[MM5004] - OPERATIONS MANAGEMENT

Group Assignment
AKSHAYA PATRA VRINDAVAN: OPERATIONS AND
RESOURCES PLANNING FOR A MEGA KITCHEN

Oleh : Syndicate 6

Azkha Dezthara (29120252)

Eko Tri Wahyudi (29120079)

Esron Hadinata Lumban Gaol (29120134)

Purbaningtyas (29120211)

MASTER OF BUSINESS ADMINISTRATION PROGRAM

SCHOOL OF BUSINESS AND MANAGEMENT

INSTITUT TEKNOLOGI BANDUNG

2020
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BACKGROUND

ANALYSIS
1. The Production Process Chart

Process Chart of the production process of rice

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Process Chart of the production process of vegetable dal

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Process Chart of the production process of roti

2. The maximum amount of rice, vegetable dal, kheer, and kadhi that can be
prepared at TAPF VRN in a 5-hour shift

Assumption 1: vegetables dal, kheer and khadi are not cooked on the same day.
Three cauldrons, 5000 liters, 3000 liters, and 1200 liters, are only used to cook one
menu except rice on one day.

Cauldron and Their Respective Capacities

Cauldron Size (Ltr) No. of Cauldrons No. of meals served

5,000 1 25,000
3,000 1 15,000

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1,200 1 6,000
500 12 1,100

Quantity cooked in batches and standard cycle time for cooking

Item Qty. (in Ltr) One batch size Total Batch One cycle time

Rice 500 12 cauldrons 10 max 30 min

Dal 5000, 3000, 3 cauldrons 3 - 3.5 1 hr. 30 min. for 5000 and 3000
1200 1 hr for 1200

Kheer 5000, 3000, 3 cauldrons 4 1 hr. 15 min.

1200
Khadi 5000, 3000, 3 cauldrons 3 - 3.5 1 hr. 40 min. for 5000 and 3000
1200 1 hr for 1200

The maximum amount of rice, vegetable dal, kheer, and kadhi that can be prepared
at TAPF VRN in a 5-hour shift

Item Cauldron One batch One Total Total No. of meals Total
Size size cycle Time Batch served/ batch Meals
(cauldron) time (min.)
Rice 500 12 30 300 10 1,100 11,000
Dal 5,000 1 90 300 3 25,000 150,000

3,000 1 90 300 3 15,000

1,200 1 60 300 5 6,000

Kheer 5,000 1 75 300 4 25,000 184,000

3,000 1 75 300 4 15,000

1,200 1 75 300 4 6,000

Khadi 5,000 1 100 300 3 25,000 150,000

3,000 1 100 300 3 15,000

1,200 1 60 300 5 6,000

Assumption 2: rice, vegetables dal, kheer and khadi are cooked on the same day.

Quantity cooked in batches and standard cycle time for cooking:

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Item Qty. (in Ltr) One batch size Total Batch One cycle time

Rice 500 12 cauldrons 10 max 30 min

Dal 3 - 3.5 1 hr. 30 min. for

5000 and 3000
1 hr for 1200

Kheer 5000, 3000, 4 1 hr. 15 min.

3 cauldrons
1200
Khadi 3 - 3.5 1 hr. 40 min. for
5000 and 3000
1 hr for 1200

Vegetable dal, kheer, and kadhi cooking plan in 5 hours (300 min.)

Batch Cauldron One Cycle Time (Min.)

Dal Kheer Khadi

D1 C1 90

C2 100

C3 75

D2 C1 100

C2 90

C3 75

D3 C1 75

C2 100

C3 60

D4 C1 75

C2

C3 60

Total Time Per Meals 300 300 300

The maximum amount of rice, vegetable dal, kheer, and kadhi that can be prepared
at TAPF VRN in a 5-hour shift (300 min.)

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Item Cauldr One One Max. Bat Bat Bat Bat Tot Total No. of Total
on batch cycle Time ch 1 ch 2 ch 3 ch 4 al Time meals Meals
Size size time Bat served
(cauldr ch / batch
on)
Rice 500 12 30 Batch 1 - Batch 10 = 10 300 1,100 11,000
12 Cauldron
Dal 5,000 90 1 1 25,000 52,000

3,000 90 1 1 300 15,000

1,200 60 1 1 2 6,000

Kheer 5,000 75 1 1 2 25,000 62,000

300
3,000 3 75 0 300 15,000

1,200 75 1 1 2 6,000

Khadi 5,000 100 1 1 25,000 55,000

3,000 100 1 1 2 300 15,000

1,200 60 0 6,000

3. Plan of Cauldron Operation for Janmashtami Celebration

For Janmashtami Celebrations, TAPF VRN plans to distribute kheer to all its schools
(covering 140,000 children).

Quantity cooked in batches and standard cycle time for cooking Kheer

Item Qty. (in Ltr) One batch size Total Batch One cycle time Total Time

Kheer 5000 1 cauldron 4 1:15:00 0:05:00

3000 1 cauldron 2 1:15:00 0:02:30

1200 1 cauldron 2 1:15:00 0:02:30

Vegetable kheer cooking plan in 5 hours (300 min.) for 140,000 meals

Batch Cauldron One Cycle Time

(Min.)

D1 C1 75

C2 75

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C3 75

D2 C1 75

C2 75

C3 75

D3 C1 75

C2

C3

D4 C1 75

C2

C3

Total Time C1 300

C2 150

C3 150

Plan the cauldron operations for 140,000 meals of Kheer

Item Meals Cauldro One No. of One Total Total Total

Target n Size batch meals cycle Time Batch Meals
size served/ time (min.)
(cauldro batch (min.)
n)
Kheer 140,00 5,000 1 25,000 75 300 4 100,000
0
3,000 1 15,000 75 150 2 30,000

1,200 1 6,000 75 150 2 12,000

TOTAL 142,000

4. Master Production Schedule

The Master Production Schedule (MPS) for a month (28 days), assuming day 1 is a
Monday, using the production menu of April 2019.

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the following (prepare the MPS in terms of # of cauldrons for the products for a month
(28 days), assuming day 1 is a Monday, using the production menu of April 2019)

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