB2 TB3 END
26 66
E1 E1
RED I03.3
103 DQ0.5
14
Q00.5 Q00.5 BRN RED 103 80 CBL8028A 7 I03.3 7 KOLVER SCREW
1 BEACON I03.3 GUN#1 MOTOR
28 TB3
68 34 AWP 1002012 TB3 ON
E1
YEL
103 DQ0.6
15
Q00.6 Q00.6 WHT AMBER BEACON 103 E1
2
TB3 X13
30 70 3 21161
E1 E1 E1
4M
I03.4 KOLVER SCREW TB3
103 DQ0.7
16
Q00.7 Q00.7 CBL3604 3 AH10332 SCHNEIDER 4 21161 AUDIBLE ALARM 103 80 CBL8028A 8 I03.4 4
GUN#1 STOP
I03.4
AWP 1002007 XB5KSB MOTOR ENABLED E1
32 TB3 TB2
72 34 AWP 1002012 TB3
E1 Q01.0 21161 E1 E1 CBL10374 BLU E1 21161
IFM EVC003
103 DQ1.0
15
Q01.0 Q01.0 CBL5018 5 50 50 CBL5018 6 21161 103 35201 BRN PRS10374 BLK I03.5 5 TB3
CONTROL POWER I03.5 SCREW GUN#1 E1
34 TB3 AWP 1002007 30 30 AWP 1002007 TB2 ON PB LT
74 TB2
BALLUFF
BES0068 TB3 AT HOME
E1 E1 CBL10376 BLU E1 21161
IFM EVC003
103 DQ1.1
16
Q01.1 Q01.1 103 35201 BRN PRS10376 BLK I03.6 6
SPARE
TB3
BALLUFF I03.6
TB3 E1 TB2 TB3
36 76 BES0068
E1
21161 21161
103 TB2
103 I03.7 7
SPARE
35141

21161

I03.7
38 106 35141 106 21161 78 TB3

21161
35201

00 00 104 104
35201
00 21161 00
 10435201
RACK 1 ,SLOT 3 RACK 1 ,SLOT 4
35201 103 16 DI, PNP, 24VDC 21161 103 16 DI, PNP, 24VDC 21161 104
SIEMENS#6ES7221-1BH32-0XB0 SIEMENS#6ES7221-1BH32-0XB0
78 78 38 38

OF 200
CBL10401 X10 X10
104 104 1

DG
1

A0862 OP5045
CBL10402 BRN WHT PE PE
IFM 1 1 IFM E12166

ABSOLUTE ROTARY ENCODER#1 'Y' AXIS

APR 2017
00 E18343 35201
3 40 35201
3

CHECKED BY
E1 35 E1 35 E1
22 1M CBL10442 22 1M

DRAWN BY

SHEET NO
'Y' AXIS
104 35201 I04.0 4 104 I06.0 4

104
BLK BRN 'X' AXIS GRY CBL10441 WHT ERGO ARM#1

JOB NO
I04.0 I06.0
2 2 ERGO ARM#1 IFM 1 1 IFM E12166 BIT '6'

DATE
TB3 TB3 TB3
02 BIT '0' 42 E18343
E1 E1
'Y' AXIS
104 RED GRN I04.1 5 'X' AXIS 104 WHT BRN I06.1 5
ERGO ARM#1
I04.1 ERGO ARM#1 I06.1
3 3 TB3 2 2 TB3 BIT '7'
04 44

S7 1217C & 16DI

BIT '1'
E1

DWG NO A0862OP5045-104
E1

DT ASSEMBLY LINE MID/PREMIUM

104 ORG YEL I04.2 6 'X' AXIS 104 BLK/WHT GRN I06.2 6 'Y' AXIS
DECIMAL I04.2 ERGO ARM#1 I06.2 ERGO ARM#1
BINARY GRAY 4 4 3 3

Use Gray Code Card with a PLC or convert Gray Code to binary numbers
NUMBER TB3 TB3
06 S
CODE CODE BIT '2' 46 BIT '8'
E1 E1

DWG DESCRIPTION
0 0000 0000

SCREWING STATION
104 I04.3 7 104 I06.3 7 'Y' AXIS
1 0001 0001 YEL GRY 'X' AXIS RED/WHT YEL
ERGO ARM#1

ABSOLUTE ROTARY ENCODER#1 'X' AXIS

I04.3 I06.3
5 5 TB3 ERGO ARM#1 E1 4 4 TB3
08 2 0010 0011 48 BIT '9'
BIT '3'

OP5045
3 0011 0010 BLU PNK 21161
104 4 0100 0110 6 6 TB3 104 E1
5 0101 0111 X11 X11
10 3 50 3

BY
21161
6 0110 0101
35 E1 35201 E1
22 2M 2M
SPARE TB3
104 7 0111 0100
GRN BLU I04.4 4
I04.4
'X' AXIS 104 I06.4 4
I06.4

REVISION
8 1000 1100 ERGO ARM#1
7 7 TB3 TB3
12 BIT '4' 52

JOB DESCRIPTION
9 1001 1101 E1 E1
10 1010 1111
104 PUR RED I04.5 5 'X' AXIS 104 I06.5 5 SPARE
11 1011 1110 I04.5 ERGO ARM#1 I06.5
8 8 TB3 TB3
14 54

DATE
BIT '5'
12 1100 1010 E1 E1
13 1101 1011
CBL10416 CBL10415
104 GRY WHT I04.6 6 'X' AXIS 104 I06.6 6 SPARE
14 1110 1001 I04.6 ERGO ARM#1 I06.6
IFM 1 1 IFM E12166 TB3 TB3
16 15 1111 1000 E18343
BIT '6' 56
E1 E1

104 WHT BRN I04.7 7 'X' AXIS 104 I06.7 7 SPARE

I04.7 ERGO ARM#1 I06.7
2 2 TB3 TB3
18 BIT '7' 58

104 104 E1
IOBLK104060
X12 FESTO X12
20 3 60 FESTO
177673
3 21161
35 E1 35201 IFM 177669 E1
E11550
22 3M 3M
PRS10462 CBL10462 BRN 1 TB3
104 BLK/WHT GRN I05.0 4
I05.0
'X' AXIS 104 SMC BLK
.1
WHT
I07.0 4
I07.0 PALLET LIFT
ERGO ARM#1
.4 4
1.
3 3 D-M9PWSAPC BLU .3 TB3
CYLINDER
TB3
22 BIT '8' 62 IFM EVC142
3
EXTENDED
E1 IFM E1
E11550

PRS10464 CBL10464 BRN 1

104 RED/WHT YEL I05.1 5 'X' AXIS 104 SMC BLK

.1
BRN
I07.1 5
PALLET LIFT
.4 2.
4
I05.1 ERGO ARM#1 D-M9PWSAPC BLU I07.1
4 4 TB3 .3 TB3 CYLINDER
24 BIT '9' 64 IFM EVC142
3
RETRACTED
E1 E1 IFM E1
CON10426 CBL10426 E11550

35201 PRS10466 CBL10466 BRN 1

104 CBL10426 BRN CBL10425 1 BLK CBL10425 BRN I05.2 6 'Y' AXIS 104 SMC BLK
.1
.4 GRN
I07.2 6
I05.2 ERGO ARM#1
4
3. I07.2 SHOT PIN
1 1 IFM 2 2 IFM E12166 D-M9PWSAPC BLU .3
TB3 TB3 TB3 CYLINDER
26 E18343
BIT '0' 66 IFM EVC142
3

EXTENDED
E1 IFM E1
E11550

PRS10468 CBL10468 BRN 1

104 RED GRN I05.3 7 'Y' AXIS 104 SMC BLK

.1
YEL
I07.3 7
.4 4
4. I07.3 SHOT PIN
Use Gray Code Card with a PLC or convert Gray Code to binary numbers

I05.3 ERGO ARM#1 D-M9PWSAPC BLU

3 3 TB3 .3 TB3 CYLINDER
28 BIT '1' 68 IFM EVC142
3

RETRACTED
E1

104 104 35201

ABSOLUTE ROTARY ENCODER#1 'Y' AXIS

. WHT-GRN E1
13 X13
X13
30 3 70 TB3 3 21161
35 E1 35201 IFM E1
22 4M 'Y' AXIS
PRS10472 CBL10472 BRN
E11550
1
4M
TB3
.1
104 ORG YEL I05.4 4
ERGO ARM#1
104 BALLUFF
BLK .4 GRY
I07.4 4
I07.4 PALLET
I05.4 BES0037 4
5.
4 4 BIT '2' BLU .3 POSITION#1
TB3 TB3
32 72 IFM EVC002 3
E1
E1 IFM E1
PRS10474 CBL10474 BRN
E11550

21161
'Y' AXIS .1 1

104 YEL GRY I05.5 5

ERGO ARM#1
104 BALLUFF
BLK .4 PNK
I07.5 5
I05.5 E1 BCS0037 4
6. I07.5 PALLET TB3
5 5 BIT '3'
BLU .3
TB3 TB3 POSITION#2
34 21161 74 IFM EVC002 3

BLU PNK E1 E1
6 6 TB3 1
104 GRN BLU I05.6 6 'Y' AXIS 104 BLU
I07.6 6
I05.6 ERGO ARM#1
4
7. I07.6 SPARE
7 7 TB3 TB3
36 BIT '4' 76 3

E1 E1
1

104 PUR RED I05.7 7 'Y' AXIS 104 RED

I07.7 7
8.
4
ERGO ARM#1 SPARE
35201

21161

I05.7 I07.7
8 8
38 104 TB3 BIT '5' 104 78 3 TB3

40 40 14
.

35201 21161 BRN-GRN

 105 35201
RACK 1 ,SLOT 5
35201 104 16 DI, PNP, 24VDC 21161 104 21161 105
SIEMENS#6ES7521-1BH00-0AB0
78 78 38 38

OF 200
X10
105 105

DG
1

A0862 OP5045
PE E1

APR 2017
00 3 21161 40

CHECKED BY
KOLVER CN1 E1
1M

DRAWN BY

SHEET NO
105 I08.0 I08.0 4
TB3
105

105
81 CBL8110A 3 KOLVER SCREW

JOB NO
I08.0
16 AWP 1002012 GUN#2 ERROR

DATE
TB3
02 42
E1
I08.1
105 81 CBL8110A 4 I08.1 5 KOLVER SCREW 105
I08.1 GUN#2
16 AWP 1002012 TB3
04 44

S7 1217C & 16DI

MOTOR ON

DWG NO A0862OP5045-105
E1

DT ASSEMBLY LINE MID/PREMIUM

I08.2 KOLVER
105 81 CBL8110A 5 I08.2 6 105
I08.2 SCREW GUN#2
16 AWP 1002012 TB3 SCREW OK
06 46
E1

DWG DESCRIPTION

SCREWING STATION
105 I08.3 7
SPARE
105
I08.3
TB3
08 48

OP5045
105 E1
105
X11
10 3 50

BY
21161
KOLVER CN4 E1
2M
105 I08.4 I08.4 4 KOLVER
TB3
105
81 CBL8128B 1 I08.4

REVISION
SCREW GUN#2
12 34 AWP 1002012 TB3 PROGRAM#1 52

JOB DESCRIPTION
E1

105 I08.5 I08.5 5 KOLVER SCREW 105

81 CBL8128B 2
I08.5 GUN#2
14 34 AWP 1002012 TB3
54

DATE
PROGRAM#2
E1

105 I08.6 I08.6 6 KOLVER SCREW 105

81 CBL8128B 3
I08.6 GUN#2
16 34 AWP 1002012 TB3 PROGRAM#3 56
E1

105 I08.7 I08.7 7 KOLVER SCREW 105

81 CBL8128B 4
I08.7 GUN#2
18 34 AWP 1002012 TB3
58
PROGRAM#4

105 E1
105
X12
20 3 21161 60
E1
KOLVER CN3 3M
105 I09.0 I09.0 4 KOLVER SCREW
TB3
105
81 CBL8128A 4 I09.0 GUN#2 SEQ.
22 34 AWP 1002012 TB3 END 62
E1

105 I09.1 I09.1 5 KOLVER 105

81 CBL8128A 5
SCREW GUN#2
I09.1
24 34 AWP 1002012 TB3 NOK T&A 64
E1

105 I09.2 I09.2 6 KOLVER SCREW 105

81 CBL8128A 6
GUN#2 PRG
I09.2
26 34 AWP 1002012 TB3 END 66
E1

105 I09.3 I09.3 7 KOLVER SCREW 105

81 CBL8128A 7
I09.3 GUN#2 MOTOR
28 34 AWP 1002012 TB3 ON 68

105 E1
105
X13
30 3 21161 70
E1
4M
I09.4 KOLVER SCREW TB3
105 81 CBL8128A 8 I09.4 4
GUN#2 STOP 105
I09.4

32 34 AWP 1002012 TB3 MOTOR ENABLED

72
E1

105 I09.5 5 105

I09.5 SPARE
TB3
34 74
E1

105 I09.6 6
SPARE
105
I09.6
TB3
36 76
E1

105 I09.7 7
SPARE
105
35201

21161

35201

21161
I09.7
38 105 TB3 105 78 107 107
40 40 00 00
35201 21161 35201 21161
35141 103 RACK 1 ,SLOT 5 21161 103 35141 106 RACK 1 ,SLOT 6 21161 106
16 DQ, PNP, 24VDC 16 DQ, PNP, 24VDC
38E1 SIEMENS#6ES7222-1BH32-0XB0 38 38E1 SIEMENS#6ES7222-1BH32-0XB0 38

200
X10 X10
106 106

DG
35141 1 35141 1

A0862 OP5045
L+ L+

OF
TB3 TB3

APR 2017
00 40

CHECKED BY
E1 E1

DRAWN BY

SHEET NO
106 2 21161 106 21161

106
JOB NO
M M

DATE
TB2 TB2
02 42
E1 E1 E1 E1
CR10604 KOLVER SCREWDRIVER#1 CR10644 KOLVER SCREWDRIVER#2
106 Q02.0
4
Q02.0 Q02.0 SIEMENS
21161 T&A INPUT 106 Q04.0
4
Q04.0 Q04.0 SIEMENS
21161 T&A INPUT
3RQ3118-1AM00 NO 8014 3RQ3118-1AM00 NO 8114
TB3 TB2 TB3 TB2

S7 1217C & 16DQ

04 NC 44 NC

DWG NO A0862OP5045-106
E1 E1 E1 E1
CR10606 CR10646

DT ASSEMBLY LINE MID/PREMIUM

KOLVER SCREWDRIVER#1 KOLVER SCREWDRIVER#2
106 5
Q02.1 Q02.1 SIEMENS
21161 STOP MOTOR 106 5
Q04.1 Q04.1 SIEMENS
21161 STOP MOTOR
Q02.1 3RQ3118-1AM00 NO 8014 Q04.1 3RQ3118-1AM00 NO 8114
TB3 TB2 TB3 TB2
06 NC 46 NC
E1 E1 E1 E1

DWG DESCRIPTION
CR10608 KOLVER SCREWDRIVER#1 CR10648 KOLVER SCREWDRIVER#2

SCREWING STATION
106 6
Q02.2 Q02.2 SIEMENS
21161 REVERSE 106 6
Q04.2 Q04.2 SIEMENS
21161 REVERSE
Q02.2 3RQ3118-1AM00 NO 8014 Q04.2 3RQ3118-1AM00 NO 8114
TB3 TB2 TB3 TB2
08 NC 48 NC

OP5045
E1 E1 E1 E1
CR10610 KOLVER SCREWDRIVER#1 CR10650 KOLVER SCREWDRIVER#2
106 7
Q02.3 Q02.3 SIEMENS
21161 START 106 7
Q04.3 Q04.3 SIEMENS
21161 START
Q02.3 3RQ3118-1AM00 NO 8014 Q04.3 3RQ3118-1AM00 NO 8114
TB3 TB2 TB3 TB2
10 NC 50 NC

BY
X11 X11
106 PE
1 106 PE
1

REVISION
BANNER
12 TL50GYRAQ 52

JOB DESCRIPTION
E1 E1
GREEN
106 Q02.4
4
Q02.4 Q02.4CBL10614 BLK BLU GREEN BEACON 106 Q04.4
4
Q04.4 Q04.4 SPARE
IFM EVC072
TB3 TB3
14 54

DATE
E1 E1
AMBER
106 5
Q02.5 Q02.5 BRN AMBER BEACON 106 5
Q04.5 Q04.5
SPARE
Q02.5 Q04.5
TB3 TB3
16 56
E1 E1
RED
106 6
Q02.6 Q02.6 WHT RED BEACON 106 6
Q04.6 Q04.6 SPARE
Q02.6 Q04.6
TB3 TB3
18 58
E1 E1

106 7
Q02.7 Q02.7 GRY AUDIBLE ALARM 106 7
Q04.7 Q04.7
SPARE
Q02.7 Q04.7
TB3 TB3
20 60
E1 E1 E1 E1
CR10622 KOLVER SCREWDRIVER#1 CR10662 KOLVER SCREWDRIVER#2
X12 X12
106 Q03.0
4
Q03.0 Q03.0 SIEMENS
21161 RESET 106 Q05.0
4
Q05.0 Q05.0 SIEMENS
21161 RESET
3RQ3118-1AM00 NO 8014 3RQ3118-1AM00 NO 8114
TB3 TB2 TB3 TB2
22 NC 62 NC
E1 E1 E1 E1
CR10624 KOLVER SCREWDRIVER#1 CR10664 KOLVER SCREWDRIVER#2
106 5
Q03.1 Q03.1 SIEMENS
21161 PROGRAM#1 SELECT 106 5
Q05.1 Q05.1 SIEMENS
21161 PROGRAM#1 SELECT
Q03.1 3RQ3118-1AM00 NO 8014 Q05.1 3RQ3118-1AM00 NO 8114
TB3 TB2 TB3 TB2
24 NC 64 NC
E1 E1 E1 E1
CR10626 KOLVER SCREWDRIVER#1 CR10666 KOLVER SCREWDRIVER#2
106 6
Q03.2 Q03.2 SIEMENS
21161 PROGRAM#2 SELECT 106 6
Q05.2 Q05.2 SIEMENS
21161 PROGRAM#2 SELECT
Q03.2 3RQ3118-1AM00 NO 8014 Q05.2 3RQ3118-1AM00 NO 8114
TB3 TB2 TB3 TB2
26 NC 66 NC
E1 E1 E1 E1
CR10628 KOLVER SCREWDRIVER#1 CR10668 KOLVER SCREWDRIVER#2
106 7
Q03.3 Q03.3 SIEMENS
21161 PROGRAM#3 SELECT 106 7
Q05.3 Q05.3 SIEMENS
21161 PROGRAM#3 SELECT
Q03.3 3RQ3118-1AM00 NO 8014 Q05.3 3RQ3118-1AM00 NO 8114
TB3 TB2 TB3 TB2
28 NC 68 NC
E1 E1 E1 E1
CR10630 KOLVER SCREWDRIVER#1 CR10670 KOLVER SCREWDRIVER#2
X13 X13
106 Q03.4
4
Q03.4 Q03.4 SIEMENS
21161 PROGRAM#4 SELECT 106 Q05.4
4
Q05.4 Q05.4 SIEMENS
21161 PROGRAM#4 SELECT
3RQ3118-1AM00 NO 8014 3RQ3118-1AM00 NO 8114
TB3 TB2 TB3 TB2
30 NC 70 NC
E1 E1

106 5
Q03.5 Q03.5 SPARE 106 5
Q05.5 Q05.5 SPARE
Q03.5 Q05.5
TB3 TB3
32 72
E1 E1 E1
CR10634 OPERATOR LIGHT
106 6
Q03.6 Q03.6
SIEMENS
21161 ENABLE 106 6
Q05.6 Q05.6 SPARE
Q03.6 3RQ3118-1AM00 NO 2016 Q05.6
TB3 TB2 TB3
34 NC 74
E1 E1 E1 E1
CR10636 RDB-3020 CR10676 RDB-3020
106 7
Q03.7 Q03.7 SIEMENS
21161 SCREWFEEDER#1 ENABLE 106 7
Q05.7 Q05.7 SIEMENS
21161 SCREWFEEDER#2 ENABLE
Q03.7 3RQ3118-1AM00 NO 7006 Q05.7 3RQ3118-1AM00 NO 7020
TB3 TB2 TB3 TB2
36 NC 76 NC

106 106
35261

21161

38 106 106 78
40 40
35141 21161
 10435201
RACK 1 ,SLOT 7 RACK 1 ,SLOT 8
35201 105 16 DI, PNP, 24VDC 21161 105 16 DI, PNP, 24VDC 21161 104
SIEMENS#6ES7221-1BH32-0XB0 SIEMENS#6ES7221-1BH32-0XB0
78 78 38 38

OF 200
CBL10701 X10 X10
107 107 1

DG
1

A0862 OP5045
CBL10702 BRN WHT PE PE
IFM 1 1 IFM E12166

ABSOLUTE ROTARY ENCODER#2 'Y' AXIS

APR 2017
00 E18343 35201
3 40 35201
3

CHECKED BY
E1 35 E1 35 E1
22 1M CBL10742 22 1M

DRAWN BY

SHEET NO
'Y' AXIS
107 35201 I10.0 4 107 I12.0 4

107
BLK BRN 'X' AXIS GRY CBL10741 WHT ERGO

JOB NO
I10.0 I12.0
2 2 ERGO IFM 1 1 IFM E12166 ARM#2

DATE
TB3 TB3 TB3
02 ARM#2 42 E18343 BIT '6'
E1 BIT '0' E1
'Y' AXIS
107 RED GRN I10.1 5 'X' AXIS 107 WHT BRN I12.1 5
ERGO
I10.1 ERGO I12.1
3 3 TB3 2 2 TB3 ARM#2
04 44

S7 1217C & 16DI

ARM#2
E1 E1 BIT '7'

DWG NO A0862OP5045-107
BIT '1'

DT ASSEMBLY LINE MID/PREMIUM

107 ORG YEL I10.2 6 'X' AXIS 107 BLK/WHT GRN I12.2 6 'Y' AXIS
DECIMAL I10.2 ERGO I12.2 ERGO
BINARY GRAY 4 4 3 3

Use Gray Code Card with a PLC or convert Gray Code to binary numbers
NUMBER TB3 TB3
06 S
CODE CODE ARM#2 46 ARM#2
E1 BIT '2' E1 BIT '8'

DWG DESCRIPTION
0 0000 0000

SCREWING STATION
107 I10.3 7 107 I12.3 7 'Y' AXIS
1 0001 0001 YEL GRY 'X' AXIS RED/WHT YEL
ERGO

ABSOLUTE ROTARY ENCODER#2 'X' AXIS

I10.3 I12.3
5 5 TB3 ERGO E1 4 4 TB3
08 2 0010 0011 48 ARM#2
ARM#2 BIT '9'

OP5045
3 0011 0010 BLU PNK BIT '3' 21161
107 4 0100 0110 6 6 TB3 107 E1
5 0101 0111 X11 X11
10 3 50 3

BY
21161
6 0110 0101
35 E1 35201 E1
22 2M 2M
SPARE TB3
107 7 0111 0100
GRN BLU I10.4 4 'X' AXIS 107 I12.4 4
I12.4
I10.4

REVISION
ERGO
8 1000 1100 7 7 TB3 TB3
12 ARM#2 52

JOB DESCRIPTION
9 1001 1101 E1 BIT '4' E1
10 1010 1111
107 PUR RED I10.5 5 'X' AXIS 107 I12.5 5 SPARE
11 1011 1110 I10.5 ERGO I12.5
8 8 TB3 TB3
14 54

DATE
ARM#2
12 1100 1010 E1 E1
BIT '5'
13 1101 1011
CBL10716 CBL10715
107 GRY WHT I10.6 6 'X' AXIS 107 I12.6 6 SPARE
14 1110 1001 I10.6 ERGO I12.6
IFM 1 1 IFM E12166 TB3 TB3
16 15 1111 1000 E18343
ARM#2 56
E1 BIT '6' E1

107 WHT BRN I10.7 7 'X' AXIS 107 I12.7 7 SPARE

I10.7 ERGO I12.7
2 2 TB3 TB3
18 ARM#2 58
BIT '7'

107 107 E1
X12 X12
20 3 60 3 21161
35 E1 35201 E1
22 3M 3M
TB3
107 BLK/WHT GRN I11.0 4
I11.0
'X' AXIS 107 I13.0 4
I13.0 SPARE
ERGO
3 3 TB3 TB3
22 ARM#2 62
E1 BIT '8' E1

107 RED/WHT YEL I11.1 5 'X' AXIS 107 I13.1 5

SPARE
I11.1 ERGO I13.1
4 4 TB3 TB3
24 ARM#2 64
E1 E1 BIT '9' E1
CON10726 CBL10726
35201
107 CBL10726 BRN CBL10725 1 BLK CBL10725 BRN I11.2 6 'Y' AXIS 107 I13.2 6
I11.2 ERGO I13.2 SPARE
TB3 1 1 IFM 2 2 IFM E12166 TB3 TB3
26 E18343
ARM#2 66
E1 BIT '0' E1

107 RED GRN I11.3 7 'Y' AXIS 107 I13.3 7

ERGO I13.3 SPARE
Use Gray Code Card with a PLC or convert Gray Code to binary numbers

I11.3
3 3 TB3 TB3
28 ARM#2 68
BIT '1'

107 107
ABSOLUTE ROTARY ENCODER#2 'Y' AXIS

E1
X13 X13
30 3 70 3 21161
35 E1 35201 E1
22 4M 4M
'Y' AXIS TB3
107 ORG YEL I11.4 4
I11.4 ERGO 107 I13.4 4
I13.4 SPARE
4 4 TB3 ARM#2 TB3
32 BIT '2' 72
E1 E1
'Y' AXIS
107 YEL GRY I11.5 5
ERGO
107 I13.5 5
I11.5 E1 I13.5 SPARE
5 5 TB3 ARM#2 TB3
34 BIT '3' 21161 74
BLU PNK E1 E1
6 6 TB3
107 GRN BLU I11.6 6 'Y' AXIS 107 I13.6 6
I11.6 ERGO I13.6 SPARE
7 7 TB3 TB3
36 ARM#2 76
E1 BIT '4' E1

107 PUR RED I11.7 7 'Y' AXIS 107 I13.7 7

ERGO SPARE
35201

21161

I11.7 I13.7
8 8
38 107 TB3 ARM#2 107 78 TB3
BIT '5'
40 40
35201 21161
 355.00"
12A
CB2020
CB2042

5A 10A 2A
CB2144

1A
CB3508

4A
CB3514

3A
CB3520

1A
CB3604

1A
CB3624

1A
CB3710

CR10604
CR10606
CR10608
CR10610
CR10622

549.00"
CR10624
CR10626
CR10628
CR10630
CR10636
CR10644
CR10646
CR10648
CR10650
CR10652
CR10654
CR10656
AE 1039.500

CR10658
CR10660
CR10666

SR5100
BANNER

ATFM10K
600 X 380 X 210

355.00"

CB2104
5A 10A

CB2114
549.00"
AE 1039.500
600 X 380 X 210

DWG NO A0862OP5045-180 JOB NO

A0862 OP5045
DWG DESCRIPTION DATE
APR 2017
BACKPLATE LAYOUT CHECKED BY
DATE REVISION BY
DRAWN BY
JOB DESCRIPTION
DG
DT ASSEMBLY LINE MID/PREMIUM

SCREWING STATION SHEET NO

OP5045 180 OF 200

 200
RITTAL

DG
A0862 OP5045

OF
8017667

APR 2017
CHECKED BY

DRAWN BY

SHEET NO

182
JOB NO

DATE

PUSHBUTTON BOX
DWG NO A0862OP5045-182

DT ASSEMBLY LINE MID/PREMIUM

STACK LIGHT

DWG DESCRIPTION

SCREWING STATION
Q00.4 21161
G

OP5045
BANNER 12 15
K30LGRYPQ Q00.5 21161
R 15
13

BY
Q00.6 21161
A 15
14

REVISION

JOB DESCRIPTION
SS5034
FAULT RESET
FAULT
SS5034

DATE
RESET

35201 I00.3
**CBL5018 FROM STATION OP5020
CBL5018-4
MAIN PANEL TO PUSHBUTTON BOX
CBL PART# 1002007
CONTROL
PBLT5022 POWER ON
PBLT5022
POWER
ON Q01.0 21161
WH CBL5018-6
CBL5018-5

WH
35201 I00.2

CBL5018-3

PB5006
EMERGENCY STOP
EMERGENCY
STOP PB5006

50081 51061
CBL5118A-1 CBL5118A-3 **CBL5118A FROM ELEVATOR#1 MAIN PANEL
TO PUSHBUTTON BOX
50101 51101
CBL5118A-2 CBL5118A-4 CBL PART# 1001807
35201 I00.1
CBL5018-1 CBL5018-2
 SIEMENS
KTP700PN
CBL3604 FROM MAIN PANEL

RITTAL 1555.500
AH10332
TO HMI JBOX CBL PART# 1002007AWP

1
3

36041
Q00.7

HMI3604
AH10332

HMI POWER

2
4

GND
AUDIBLE ALARM

21161
21161

DWG NO A0862OP5045-187 JOB NO

A0862 OP5045
DWG DESCRIPTION DATE
APR 2017
HMI ENCLOSURE CHECKED BY
DATE REVISION BY
DRAWN BY
JOB DESCRIPTION
DG
DT ASSEMBLY LINE MID/PREMIUM

SCREWING STATION SHEET NO

OP5045 187 OF 200

 OF 200
DG
A0862 OP5045

APR 2017
CHECKED BY

DRAWN BY

SHEET NO

189
JOB NO

DATE

TERMINAL ROTATION
DWG NO A0862OP5045-189

DT ASSEMBLY LINE MID/PREMIUM

DWG DESCRIPTION

SCREWING STATION

OP5045
BY
REVISION

JOB DESCRIPTION
STRIP-ID WIRENO TB2 21161 TB2 35201
TB1 65343 TB2 21161 TB2 35201

DATE
TB1 40301 TB2 21161 TB2 35021
TB2 21161 TB2 21161 TB2 35141
TB2 21161 TB2 21161 TB2 80170
TB2 21161 TB2 21161 TB2 80170
TB2 21161 TB2 21161 TB2 80200
TB2 21161 TB2 21161 TB2 80200
TB2 21161 TB2 21161 TB2 81170
TB2 21161 TB2 21161 TB2 81170
TB2 21161 TB2 21161 TB2 81200
TB2 21161 TB2 21161 TB2 81200
TB2 21161 TB2 21161
 DWG NO A0862OP5045-190 JOB NO
A0862 OP5045
DWG DESCRIPTION DATE
APR 2017
BOM CHECKED BY
DATE REVISION BY
DRAWN BY
JOB DESCRIPTION
DG
DT ASSEMBLY LINE MID/PREMIUM

SCREWING STATION SHEET NO

OP5045 190 OF 200

 DWG NO A0862OP5045-191 JOB NO
A0862 OP5045
DWG DESCRIPTION DATE
APR 2017
BOM CHECKED BY
DATE REVISION BY
DRAWN BY
JOB DESCRIPTION
DG
DT ASSEMBLY LINE MID/PREMIUM

SCREWING STATION SHEET NO

OP5045 191 OF 200

 DWG NO A0862OP5045-192 JOB NO
A0862 OP5045
DWG DESCRIPTION DATE
APR 2017
BOM CHECKED BY
DATE REVISION BY
DRAWN BY
JOB DESCRIPTION
DG
DT ASSEMBLY LINE MID/PREMIUM

SCREWING STATION SHEET NO

OP5045 192 OF 200