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Study On Mechanical Behaviors of Double Shoulder Drill Pipe Joi - 2019 - Petrole
Study On Mechanical Behaviors of Double Shoulder Drill Pipe Joi - 2019 - Petrole
Study On Mechanical Behaviors of Double Shoulder Drill Pipe Joi - 2019 - Petrole
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Article history: Double shoulder drill pipe joint (DSJ) is a novel thread structure which appears in recent years. Its
Received 30 June 2017 strength reduced efficiently while the structure design is not appropriately, for the DSJ’s mechanical
Received in revised form behaviors weren’t well studied. In this paper a 3D whole structure finite element model of DSJ was
6 December 2017
established based on the Principle of Virtual Work, and validated the model’s computing results by
Accepted 17 January 2018
experimental results. The authors analyzed the stress and strain distribution with the 3D whole structure
finite element model’s computing results under torque moment, compression force, tension load, and
Key words:
bend moment. And then acquired the DSJ’s mechanical behaviors under each load. The research works of
Double shoulder
Drill pipe joint
this paper refer accordance to recognize and design the DSJ.
Thread © 2019 Southwest Petroleum University. Production and hosting by Elsevier B.V. on behalf of KeAi
Mechanical behavior Communications Co., Ltd. This is an open access article under the CC BY-NC-ND license (http://
creativecommons.org/licenses/by-nc-nd/4.0/).
Production and Hosting by Elsevier on behalf of KeAi Drill pipe is mainly in elastic deformation stage during the
working process, and produces tiny-plastic deformation occasionally
https://doi.org/10.1016/j.petlm.2018.01.004
2405-6561/© 2019 Southwest Petroleum University. Production and hosting by Elsevier B.V. on behalf of KeAi Communications Co., Ltd. This is an open access article under
the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
L. Dong et al. / Petroleum 5 (2019) 102e112 103
during individual special working condition. The section has a ten- Where f (sij) is the yield function, above-mentioned function rep-
dency to decrease with the tension process, and DSJ’s section will resents a hyper surface in six dimensional stress spaced. Six
increase with the compression process. In elastic-plastic stage, it is dimensional stress space is an abstract space consisting of six stress
shown through experiment that the strain in the Y and Z direction components, it is called six dimensional stress space because of six
relates to the strain in the X direction when tension load is along X, stress components. Each point in the space represents a specific
namely, the strain is changed in X direction and simultaneously stress state; in this space yield function is a curved surface. It is
changed in the Y and Z direction because of the stress in the X di- different from the curved surface in ordinary geometric space to be
rection. It is shown below that the relation between normal stress called hyper surface. Each point on the surface represents one yield
component and normal strain component [12]: stress state, and called yield surface.
9
1
εx ¼ sx n sy þ sz > >
>
>
E >
>
> 2.2. 3D FEA whole structure model and validation
1 =
εy ¼ sy nðsx þ sz Þ (1)
E >
> The NC38 numerical drill pipe joint thread is chose as an
>
>
1 >
>
> example to be studied, the geometrical parameters is shown in
εz ¼ sz n sx þ sy ; reference [13], double shoulder structure(DSS) keep the same
E
outside diameter, other parameters vary according to the actual
It is shown below the relation between shear stress component
situation, and the material of threaded connection is 35CrMo
and normal shear strain component with the condition of pure
steel with the processes of oil-quenching and tempering in
shear stress in elastic-plastic:
850 C and 550 C respectively, whose elastic modulus E is
txy tyz txz 208,000 MPa, Poisson’s ratio is 0.3, values of yield strength and
gxy ¼ ; gyz ¼ ; gxz ¼ ; tensile strength are 835 MP and 980 MPa in accordance with the
G G G
API standard. The C3D8R octahedral reduced element is used to
Where G ¼ 2ð1þE
nÞ is the shear modulus. meshing the model. In order to reduce computing time, only
The relation which is shown below is the elastic strain and stress chose the joint to analysis by impose torque moment, compres-
with the state of 3D stress and strain state: sion force, tension load, and bend moment. The finite element
9 mesh model is shown in Fig. 1:
1
εx ¼ sx n sy þ sz > >
>
>
E >
>
>
>
>
1 = 2.2.1. Boundary conditions
εy ¼ sy nðsx þ sz Þ Original state of model presumes that the teeth of pin and box
E >
>
>
> (2) engaged correctly, and the primary shoulder contacted exactly. The
>
>
1 >
>
> contact formation of the teeth pin and box is surface- surface, the
εz ¼ sz n sx þ sy ;
E type of friction is Coulomb friction and the coefficient of friction is
txy tyz txz 0.114 [14]. Fixed constraints are applied at the end of box, and the
gxy ¼ ; gyz ¼ ; gxz ¼ coupling is applied between pin’s sections and the reference which
G G G
must be on the axis line of joint thread, joint loading is accom-
If plastic deformation occurred on drill joint thread, the
plished by means of applying loads at the coupling point such as
constitutive relation of material is elasticeplastic. During the
torque moment, compression force, tension load and bend
elastic-plastic analysis process, firstly elastic stage or plastic stage is
moment, the rest surfaces are free boundary conditions.
estimated according to the criterion of yield condition. Under the
single direction force, it is shown that when the stress is equal to
yield stress through experiment, the plastic deformation occurs
gradually. And that’s yield condition under the condition of single
directional force. Under the complicated stress condition, the stress
state at certain point is determined by six stress components.
Obviously, the stress component value selected arbitrarily at certain
point is not the criterion to determinate whether or not material is
in plastic stage. Therefore, the conception of stress space is intro-
duced, and the stress space is represented by the stress compo-
nents. In the space, each point represents a stress state. A curve is
described by variation of stress or strain in the corresponding space
which is named Stress Path.
It is the experimental results which is acquired in various stress
paths that can determinate each boundary which is the yield point
from the elastic to plastic. It can be generated a division surface of
elastic and plastic by connect all the yield point in the space which
is called yield surface. The mathematical expression to describe the
yield surface is called yield function, which is the yield condition
expressed by analytical form.
In general, yield condition relates to the stress state which is
considered, or yield condition consists of six independent stress
component functions at the point,
Fig. 1. 3D thread connection element mesh model.
f (sij) ¼ 0
104 L. Dong et al. / Petroleum 5 (2019) 102e112
Fig. 4. Mises stress distribution cloud chart of DSJ due to torque 30000 N$m.
Fig. 5. Mises stress distribution cloud chart of DSJ due to torque 45000 N$m.
Fig. 6. Mises stress distribution cloud chart of API thread due to torque 30000 N$m.
Fig. 7. Mises stress distribution cloud chart of API thread due to torque 45000 N$m Double shoulder.
thread are provided in Fig. 11 and Fig. 12 to compare the displace- increases, and the displacement value increases. The axial
ment situation of thread teeth of structures under the torque load. displacement of each tooth behind the DSS gradually increases
It can be seen from Fig. 11 that the axial displacement of the first because of the contact of the second shoulder, which decreases the
thread of API structure is minus, the axial displacement of the first axial displacement of the primary shoulder and force the pin move
engaged thread of DSS is positive and the axial displacement of box out, and increases the axial displacement of thread teeth close to
body is positive, but the forces of thread teeth of box between teeth the second shoulder, the value is less than that on shoulder, the
should be positive under torque load. For API structure the high increase of displacement has no effect on connection performance
displacement of the first engaged thread of box on shoulder causes of joint.
that the first and the second engaged thread move to the negative From Fig. 12, it is shown the pin’s axial displacement during the
direction, the pressures between the first and the second engaged make-up process, the end surface of box is regarded as a reference,
thread much concentrate due to this structure. Comparing the because of relative rotation between the thread teeth, pin body has
displacement of the DSS under torque load 30000 N$m and a relative displacement relative to the box’s end surface, which will
45000 N$m, it can be seen that the displacement tendency of increase gradually with the increase of load, but the displacement
thread teeth is approximate coincident when the torque load of pin body of API structure is higher than that of DSS, the negative
106 L. Dong et al. / Petroleum 5 (2019) 102e112
Fig. 8. The maximum Mises stress of engaged thread of structures and DSJ due to
torque 30000 N$m. Fig. 11. The maximum axial displacement of each tooth of box.
Fig. 9. Mises stress and Contact stress of the shoulders due to torque 30000 N$m.
displacement of each tooth also exceeds the DSS’s and the relative pin (the root of the last engaged thread) is only 569.5 MPa. With
displacement of thread teeth and body is also higher than the DSS’s increasing the force to 400ton, the box further more yield, but the
. Therefore, thread joint of DSS can decrease the displacement of maximum Mises stress value of pin is only 730.3 MPa, peak stress
body and the relative displacement between thread teeth and body, value between pin and box still differs greatly. Under the function
and also can increase the deformation resistant capability of joint of compression force, the Mises stress distribution of thread joint of
due to the function of torque moment. It can be seen from the API structure utilizes the material behaviors inadequately, pin is
variation displacement tendency between thread teeth that the still in good condition while the box occur yield.
displacement of shoulder has an effect on the first engaged thread Figs. 15 and 16 show that the Mises stress cloud charts of thread
of pin, thus the negative displacement is less than other teeth. As a joint of DSS under the compression force 300ton and 400ton. It can
whole, the displacement of each tooth of double shoulder is be seen from the charts that thread teeth and shoulder of DSJ both
generally the same, but the value of axial displacement of API have not occurred plastic deformation, the maximum Mises stress
structure gradually increases, the difference value between the first value is on the root of each tooth and shoulder of box. The
and the last engaged thread reaches 0.105 mm, which illustrates maximum Mises stress value of pin and box is still same probably.
that the deformation of each tooth of DSJ is relative even under the The Mises stress peak of pin and box of DSS is more even by
function of torque, but the bearing load of each tooth of API joint comparing with the API structure, and the region of higher Mises
decreases gradually. Therefore, when DSJ is designed, the bearing stress value is not only on the root of thread teeth while the pri-
proportion of the primary and the second shoulder, the first and the mary and the second shoulder has equal value, the compression
last engaged thread should be distributed reasonably, then to in- force is distributed more evenly on thread teeth and shoulder with
crease the bearing capability of DSJ. DSS.
Fig. 17 shows that the maximum Mises stress of thread teeth and
3.2. Mechanical behaviors of DSJ due to compression force shoulder of different thread joints under compression forces
300ton,400ton,500ton and 600ton, it can be seen from the charts
During the working process of drill string, upon the neutral that compression yield strength of API structure and DSS are
point the force is tension and under the neutral point is compres- 300ton and 600ton, respectively, and compression yield strength of
sion, most failure accidents for drill joint occur under the neutral DSS increases twice times comparing with API structure, under the
point, it is necessary to study the compression resistance property function of compression load Mises stress values of the last few
of joint. In this part mechanical behaviors and bearing capacity of teeth of pin and box for API structure are obvious higher than that
DSJ are studied under the load of compression force, and to analyze of previous teeth, but the Mises stress value of thread teeth of DSS
the compression characteristics by comparing the API structure. distributes relative evenly ,which bears the load evenly. Comparing
the Mises stress value of shoulder, it can be seen that the Mises
3.2.1. Stress character of DSJ due to compression force stress value of primary shoulder is less than that of thread teeth and
Figs. 13 and 14 show that the Mises stress cloud charts of API the Mises stress value of the second shoulder is equal to that of
thread joint under the compression force 300ton and 400ton, it can thread teeth. Therefore, during the deign process of thread joint, to
be seen from the charts that the maximum stress value of API properly increase the size of thread teeth and the second shoulder
thread joint under compression load concentrates on the root of the to balance the Mises stress value of each part, and to make the
last engaged thread, when the compression force reaches 300ton, bearing capacity much higher in the existing design space of
the Mises stress value of the root of the last engaged thread of box thread.
already reaches yield limit and the maximum Mises stress value of
Fig. 13. Mises stress cloud of API structure due to compression force 300 ton.
Fig. 14. Mises stress cloud of API structure due to compression force 400 ton.
108 L. Dong et al. / Petroleum 5 (2019) 102e112
Fig. 15. Mises stress cloud of DSS due to compression force 500 ton.
Fig. 16. Mises stress cloud of DSS due to compression force 600 ton.
Fig. 17. Mises stress value of thread teeth and shoulder due to compression force. can be seen from the charts that the stress distribution cloud charts
of DSJ and API structure is highly similar and the stress peak value
of pin and box is same nearly under different loads. Therefore,
3.2.2. Contact stress distribution of DSJ due to compression force tension resistance capacity of thread teeth of DSS almost approxi-
Fig. 18 shows that the contact stress value of thread teeth and mates to API structure. There is no analysis on the mechanical be-
shoulder of different thread joints under compression forces haviors and bearing regularity in subsequent calculation.
300ton, 400ton, 500ton and 600ton, it can be seen from the figure Combined with mechanical behaviors of DSS under compres-
that the contact stress distribution of DSS and API structure is sion fore and tension load, it is studied that when the structure is
saddle-type that bearing form is in the shape of U, for API structure designed, the angle between guide surface and bearing surface can
the region of higher contact stress mainly concentrates on shoulder be changed, the force is low under compression force on guide
and the last engaged thread under compression force. For DSS the surface, therefore increasing the angle of guide surface and
region of higher contact stress mainly concentrates on the second decreasing the angle of bearing surface to increase the torsion
shoulder under compression force, thus effectively decreasing the resistance ability and tension resistance ability of DSS in the cir-
contact stress value of thread teeth; DSS is bi-direction sealing, the cumstances that decreasing portion of compression resistance
primary and the second shoulder produce larger contact stress and ability.
forms sealed portion where is the teeth of box and pin, preventing
the gluing and the galling caused by that mud entering the sealed
3.4. Mechanical behaviors of DSJ due to bend moment
portion of engaged thread.
Fig. 19. The stress distribution cloud of API structure due to tension load 200ton.
Fig. 20. The stress distribution cloud of DSS due to tension load 200ton.
than the vertical portion during the drilling process, researching of thread joint is designed. Stress distribution of the first engaged
mechanical behaviors of thread joint under bend moment can thread of box differs greatly comparing with pin, the maximum
provide the basis for reasonably using and optimizing. stress value of the first engaged thread of box concentrates on the
middle position varied load between tension and compression.
3.4.1. Stress character of DSJ due to bend moment Stress value is relative low at the side of tension and compression,
It can be seen from Figs. 21e24 that stress distribution cloud for box the yield occurs with bend moment 60 /30 m. According to
charts of thread joint of different structures under bend moment stress situation of DSJ under the function of bend moment, it is
30 /30 m and 60 /30 m, stress peak and stress distribution of studied that bend moment has a greatly effect on the connection
thread joint of different structures are same probably under same property of thread joint, which should be considered to increase
bending displacement. the safety factor of thread joint when wellbore trajectory is
Figs. 25 and 26 show stress value of the first engaged thread of designed and types of joint are selected.
box and pin due to bend moment 30 /30 m,40 /30 m,50 /30 m and The stress of the first engaged thread of box, the side of tension
60 /30 m, respectively. It can be seen from the charts that stress from Figs. 27 and 28, for double shoulder thread the curve of stress
value of DSJ gradually increases under the function of bend value of pin at the side of tension and compression, it shows that
moment while the uneven phenomenon occurs along the circum- stress variation tendency of thread teeth at the side of compression
ference direction. When the first engaged thread of pin is under gradually decreases when the distance away from shoulder in-
bend state, the region of high stress values concentrated on the side creases, the middle portion exists fluctuation because of the contact
of tension and compression. Stress value of the first engaged thread of the second shoulder which increases stress value of the last few
of pin at the side of tension and compression reaches the yield teeth. Under different displacement loads, the variation tendency of
strength when the bending displacement is 60 /30 m, but stress thread teeth of pin at the side of compression is same and stress
value of pin without tension and compression is a little small. Due value increases when bending deformation increases, but the
to the appearance of uneven phenomenon along the circumference variation tendency of pin at the side of tension is different, the
direction, the decreasing of bearing capacity and the un- stability of variation tendency of thread teeth is same under bend moment of
drill string should be considered well when the structure strength 30 /30 m and 40 /30 m. Stress peak changes tiny when bend
Fig. 21. The stress distribution cloud chart of API structure due to bend moment 30 /30 m
110 L. Dong et al. / Petroleum 5 (2019) 102e112
Fig. 22. The stress distribution cloud chart of API structure due to bend moment 60 /30 m
Fig. 23. The stress distribution cloud chart of DSS due to bend moment 30 /30 m
Fig. 24. The stress distribution cloud chart of DSS due to bend moment 60 /30 m
Fig. 27. The stress value of thread teeth at the side of compression.
Fig. 28. The stress value of thread teeth at the side of tension.
moment increases, but stress value of the second and the third
engaged thread gradually approaches that of the first and the sec-
ond engaged thread when bend moment increases, and the
increasing of bending deformation just increases this region of high
stress while the effect on peak stress is very low, therefore, stress
value at the side of tension is high when bending deformation is
very small, but stress value at the side of compression is high when
bending deformation is relative high.
Acknowledgements
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