SHEETS : 1 of 3

CLIENT : JBF PETROCHEMICAL LIMITED, MANGALORE

QUALITY CONTROL PLAN FOR PROJECT : PTA PLANT
DOC NO : 0814-0000-ITP-1329-005 Rev. 1
TECHNIP KT INDIA LTD. POLYETHELENE COATED PIPES

INSPECTION BY INSPECTION LEVEL - 3

MANUFACT
SL. NO. STAGE DESCRIPTION TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE CRITERIA VERIFYING DOCUMENT REMARKS

RECORD
JBF/TP
URER

TPI
This ITP indicates the main extent & stages of inspection to be performed by JBF / Technip

Review of Surface Purchase Requisition / Applicable

Surface Preparation and Applicable material code /
1 Preparation and Coating Material Code / DIN30670 / Approved Procedure H R OR
Coating Procedure DIN30670
Procedure Applicable Material Datasheets

Raw Material Identification Purchase Requisition / Applicable

Review of Material Test Applicable material code / Material Certificate EN
2 (Epoxy Powder, Adhesive, Material Code / DIN30670 / H R OR
Certificates for raw material DIN30670 10204-3.1 for Raw Material
Polyethelene) Applicable Material Datasheets

Testing Of Raw Material

Testing for Raw Material of Purchase Requisition / Applicable
as applicable (Epoxy Applicable material code /
3 Epoxy Powder, Adhesive, Material Code / DIN30670 / Test Report H R OR
Powder, Adhesive, DIN30670
Polyethelene) Applicable Material Datasheets
Polyethelene)

Inspection of bare pipe,

Check of preheating,
Surface Preparation of
4 Ambient Condition, Blast s/f
Mock Up Pipe
check, Salt Contamination
Test etc
Thickness check of each
coat, Visual check, Di-electric
Test, Adhesion check,
Coating on blasted surface Holiday Detection Test,
5 Inspection Report
of Mock Up Pipe Volume resistivity, Impact
Strength, Indentation, %
Elongation, Stability to UV
Rays, as applicable
Purchase Requisition / Approved
Procedure
Purchase Requisition / Approved
Procedure / DIN30670
Purchase Requisition / SSPC-SP-
Inspection Report H R OR
1, SSPC-SP-10
DFT :- Epoxy Primer : min. 250µ, Adhesive Layer : 200 - 400µ,
Polyethelene Layer : min. 2mm.
Total DFT shall be min. 2.45mm.
Reference clause no. 2.2.9 of spec. '2450-0000-JSS-1320-01
Purchase Requisition / Approved Rev - 02'
H R OR
Procedure / DIN30670

Cut Back and Bevel Angle Reference clause no. 2.2.9 of spec. '2450-0000-JSS-1320-01
Cut Back and Bevel Angle of Purchase Requisition / Approved Cut Back :- 100mm (±10) Rev - 02'
5A of Coating on Mock Up Inspection Report H R OR
Coating Procedure Bevel Angle :- 30°
Pipe

Purchase Requisition / Approved Purchase Requisition / Approved

Identification and Visual Identification and Visual
6 Procedure / Applicable material Procedure / Applicable material Inspection Report H R OR
Inspection of bare pipe Inspection of bare pipe
Code Code
Inspection of bare pipe,
Check of preheating,
Surface Preparation of Purchase Requisition / Approved Purchase Requisition / SSPC-SP- Inspection Report / Test
7 Ambient Condition, Blast s/f H R OR
pipes Procedure 1, SSPC-SP-10 Report
check, Salt Contamination
Test etc
DFT :- Epoxy Primer : min. 250µ, Adhesive Layer : 200 - 400µ,
Thickness check of each Polyethelene Layer : min. 2mm.
coat, Visual check, Di-electric Total DFT shall be min. 2.45mm.
Test, Adhesion check, Reference clause no. 2.2.9 of spec. '2450-0000-JSS-1320-01
Coating on blasted surface Holiday Detection Test, Purchase Requisition / Approved Purchase Requisition / Approved Test certificate Rev - 02'
8 H W OR
of Pipe Volume resistivity, Impact Procedure / DIN30670 Procedure / DIN30670 EN10204.3.1/3.2
Strength, Indentation, %
Elongation, Stability to UV
Rays, as applicable

Min 25mm of primer shall be visible beyond the end of the

Cut Back and Bevel Angle Cut Back and Bevel Angle of Purchase Requisition / Approved Cut Back :- 100mm (±10) Inspection Report / Test polyethelene after bevelling.
9 H W OR Reference clause no. 2.2.9 of spec. '2450-0000-JSS-1320-01
of Coating in pipes Coating Procedure Bevel Angle :- 30° certificate EN10204.3.1/3.2
Rev - 02'
In visual inspection - Finish shall be smooth, no hidden bubbles,
Final Visual & Dimensions Purchase Requisition / Applicable Purchase Requisition / Applicable Inspection Report / Test mottling, wrinkles, no cracks and shall have even color and
10 Visual & Dimensions H W OR shade.
on coated pipes code code certificate EN10204.3.1/3.2
 SHEETS : 2 of 3
CLIENT : JBF PETROCHEMICAL LIMITED, MANGALORE
QUALITY CONTROL PLAN FOR PROJECT : PTA PLANT
DOC NO : 0814-0000-ITP-1329-005 Rev. 1
TECHNIP KT INDIA LTD. POLYETHELENE COATED PIPES

INSPECTION BY INSPECTION LEVEL - 3

MANUFACT
SL. NO. STAGE DESCRIPTION TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE CRITERIA VERIFYING DOCUMENT REMARKS

RECORD
JBF/TP
URER

TPI
In visual inspection - Finish shall be smooth, no hidden bubbles,
Purchase Requisition / Applicable Purchase Requisition / Applicable Inspection Report / Test mottling, wrinkles, no cracks, no scorch and carborization and
11 Repair (if any) Visual H W OR shall have even color and shade.
code / Approved Repair Procedure code / Approved Repair Procedure certificate EN10204.3.1/3.2
 SHEETS : 3 of 3
CLIENT : JBF PETROCHEMICAL LIMITED, MANGALORE
QUALITY CONTROL PLAN FOR PROJECT : PTA PLANT
DOC NO : 0814-0000-ITP-1329-005 Rev. 1
TECHNIP KT INDIA LTD. POLYETHELENE COATED PIPES

INSPECTION BY INSPECTION LEVEL - 3

MANUFACT
SL. NO. STAGE DESCRIPTION TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE CRITERIA VERIFYING DOCUMENT REMARKS

RECORD
JBF/TP
URER

TPI
Marking/Stamping and external protection shall be complied as
Purchase Requisition/ Applicable Full compliance to Purchase per specification
12 Traceability Verification Verification of marking Inspection report H R OR Clause No - 5.0 of spec '2450-0000-JSS-1320-01 Rev -2'
code Requisition/Applicable code

Purchase Requisition / Full compliance to Purchase Preservation Report and

13 Preservation & Packing Preservation & Packing H R OR
Specification Requisition & Specification Packing list

Review of Inspection Record

Purchase Requisition/ Approved Confirmation of completion of all
14 Inspection Record Book Book & Issue of Release Inspection Record Book H H OR
Procedure required inspection
Note
NOTES :
1) Requirements of Purchase Requisition shall govern, wherever more stringent than this QAP
2) Reference Documents : Purchase Requisition & Specifications:- 2450-0000-JSS-1300-01 Rev -2.and 2450-0000-JSS-1320-01 Rev -2.

LEGEND: H - HOLD POINT; W - WITNESS; IW - INITIAL WITNESS;

R - REVIEW OF DOCUMENTS; S - SURVEILLANCE;
OR - OFFICIAL RECORD; IR - INTERNAL RECORD; 16.10.2014 1
REF.DOC.:GENERAL QUALITY CONTROL REQUIREMENTS
( Doc No.00814-000-PP-503 Rev. 1)
18.09.2013 0 S.SAWANT S.SHAH A. SONJE PK SINHA PRELIMINARY ISSUE

PROJECT
DATE REV PREPARED CHECKED APPROVED DESCRIPTION
MANAGER