Operational Manual AD2 API 650 Metallic Tank RO3

RABIGH 3 INDEPENDENT WATER PROJECT
Document Title: Document No. Rev:

Operation and Maintenance Manual for API Fixed Roof Tank RABIGH-DNM-FBZ-220-OMM-0001 0
RAB3 INDEPENDENT WATER PROJECT DOCUMENT# RABIGH-DNM-SID-220-OEM-0001

Operation and Maintenance Manual Revision: 00 Date: 08-Aug-2020
Order Number: 184030 Status: Issued As Built
DMPF BACK WASH WATER TANK STREAM 1 & 2
DANEM ENERGY OIL & GAS
OPERATION AND ERECTION MANUAL
Attachments :
0 31-08-2020 Initial submission ANM, NMC RKP SIDEM

Rev. Date Description Prepared, Reviewed by Approved by Accepted by
Page: 1 of 102
Manufacturer : DANEM
Contractor : SIDEM
Erection Contractor : TIE JUN
Document Title : OPERATION AND ERECTION MANUAL FOR API FIXED ROOF TANK
Tank Number : W1WBZ001BB101 / W2WBZ001BB101
Tank Name : BACK WASH WATER TANK STREAM 1 & 2
Document No : RABIGH-DNM-SID-220-OEM-0001
Rev. No : 00
Issue Date : 31-08-2020
Contract Number : 184030
OPERATION AND ERECTION MANUAL FOR API FIXED ROOF TANK
Being Static equipment manufacturer, the scope of this manual is strictly refrained to the aspects covered. The
client will be solely responsible for the parameters related to process, operations and maintenance of this
structure standalone or in conjunction with other equipment’s/ overall plant operations. The aforementioned
factors not being under the control and cannot be ascertained by the manufacturer is thereby excluded.
DANEM SIDEM
Revision Descriptions Rev Issue Date
Originator Reviewed Approved Accepted
Initial Submission 0 31-08-2020 ANM NMC RKP
Page: 2 of 102
TABLE OF CONTENTS
Section Page
Description
No. No.
API Fixed Roof - Metallic Tank DATA SHEET
Data Sheet - DMPF BACKWASH WATER TANKS
1 4
1.1. W1WBZ001BB101
1.2. W2WBZ001BB101
2 RB-3 Project Material Handling and Storage Procedure 9
RB-3 Project Tank Farm Method Statement for Erection of

3 17
Tanks
4 RB-3 Project Material LIFTING PLAN for Metallic Tanks Erection 28
5 Surface Preparation and Painting Procedure for Metallic Tanks 29
Page: 3 of 102
Rabigh III Independent Water Project
TECHNICAL SPECIFICATION BACKWASH WATER

Title:
TANK
Code: RAB03-SPE-SIDM-FBZ-220-0001
Internal Code: SID-0900MH-FBZ001
Rev: BV Page: Date: 9/4/2019
TECHNICAL SPECIFICATION
BACKWASH WATER TANK
Discipline Process Civil Mechanical Piping I&C Electrical
Revision control sheet
Elaborated Approved
Revision Date Status Description of the revision and changes Revised by
by by
AV 16/3/2019 PRE B.BUCCIALI J.B THUBERT J.DUPREY

A 26/3/2019 IFR B.BUCCIALI J.B THUBERT J.DUPREY
BV 9/4/2019 IFR B.BUCCIALI J.B THUBERT J.DUPREY
This document is property of EPC Company. Its total or partial reproduction is strictly forbidden by any means, as well as its distribution to
third parties without the express written consent. Any copy of this document in digital or paper support will be considered a not control copy.
The only valid copy is the last one approved located in the document manager tool.
Ref RAB03-SPE-SIDM-FBZ-220-0001
Rev BV
Date 9/4/2019
SUMMARY
PAGE DESCRIPTION REV.
1 COVER SHEET
2 SUMMARY
3 REV LOG
4 REF DOC
5 TECHNICAL SPECIFICATION
THIS DOCUMENT IS THE PROPERTY OF SIDEM. IT CANNOT BE USED, REPRODUCED,TRANSMITTED AND/OR DISCLOSED WITHOUT PRIOR WRITTEN PERMISSION OF SIDEM
Rev BV
Date 9/4/2019
REVISION LOG
Rev. Revised Revised

Description
No Date Pages
AV 16/03/2019
BV 09/04/2019 Roof nozzles: updated
Rev BV
Dat
9/4/2019
e
Revision
Document number Number Document name
RAB03-SPE-SIDM-ZZZ-200-0004 A Site conditions
RAB03-SPE-SIDM-ZZZ-100-0001 A Fluid specification
RAB03-DSH-EPCC-ZZZ-200-0002 A Piping Classes Datasheets
RAB03-SPE-EPCC-ZZZ-200-0002 A Piping Material Class Description
RAB03-SPE-EPCC-ZZZ-253-0001 B Painting Specification and Color Codes
NAME PLATE SPECIFICATION
RAB03-ITP-SIDM-FWZ-220-0001 A ITP - BACKWASH WASTE WATER TANKS
PACKING, MARKING & SHIPPING PLAN
RAB03-DTY-IDOM-ZZZ-400-0303 A Grounding typical installation drawing
RAB03-DTY-SIDM-ZZZ-426-0003 A CABLE TRAYS ARRANGEMENT & ERECTION STANDARD
RAB03-DDE-SIDM-ZZZ-564-0004 A INSTRUMENTS HOOK UP DRAWING TYPICAL
SAF-08 Storage Tanks and Storage Vessels
Rev BV
Date 9/4/2019
GENERAL INFORMATION
Designation - DMPF BACKWASH WATER TANKS
Function - DMPF BACKWASH STORAGE
Tag(s) - W1FBA000BB101 FOR STREAM 1 & W2FBB000BB101 FOR STREAM 2
Quantity Unit 2
SERVICE CONDITIONS
Fluid (cf: General Fluid Specification) - FTW FILTERED WATER
Total Dissolved Solids mg/l 36000 - 45000
Location - Outdoor, closed to seashore in saline environment
Temperature/wind/humidity/earthquake - Refer to Site Conditions
Operating time - 365 d/y
Design pressure Barg ATMOSPHERIC
Maximal Metal temperature in the sun °C 85
Design temperature °C 60
Inlet flowrate for vent sizing m3/h 1200
Outlet flowrate for vent sizing m3/h 3773
CHARACTERISTICS
Type Cylindrical welded
Design standard API 650
Min Corrosion Allowance mm 0
Coating Internal C5M high durability // Certification "minimum 15 years to first maintenance"
External C5M high durability (refer to paragraph 5.7 of Painting Specification and Color Codes)
Flange Design - ASME B16.5 CLASS #150
Nozzle number Type Function Size Projection of nozzle to shell
Outlet with elbowed
N1 Backwash pump feed 1 x DN800 WN RF CLASS #150 By supplier
suction pipe inside tank
Overflow with up looking
N2 1 x DN700 WN RF CLASS #150 By supplier
pipe inside tank
Shell Nozzles Inlet from DMPF outlet Filtered water from Stream X 1 x DN400 WN RF CLASS #150 elbow dow
N3 with inner drip leg & By supplier
DMPF & pipe for 1.5m
weep hole
N4 Drain To Waste water tank 1 x DN200 WN RF CLASS #150 By supplier
MH1 Manhole with davit arm Side manhole for tank 1 x DN600 WN RF CLASS #150 By supplier
inspection
N5 Others / Spares 1 x DN200 WN RF CLASS #150 By supplier
Air ingress in any operating To be sized/designed by supplier per API
N6 Vent with bird screen By supplier
configuration 650 & drain size requirement
N7 Level transmitter Tank level measurement 1 x DN100 WN RF CLASS #150 Minimum for radar beam
N8 Level switch Tank level interlocks 1 x DN50 WN RF CLASS #150 By supplier
Roof nozzles
N9 Level switch Tank level interlocks 1 x DN50 WN RF CLASS #150 By supplier
Hatch
MH2 Manhole with davit arm Inspection & ventilation By supplier
Vendor to size
N10 Spare - 1 x DN50 & 1 x DN100 WN RF CLASS By supplier
Suction pit size Diameter#150
= 1,8 m // Depth = 2,4 m deep
Foundation Solid concrete slab or ring slab to be defined by Civil contractor
DIMENSIONAL DATA
Net water storage capacity m3 1000
Internal Diameter m 13
Minimum water level m 0.2
Nominal water level m 7.73
Maximum water level m 8,25
Shell height m 8,55
Roof height m By supplier
MATERIAL DATA
Tank material Carbon steel
Shell plate Carbon steel ASTM A516 GR70
Nozzle pipe ASTM A106 GrB
Nozzle flange ASTM A105
Grounding lug ASTM A240 316L
Inner liner NO
Structure (brackets etc…) Carbon steel painted C5M with high durability
Ladder/ grating / handrail/ checkered plate if any CS Hot dipped galvanized C5M with high durability
Outer liner NO
Other By supplier
Bolts and nuts for tank erection NA
Bolts and nuts for tank anchoring Hot dipped galvanized + C5M high durability painting or Stainless steel
Bolts and nuts for process flanges NO
Bolts and nuts for manhole flanges YES ASTM A193 B7 & ASTM A194 Gr2H Hot dipped galvanized + C5M high durability painting or Stainless steel
Gaskets for manholes & flanges EPDM 3mm

Vent (including bird screen) By supplier
ACCESSORIES TO BE SUPPLIED
YES
Cathodic corrosion protection by impressed current type
ICCP rectifier output DC negative terminal is connected to the tank
Vent (including bird screen) YES

Outside shell bracket for pipe supports YES
Outside shell bracket for cable tray or cable conduit YES design shall follow CABLE TRAYS ARRANGEMENT & ERECTION STANDARD
Inside shell brackets for internal pipe such as still plastic pipe for level
YES design shall follow INSTRUMENTS HOOK UP DRAWING TYPICAL
switches
Supports including overflow spillway
YES
(Refer to civil guide drawings)
Painted blind flanges for manholes & all nozzles with respective gaskets YES
Painted blind flanges for spare nozzles with respective gaskets YES
Manholes and inspection ports YES
Roof walkway to access all nozzles and handrails on tank roof YES floor live loads at 5kN/m2
Access ladder or stairs for roof access YES
YES Visible from operator's height, permanent, corrosion-resistant, non-metallic, white background and black font with
Name plate API650 requirements
project requirement PO number, tag number, serial number, service conditions
All safety signage YES

Grounding connection(s) YES minimum of 2 diagonally opposite. Earthing lug design shall follow Project Earthing typical
Site erection & touch up painting on site YES
Supervision of installation and testing YES please refer to scope description in Procurement documents
DOCUMENT TO BE PROVIDED
Filled in mechanical datasheets YES
Detailed fabrication drawing with Bill Of Material inclusive of nozzle
orientation, nozzle table, welding symbols and sections with loads end YES
stresses on foundations
Strenght mechanical calculations with worst load combinations and nozzle YES
loads calculated
Vent calculation sheet YES
including quantity, size and type of anchoring YES
Anchoring
drawing including loads at anchor bolts YES
including calculation sheet YES
Bolting torque table for process bolts and anchor bolts YES
Name plate drawings YES
Tank quality procedure YES
Mechanical guarantee YES
As built drawing YES
Inspection and Test Plan for each tag YES
Material Test Certificates EN 10204 3.1B (metal) YES
Other Material Test Certificates (2.1, 2.2) for non-metallic component YES
Welding material certificates YES
Welding Map YES
WPS / PQR Procedures YES
Welding Book
Welder qualification report & traceability on welding map+list
Visual test reports about all welds with code requirements
YES
NDE/NDT Procedure
List of NDE/NDT personals with certificates
NDE/NDT report (UT, MPI,RT)
Painting/Coating procedure YES

Leak test procedure YES
Dimensional test report (dimensional check, roundness check) YES
Leak test report YES
Internal Painting/Coating approved inspection records (see ITP) YES
Outer Painting/Coating approved inspection records (see ITP) YES
Inspection release report YES
Punch list report YES
Manufacturing data book YES
Installation guide YES
Maintenance guide YES
RABIGH III Document number : 184030-DNM-0900MB-0WZZ004-01-A
PROJECT N°: 184030
PROCEDURE FOR PACKING, HANDLING & Rev:0 Date:24/12/2019

STORAGE OF SHELL PLATES FOR METALLIC
TANKS
Order Number:19000-516-HD-501
PROCEDURE FOR PACKING, HANDLING &

STORAGE OF SHELL PLATES FOR METALLIC
TANKS
0 24/12/19 Initial submission SV NMC RP
REV DATE DESCRIPTION PREPARED CHECKED APPROVED
1 rue Giovanni Batista Pirelli – Bat A – 94417 Saint-

Maurice Cedex – France
www.sidem-desalination.com
PROJECT N°: 184030
PROCEDURE FOR PACKING, HANDLING & Rev: 0 Date: 24/12/2019

STORAGE OF SHELL PLATES FOR Status: N/A POI:IFA
METALLIC TANKS
Order Number: 19000-516-HD-501 Page 2 of 8
REVISION LOG

Description
No. Date Page
0 24/12/2019 All First Revision

PROJECT N°: 184030
PROCEDURE FOR PACKING, HANDLING & Rev: 0 Date: 24/12/2019

STORAGE OF SHELL PLATES FOR Status: N/A POI:IFA
METALLIC TANKS
Table of Contents
1.PROCEDURE FOR PACKING, HANDLING & STORAGE OF SHELL PLATES FOR METALLIC TANKS...4
DANEM ENGINEERING WORKS FZE
Procedure No.:
DUBAI-UAE
DEW/PHS/01 Rev-0
Date: 24/12/2019
PROCEDURE FOR PACKING, HANDLING & STORAGE
OF SHELL PLATES FOR METALLIC TANKS
PACKING, HANDLING & STORAGE

PROCEDURE
PROCEDURE# DEW/PHS/01 Rev.0
Dated – 20-11-2019
0 24/12/2019 Sijo Varghese Nidhish MC Rajesh K Pillai

Prepared Checked Approved
Rev. Date
QA/QC Engr Sr. QA/QC Engr QA/QC Manager
1|Page
Procedure No.:
DUBAI-UAE
DEW/PHS/01 Rev-0
Date: 24/12/2019
Table of Contents
1. SCOPE AND FIELD OF APPLICATION ..................................................................3
2. REFERENCES ...............................................................................................................................3
3. PACKING / PROTECTION ........................................................................................................3
3.1. CLASSIFICATION FOR PACKING / STORAGE .....................................................3
3.2. PAINT SYSTEM ADOPTED ......................................................................................3
4. EXECUTION PROCEDURES ...................................................................................4
4.1. GENERAL ..................................................................................................................4
4.2. TRANSPORT TYPES AND RELATIVE PACKAGES ..............................................5
4.3. STORAGE AT SITE...................................................................................................5
4.4. DURATION OF STORAGE ON SITE AND CLIMATIC CONDITIONS ...................5
4.5. OPEN AIR STORAGE MATERIALS AT SITE..........................................................5
2|Page
Procedure No.:
DUBAI-UAE
DEW/PHS/01 Rev-0
Date: 24/12/2019
1. SCOPE AND FIELD OF APPLICATION
This specification concerns the use of packages and protections applicable to the rolled
/ prefabricated shell plates which will be transported, handled and stored at the main
contractor site for erection.
This specification aims at defining the type of Packing, Lifting / Handling & Storage
according to the type of material belonging to the project, in order:
to avoid harmful effects of external agents on products;

to facilitate loading, unloading and storing operations;
to facilitate the identification of all components belonging to the same
plant.
2. REFERENCES
Project Spec: RAB03-SPE-EPCC-ZZZ-253-0001

Procedure for Surface Preparation & Painting: 184030-DNM-0900MB-0WZZ003-
01-A
3. PACKING / PROTECTION
3.1. CLASSIFICATION FOR PACKING/STORAGE
Packages are transported as classified according to:

with steel saddles
vertical storage racks
3.2. PAINT SYSTEM ADOPTED (ONLY FOR TRANSPORTATION AND STORAGE)
TANK INTERIOR & EXTERIOR OF SHELL PLATES

FOR STORAGE TANKS DMPF BWWT, DMPF BWT
COAT TYPE PRODUCT DFT (p.m)
Inorganic low Zinc MUKI Z 2001,
PRIMER 20 Micron
Ethyl Silicate RED/GREY
All the plates and structural shall be send with weld-able primer only for
transportation & storage needs to be removed before final painting on site.
3|Page
Procedure No.:
DUBAI-UAE
DEW/PHS/01 Rev-0
Date: 24/12/2019
4. EXECUTION PROCEDURES
4.1. GENERAL
4.1.1. Whether it is shipped loose or packed, each component shall always be
identified by Indelible marking on the piece or by an identifying
aluminium, stainless steel or plastic plate.
4.1.2. These plates shall be fastened to the product by means of iron wire,
plastic straps or shall be self-sticking.
4.1.3. The indelible marking on the plate indicates an identifying number for
defining it: pieces that can’t be marked individually (for ex. bolts, gaskets,
fittings of small dimensions, and so on) are gathered in containers
reporting the same type of indelible marking.
4.1.4. Rolled shell plates shall be preferably stored, kept on suitable horizontal
saddle made of Steel.
4.1.5. The Saddle shall be designed to bear the load of the shell plates.
4.1.6. Max lifting capacity of the saddle shall be marked on each saddle
properly.
4.1.7. The saddle inside diameter shall be equal or lesser than the shell
diameter (lesser diameter shall not be more that 5% of the required
diameter).
4.1.8. Proper lifting arrangements shall be available on the saddle, in such a
way that the lifting gears shall not be getting touch with the shell plates
to avoid damage to shell plates.
4.1.9. Saddle arc length shall be adequate so that 90% of the shell shall be
inside the saddle.
4.1.10. The products to be packed are stiffly fastened inside the package in case
the movements of the package itself during handling and transport
operations can damage the material or the package itself.
4.1.11. Rolled Shell plates can be stored in open roof containers or vertical
storage racks.
4.1.12. The storage racks shall be designed with proper width to height ratio,
so that the rack shall not fall down due to wind force.
4.1.13. Racks and open roof containers shall also have proper lifting
arrangements and marked with maxing lifting capacity.
4.1.14. Adequate aids to be provided in the rack and open roof container to
lock the shell plates from any movement.
4.1.15. Length of the rack and container shall be enough that the shell plates
can be lifted from top side by crane.
4|Page
Procedure No.:
DUBAI-UAE
DEW/PHS/01 Rev-0
Date: 24/12/2019
4.1.16. Steel racks can only be used for storage, this shall not be used for
transportation.
4.2. TRANSPORT TYPES AND RELATIVE PACKAGES

4.2.1. Whenever materials are shipped by road transport on the national as
well as international territory, it is necessary to turn to Companies
having at their disposal means of conveyance with protections like stiff
covers or tarpaulins in order to avoid the damages caused by
atmospheric agents (rain, humidity, dust, and so on) on shipped
products.
4.3. STORAGE AT SITE

4.3.1. Shell plates shall be stored / preserved on saddles and or vertical
storage racks at site.
4.3.2. Shell plates shall not direct contact with sand, chemicals, rusted iron
etc.
4.3.3. Saddle and storage racks shall be not kept at inclined surface.
4.3.4. Shell plates shall be protected by tarpaulin to avoid direct rain fall.
4.4. DURATION OF STORAGE ON SITE AND CLIMATIC CONDITIONS
Duration of open air storage: Minimum of 12 months starting with the

delivery date stipulated in the contract order.
Temperature: 50O Celsius Maximum & 15O Celsius Minimum
Relative Humidity: 62% Maximum & 30% Minimum
4.5. OPEN AIR STORAGE MATERIALS AT SITE

The materials at open air storage location at site shall meet the below criteria.
with good drainage.
with surface having sufficient load-bearing capacity.
suitable for fork-lift truck, truck, crane.
free of vegetation.
protected against flooding.
goods 20 cm jacked up above ground.
protected against rain with tarpaulin or canopy and with sufficient
ventilation.
with adequate lighting.
with fence.
with appropriate access way.
5|Page
PROJECT N°: 184030
TANK FARM - METHOD STATEMENT Rev:1 Date:25/12/2019

FOR ERECTION OF TANKS
Order Number:NA
TANK FARM - METHOD STATEMENT FOR

ERECTION OF TANKS
1 25/12/19 Second revision SB NMC RP
0 27/11/19 First révision SB PK -

PROJECT N°: 184030
TANK FARM - METHOD STATEMENT FOR Rev: 1 Date: 25/12/2019

ERECTION OF TANKS
Status: N/A POI:IFA
Order Number: NA Page 2 of 45
REVISION LOG

Description
No. Date Page
0 27/11/2019 All Initial submission
1 25/12/2019 All Sidem comment addressed

PROJECT N°: 184030

ERECTION OF TANKS
Status: N/A POI:IFA
Table of Contents
SL NO. DESCRIPTION PAGE NO
1 PURPOSE 4
2 SCOPE 4
3 ROLE & RESPONSIBILITY 4
4 DIFINITIONS 4
5 REFERENCES 4
6 LIST OF TANKS 5
7 HANDLING AND STORAGE OF SHELL PLATES 5
8 ERECTION OF TANK 5
8.1 SUMP PIT AND BOTTOM PLATE INSTALLATION 5

PROTECTION FOR CONCRETE RING BEAM FOUNDATION OF
8.2 6
TANK DURING WELDING
8.3 SHELL CORSE ERECTION 7
9 FIT-UP AND WELDING 9
9.1 SEQUENCE OF SHELL TO BOTTOM PLATE - WELDING 9
9.2 ERECTION OF CONE ROOF PLATES AND STRUCTURES 10
10 APPURTNENANCES INSTALLATION 10
PROJECT N°: 184030

ERECTION OF TANKS
Status: N/A POI:IFA
1. PURPOSE
The Method statement specified herein are provided to construct the Metallic Tanks for the
project Rabigh III in Kingdom of Saudi Arabia.
And a method for defining the erection sequence of tank shell plates, bottom plates, sump pit
and its accessories to ensure that installation is carried out under controlled conditions and to
meet project specification and API 650. This method statement for erection of tanks shall serve
as a guideline based on compliance to API 650 and industrial practice.
2. SCOPE
The procedure covers the installation sequence of following metallic tanks in the Rabigh III
project.
Backwash Water Tank – BWT

Backwash Waste Water Tank – BWWT
3. ROLE & RESPONSIBILITY
This method statement for erection of tanks shall serve as a guideline based on compliance to
API 650 and good industrial practice. It remains the responsibility of the tank erecting
contractor to provide a detailed erection method statement based on actual site conditions and
available resources, applicable to codes and practice, approved inspection test plan (ITP) and
Project specification.
4. DEFINITIONS
BWT – Backwash Water Tank.

BWWT – Backwash Waste Water Tank.
STORAGE TANK – Includes the items specified above.
SHELL PLATES – Fabricated Carbon steel plates for the assembly erection of mettalic
tanks.
CONTRATCOR – Erection Contractor at Rabigh III project for Metallic tanks.
MANUFACTURER – Danem, Jafza
5. REFERENCES
5.1. Specification and Code
5.1.1. Project Specification – RAB03-SPE-EPCC-ZZZ-253-0001
5.1.2. ITP – RAB03-ITP-SIDM-FB2-ZZZ0-0001
5.1.3. API 650 - Welded Tanks for Oil Storage.
5.1.4. ASNT CP-189 - Standard for Qualification and Certification of Non destructive
Testing Personnel.
PROJECT N°: 184030

ERECTION OF TANKS
Status: N/A POI:IFA
5.1.5. ASNT RP SNT-TC-1A - Personnel Qualification and Certification in Non destructive

Testing.
5.1.6. ANSI AWS A5.1 - Specification for Carbon Steel Covered Arc-Welding Electrodes.
5.1.7. ANSI AWS A5.5 - Specification for Low-Alloy Steel Covered Arc-Welding
Electrodes.
5.1.8. ANSI AWS D1.1 - Structural Welding Code-Steel.
5.2. Engineering Drawing

5.2.1. Engineering and Fabrication Drawings for BWT
5.2.2. Engineering and Fabrication Drawings for BWWT
5.3. Painting & Material Handling Procedure

5.3.1. Procedure for Packing, Handling, Storage of Shell plates for Metallic Tanks, Ref.
184030-DNM-0900MB-0WZZ004-01-A.
5.3.2. Procedure for Surface Preparation and Painting (Tank Shell plates), Ref. 184030-
DNM-0900MB-0WZZ003-01-A
5.3.3. Procedure for Surface Preparation and Painting (Tanks), Ref. RAB03-SPE-EPCC-
Z22-253-001
6. LIST OF TANKS
Back Wash Water Tank – BWT (2 nos.)
Sr. No. Tank Identification Tag/Mark No.
1 W1FBZ001BB101
2 W2FBZ001BB101
Back Wash Waste Water Tank – BWWT (2 nos.)

Sr. No. Tank Identification Tag/Mark No.
1 W1FWZ001BB101
2 W2FWZ001BB101
7. HANDLING AND STORAGE OF SHELL PLATES

7.1.1. Tank shell plates and accessories shall be stored, handled according to the
approved Procedure for Packing, Handling, Storage of Shell plates for Metallic
Tanks, Ref. 184030-DNM-0900MB-0WZZ004-01-A.
8. ERECTION OF TANK AND APPURTENANCES
8.1. Sump Pit and Bottom Plate Installation

8.1.1. Check the level of foundation as per specification API 650 and check the civil
foundation release to start the mechanical work.
8.1.2. After getting the civil clearance, mark 0°, 90° 180°, 270° co-ordinates on the
foundation from the reference point.
PROJECT N°: 184030

ERECTION OF TANKS
Status: N/A POI:IFA
8.1.3. The coordinates for the sump pit shall be marked using the reference point from
centre of tank and the coordinates marked on the foundation.
8.1.4. The sump pit shall be placed in the foundation before the installation of the
bottom plates.
8.1.5. A neat excavation by others shall be done according to the shape of the sump pit,
and it shall be put in place.
8.1.6. The foundation shall be compacted with soil by others around the sump pit after
placement.
8.1.7. Lay the centre plate on the foundation top as per drawing.
8.1.8. With coordination of centre plate lay the bottom plates sequential wise as per the
AFC drawings.
8.1.9. At the location of the installed sump pit, the bottom plate shall be cut open during
prefabrication and installed accordingly.
8.1.10. After the fit-up of the bottom plates, the sump pit shall be welded to the bottom
plate.
8.1.11. During the bottom plates laying, laps shall be maintained during the fit-up of short
seam and long seam as per AFC drawings.
8.1.12. Temporary tack weld to be carried out on the long seam to avoid uneven
movements, during fit-up and welding of short-seam.
8.1.13. Short seam welding will be carried out alternatively to avoid distortion.
8.1.14. After the completion of short-seam welding, remove the temporary tacks on the
long seam by grinding to facilitate the long seam fit-up.
8.1.15. Minimum laps shall be maintained while the fit-up of long-seam as per AFC
drawings. Joggling shall be carried out by hammering wherever if necessary (three
plate joining junction).
8.1.16. Before starting the welding, channels shall be tacked along the long seam to avoid
distortion.
8.1.17. After completion of short seam welding, long seam welding will be carried out
alternatively to avoid distortion.
8.1.18. After two plate lap joint MPI shall be carried out before fitting third plate.
8.1.19. Qualified welder shall be engaged and welding shall be carried out as per
approved WPS. After completion of welding, thoroughly clean the weld joint by
wire brushing and grinding.
8.1.20. If any defect found in the weld, it shall be removed by grinding and re-weld, after
which the vacuum box test to be conducted and repeat the sequence until the
defect cleared.
8.2. Protection For Concrete Ring Beam Foundation Of Tank During Welding
8.2.1.The top surface of the concrete ring beam foundation along the circumference of
the tank shall be visually inspected for any damages after cleaning / brushing of the
dust particles.
8.2.2.Ceramic wool having thickness of 38mm and having a width of 600 mm shall be
neatly laid on the top surface of the concrete ring beam foundation along the
circumference of the tank and temporary weights shall be placed on top of the
PROJECT N°: 184030

ERECTION OF TANKS
Status: N/A POI:IFA
ceramic wool to avoid any sort of movement until the bottom plates are laid on top
of it. (Ceramic wool shall be supplied / provided by Tank Erecting Contractor).
8.2.3.Based on the design of the tank, the bottom plates shall be laid in place on top of
ceramic wool which rests on the concrete ring beam foundation and the temporary
weights used for securing the ceramic wool in position shall be removed from the
location.
8.2.4.During the laying of the bottom plates, extreme precaution shall be taken in order
to prevent any sort of damage/ or create crack to the concrete foundation.
8.2.5.Packing plates shall be used in order to maintain the temporary clearance between
the bottom plates and the top of the concrete ring beam foundation where the
ceramic wool is placed in order to carry out the welding.
8.2.6.Precaution shall be taken to ensure that during the welding of the bottom plates,
the welding splatter doesn’t fall on the concrete foundation and create any sort of
damage to it.
8.2.7.Upon completion of the welding works at the ring beam foundation location for the
bottom plates, the ceramic wool shall be then removed along with the packing
plates as per the plan and the area shall be cleaned / brushed for any remains of the
ceramic wool.
8.3. Shell Course Erection

8.3.1. After the completion of welding of bottom plates, mark the tank inner radius on
the bottom Plates.
8.3.2. Scaffolding shall be installed to facilitate the shell course erection according to the
requirements.
8.3.3. Fix the erection stools at the equal interval on the bottom plates and transfer the
inside tank diameter on the stools.
8.3.4. The top shell courses (last shell) shall be erected by conventional method and
balance shell courses shall be erected by hydraulic jack method.
8.3.5. The rolled shell plates shall be shifted to the tank foundation area stacked around
the periphery by using crane. Proper care shall be taken while handling the rolled
plates.
8.3.6. Care shall be taken during erection of shell plate to match the diameter marked on
the bottom plate.
8.3.7. Jigs and fixtures shall be used to align the shell plates.
8.3.8. Complete the fit-up except the final joint which shall be fitted and weld after
completion of the welding of the other shell vertical joints (to avoid shrinkage)
Joint Nos. & welder no. shall be marked on both side of the weld joint.
8.3.9. Offer for inspection and get clearance from client /TPI for the vertical fit-up.
Complete the first side welding by using qualified welders and proper covering of
the welding area by fire blankets.
8.3.10. Care shall be taken during welding to avoid peaking and roundness distortion.
8.3.11. After completion of first side welding, back chip shall be carried out for sound
metal from other side of weld by grinding.
PROJECT N°: 184030

ERECTION OF TANKS
Status: N/A POI:IFA
8.3.12. Back-chipped grooves shall be inspected visually and LPI/MPI before starting the
welding.
8.3.13. Complete the second side welding using qualified welders.
8.3.14. Clean weld joints from both sides by wire brushing and grinding.
8.3.15. After completion of welding from both sides remove all the temporary jigs and
fixtures and flush grind the tacks (do weld built up wherever required). MPI to be
carried on all temporary attachment removal areas.
8.3.16. Erect last shell course plate of last shell by lapping on top of the erected shell
plates, 3 mm thick spacers shall be kept between first and last but one shell course
plates to maintain horizontal seam gap.
8.3.17. Channels shall be fixed on both side of the shell courses to hold the last shell in
vertical position.
8.3.18. Check the peaking, plumpness, circumference and the radius, offer for inspection
to the satisfaction of the client/TPI.
8.3.19. Offer for inspection and get clearance from client/TPI for the last plate of the last
shell vertical joint fit-up and complete the first side welding by using qualified
welders. Proper covering of the welding area by fire blankets.
8.3.21. After completion of first side welding, back chip shall be carried out for sound
metal from other side of the weld by grinding.
8.3.22. Back chipped grooves shall be inspected visually and LPI/MPI before starting the
welding.
8.3.24. Checking the peaking, plumbness, circumference and the radius of the last shell
course after welding of all joints, offer for inspection to the satisfaction of the
client/TPI.
8.3.25. After completion of the last shell course, roof erection shall be carried out as
mentioned in the below clause 9.3.5.
8.3.26. All attachments of the last shell course shall be fitted and welded.
8.3.27. After the completion of roof erection on top of the last shell course, install jacks as
per requirement. Connect the power pack and check the total system is ready for
erection of the next shell course plate width + Erection chair height.
8.3.28. Install the jacking cleats on the last shell course (inside) and weld soundly the
cleats to the shell. Roof structure and roof shall be erected then start jacking.
8.3.29. Start jacking of the assembly of last shell course along with the attachments and
lift till the required space for the next shell course plate width + Erection chair
height is obtained.
8.3.30. Erect the next shell course by using the crane for shifting and positioning of the
plates.
8.3.31. Alignment and fit-up shall be carried out by using jigs and fixtures for the next
shell course and fit-up of all vertical joints shall be carried. Peaking to be checked
after the fit-up of the vertical joints. Proper care shall be taken while handling the
rolled plates.
PROJECT N°: 184030

ERECTION OF TANKS
Status: N/A POI:IFA
8.3.32. Offer for inspection and get clearance from client/TPI for the vertical fit-up.
the welding area by the fire blankets.
8.3.34. After completion of first side welding, back-chip shall be carried out for sound
metal form other side of the weld by grinding.
welding.
8.3.37. After completion go the next shell course vertical joints, horizontal joint fit up of
next and last shell course shall be carried out.
8.3.38. Check the banding, plumpness, circumference and the radius of next and last shell
course.
8.3.39. Offer for inspection and get clearance from client/TPI for the horizontal fit-up.
the welding area by fire blankets.
8.3.40. Care shall be taken during welding to avoid banding and roundness distortion.
8.3.41. After completion of first side welding, back-chip shall be carried out for sound
metal from other sides of the weld by grinding.
welding.
8.3.43. Completed the second side welding using qualified welders.
8.3.44. Erection of all attachments on shell course like staircase, ladder, brackets etc shall
be carried out as per drawing before jacking.
8.3.45. Remove all the temporary cleats and tacks by grinding before jacking.
8.3.46. The same procedure shall be followed for all other shell courses during erection.
8.3.47. After completion of welding of each shell course, inspect weld visual, peaking,
banding, plumpness, circumference and roundness shall be checked out and
recorded to the satisfaction of the client/TPI.
8.3.48. Mark the RT spots as per the instruction of client/TPI and complete the RT as per
API 650 requirements.
8.3.49. Offer the RT film for reviewing to the client/TPI and if any repair occurs, the repair
are shall be repaired by grinding. Re-weld the repair spot as per API 650 code
requirements. Take the repair spot RT and re-offer for the inspection to the
satisfaction of client/TPI.
9. Fit-up and Welding Sequences
9.1. Erection of Bottom Plate Weld

9.1.1. The first shell course plates shall be erected and provide min. of 6 mm thick
packing plates at the require location in each shell plate to facilitate proper
welding of the bottom most portion of the vertical joint. This packing plate shall
not be removed until commencement of shell to bottom plate fit-up. Leave the
PROJECT N°: 184030

ERECTION OF TANKS
Status: N/A POI:IFA
final shell plate open by providing angular frame in order for deck plate shifting
and working.
9.1.2. After completion of vertical seams of the first shell course by following above
mentioned process and the horizontal joint between the first shell course and
second shell course, then the bottom plate to first shell course joint fit-up shall be
carried out by lowering the jacks.
9.1.3. Fit-up of shell to bottom plate joint shall be carried out using jigs and fixture.
9.1.4. After getting fit-up clearance for welding, weld shall be carried out from inside.
9.1.5. Tank shell plate circumference shall be equally divided and welders shall be used
for welding in the same direction. Welding of first shell course to bottom plates
from inside shall be done first.
9.1.6. The first pass of internal side of shell to bottom plate weld shall be inspected
100%.
9.1.7. Complete internal and external side welding of shell course to bottom plate.
9.1.8. After completion of shell to bottom inside and outside welding visual inspection
will be out to the satisfaction of the client/TPI.
9.1.9. Vacuum box testing of shell to bottom joint, MPI of internal/external shell to
bottom corner joint to be carried out.
9.1.10. On completion of all erection, welding and NDT work on the tank, all unwanted
materials scrap to be removed from inside of the tank.
9.1.11. RT of vertical and horizontal joint shall be completed.
9.2. Erection of Cone Roof Plates and Structures

9.2.1. After completion of the erection of the top last shell course, top angle ring fit-up
and welding shall be done.
9.2.2. Erect the fabricated roof truss, and cross girders as per approved drawing.
Complete the welding of roof structure by approved welders and as per approved
WPS.
9.2.3. Erect and lay the roof plates on the structure as per the AFC drawings.
9.2.4. While fit-up of short seams and long seams lap to be maintained.
9.2.5. Weld the short seams by welding alternative joint or sequence to prevent the
distortion.
9.2.6. Provided proper support lengthwise of the long seam and weld the joints.
9.2.7. Roof nozzle and top shell nozzles fit-up and welding shall be carried out as per the
AFC drawings and subsequently it has to be correlated with the concern piping
drawing.
9.2.8. Carryout the N.D.T of the completed roof welds as per API 650 code specifications.
10. Appurtenances Installation

10.1.1. Flanges to pipe joint shall be prefabricated and required NDT shall be completed
before erection.
10.1.2. Mark the nozzle location as per drawings. Cut the openings by gas cutting after
proper inspection by the authority.
10.1.3. Erect the nozzles as per the orientation and the elevation shown in the drawing.
PROJECT N°: 184030

ERECTION OF TANKS
Status: N/A POI:IFA
10.1.4. Install RF pads wherever required before nozzle erection.

10.1.5. Suitable jigs and fixtures shall be provided to prevent the distortion during the
welding.
10.1.6. Welding shall be as per WPS and to be welded by the qualified welder.
10.1.7. RF Pad pneumatic test shall be carried out to the satisfaction of the client/TPI. All
the shell nozzles final weld from both sides and RF pad welds shall be inspected
visually by LPT/MPI, to the satisfaction of the client/TPI.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A A
B B
C C
D D
E E
F F
G G
H H
ALL DIM. ARE IN MM IF NOT SPECIFIED
J J
K K
L
M/s SIDEM - VEOLIA L
LIFTING PLAN - BACK WASH WATER TANK
M M
1 2 3 4 5 6 7 8 0 9 100 10 11 12 13 14 15 16 17
PROJECT N°: 184030
PROCEDURE FOR Rev:07 Date:23/04/2020

SURFACEPREPERATION AND
PAINTING
Order Number:19000-516-HD-501
27/04/20
QA/QC : SBA
 WITNESS 
 NO COMMENT

 REVIEW  COMMENT
PROCEDURE FOR
SURFACEPREPERATION AND PAINTING
7 23/04/2020 Sixth Revision SV NMC RP

6 31/03/2020 Sixth Revision SV NMC RP
5 10/03/2020 Fifth Revision SV NMC RP
4 27/01/2020 Forth Revision SV NMC RP
3 12/12/2019 Third Revision SV NMC RP
2 10/12/2019 Second Revision PMA NMC RP
1 20/11/2019 First Revision PMA NMC RP
0 03/09/2019 Initial Submission NMS NMC RP

PROJECT N°: 184030

PAINTING Status: N/A POI:IFA
REVISION LOG
Rev. Revised Date Revised Page Description

0 03/09/2019 All Initial Submission
1 20/11/2019 Table 1 & 2 BWT, BWWT paint system incorporated
A paint system incorporated for Coagulation tank Platform,
2 10/12/2019 Table 1 & 2
Handrails and Ladders.
Revised paint system as per the Sidem comment of design
Table 1, 2
3 12/12/2019 changes 03 for Coagulation tank Platform, Handrails and
& Notes *
Ladders.
4 27/01/2020 Table 1 & 2 Incorporated Lime Tank
Revised Table 2 for Platforms, hand rails and ladders for all
5 10/03/2020 Table 2
tanks.
Revised internal paint system of Lime tank and Added DST
6 31/03/2020 Table 1 & 2
paint system.
7 23/04/2020 Table 2 Revised internal paint system of DST (Diesel Storage Tank).
PROJECT N°: 184030

PAINTING Status: N/A POI:IFA
Table of Contents
1.PROCEDURE FOR SURFACEPREPERATION AND PAINTING ....................................... 4

Procedure No:
DANEM ENGINEERING WORKS FZE DEOG/J342/SP/001
DUBAI – UAE Revision : 7
Procedure for Surface Preparation & Painting Date : 22-04-2020
PROCEDURE FOR
SURFACE
PREPARATION &
PAINTING

2 10/12/2019 Nikhil MS Nidhish MC Rajesh K Pillai
1 20/11/2019 Pranav M Nidhish MC Rajesh K Pillai
0 03/09/2019 Nikhil MS Nidhish MC Rajesh K Pillai
Prepared Checked Approved
Rev. Date
QA/QC Engr Sr. QA/QC Engr QA/QC Manager
Procedure No:
TABLE OF CONTENT
SL NO. DESCRIPTION PAGE NO

1 PURPOSE 3
2 SCOPE 3
3 ROLE & RESPONSIBILITY 3
4 DIFINITIONS 3
5 REFERENCES 4
6 PAINT SYSTEM 4
7 WEATHER CONDITION 4
8 SURFACE PREPARATION 4
9 APPLICATION 5
10 USE OF THINNER 6
11 REPAIR 6
12 TIME BETWEEN COATS 7
13 QUALITY CONTROL 7
14 DOCUMENTATION 7
15 COLOUR SCHEME 8
16 TECHNICAL DATA SHEET 8
17 INSPECTION AND TESTING 8
18 INSPECTION INSTRUMENTS 8
19 ATTACHMENTS 8
20 TABLES 9
Procedure No:
1. PURPOSE
The materials and procedures specified herein are provided to protect the fabricated items from
corrosion. And to define a method to ensure that surface preparation and painting is carried out
under controlled conditions and to meet the painting specification.
2. SCOPE
This Procedure covers the painting requirements to apply to the components of the Atmospheric
tank to be installed in the Rabigh III project
3. ROLE & RESPONSIBILITY
Vendor (Danem/Sidem):
 Shall perform surface preparation, priming, and finish painting of the following items
including all attachments thereto in accordance with the painting systems of this
Specification or their standard paint specification provided the total paint system has a
minimum corrosion resistance.
 Shall submit the Manufacturer’s periodic report, technical problems raised by them to the
contractor up on request.
 Shall be responsible for the Quality control activities and is
 Responsible to provide the required reports for the painting application and get it signed by
all parties.
Paint Manufacturer:
 The manufacturer’s technical representative shall submit a periodic report to vendor

confirming that painting is being carried out in accordance with their instructions.
 Quality of workmanship is acceptable to them.
 This report will also cover analysis of technical problems (if any).
 The manufacturer shall also transmit to the vendor copies of all technical correspondence
addressed to the applicator.
Applicator:
 Shall be responsible for the Supply and application of all paint materials, labor, supervision,
coating equipment, inspection tools and each and every item of expense necessary for
complete application of the paint system.
 Full protection from abrasives and paints to items which shall not be painted.
 Appropriate arrangements for technical services of the manufacturer before and during
planning and application of the paint systems.
 Obtaining latest application and maintaining the same for use by all the parties.
 Providing qualified painting inspectors and testing tools for carrying out specified inspection
and quality control measures.
4. DEFINITIONS
COAT — One full layer of a material applied to its specified thickness.
DFT MEASUREMENT — The average value of three readings recorded by the use of a properly
calibrated dry film thickness gauge.
DRY FILM THICKNESS (DFT) — The thickness of the dry film of the coating. In the absence of a
specified range, the value stated shall mean the minimum dry film thickness at all locations of the
coated surfaces.
STORAGE TANK – Includes the items specified in table-1.
Procedure No:
STRUCTURAL STEEL - Carbon steel structural members such as columns, beams, plate works
and all items which are not specified to be galvanized per Specification.
5. REFERENCES
Project Spec: RAB03-SPE-EPCC-ZZZ-253-0001
American Society For Testing And Materials (ASTM)
ASTM D4541 Pull-Off Strength of Coatings Using Portable Adhesion Testers
ASTM D5162 Discontinuity (Holiday) Testing of Nonconductive Protective Coating on Metallic
Substrates
ASTM D3359-87 Standard Test Methods for Measuring Adhesion by Tape Test
ASTM D4285 Std test method for indicating oil or water in compressed air.
ASTM A380 Std practice for cleaning, descaling and passivation of SS parts.
Steel Structures Painting Council (SSPC)
SSPC SP- 1 Solvent Cleaning
SSPC PA-1 Shop, Field and Maintenance Painting
SSPC PA-2 Measurement of Dry Paint Thickness with Magnetic Gages
International Organization for Standardization (ISO)
ISO 8501 Preparation of steel substrates before application of paints and related products
ISO 8502 Test for assessment of surface cleanliness
ISO 8503 Preparation of steel substrates before application of pints and related products-
surface roughness characteristics of blast cleaned substrates.
ISO 8504 Preparation of steel substrates before application of paints and related products-
Surface preparation methods.
ISO 11124 Specifications for metallic blast cleaning abrasives.
ISO 2808 Determination of Dry Film Thickness
ISO 4624 Paints and Varnishes – Pull off test for adhesion.
6. PAINT SYSTEM
Paint system shall be used as per Table-2 below. Refer attached Technical Specification sheet for
Paint System Information & Paint Product Information.
7. WEATHER CONDITION
Surface preparation or Painting activities shall not be carried out if the relative humidity exceeds
85%, or if the substrate temperature is less than 3ºC above Dew Point Temperature, or if the
substrate temperature is below 5ºC or above 35ºC, or if there is blowing sand or dust, or if there is
visible condensation on the substrate, or if there is a possibility that the weather will change within 2
hours, or if the temperature exceeds the temperature limits as per the paint material data sheet.
8. SURFACE PREPARATION
Surface De greasing & Washing
Dust, dirt and debris shall be removed from the substrate surfaces by high pressure fresh water
washing. Where necessary, stubborn deposits shall be removed by scrubbing with stiff plastic
brushes. The water wash shall continue until all water soluble salts are removed from the surfaces.
Surface contaminants such as oil, grease, hydrocarbons etc. shall be removed by a water based
biodegradable cleaner in accordance with the application data.
The degreased surfaces shall be further washed with fresh water to remove all traces of the cleaner
chemicals.
The surfaces shall be allowed to thoroughly dry before proceeding with any further coating work.
All bolt holes shall be solvent-cleaned prior to blast cleaning.
Pre Blast Cleaning

Welded areas shall be cleaned and ground as needed to remove sharp rough areas. Weld
Procedure No:
reinforcement removal is not required, as long as the reinforcement has rounded edges. Sharp
edges, fillets, corners, and weld seams shall be smoothed to a minimum of 2 mm radius. All bolt
holes shall be drilled and ground prior to blast cleaning.
Special attention shall be given to all weld areas for removal of burrs, weld spatter, weld flux, slivers
indentations, protrusions and other foreign matter to be removed by grinding prior to abrasive blast
cleaning. If grinding is to be carried out after blast cleaning, the ground surface shall be re-blast
cleaned to restore the specified profile.
Supports for items to be blast cleaned shall have a configuration such that the contact points are as
small as possible to limit surface area covered.
Random salt contamination tests shall be carried out to verify the need or otherwise for solvent
detergent washing (or alternative method) prior to abrasive blast cleaning. The frequency and nature
of these checks shall be sufficient to ensure the surface cleanliness of the substrate.
Any oil, grease or other contaminants on the working surface shall be removed by solvent cleaning
in accordance with SSPC-SP 1 “Solvent Cleaning”.
All welds shall be inspected and if necessary repaired prior to final blast cleaning.
Blasting
The blasting shall be done according to NACE No.1/SSPC-SP5/SA3, NACE No.2/SSPC-SP10/SA
2½ or the respective Technical Specification / Customer Requirements.
The nozzle pressure to be checked by using a Hypodermic Needle Pressure Gauge.
The compressed air to be checked for any contaminations like oil, moisture, etc by using the Blotter
Test at least once at the beginning of each shift.
Applicable surface cleanliness achieved shall be checked with appropriate comparator and shall be
recorded.
Surface profile (also called anchor pattern) shall be between 50µm to 75µm The roughness shall be
measured on 1 Sq. Meter at the beginning of abrasive blast cleaned operation, repeating the
measurement for each Sq.Meters or equipment fraction, and always when abrasive material is
changed or replaced.
Required surface profile achieved shall be measured and recorded by using replica tape (TESTEX
Tape) and thickness gauge or surface profile gauge.
Verify the level of dust contamination at the same frequency as surface profile measurements in
accordance with ISO 8502-3. The Cleanliness rating shall be 3 or better.
Blasted Surface shall be visually inspected for any contaminants before starting painting.
Any dust and loose residues shall be removed from prepared surfaces by brushing, blowing off with
clean dry air, vacuum cleaning, or other methods agreed upon. Dust level shall be maximum 3 in
size and 2 in quantity as per ISO 8502-3.
Any visible rust that forms on the surface of the steel after blast cleaning shall be removed by re-
cleaning the rusted areas to meet the required standard before coating.
Soluble salt test shall be carried out after blasting on accordance to ISO 8502-6 & 9, The maximum
allowable level of contamination shall be 30mg/m2.
Painting shall commence within 4 hours of blasting.
9. APPLICATION
For CS Non Galvanized Surface
Paint shall be applied to dry, clean, prepared surfaces under favorable conditions. Pigmented and
catalyzed materials shall be thoroughly mixed before being applied. In order to assure compatibility
of the subsequent layers of coating of each system, paint used shall be from the same manufacturer
unless otherwise specified in the coating specification.
Prior to application of each coat, all welds inside and outside, corners, behind angles, edges of
beams, rat holes, notches, backsides of pipe and stiffener flanges, lightening holes, bolts, nuts and
any areas not fully reachable by spray shall be pre-coated by brush (stripe-coated) to ensure that
these areas have the minimum film thickness specified for each coat and for the completed system
and to ensure continuity of the coating. All coatings shall be uniformly applied without runs, sags,
solvent blisters, dry spray or other blemishes. All blemishes and other irregularities shall be repaired
or completely removed and recoated. Special attention shall be paid to crevices, corners, edges,
Procedure No:
weld lines, bolt heads, nuts, and small brackets, to apply the specified minimum dry film thickness
by brush application if spray will not completely cover all surfaces.
Surfaces that will be inaccessible after assembly, including the surfaces of lap joint flanges, nozzle
necks, lap joint stub ends, lap rings, bolt holes and some welded joints, shall receive the complete
painting system before being assembled. Contact surfaces of bolted connections are to be primed
only. Intercoat contamination shall be minimized by maintaining proper cleanliness and by applying
intermediate and finish coats within the time period recommended by the paint manufacturer. Verify
by spot checking the wet film thickness (WFT) during the course of the paint application to ensure
that the film thickness is being maintained. Adhesion qualification test plates shall be prepared at
the same time and under the same conditions as the production coating work. The thickness of the
applied layer must be between 80% and 120% of the nominal thickness. For minimum thickness
80% of NDFT is acceptable provided that maximum 20% of the measures is less than 100% of
NDFT. For maximum thickness 3 times the NDFT or as per the paint manufacturer recommendation
whichever is less.
10. USE OF THINNER

Thinner shall be used as per the manufacturer recommendation (if required).
11. REPAIR
Before application of any further coat of material, all damage to previous coats shall be repaired.
Adhesion qualification tests shall be mandatory and shall be performed to determine the compatibility
for each repair method.
Surface preparation shall wherever possible be carried out by dry blast cleaning. If dry blast cleaning
is not specified or not feasible, then manual (power tool or hand tool) cleaning shall be performed.
Surface Preparation
For Small Areas (Approximately 2 – 3”)
Clean the rough paint surface area and additional one inch around the rectified area by mechanical
means, using the wire brush or emery papers etc. Remove the dust particles from the equipment
using suitable means. Ensure that the surface is uniform after cleaning.
Other Areas (above 2 – 3”)

Clean the rough paint surface area and additional one inch around the rectified area by spot blasting.
Ensure the surface roughness on bare metal is achieved.
Coating:
As per the painting specification apply one coat of barrier primer at cleaned surface by a suitable
method.
Allow curing as per paint manufacturer specification.
Apply Mid coat with a curing interval of each coat as per the paint manufacturer specification.
Finally apply the Topcoat
Manual cleaning shall be performed using hand wire brushes, or mechanically operated tools
(grinders, chippers or wire brush) in accordance with ISO 8504-3. The surface shall be left roughly
abraded and a burnished surface is not acceptable.
If the surface being prepared lies adjacent to a sound coated surface which is not to be repaired, the
surface preparation shall overlap the coated surface by at least 25 mm. The remainder of existing
coated surface shall be properly protected with shields or screens to prevent any possible damage
to the coating.
Inorganic zinc primer shall not overlap adjacent intermediate and finish coats.
Procedure No:
Areas with inadequate coating thickness shall be thoroughly cleaned and, if necessary, abraded,
and additional compatible coats applied until they meet this Specification. These additional coats
shall blend in with the final coating on adjoining areas. Color match shall be achieved.
Coating Damage not Exposing Substrate Surface

Surfaces to be over coated which become contaminated or damaged shall be cleaned by solvent
cleaning and/or lightly brush blasted ensuring that the surface is free of all contaminations prior to
applying the following coats. After cleaning, any residual contaminants shall be removed by dry
compressed air and wiped by hand with clean, dry rags. The coating around the damaged area shall
be chamfered, using an approved method, to ensure continuity of the patch coating. The full coating
system shall then be reapplied strictly in accordance with the Specification.
Coating Damage Exposing Substrate Surface

The damaged area shall be re-cleaned as originally specified for that item and the full coating system
reapplied in accordance with the painting system. The re-cleaning shall carry over onto tightly
adhering surrounding coating for not less than 25 mm all around and the edges.
Repair of Zinc Silicate Primer

Damaged surfaces of zinc silicate primer shall be cleaned to remove all loose materials and blast
cleaned with a portable vacuum blast cleaning unit. Where the maximum operating temperature is
below 120°C, the surface shall be coated with one coat of the zinc rich epoxy. Where the maximum
operating temperature is greater than 120°C, the surface shall be coated with one coat of inorganic
zinc silicate. If blast cleaning is not practical, power tool cleaning may be used.
Repair of Fully Cured Epoxy Coating

In case of repairing damage to fully cured epoxy coatings and/or painting of a fully cured and aged
epoxy coating, the coating work shall only be carried out after the surface of the fully cured epoxy to
be coated has been suitably abraded to provide an adequate tooth for the coating to be applied.
12. TIME BETWEEN COATS

Inter-coat intervals shall be followed as per the paint manufacturer recommendation (Specified in
the paint data sheet)
13. QUALITY CONTROL
Quality control representative shall have a current certificate of Qualification to the NACE
International Coating Inspector Training, FROSIO or an equally approved qualification. Painting
personnel involved in this project shall be familiar with the requirements of this specification and
with the Nominated Coating suppliers recommended procedures.
14. DOCUMENTATION.
Prior to final acceptance of the paint work, an inspection shall be made along with the client and
company representative and they shall sign the inspection report. The report shall consist, as a
minimum, of the following:
 Names of the CONTRACTOR and the responsible personnel.
 Dates when work was carried out.
 Equipment and techniques used.
 Materials used and the batch certificates.
 Type and calibration of instruments used.
 Weather and ambient conditions.
 Painting periods.
 Condition of surface before preparation.
Procedure No:
 Tools and methods used to prepare surface.

 Condition after preparation.
 Information on systems being applied.
 Mixing and testing prior to application.
 Paint application techniques.
15. COLOUR SCHEME.

Refer below table-2.
16. TECHNICAL DATA SHEET

Technical data sheet shall be submitted along with the painting procedure to client for the approval.
Product Data Sheet for paint materials also shall be submitted along with the Technical Data Sheet.
17. INSPECTION AND TESTING.
Before and During Paint Application

 Visual Inspection (100% Surface, No defects)
 Surface cleanliness check (SA 2.5, 100% surface)
 Surface Profile Check (50µm to 75µm, Each item or one time each 10m2)
 Salt contamination test. (30mg/m2 max, each production lot)
 Environmental condition check (3 times during working shift minimum)
 Dust level check on blasted surface (Cleanliness rating shall be 3 or better, each item
or one time each 10m2)
After Paint Application

 DFT check for each coat (After each coat)
 Adhesion test (5MPa min, on the probe 500 x300x 5mm)
 Colour verification (RAL Code)
 Holiday test for tank internal
18. INSPECTION INSTRUMENTS.

Surface Profile - Keane-Tator Surface Profile Comparator, Testex Press-O-Film
Surface Cleanliness SSPC-Vis-1 or ISO 8501
Wet Film Thickness Nordson Wet Film Thickness Gage or Elcometer 3240
Dry Film Thickness Elcometer 456
Temperature and Humidity Elcometer 116
Surface Temperature Elcometer 213 (-20°C to 120°C)
Adhesion Elcometer 106 or 108 according to ISO 4624
Salt Contamination Bresle Test
Holiday Detection Elcometer 270* (wet sponge)- Not applicable for this project.
19. ATTACHMENTS.
1) PAINT DATA SHEET

2) ABBRASIVE CERTIFICATE
3) SAMPLE PAINT REPORT FORMAT
Procedure No:
Table-1
SL. NO DESCRIPTION TAG. NO QTY
CT-01, CT-02, CT-03, CT-04,
1 COAGULLATION TANK 8
CT-05, CT-06, CT-07, CT-08
LS-01, LS-02, LS-03, LS-04,
2 LIME SATURATOR LS-05, LS-06, LS-07, LS-08
8
W1FBZ001BB101
3 DMPF BACK WASH WATER TANK 2
W2FBZ001BB101
DMPF BACK WASH WASTE WATER W1FWZ001BB101
4 2
TANK W2FWZ001BB101
W1PAZ001BB201 &
5 LIME TANK 2
W2PAZ001BB201
W0PFA001BB101
6 DIESEL TANK 2
W0PFA002BB101
Table-2 6
COAT TYPE PRODUCT DFT (p.m) NDFT (p.m)
TANK INTERIOR & EXTERIOR (COAGULATION, LIME SATURATOR)
Epoxy primer (EP) Two Pen guard HSP
PRIMER 80
component amine cured epoxy Grey
Epoxy coating Two component Pen guard Mid coat
MID COAT 190
polyamide cured epoxy Grey 320
Two component chemically
Hardtop XP
TOP COAT curing aliphatic acrylic 50
(RAL 7035)
polyurethane (PU)
TANK INTERIOR & EXTERIOR(STORAGE TANKS DMPF BWWT, DMPF BWT)
Inorganic low zinc Ethyl MUKI Z 2001,
PRIMER* 20 20
Silicate RED/GREY
PLATFORM, HANDRAILS AND LADDERS (Refer**)
HDG Hot Dip Galvanization HDG 100
Epoxy primer (EP) Two Penguard HSP

PRIMER 140 300
Two component chemically Hard Top XP
TOP COAT curing aliphatic acrylic Colour Group 1 60
polyuethane (PU) (RAL 1018)
SYSTEM-B3- TANK INTERIOR (LIME TANK)
PRIMER Inorganic low zinc Ethyl Silicate MUKI Z 2001,RED 20
TOP COAT Tank guard 412, black 250

Solvent free polyamine cured 520
epoxy coating
TOP COAT Tank guard 412, white 250
Procedure No:
SYSTEM-E2-TANK EXTERIOR (LIME TANK)

Epoxy primer (EP) Two Pen guard HSP
PRIMER 80
Epoxy coating Two component Pen guard Mid coat 320
MID COAT 190
polyamide cured epoxy Grey 6
Two component chemically Hardtop XP (RAL 7035,
TOP COAT 50
curing aliphatic acrylic
Light Grey)
polyurethane (PU)
SYSTEM-E2-TANK EXTERIOR-CORROSION CATEGORY C5M (DIESEL TANK)
PRIMER Epoxy primer (EP) Two Pen guard HSP 320
80
MID COAT Epoxy coating Two component Pen guard Mid coat
190
polyamide cured epoxy Grey
Two component chemically Hardtop XP (RAL 1001,
TOP COAT 50
curing aliphatic acrylic
Beige)
polyurethane (PU) 7
SYSTEM-E2-TANK INTERIOR- (DIESEL TANK)
Two component polyamine Tankguard Storage,
PRIMER 125
cured phenolic/novolac epoxy Light Grey
375
MID COAT Two component polyamine Tankguard Storage,
125
cured phenolic/novolac epoxy Light Red
TOP COAT Two component polyamine Tankguard Storage,
125
cured phenolic/novolac epoxy Light Grey
NOTE: All weld joint/bevel prepared area shall be protected with weld able primer up to 50 mm from
edge of the joint after blasting. After welding, this area shall be cleaned with hand tool / power tool
to st-2 and Primer, Mid coat applied and merged with the shell coating, after this full tank exterior
final coat will be applied.
* All the plates and structural shall be send with weld-able primer only for transportation & storage
needs to be removed before final painting on site.
** This system shall be applied to all platform and handrails of all the tanks refer to : 184030-EPC-
0000MH-ZZZ006_Rev C_Painting Specification and Color Codes p Paragraph : 4.2. Steel structures &
structural elements.
P.O.BOX 17704, DUBAI-UAE
TEL: 00971 4 8835293 FAX: 00971 4 8835513
DESIGN CHANGE REQUEST

Request No: DEW/DCR/0342/003 Rev
1. CLIENT : Veolia
2. CONTRACTOR: Danem Energy Oil & Gas, Dubai
3. CONTRACT NO.: - 19000516 HD 00501
4. CONTRACT TITLE: 184030 - RABIGH 3 - METALLIC STORAGE TANKS
ATTENTION: - Mr. Steeve Bugot
Clarification:-
* Material: -
As per the painting system to be used of three coat paint to platform, handrail and ladder of
coagulation tank but we have completed the galvanized of all platform , handrail and ladder of
coagulation tanks , so we are propose to that we want to proceed the two coat of painting
system above the galvanizing . Painting system table has given
COAT TYPE PRODUCT DFT ( µm) NDFT ( µm)
Epoxy primer (EP)

two component Penguard
Primer amine cured epoxy HSP Grey 140
200
Two component
chemically curing Hard Top XP
aliphatic acrylic colour group
Top Coat polyuethane (PU) 1 60
Jotun Technical Specification attached
This is for your review and approval.
Requested by: Sobichan
DANEM ENGINEERING WORKS Signature: Date: 11.12.2019
Veolia
Comments:-
Position: Signature: Date:
Date: 12.02.2012 DG/FORM/PRJ/010/Rev. 1

Jotspec
Technical specification
New construction
EPC: Danem Engineering Works FZE Name: Diesel storage tank - WO/342
Client: Unit ID: Sub contr:
Cons/Eng: Version: 1 Date: 12/04/2020
Project: Danem - Diesel storage tank - WO/342
Prepared by: Musaab Mohamed - Jotun Coatings
2020-04-12 14:04:11 (UTC) Page 1 of 4

Summary
Project Danem - Diesel storage tank - WO/342 Prepared by Musaab Mohamed - Jotun Coatings
Customer Danem Engineering Works FZE Approved by Musaab Mohamed Version 1
Location Date 12/04/2020
The paint specification(s) include(s) the following positions and areas

Position Area m²
Tanklining/Tank Internal System 1
Total 1
Summary of products and volumes

Product Consumption (l)
TANKGUARD STORAGE,LIGHT RED 0
TANKGUARD STORAGE,LIGHT GREY 0
JOTUN THINNER NO. 23,CLEAR 0
Total 0
2020-04-12 14:04:11 (UTC) Page 2 of 4

Technical specification
Project Danem - Diesel storage tank - WO/342 Prepared by Musaab Mohamed - Jotun Coatings
Customer Danem Engineering Works FZE Approved by Musaab Mohamed Version 1
Location Date 12/04/2020
Position Tanklining/Tank Internal System ISO 12944-2 category N/A

Substrate Carbon Steel Area 1 m² No. 1
Surface Prep. Surfaces to be coated shall be degreased to ISO 12944-4, Part 6.1.4 Alkaline Cleaning, and abrasive blast cleaned to Sa 2½ (ISO 8501-1) with a
minimum surface profile 45 µm, grade Fine to Medium G, Ry5 (ISO 8503-2).
Product Type Area to Vol. solids Filmthickness (µm) Loss Recoating intervals Thinner Consumption (l)
of paint % % (%)
coat 10°C 23°C 40°C
Dry spec. Wet spec. Min Max Min Max Min Max No. Max Theor. Practical
%
TANKGUARD STORAGE,LIGHT RED FC 100 63 125 198 0 24 h 30 d 10 h 30 d 4h 14 d 23 10 0 0

TANKGUARD STORAGE,LIGHT GREY FC 100 63 125 198 0 24 h * 10 h * 4h * 23 10 0 0
Total 250
Remarks:
2020-04-12 14:04:11 (UTC) Page 3 of 4

* please refer to the relevant technical datasheets and AG application guide for recoating and curing conditions
NR: Not recommended for this exposure or generic type:
Unless otherwise agreed in writing, all product supplied and technical advice given by us are subject to our standard terms and conditions of sale. In the event that supplies are made and
technical advice is given by one of our associated companies or dealers, then such supplies and technical advice shall be subject to the standard terms of sale of that company, a copy of which
is available upon request. The given data must be considered as guidelines only, the figures in some columns may be rounded. Drying times and paint consumptions may vary depending on
actual conditions.
For updated information about our products please refer to our web site at www.jotun.com
2020-04-12 14:04:11 (UTC) Page 4 of 4

Technical Data Sheet
Approved 735;739 1,2 735 phenolic/novolac ^(ValidationDate) 1

epoxy
Tankguard Storage
Product description
This is a two component polyamine cured phenolic/novolac epoxy coating. It is a specially designed tank lining
with excellent chemical resistance. Can be used as primer, mid coat or finish coat in atmospheric and immersed
environments. Suitable for properly prepared carbon steel, galvanised steel, stainless steel and concrete
substrates.
Typical use
Protective:
Specially designed as an internal lining for offshore, onshore and buried tanks and pipes such as chemical
storage, waste water, grey water, process water, concrete bund, fire service lines and drilling mud tanks. Can be
used in pressure vessels. This coating has very good resistance to high temperature products. Refer to
Protective Product Resistance List.
Other
Approvals and certificates

Approved to UK Defence Standard 80-97 issue 5, annex G for resistance to Avcat F-44 aviation fuel
In compliance with Federal Drug Authority, USA, FDA Title 21, Part 175.300, approved for exposure to dry and
liquid foods
Additional certificates and approvals may be available on request.
Colours
light grey, light red, red
Product data
Property Test/Standard Description
Solids by volume ISO 3233 63 ± 2 %

Gloss level (GU 60 °) ISO 2813 matt (0-35)
Flash point ISO 3679 Method 1 28 °C
Density calculated 1.6 kg/l
VOC-US/Hong Kong US EPA method 24 (tested) 335 g/l
(CARB(SCM)2007, SCAQMD rule 1113, Hong Kong)
VOC-EU IED (2010/75/EU) (theoretical) 337 g/l
VOC-China GB/T 23985-2009 (tested) 323 g/l
VOC-Korea Korea Clean Air Conservation Act (tested) 395 g/l
The provided data is typical for factory produced products, subject to slight variation depending on colour.
All data is valid for mixed paint.
Gloss description: According to Jotun Performance Coatings' definition.
Date of issue: 13 September 2019 Page: 1/5
This Technical Data Sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Tankguard Storage
Film thickness per coat

Typical recommended specification range
Dry film thickness 100 - 200 μm

Wet film thickness 160 - 320 μm
Theoretical spreading rate 6.3 - 3.2 m²/l
Surface preparation
To secure lasting adhesion to the subsequent product all surfaces shall be clean, dry and free from any
contamination.
Surface preparation summary table
Surface preparation
Substrate Minimum Recommended
Carbon steel Sa 2½ (ISO 8501-1) Sa 2½ (ISO 8501-1)

Coated surfaces Clean, dry and undamaged compatible Clean, dry and undamaged compatible
coating coating
Stainless steel The surface shall be hand or machine Abrasive blast cleaning to achieve a
abraded with non-metallic abrasives surface profile using non-metallic
or bonded fibre machine or hand abrasive media which is suitable to
abrasive pads to impart a scratch achieve a sharp and angular surface
pattern to the surface. profile.
Galvanised steel The surface shall be clean, dry and Sweep blast-cleaning using non-
appear with a rough and dull profile. metallic abrasive leaving a clean,
rough and even pattern.
Concrete Dry abrasive blast cleaning to SSPC- Dry abrasive blast cleaning to SSPC-
SP 13/NACE No. 6. SP 13/NACE No. 6.
Optimum performance, including adhesion, corrosion protection, heat resistance and chemical resistance is
achieved with recommended surface preparation.
Application
Application methods
The product can be applied by
Spray: Use airless spray.

Brush: Recommended for stripe coating and small areas. Care must be taken to achieve the
specified dry film thickness.
Roller: Roller application only to be used for scallops, ratholes, small pipes etc.

Tankguard Storage
Product mixing ratio (by volume)
Tankguard Storage Comp A 6.5 part(s)

Tankguard Storage Comp B 1 part(s)
Thinner/Cleaning solvent
Thinner: Jotun Thinner No. 23
Guiding data for airless spray

Nozzle tip (inch/1000): 17-21
Pressure at nozzle (minimum): 150 bar/2100 psi
Drying and Curing time

Substrate temperature 10 °C 15 °C 23 °C 30 °C 40 °C
Surface (touch) dry 15 h 12 h 4h 3h 2h

Walk-on-dry 24 h 20 h 10 h 8h 4h
Dry to over coat, minimum 24 h 20 h 10 h 7h 4h
Dried/cured for service 21 d 14 d 7d 4d 3d
For maximum overcoating intervals, refer to the Application Guide (AG) for this product.
Drying and curing times are determined under controlled temperatures and relative humidity below 85 %, and
at average of the DFT range for the product.
For storage of crude oil and clean petroleum products the tanks can be returned to service 48 hours after
application of the final coat, when applied at temperatures 23 °C and above.
For a list of what constitutes clean petroleum products please refer to Jotun Product Resistance Guide.
Surface (touch) dry: The state of drying when slight pressure with a finger does not leave an imprint or reveal
tackiness.
Walk-on-dry: Minimum time before the coating can tolerate normal foot traffic without permanent marks,
imprints or other physical damage.
Dry to over coat, minimum: The recommended shortest time before the next coat can be applied.
Dried/cured for service: Minimum time before the coating can be permanently exposed to the intended
environment/medium.

Tankguard Storage
Induction time and Pot life

Paint temperature 23 °C
Induction time 20 min

Pot life 4h
Heat resistance
Temperature
Continuous Peak
Dry, atmospheric 200 °C -

Immersed, sea water 95 °C -
Immersed, crude oil 120 °C -
Further resistance information can be found in Protective Product Resistance List available on Jotun's website, or
contact your local Jotun office.
The temperatures listed relate to retention of protective properties. Aesthetic properties may suffer at these
temperatures.
Note that the coating will be resistant to various immersion temperatures depending on the specific chemical
and whether immersion is constant or intermittent. Heat resistance is influenced by the total coating system. If
used as part of a system, ensure all coatings in the system have similar heat resistance.
Product compatibility
Depending on the actual exposure of the coating system, various primers and topcoats can be used in
combination with this product. Some examples are shown below. Contact Jotun for specific system
recommendation.
Previous coat: phenolic/novolac epoxy

Subsequent coat: phenolic/novolac epoxy
Tankguard Holding Primer can be used as a temporary protection and is fully compatible with the tank coating
system.
Packaging (typical)
Volume Size of containers
(litres) (litres)
Tankguard Storage Comp A 16.3 20

Tankguard Storage Comp B 2.5 3
The volume stated is for factory made colours. Note that local variants in pack size and filled volumes can vary
due to local regulations.
Storage

Tankguard Storage
The product must be stored in accordance with national regulations. Keep the containers in a dry, cool, well
ventilated space and away from sources of heat and ignition. Containers must be kept tightly closed. Handle
with care.
Shelf life at 23 °C
Tankguard Storage Comp A 24 month(s)
Tankguard Storage Comp B 24 month(s)
In some markets commercial shelf life can be dictated shorter by local legislation. The above is minimum shelf
life, thereafter the paint quality is subject to re-inspection.
Caution
This product is for professional use only. The applicators and operators shall be trained, experienced and have
the capability and equipment to mix/stir and apply the coatings correctly and according to Jotun's technical
documentation. Applicators and operators shall use appropriate personal protection equipment when using this
product. This guideline is given based on the current knowledge of the product. Any suggested deviation to suit
the site conditions shall be forwarded to the responsible Jotun representative for approval before commencing
the work.
Health and safety

Please observe the precautionary notices displayed on the container. Use under well ventilated conditions. Do
not inhale spray mist. Avoid skin contact. Spillage on the skin should immediately be removed with suitable
cleanser, soap and water. Eyes should be well flushed with water and medical attention sought immediately.
Colour variation
When applicable, products primarily meant for use as primers or antifoulings may have slight colour variations
from batch to batch. Such products may fade and chalk when exposed to sunlight and weathering.
Colour and gloss retention on topcoats/finish coats may vary depending on type of colour, exposure
environment such as temperature, UV intensity etc., and application quality. Contact your local Jotun office for
further information.
Disclaimer
The information in this document is given to the best of Jotun's knowledge, based on laboratory testing and
practical experience. Jotun's products are considered as semi-finished goods and as such, products are often
used under conditions beyond Jotun's control. Jotun cannot guarantee anything but the quality of the product
itself. Minor product variations may be implemented in order to comply with local requirements. Jotun reserves
the right to change the given data without further notice.
Users should always consult Jotun for specific guidance on the general suitability of this product for their needs
and specific application practices.
If there is any inconsistency between different language issues of this document, the English (United Kingdom)
version will prevail.


Operational Manual AD2 API 650 Metallic Tank RO3

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RABIGH 3 INDEPENDENT WATER PROJECT

Document Title: Document No. Rev:

RAB3 INDEPENDENT WATER PROJECT DOCUMENT# RABIGH-DNM-SID-220-OEM-0001

DMPF BACK WASH WATER TANK STREAM 1 & 2

DANEM ENERGY OIL & GAS

OPERATION AND ERECTION MANUAL

0 31-08-2020 Initial submission ANM, NMC RKP SIDEM

OPERATION AND ERECTION MANUAL FOR API FIXED ROOF TANK

2 RB-3 Project Material Handling and Storage Procedure 9

RB-3 Project Tank Farm Method Statement for Erection of

4 RB-3 Project Material LIFTING PLAN for Metallic Tanks Erection 28

5 Surface Preparation and Painting Procedure for Metallic Tanks 29

TECHNICAL SPECIFICATION BACKWASH WATER

Internal Code: SID-0900MH-FBZ001

Rev: BV Page: Date: 9/4/2019

BACKWASH WATER TANK

Discipline Process Civil Mechanical Piping I&C Electrical

Revision control sheet

AV 16/3/2019 PRE B.BUCCIALI J.B THUBERT J.DUPREY

PAGE DESCRIPTION REV.

Rev. Revised Revised

Gaskets for manholes & flanges EPDM 3mm

Vent (including bird screen) YES

All safety signage YES

Painting/Coating procedure YES

PROCEDURE FOR PACKING, HANDLING & Rev:0 Date:24/12/2019

PROCEDURE FOR PACKING, HANDLING &

0 24/12/19 Initial submission SV NMC RP

REV DATE DESCRIPTION PREPARED CHECKED APPROVED

1 rue Giovanni Batista Pirelli – Bat A – 94417 Saint-

PROCEDURE FOR PACKING, HANDLING & Rev: 0 Date: 24/12/2019

Order Number: 19000-516-HD-501 Page 2 of 8

Rev. Revised Revised

0 24/12/2019 All First Revision

PROCEDURE FOR PACKING, HANDLING & Rev: 0 Date: 24/12/2019

Order Number: 19000-516-HD-501 Page 3 of 8

PACKING, HANDLING & STORAGE

0 24/12/2019 Sijo Varghese Nidhish MC Rajesh K Pillai

1. SCOPE AND FIELD OF APPLICATION ..................................................................3

3. PACKING / PROTECTION ........................................................................................................3

3.1. CLASSIFICATION FOR PACKING / STORAGE .....................................................3

3.2. PAINT SYSTEM ADOPTED ......................................................................................3

4. EXECUTION PROCEDURES ...................................................................................4

4.1. GENERAL ..................................................................................................................4

4.2. TRANSPORT TYPES AND RELATIVE PACKAGES ..............................................5

4.3. STORAGE AT SITE...................................................................................................5

4.4. DURATION OF STORAGE ON SITE AND CLIMATIC CONDITIONS ...................5

4.5. OPEN AIR STORAGE MATERIALS AT SITE..........................................................5

1. SCOPE AND FIELD OF APPLICATION

to avoid harmful effects of external agents on products;

Project Spec: RAB03-SPE-EPCC-ZZZ-253-0001

3.1. CLASSIFICATION FOR PACKING/STORAGE

Packages are transported as classified according to:

3.2. PAINT SYSTEM ADOPTED (ONLY FOR TRANSPORTATION AND STORAGE)

TANK INTERIOR & EXTERIOR OF SHELL PLATES

4.2. TRANSPORT TYPES AND RELATIVE PACKAGES

4.3. STORAGE AT SITE

4.4. DURATION OF STORAGE ON SITE AND CLIMATIC CONDITIONS

Duration of open air storage: Minimum of 12 months starting with the

4.5. OPEN AIR STORAGE MATERIALS AT SITE

TANK FARM - METHOD STATEMENT Rev:1 Date:25/12/2019

TANK FARM - METHOD STATEMENT FOR

1 25/12/19 Second revision SB NMC RP