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TICS Pump Electrical Part Resistance For HINO
TICS Pump Electrical Part Resistance For HINO
TICS Pump Electrical Part Resistance For HINO
FOR HINO
1. OBJECT Pre-stroke actuators and governor actuators on TICS pumps produced after April 1995.
REDIII governor part no.: 10595 * - * * * * - applicable
REDIV governor part no.: 10596 * - * * * * - not applicable
2. NOTES (1) The resistance values mentioned are the specified values from the drawings (without
wire harness resistance).
The values listed were measured at an ambient temperature of 25°C.
When measuring the actual values, the measured values may differ from those listed
due to the influence of the ambient temperature at the time of the measurement, the
temperature of the object being measured, differences in the measuring instruments,
differences in the measuring methods used, or whether or not wire harnesses are
attached.
Small differences between actual values and specified values are most probably due
to the reasons mentioned above. Those measured resistances alone cannot be used
to conclude that there is a fault.
(2) When measuring insulation resistance, always use the insulation resistance tester.
(3) The pump assembly numbers mentioned are the main assembly numbers. If you
cannot find the pump assembly number your are looking for in the TICS pump part
number list, search for the actuator part numbers on the governor actuator pages or
the pre-stroke actuator pages.
(3) In this list, the resistance in the insulation resistance column described as 'Above
10MΩ' actually means 'not less than 10MΩ'.
(4) Contact Bosch Corporation, JA/MKT1 if there are any mistakes or omissions.
TICS PUMP PART NO. LIST
A-1
Speed sensor
16 SIG
12 11 10 9 2.1 ~ 2.5 kΩ
15 GND
13 SLD 3
Actuator
9 ACT 2 (+)
1 ACT 2 (+)
9.0 ~ 9.8 Ω
16 15 14 13 2 ACT 1 (-)
10 ACT 1 (-)
No. Signal name Color Terminal Resistance (Ω) Actual Terminal Resistance (Ω) Actual
value value
1 Actuator (+) R 1-2 9.0 ~ 9.8 Ω 4 - 11 18.0 ~ 21.0 Ω
2 Actuator (-) W 1 - 10 9.0 ~ 9.8 Ω 11 - 12 18.0 ~ 21.0 Ω
3 Rack sensor (GND) G 2-9 9.0 ~ 9.8 Ω 4-6 13.5 ~ 15.5 Ω
4 Rack sensor (MDL) B 9 - 10 9.0 ~ 9.8 Ω 4 - 14 13.5 ~ 15.5 Ω
6 Rack sensor (OSC) Y 3-6 31.5 ~ 36.5 Ω 6 - 12 13.5 ~ 15.5 Ω
7 Shield 1 (MDL) BR 3 - 14 31.5 ~ 36.5 Ω 12 - 14 13.5 ~ 15.5 Ω
8 Shield 2 (OSC, GND) BW 6 - 11 31.5 ~ 36.5 Ω 15 - 16 2.1 ~ 2.5k kΩ
9 Actuator (+) R 11 - 14 31.5 ~ 36.5 Ω
Insulation resistance
10 Actuator (-) W 3-4 18.0 ~ 21.0 Ω
Terminal Above 10MΩ
11 Rack sensor (GND) G 3 - 12 18.0 ~ 21.0 Ω MΩ
~ hous. (At DC250V)
12 Rack sensor (MDL) B
13 Shield 3 (SIG, GND) BY
14 Rack sensor (OSC) Y
15 Speed sensor (GND) Br
16 Speed sensor (SIG) O
A-2
Actuator
9 ACT 2 (+)
1 ACT 2 (+)
9.0 ~ 9.8 Ω
16 15 14 13 2 ACT 1 (-)
10 ACT 1 (-)
No. Signal name Color Terminal Resistance (Ω) Actual Terminal Resistance (Ω) Actual
value value
1 Actuator (+) R 1-2 9.0 ~ 9.8 Ω 4 - 11 18.0 ~ 21.0 Ω
2 Actuator (-) W 1 - 10 9.0 ~ 9.8 Ω 11 - 12 18.0 ~ 21.0 Ω
3 Rack sensor (GND) G 2-9 9.0 ~ 9.8 Ω 4-5 13.5 ~ 15.5 Ω
4 Rack sensor (MDL) B 9 - 10 9.0 ~ 9.8 Ω 4 - 14 13.5 ~ 15.5 Ω
5 Rack sensor (OSC) Y 3-5 31.5 ~ 36.5 Ω 5 - 12 13.5 ~ 15.5 Ω
6 Shield 1 (MDL) BR 3 - 14 31.5 ~ 36.5 Ω 12 - 14 13.5 ~ 15.5 Ω
7 Shield 2 (OSC, GND) BW 5 - 11 31.5 ~ 36.5 Ω 15 - 16 2.1 ~ 2.5k kΩ
9 Actuator (+) R 11 - 14 31.5 ~ 36.5 Ω
Insulation resistance
10 Actuator (-) W 3-4 18.0 ~ 21.0 Ω
Terminal Above 10MΩ
11 Rack sensor (GND) G 3 - 12 18.0 ~ 21.0 Ω MΩ
~ hous. (At DC250V)
12 Rack sensor (MDL) B
13 Shield 3 (SIG, GND) BY
14 Rack sensor (OSC) Y
15 Speed sensor (GND) Br
16 Speed sensor (SIG) O
A-3
16 SIG
12 11 10 9 2.1 ~ 2.5 kΩ
15 GND
SLD 3
Actuator
9 ACT 2 (+)
1 ACT 2 (+)
9.0 ~ 9.8 Ω
16 15 14 2 ACT 1 (-)
10 ACT 1 (-)
No. Signal name Color Terminal Resistance (Ω) Actual Terminal Resistance (Ω) Actual
value value
1 Actuator (+) R 1-2 9.0 ~ 9.8 Ω 4 - 11 18.0 ~ 21.0 Ω
2 Actuator (-) W 1 - 10 9.0 ~ 9.8 Ω 11 - 12 18.0 ~ 21.0 Ω
3 Rack sensor (GND) G 2-9 9.0 ~ 9.8 Ω 4-5 13.5 ~ 15.5 Ω
4 Rack sensor (MDL) B 9 - 10 9.0 ~ 9.8 Ω 4 - 14 13.5 ~ 15.5 Ω
5 Rack sensor (OSC) Y 3-5 31.5 ~ 36.5 Ω 5 - 12 13.5 ~ 15.5 Ω
6 Shield 1 (MDL) BR 3 - 14 31.5 ~ 36.5 Ω 12 - 14 13.5 ~ 15.5 Ω
7 Shield 2 (OSC, GND) BW 5 - 11 31.5 ~ 36.5 Ω 15 - 16 2.1 ~ 2.5k kΩ
9 Actuator (+) R 11 - 14 31.5 ~ 36.5 Ω
Insulation resistance
10 Actuator (-) W 3-4 18.0 ~ 21.0 Ω
Terminal Above 10MΩ
11 Rack sensor (GND) G 3 - 12 18.0 ~ 21.0 Ω MΩ
~ hous. (At DC250V)
12 Rack sensor (MDL) B
14 Rack sensor (OSC) Y
15 Speed sensor (GND) Br
16 Speed sensor (SIG) O
A-4
16 SIG
17 16 11 10 9 8 2.1 ~ 2.5 kΩ
17 GND
18 SLD 3
Actuator
8 ACT 2 (+)
1 ACT 2 (+)
18 9.0 ~ 9.8 Ω
13 2 ACT 1 (-)
9 ACT 1 (-)
No. Signal name Color Terminal Resistance (Ω) Actual Terminal Resistance (Ω) Actual
value value
1 Actuator (+) R 1-2 9.0 ~ 9.8 Ω 4 - 10 18.0 ~ 21.0 Ω
2 Actuator (-) W 1-9 9.0 ~ 9.8 Ω 10 - 11 18.0 ~ 21.0 Ω
3 Rack sensor (GND) G 2-8 9.0 ~ 9.8 Ω 4-5 13.5 ~ 15.5 Ω
4 Rack sensor (MDL) B 8-9 9.0 ~ 9.8 Ω 4 - 13 13.5 ~ 15.5 Ω
5 Rack sensor (OSC) Y 3-5 31.5 ~ 36.5 Ω 5 - 11 13.5 ~ 15.5 Ω
6 Shield 1 (MDL) BR 3 - 13 31.5 ~ 36.5 Ω 11 - 13 13.5 ~ 15.5 Ω
7 Shield 2 (OSC, GND) BW 5 - 10 31.5 ~ 36.5 Ω 16 - 17 2.1 ~ 2.5k kΩ
8 Actuator (+) R 10 - 13 31.5 ~ 36.5 Ω
Insulation resistance
9 Actuator (-) W 3-4 18.0 ~ 21.0 Ω
Terminal Above 10MΩ
10 Rack sensor (GND) G 3 - 11 18.0 ~ 21.0 Ω MΩ
~ hous. (At DC250V)
11 Rack sensor (MDL) B
13 Rack sensor (OSC) Y
16 Speed sensor (SIG) O
17 Speed sensor (GND) Br
18 Shield 3 (SIG, GND) BY
B-1
Ps act. P/No.
159600-062* 4 3 1 2 6 OSC
159600-112* 5.5 ~ 6.1Ω
4 MDL
5 SLD 5.5 ~ 6.1Ω
3 GND
1 ACT (+)
0.9 ~ 1.3Ω
6 5 2 ACT (-)
B-2
Ps act. P/No.
159600-122* 4 3 1 2 6 OSC
159600-702*
5.5 ~ 6.1Ω
159600-722*
159601-442* 4 MDL
5 SLD 5.5 ~ 6.1Ω
3 GND
2 ACT (+)
0.9 ~ 1.3Ω
6 5 1 ACT (-)
B-3
Ps act. P/No.
159590-872* 3 2 1 6 OSC
159600-962* 5.5 ~ 6.1Ω
159601-172*
159601-342* 4 MDL
159601-352* 5 SLD 5.5 ~ 6.1Ω
159601-512*
159601-592* 3 GND
159601-652* 1 ACT (+)
159601-702*
2.45 ~ 2.95Ω
159601-712*
159640-232* 6 5 4 2 ACT (-)
159640-242*
159645-082*
159645-102* No. Signal name Color Terminal Resistance (Ω) Actual
value
159645-122*
159645-232* 1 Actuator (+) Y 1-2 2.45 ~ 2.95 Ω
159645-302*
159645-412* 2 Actuator (-) G 3-4 5.5 ~ 6.1 Ω
159645-422*
3 Pre-stroke sensor (GND) B 4-6 5.5 ~ 6.1 Ω
159645-432*
159645-442* 4 Pre-stroke sensor (MDL) W
159645-452* Insulation resistance
159645-462* 5 Shield BW
159645-482* Terminal Above 10MΩ
6 Pre-stroke sensor (OSC) L MΩ
~ hous. (At DC500V)
B-4
Ps act. P/No.
159600-212* 4 3 1 2 6 OSC
159600-222*
5.5 ~ 6.1Ω
159600-242*
159600-422* 4 MDL
159600-622* 5 SLD 5.5 ~ 6.1Ω
159600-652*
159600-682* 3 GND
159600-812* 2 ACT (+)
159600-882*
2.45 ~ 2.95Ω
159600-892*
159600-912* 6 5 1 ACT (-)
159601-002*
159601-102*
159601-252* No. Signal name Color Terminal Resistance (Ω) Actual
value
159601-362*
159601-382* 1 Actuator (-) G 1-2 2.45 ~ 2.95 Ω
159601-392*
159601-452* 2 Actuator (+) Y 3-4 5.5 ~ 6.1 Ω
159601-672*
3 Pre-stroke sensor (GND) B 4-6 5.5 ~ 6.1 Ω
159601-692*
159601-742* 4 Pre-stroke sensor (MDL) W
159645-032* Insulation resistance
5 Shield BW
Terminal Above 10MΩ
6 Pre-stroke sensor (OSC) L MΩ
~ hous. (At DC500V)
B-5
Ps act. P/No.
159590-742* 4 3 1 2 6 OSC
159590-762* 5.5 ~ 6.1Ω
159600-132*
159600-142* 4 MDL
159600-192* 5 SLD 5.5 ~ 6.1Ω
159600-232*
159600-282* 3 GND
159600-312* 1 ACT (+)
159600-592*
2.45 ~ 2.95Ω
159600-632*
159600-692* 6 5 2 ACT (-)
159600-902*
159601-402*
159601-782* No. Signal name Color Terminal Resistance (Ω) Actual
value
1 Actuator (+) G 1-2 2.45 ~ 2.95 Ω
2 Actuator (-) Y 3-4 5.5 ~ 6.1 Ω
3 Pre-stroke sensor (GND) B 4-6 5.5 ~ 6.1 Ω
4 Pre-stroke sensor (MDL) W
Insulation resistance
5 Shield BW
Terminal Above 10MΩ
6 Pre-stroke sensor (OSC) L MΩ
~ hous. (At DC500V)
B-6
Ps act. P/No.
159590-662* 2 1 3 6 OSC
159590-682*
159590-702* 5.5 ~ 6.1Ω
4 MDL
SLD 5.5 ~ 6.1Ω
3 GND
1 ACT (+)
2.45 ~ 2.95Ω
4 6 2 ACT (-)
B-7
Ps act. P/No.
159590-672* 2 1 3 6 OSC
5.5 ~ 6.1Ω
4 MDL
SLD 5.5 ~ 6.1Ω
3 GND
1 ACT (+)
2.45 ~ 2.95Ω
4 6 2 ACT (-)
B-8
Ps act. P/No.
159600-202* 4 3 1 2 6 OSC
5.5 ~ 6.1Ω
4 MDL
5 SLD 5.5 ~ 6.1Ω
3 GND
1 ACT (+)
2.45 ~ 2.95Ω
6 5 2 ACT (-)
B-9
Ps act. P/No.
159590-712* 4 3 2 1 6 OSC
5.5 ~ 6.1Ω
4 MDL
5 SLD 5.5 ~ 6.1Ω
3 GND
1 ACT (+)
2.45 ~ 2.95Ω
6 5 2 ACT (-)
B-10
Ps act. P/No.
159600-272* 4 3 2 1 6 OSC
159600-302*
159600-602* 5.5 ~ 6.1Ω
159601-012* 4 MDL
159601-022* 5 SLD
159601-032* 5.5 ~ 6.1Ω
3 GND
2 ACT (+)
2.45 ~ 2.95Ω
6 5 1 ACT (-)
B-11
Ps act. P/No.
159600-672* 4 3 2 1 6 OSC
5.5 ~ 6.1Ω
4 MDL
5 SLD 5.5 ~ 6.1Ω
3 GND
1 ACT (+)
2.45 ~ 2.95Ω
6 5 2 ACT (-)
B-12
Ps act. P/No.
159600-972* 4 3 1 2 6 OSC
159601-302*
159601-762* 5.5 ~ 6.1Ω
4 MDL
5 SLD 5.5 ~ 6.1Ω
3 GND
2 ACT (+)
2.45 ~ 2.95Ω
6 5 1 ACT (-)
B-13
Ps act. P/No.
159601-662* 3 2 1 6 OSC
5.5 ~ 6.1Ω
4 MDL
5 SLD 5.5 ~ 6.1Ω
3 GND
2 ACT (+)
2.45 ~ 2.95Ω
6 5 4 1 ACT (-)
B-14
Ps act. P/No.
159640-062* 3 1 2 6 OSC
159640-162*
5.5 ~ 6.1Ω
4 MDL
5 SLD 5.5 ~ 6.1Ω
3 GND
2 ACT (+)
2.45 ~ 2.95Ω
6 5 4 1 ACT (-)