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Strength of Interface Shear Reinforcement With Limited Development Length
Strength of Interface Shear Reinforcement With Limited Development Length
Strength of Interface Shear Reinforcement With Limited Development Length
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Shih-Ho Chao
University of Texas at Arlington
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Fig. 3—Standard TxDOT: (a) slab; and (b) box beam details.
sive strength. Interface shear reinforcement used in typical reinforcement used. The embedded length varies between 2
composite bridge beams is not coated (ψe = 1.0) with a side and 6 in. (50.8 and 152.4 mm), depending on the thickness
cover (normal to plane of hook) much greater than 2.5 in. of the CIP slabs used in each respective state. The data show
(63.5 mm) (ψc = 0.7), and has only minor confining rein- that a short embedded length of interface shear reinforce-
forcement (ψr = 1.0). Concrete used for CIP slabs typically ment is a common practice used for the box and slab beams
has a nominal 28-day compressive strength of 4000 psi in most states. An embedment length of 2 to 2.5 in. (50.8 to
(27.6 MPa). Equation (4) results in an embedded length of 63.5 mm) was observed in nearly 70% of the states having
6.7 in. (170.2 mm) for a No. 4 bar (d = 0.5 in. [12.7 mm]), box and slab beams, whereas a width of 6 to 9 in. (152.4 to
which is not possible for a 5 in. (127 mm) CIP slab that is 228.6 mm) was found to be most commonly used for inter-
typically used in box or slab bridge beams. Because the face shear reinforcement.
clamping action of the interface shear reinforcement relies
on yielding of the reinforcing bars (Item 3 of Eq. (1)), a Past research findings
short-embedded length inside the composite slab can lead Very limited research was carried out for interface shear
to localized concrete fracture prior to yielding, consequently reinforcement with short embedded length. The only work
providing insufficient friction. Therefore, the need to inves- that relates to this research was carried out by Mattock
tigate the effect of interface shear reinforcement embedded (1987), who experimentally investigated the pullout
in thin slabs is crucial to bridge beam safety. behavior of hook and loop stirrup anchorages embedded in
The authors attempted to collect survey data on box thin toppings. Variables included were the interface shear
and slab beams used in all 50 U.S. states (Waweru 2015) reinforcement size, topping thickness, topping concrete
(Fig. 4). Not all the states could provide the survey data strength, and rough or smooth interface. As shown in
because some states do not use either box or slab beams. Fig. 6, the pullout setup used by Mattock (1987) consisted
Some states provide a thin asphaltic concrete as the wearing of a 12 x 10 in. (304.8 x 254 mm) thick precast concrete
surface and hence do not use interface shear reinforcement. block from which the legs of the stirrup passed through a
Figure 5 summarizes the interface shear reinforcement plastic tube and were anchored in the topping cast on top
used in different states, which can be categorized into six of the precast block. The lower ends of the stirrups were
types, where Type 1 and Type 5 consist of nearly 50% of the anchored in another precast concrete block with a bar of
6 in. (152.4 mm) width (90-degree angle, 4 in. [101.6 mm] embedment) 5 3 —
9 in. (228.6 mm) width (90-degree angle, 4 in. [101.6 mm] embedment) 7 3 —
Total 18 24
*
TxDOT practice before 2012 for box beams.
†
Details as shown in TxDOT standard drawings for slab beams.
‡
Current TxDOT practice for box beams.
Notes: Width measured from center-to-center.; No. 4 bar used in all configurations.
Fig. 7—Reinforcement layout for push-off specimen: (a) elevation view; and (b) section view.
shear reinforcement in all TxDOT bridge girders and beams. reinforcement layout provides a higher slab reinforcement
Each test specimen measured 30 x 14 x 10 in. (762 x 355.6 x ratio as compared to that used in actual slabs.
254 mm), which provided a shear interface area of 252 in.2 Two embedded lengths were considered for the inter-
(18 x 14 in.) (162,600 mm2 [457 x 356 mm]). This spec- face shear reinforcement: A 2 in. (50.8 mm) embedded
imen size was chosen to be close to one of the largest inter- length was used to match what is currently used by TxDOT
face areas in prior push-off experiments. The specimens and by most other DOTs as discussed earlier, and a 4 in.
consisted of a 5 in. (127 mm) thick CIP slab consistent with (101.6 mm) embedded length was also considered to determine
the CIP slab in TxDOT box and slab beams on top of a 5 in. its influence on the development of the reinforcement. A 4 in.
(127 mm) precast part (Fig. 7). Longitudinal and trans- (101.6 mm) embedded length is the maximum length allow-
verse reinforcement was provided to prevent flexural failure able in a 5 in. (127 mm) slab assuming a 1 in (25.4 mm)
from occurring before the shear failure occurred along the cover. Strain gauges were installed on the interface shear
interface. Longitudinal bars were placed at both the top reinforcement on both sides to obtain strain (and thus,
and bottom of the specimen spaced at 3 in. (76.2 mm) on stress) information. The strain gauges were located 0.5 in.
center. Transverse reinforcement was also provided at 5 in. (12.7 mm) away from the interface to minimize damage
(127 mm) spacing. Similar geometry and reinforcement during testing. The interface shear reinforcement was then
layout on the push-off specimen have been used by other tied to the reinforcement caging at approximately the center
researchers (Hofbeck et al. 1969; Mattock and Hawkins of the interface area. Selected push-off specimens with
1972; Kahn and Mitchell 2002). It should be noted that this various bar embedded lengths, angles, and orientations are
Pullout specimens
The bars used in pullout specimens had threaded tapered ends
with terminators to fix the bars at the test setup (Fig. 12). The
bars and terminators were obtained from a terminator provider
and later bent to the required widths by a local fabricator. The
test setup consists of a 100 kip (444.8 kN) servo-controlled
closed-loop machine, a top plate, and a bottom plate. The
specimen was placed on top of the bottom plate, and the
two threaded bars were passed through the holes in the top
plate, which were predrilled for each respective bar width.
Fig. 11—Push-off test setup. The specimen was restrained by two restraining blocks on
Fig. 15—Pullout failure of push-off specimen with 6 in. (152.4 mm) width and 2 in. (50.8 mm) embedded length.
Fig. 16—(a) Pullout failure of specimen 9”-2”-90° with 2 in. (50.8 mm) embedded length; and (b) shear strength-versus-strain
plot of specimens 9”- 4”-90° with 4 in. (101. 6 mm) embedded length.
Figure 14(b) indicates that specimens with 2 in. (50.8 mm) shear force up to 79.3 kip (352.7 kN). The failure was by
embedded length, similar to those with a width of 3.5 in. bar pullout with no yielding experienced in all the speci-
(88.9 mm), failed when the interface reinforcement had a strain mens and a maximum bar stress of only 19 ksi (131 MPa)
of less than 900 microstrain. On the other hand, interface shear recorded. As shown in Fig. 16(a), the increased strength is
reinforcement in specimens with 4 in. (101.6 mm) embedded attributed to the wider width of the interface shear reinforce-
length reached a strain of approximately 2000 microstrain. ment, which engaged a greater volume of concrete in the CIP
These specimens did not fail in an explosive manner and part, thereby requiring a higher force to fracture the inter-
the reinforcement could keep the cracked interface unsep- face. A severe concrete fracture in the CIP part was observed
arated up to large slips. This shows the value of the higher in most of the specimens. This, as will be further discussed,
clamping force provided to engage the friction force. is consistent with the fracture noticed in pullout specimens
The specimens having a 9 in. (228.6 mm) bar width and with the same reinforcement configuration. For the speci-
2 in. (50.8 mm) embedded length and a 90-degree angle mens having a 4 in. (101.6 mm) embedded length, the bars
(Table 2, Case 6) showed an increase in the average peak reached 2000 microstrain (approximate yielding strain) at a
slip of slightly less than 0.1 in. (2.5 mm). An average peak TxDOT is likely to have a slight improvement in the inter-
shear force of 76.4 kip (339.8 kN) was recorded for these face shear resistance. The specimens having lapped interface
specimens. Similar to the specimens with a 6 in. (152.4 mm) shear reinforcements did not show any effect in the pullout
wide reinforcement and 4 in. (101.6 mm) embedded length, strength or mode of failure. The specimens with 12 in.
due to higher clamping force (friction force), these speci- (304.8 mm) wide reinforcement showed a more explosive
mens had a more ductile failure mode, and reinforcement failure. Observation of the specimens after failure showed
could keep the cracked interface unseparated up to large that the bar had significant bending (Fig. 17) due to the long
slips (Fig. 16(b)). The major reasons that the specimens length between the hook corners. This bending likely led
with 2 and 4 in. (50.8 and 101.6 mm) embedded lengths had to a concentrated high bearing stress near the hook corners
similar ultimate interface shear strengths are that: 1) a wider (Marques and Jirsa 1975) and a consequential localized frac-
(9 in. [228.6 mm]) interface shear reinforcement is able ture of the surrounding concrete.
to engage a larger concrete volume in the CIP part by the
reinforcement, and 2) the peak strengths of cohesion and SUMMARY OF OBSERVATIONS AND
friction do not occur at the same slip (to be discussed later). DISCUSSIONS
The push-off test demonstrated that the 3.5 in. (88.9 mm)
Pullout specimens wide interface shear reinforcement having a 2 in. (50.8 mm)
All the test specimens exhibited similar modes of failure, embedded length previously allowed (before 2012) for
as seen in Fig. 17. The test results are summarized in Table 3. TxDOT box beams (Fig. 3) failed by a brittle pullout of the
It can be seen that there was a great deal of scatter in the bar from the CIP slab (Fig. 14(a)). Strain gauge information
steel strain values; however, the values were all below the showed very little strain in the bar for specimens having a
yielding strain. Cracks typically developed around the bar. 2 in. (50.8 mm) embedded length. This indicates that the
Once the cracks propagated further, the bar was gradu- clamping action of the bar did not have a major contribution
ally pulled out. Significant spalling was observed in some to the maximum shear strength. Furthermore, no significant
of the specimens. The change in degree of bend angle for difference in shear strength was observed when the interface
the specimens having a 3.5 in. (88.9 mm) bar width did not shear reinforcement was placed longitudinal to the beam
show a significant increase in strength. In addition, there length (a practice used by some DOTs) and when placed
was only an 8% increase in average pullout strength (5.7 to transversely to the beam length. Increase in the width of the
6.2 kip [25.4 to 27.6 kN]) when the width of the interface interface shear reinforcement to 6 or 9 in. (152.4 or 228.6 mm)
shear reinforcement increased from 3.5 in. (88.9 mm)/180- did not make a noticeable increase in the stress of interface
degree bend angle to 9 in. (228.6 mm)/90-degree bend angle shear reinforcement. Extensive tests were also conducted by
(as adopted by TxDOT for box beams after 2012). However, the authors on push-off specimens with a wood float finish
the failure region did increase for a 90-degree bend angle without interface shear reinforcement (Palacios 2015). The
compared to an 180-degree bend angle. Further, due to the average cAcv obtained from the tests was 36 kip (160.1 kN),
greater engaged concrete volume in the CIP part when a 9 in. which translates into a cohesion coefficient, where c is equal
(228.6 mm) wide interface shear reinforcement was used, to 0.14 ksi (0.97 MPa). The average friction coefficient μ
the overall shear strength increased as shown by the push-off was 0.85. Therefore, according to the maximum shear forces
testing (Table 2). Therefore, the change implemented by obtained from experimental results (Table 2), the friction
contribution from the clamping action is approximately Note that the average interface shear strength recorded from
26 kip (115.6 kN). However, using the measured strain push-off specimens was between 62 and 79.3 kip (275.8 and
data, the calculated friction from clamping action was only 352.7 kN) (Table 2), while the interface shear strength
15.8 kip (70.3 kN). This is because even though the clamping predicted by AASHTO (Eq. (1)) was 95 kip (422.6 kN).
force did not contribute markedly to interface shear strength, Figure 18 shows the responses of shear force versus slip
the presence of interface shear reinforcement engaged the and crack width at the interface for two specimens that had
concrete in the CIP part (Fig. 13 and 15). This engagement a 4 in. (101.6 mm) bar embedded length. While the inter-
increased the interlocking resistance, which provided an face shear reinforcement reached its nominal yield strain at
overall increase in interface shear strength. a slip of approximately 0.1 in. (2.5 mm), the peak interface
The contribution of the clamping action considerably shear force occurred at a slip of between 0.02 and 0.06 in.
increased when the embedded length was extended to (0.5 and 1.5 mm). This indicates that the reinforcement did
4 in. (101.6 mm). Unlike specimens with a 2 in. (50.8 not fully participate in the shear transfer before the cohe-
mm) embedded length, the specimens with a 4 in. (101.6 sion (aggregate interlock) failed, as has been reported
mm) embedded length provided a clamping force that can by Harries et al. (2012). Also, assume the average cAcv is
keep the two parts from separating up to a large slip (Fig. 36 kip (160.1 kN) (Palacios 2015). Figure 18 shows that the
14(b) and 16(b)). Among all specimens with 2 in. (50.8 cohesion (aggregate interlock) lost its strength at a crack
mm) embedded length, the 9 in. (228.6 mm) wide inter- width of approximately 0.05 in. (1.3 mm) or smaller (note
face shear reinforcement led to a disproportionally higher that the crack opening was only measured at one location)
increase in shear strength (approximately 21%) than that for the specimens that had a 4 in. (101.6 mm) bar embedded
of the 6 in. (152.4 mm) wide specimen when compared to length. The fact that the interface crack opened up at a rate
the 3.5 in. (88.9 mm) wide interface shear reinforcement. approximately three times greater than the slip indicates the
This is likely due to the larger size of the engaged concrete importance of the interface shear reinforcement in providing
volume in the CIP part where wider reinforcement was used. the restraining force.