Hubli, Karnataka

Chaitanya. Kulkarni +919738184769

8 + years of experience in Mechanical product design engineering Chaitu.kulkarni6@gmail.com

EXPERIENCE DOMAIN KNOWLADGE

Cyient, Hyderabad — senior design engineer Locomotive
July 2015 – PRESENT.
Health Care
 Responsible of total execution of Projects from (CDR to DDR)
Which includes Design requirement gathering, Concept Generation, Hydraulics
Design for Manufacturing and Assembly, Design for Maintenance,
Concurrent engineering, Material selection, BOM Generation,
SKILLS
Manufacturing Drawing checking and release activity in PDM,
Engineering change management, Supporting Sourcing, CATIA :
Industrialization and Manufacturing teams. Solid works :
 Interacted and Managed the Cross functional team (CFT) meeting AutoCAD :
for the development of the product MBD (CATIA) :
 Estimations of the time required for design activity GD&T :
Enovia VPM :
 Responsible For creation of 3D Models, Assemblies and
Installations for CAB areas and respective drawings PDM :
Tolerance stack up :
 Creation of CR Data base and working on CR’s
DFMEA :
 Tracking and resolving DIQR & Problem Notifications

Prognosys Medical Systems, Bangalore — Design engineer AWARDS

May 2012 - July 2015.  Saved hundreds of thousands of

rupees in costly rework through
 Responsible For creation of 3D Models, Assemblies Installations,
careful design review that
Drawings, Prototyping and documenting results
identified flaws in new
 Responsible for concept generation and reverse engineering subassembly and parts models
prior to productions.
 Design of the products and satisfying the IEC 60601 and IP54
standards.  Designed innovative component
replacements for existing
 Selection of standard components like Bearings, Slides, Guide ways machinery that improved
etc. functioning, extended the life of
 Selection of electromechanical component like Fail safe break, equipment and reduced the
electromagnetic clutch, electromagnetic breaks and motor manufacturing cost

 Design of logics for motion of machine and coordinating with electric

EDUCATION
Team for execution of motion of machine according to the Logic.
Excel Wire Cut Inc., Bangalore — Design engineer
BE Mechanical Engineer from
Jan 2011 - May 2012
Vishveshwarrayya technical
 Responsible for assisting senior level engineers in designing and university
developing of Hydraulics Product
 Solving problems in the production area by working closely with the
production department in fabrication, machining, assembly and
testing areas.
 Functioned as a Draftsman, creating sheet metal and casting
drawings with geometric dimensioning and tolerances.
  Responsible for Sheet metal design and modeling of covers

PROJECTS
❖ PROJECTS HANDLED AT CYIENT LTD:

1. Project Title: Project Aventra, East Anglia and South West Train.
Client : Bombardier Transportation.
Tools Used : CATIA V5, Enovia VPM, PDM
Responsibility : Generating concept Design Proposals, Coordinating team for drawing creation, Final Checking of
Manufacturing Drawings, Requirements Gathering, participating in design reviews in cross functional team meetings
Design description:

South West Infill :South West Railway has the requirement of closing the visible gaps between the interface of side walls, CBW
trim saloon and CAB Door and should also serve as a barrier for fire and smoke not entering in to CAB area

CAB Desk Plug and Play: East Anglia CAB Desk Plug and Play is the Engineering change request from Methods team objective of
the design was to study existing design of CAB Desk installation, identify the changes to be made as to combine many small
assemblies and make one single big assemblies which can be plug and played by which assembly time can be reduced

CBW Trim Saloon: East Anglia CBW Trim Saloon has a requirement of wooden laminated partition Wall, Mounting of Door to
which only driver can have accesses to enter saloon area, mounting of camera which has adjustment for vertical and angular
rotation and easy accesses for maintenance
Design Considerations: GM\RT2100 Rail Vehicle Elements, Design for Maintenance, Design for manufacturability, Design
for Assembly (METHODS), Interface requirements,

Inputs : Unit Arrangements and Car layouts, IDD surfaces, SRD (System requirement Documents), Interfaces, CFT
meetings and legacy design.

Design Responsibilities:
● Study of IDD surfaces, Space envelope and interfaces.
● Coordinate with other departments like Carbody, Systems, electrical, and methods team for interface and installation
requirements.
● Generating concept models
● Review the concept progress in weekly CFT meetings and update the design as per the inputs provided and change
in requirements.
● Identify joining methods like Fastening, welding and bonding.
● Selection of materials, sealing foams and rubber as per the functionality.
● Gap and flush analysis.
● Attend CDR, PDR and DDR design reviews.

2. Project Title: Project Aventra, Cross rail and Lo-Train.

Client : Bombardier Transportation.
Tools Used : CATIA V5, Enovia VPM, PDM
Objective of the Projects was to study the design of Cab floor, Cab back wall Cubicles, Cab Side walls, Cab ladder cupboard
and Emergency cupboards. And create the 2D drawings

❖ PROJECTS HANDLED AT PROGNOSYS MEDICAL SYSTEMS PVT.LTD:

1. Project Title: Project 2FC Machine.

Tools Used : Auto CAD, Solid works
Role : Design Engineer

2FC Machine consist of horizontal, vertical motion and rotation motion for Bucky. There are two variants manual and fully
automated. Fully automated variant has feature as auto tracking and auto positioning in which source and imager are tracked
and positioned automatically
2. Project Title: Project C-Arm.
Tools Used : Solid Works, Auto CAD
Role : Design Engineer

C-arm consists of aluminium casting to shape of a ‘C’ called c-arm. The c-arm has five degrees of motion of which the up-down
motions is motorized and horizontal, wigwag, rotation, orbital is manual. The imager, camera and tube head are mounted to the
c-arm. The X-ray produced by tube is converted into video by imager intensifier and camera. C-arm is used for ortho, neurology
and many other medical applications.
3. Project Title: Mobile X-Ray Machine.
Tools Used : Solid Works, Auto CAD
Role : Design Engineer

Mobile DR X-Ray Machine consist of arm with angular movement which give up-down movement to X-ray source and the arm is
counter balanced with the help of spring force.

❖ PROJECTS HANDLED AT EXCEL WIRE CUT INC. BANGALORE:

Project Title: Briquetting Machine.
Tools Used : Solid Works, Auto CAD
Role : Design Engineer

Briquetting machine consist of a hoper where wood powder is feed to the machine and then wood powder is feed to the die
through the screw feed and hydraulic piston is pressed to the wood powder in the die to form briquettes

Contribution:
● Responsible for concept generation, modelling, assembly, detailing and development drawings of machine components.
● Design and development of screw feed mechanism
● Responsible for Sheet metal design and modelling of covers