Professional Documents
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Bang Dieu Khien Curtis
Bang Dieu Khien Curtis
Bang Dieu Khien Curtis
JULY, 2005
REV. G
CURTIS – TOLEDO
OPERATOR’S MANUAL & PARTS LIST
SUPPLEMENT
R/S Series
AIRTRON CONTROLLER
WARNING
Personal injury and/or equipment damage will result by failing to pay attention
to the vital safety information and instructions in this manual.
Carefully read, understand, and retain all safety information and instructions
before operating this compressor.
Curtis – Toledo
1905 Kienlen Ave. St. Louis, MO 63133
phone: 314-383-1300 fax: 314-381-1439 Email: info@curtistoledo.com
www.curtistoledo.com
DANGER
Compressed air from this machine is not suitable for breathing and will
cause death or severe personal injury.
Table of Contents
1. Controller……………………………………………………….. 2
2. Software menu and functions………………………………...
2.1. Basic menu…………………………………………... 3
2.2. LED’s…………………………………………………. 3
2.3. Messages…………………………………………….. 4
2.4. Menu 1………………………………………………... 4
2.5. Menu 2………………………………………………... 5
2.6. Menu 5………………………………………………... 5
2.7. Menu 10 & 20………………………………………... 6
2.8. Menu 30………………………………………………. 7
2.9. Type selection table…………………………………. 7
3. Additional parameters………………………………………....
3.1. Star delta time…………………………………….…. 8
3.2. Blow down time……………………………………… 8
3.3. Unload run time……………………………………… 8
3.4. Acceleration time……………………………………. 8
3.5. Starts per hour……………………………………….. 8
3.6. Micro interruption of the power supply……………. 9
4. Installation instructions for remote operation and external
alarm…………………………………………………………….
4.1. Remote operation………………………………….... 9
4.2. External alarm……………………………………….. 9,10
4.3. Lead/Lag control…………………………………….. 10
5. Control panel and unit component parts list………………... 11 -19
List of illustrations:
Fig 1. Controller control panel……………………… 2
Fig 2. Control panel components………………….. 11
Fig 3. Unit parts……………………………………… 13
Fig 4. Control panels………………………………... 17
List of drawings:
Wiring schematic FVM 610019……………………. 15
Wiring schematic Y-D 610028……………………. 16
Wiring schematic (external alarm) 61019-A1…….. 20
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1. CONTROLLER
CONTROL PANEL
BUTTONS DISPLAY & LED’s
1- View 8- Display
2- Start LED 1 9- Pressure
3- Stop LED 2 10- Temperature
4- Up LED 3 11- Run/Load hours
5- Down LED 4 12- Service
6- Reset LED 5 13- Air filter blocked
7- Emergency Stop LED 6 14- Motor overload
LED 7 15- Autostart/Remote
LED 8 16- Compressor status
LED 9 17- Power
BUTTON FUNCTIONS
View Scrolling through the selected menu parameters
Start Start the compressor
Stop Stop the compressor with stop delay for blowdown cycle
Up Increase the value displayed (in programming mode)
Down Decrease the value displayed (in programming mode)
Reset Return to basic menu from programming mode or after correcting
alarm/warning conditions
E-Stop Emergency Stop
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2.2. LED’s
Each LED has its own specific function as well as a specific status:
• Continuous: showing data / information; everything is in normal condition
• Slow blinking: warning indication; check the compressor
• Fast blinking: shut down indication; the controller has taken action
LED Status Explanation
Pressure • Continuous • Pressure is being displayed
• Slow blinking • Warning: dP>10psi, oil separator service is required
• Fast blinking • Shutdown: the pressure has reached shutdown level
• A fast blinking led in combination with dashes on the
display, a pressure sensor error is indicated (see
Table 1)
Temperature • Continuous • Temperature is being displayed
• Slow blinking • Warning: the temperature has reached alarm level
• Fast blinking • Shutdown: the temperature has reached shutdown level
• A fast blinking led in combination with dashes on the
display, a temperature sensor error is indicated (see
Table 1)
Run / Load hours • Continuous • Run / Load hours are being displayed
Service • Continuous • Remaining hours to service are being displayed.
• Slow blinking • Warning: service is required (the display will toggle
between the remaining hours and the items that need to
be serviced)
Air filter blocked • Slow blinking • Warning: air filter service is required
Motor overload • Fast blinking • Shutdown: main and (or) fan motor winding temperature
too high, overload relay tripped
Autostart / Remote • Continuous • Either auto restart or remote control has been enabled
• Fast blinking • Warning: compressor will start as soon as it is allowed to
Compressor status • Continuous • Motor running
• Slow blinking • Warning: compressor is blowing down
• Fast blinking • Warning: compressor will start as soon as it is allowed to
Power • Continuous • Controller is powered
LED 1-8 • Fast Blinking • E-STOP has been activated
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2.3. MESSAGES
2.4. MENU 1
- push Stop button to stop the compressor
- push both Up and Down buttons and hold until blinking lights appear
- push Up (Down) button to select “-01-“ on display
- push View button to scroll to selected display
- push Up (Down) button to select display mode or to raise (lower)
any adjustable setting
- push Reset button after blinking stops to save new value and exit the
menu
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2.5. MENU 2
- push Stop button to stop machine
- push both Up and Down buttons and hold until blinking lights appear
- push Up (Down) button to select “-02-“ on display
- push View button to scroll to selected display
- push Up (raise) or Down (lower) to set appropriate service hours
- push Reset button after blinking stops to save new value and exit the menu
- push Reset button again to stop LED 4 blinking and save service hours after
service is completed
2.6. MENU 5
- push Stop button to stop machine
- push both Up and Down buttons and hold until blinking lights appear
- push Up (Down) button to select “-05-“ on display
- push View button to scroll to selected display
- push Up or Down to select units
- push Reset button after blinking stops to save new value and exit the menu
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2.8. MENU 30
- push Stop button to stop machine
- push both Up and Down buttons and hold until blinking lights appear
- push Up (Down) button to select “-30-“ on display
- push Stop button within 2 sec & hold for 2-3 sec to complete entry into menu 30
- push Down (Up) button to scroll to selected display
- push Reset button to exit menu
Default
Default load Shutdown
Star delta Unload run unload
Type pressure pressure
time (s) time (s) pressure
(psi) (psi)
(psi)
1 OFF 30 80 100 115
2 3.0 30 80 100 115
3 6.0 30 80 100 115
4 9.0 30 80 100 115
5 OFF 30 105 125 140
6 3.0 30 105 125 140
7 6.0 30 105 125 140
8 9.0 30 105 125 140
9 OFF 30 130 150 165
10 3.0 30 130 150 165
11 6.0 30 130 150 165
12 9.0 30 130 150 165
13 OFF 30 155 175 190
14 3.0 30 155 175 190
15 6.0 30 155 175 190
16 9.0 30 155 175 190
17 OFF 30 Adjust (Menu 1) Adjust (Menu 1) Adjust (Menu 10)
Table 2
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3. ADDITIONAL PARAMETERS
Some of the below-described parameters are set automatically when a type is selected (3.1., 3.3., 3.5.) or
can be changed manually by value selection in Menu 10. The other parameters require a software change by
factory to change the default setting (3.2., 3.4., 3.6.).
FUNCTION SETUP
This time is set automatically when a type of
The star delta time is the time the star relay is powered
machine is chosen (see Table 2) or can be
before powering the delta relay.
changed manually by value selection in Menu 10
FUNCTION SETUP
The blow down (start delay) time is the required time to This time is set by software. Min time = 5 sec and
depressurize the compressor internally when the motor the compressor can not start until the sump
has stopped running. This time must be expired before pressure is lower than 15 psi
the compressor can start again in order to avoid a start
procedure against a too high internal pressure.
FUNCTION SETUP
The unload run time is the required time that the motor This time is set automatically when a type of
keeps running after the stop button has been pushed. machine is chosen (see Table 2) or can be
By stopping the machine in this way, internal pressure changed manually by value selection in Menu 10
is decreased and it will prevent the oil from foaming.
FUNCTION SETUP
The acceleration time is the time between the This time is set by software. Default setting = 2 sec
powering the delta relay and the powering of the
load/unload solenoid valve. This acceleration time
makes sure that the motor is at its full speed before
loading the compressor.
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4.3.5. Programming.
Open Menu 1 Lead/Lag control, as described in 2.4., on first compressor. Set differential pressure
value, pushing Up button. We recommend the setting 5psi. Push Reset button. Repeat the same
on second compressor. Both compressors should have the same setting.
4.3.6. Start the compressors. Both compressors will load even, if there is a system pressure, until
the Lag compressor pressure setting is reached (Lag pressure setting is 5psi lower, than Lead
pressure) at which point the Lag compressor will unload and go into standby status. The Lead/Lag
operation will automatically function and begin timing out. Lag compressor will remain in standby
status until the time out or air demand rises.
4.3.7. Changing of the Lead compressor will occur at the timer set point.
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ITEM PART
DESCRIPTION QTY
NUMBER NUMBER
SEE
1 CONTROL PANEL 1 PG.17
2 GASKET 1 1230001
3 OVERLAY 1 QAB736
4 AIRTRON M6 W/ FRONT PLATE & OVERLAY 1 1380001
4A AIRTRON M6 CONTROLLER 1 1380002
4B FRONT PLATE 1 1380003
4C OVERLAY 1 QAB736
4D FUSE, 3.15A TIME DELAY, GLASS BODY, 5mm x 20mm 2 VEA310
5 EMERGENCY STOP BUTTON 1 1240006
6 #10-32 HEX NUT 8 VH15C
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R/S 15-50
R/S 60-200
FIG. 3 UNIT PARTS
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CURTIS-TOLEDO, INC.
1905 Kienlen Avenue, St. Louis, Missouri 63133
ph: (314) 383-1300 fax: (314) 383-1439
email: info@curtistoledo.com
www.curtistoledo.com
Sales representatives in principal cities