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AEROSPACE STANDARD

No. AS43400-499™
BOLT, DOUBLE HEXAGON EXTENDED WASHER HEAD,
DRILLED, .3125-24 UNJF-3A

Heat Resisting Alloy Steel to BS S 159,


Silver Coated Thread only,
Classification Rm ≥ 1100 MPa (160,000 lbf/in²)
@ Ambient Temperature up to a maximum working
temperature of 450°C

RATIONALE
Fourth issue of Standard.
Standard redrawn and updated to SAE ITC format.
For full details of changes, refer to supplementary SAE ITC Amendment Record document AS43400-AR.

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Issued by: Technical Standards Committee (Aerospace)


SAE Industry Technologies Consortia (ITC)
Registered No. 3916053 (USA)

© 2020 SAE ITC. Issue 4 December 2020


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SAE INDUSTRY TECHNOLOGIES CONSORTIA


AEROSPACE STANDARDS AND PART QUALIFICATION PROGRAM
FOREWORD

On the 1st January 2015 the SAE Industry Technologies Consortia (SAE ITC) acquired the ADS Aerospace Standards,
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are therefore assigned / transferred to the SAE ITC.
These Standards are produced by the SAE ITC with the assistance of, and for the benefit of the Aerospace Industry,
as part of a continuous programme of Standardisation for Aerospace application under the control of the Technical
Standards Committee (TSC) of the SAE ITC.
SAE ITC Standards are published as part of the series of SAE ITC Aerospace Industry Standards, and where
appropriate, additional manufacturing and inspection requirements are issued as Reference Sheets (RS) or Technical
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___________________________________________________________________________________________________________________________
SAE Industry Technologies Consortia provides that this standard is published by SAE ITC to advance the state of technical and engineering sciences. The
use of this standard is entirely voluntary and this applicability and suitability for any particular use, including any patent infringement arising therefrom, is the
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© 2020 SAE ITC.

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic,
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SAE ITC (AEROSPACE) - STANDARD


3rd Angle Projection

8,59 (.338) L
4,22 (.166) min K Thread lead
OUTLINE (see note 12) To full thread form (see note 11)
5° max 0,64 .025
9,52 (375) 32° 6,3 (250)
6,3 28° R 0,38 .015
AF aux (250) Thread runout
0,8 (see note 11)
(32)

Ø 9,52 (.375)

(see note 9)
Thread
Part mark
(see note 6)
Z Thread pitch dia

Ø 7,85 .309
7,92 .312
Ø 5,23
(.206)
Ø 0,16
W (.006)
M W M
Ø 12,7 (.500) Shank dia
Curved, flat or (see note 10)
(see note 10)
drilled bottom
Ø 0,2 optional
M W 35° min Ø 0,003/1
(.008) M
(.003/1.000)
R 0,38 (.015) 1,78 (.070) min
max
3,56 (.140)

0,8 (32)

Y 0,08 (.003) W
2,1 (.083)

1,85 .073
4–holes Ø 1,60 .063
Y EQUI SPACED
SECTION THRU
LOCKING WIRE 0,8
HOLES (.031) W M
0,2
X (.008)
M X
2,2 .087 95°
Csk Ø 2,0 .079 x 85°

SECTION Y- Y 0,025 (.001)


INSET-A max
0,8 (32)
7,37 .290
Ø 7,11 .280

Permissible distortion due to


cold rolling shall blend out
smoothly into shank & head.
No excrescence permissible on
the head bearing surface.
DETAIL-Z
For bolts AS43407 to AS43417 inclusive, the shank dia
ENLARGED
is equivalent to the ground blank or thread pitch dia &
the appropriate forged blank shall be used.

Products to this standard require Qualification Approval in accordance with TS202. YES
Sponsor Approved by SAE ITC TSC
A. V. Green (Phillips Screw Company) Mr. S Szczurek (Phillips Screw Company)

Title Standard No.


BOLT, DOUBLE HEXAGON
SAE Aerospace Standards Europe,
EXTENDED WASHER HEAD, AS43400-499™
1 York Street, DRILLED, BS S 159
London W1U 6PA,
United Kingdom .3125-24 UNJF-3A Issue Date of Iss Sheet
Registered No. 3916053 (USA) 4 Dec 2020 1 of 3
Prepared by the Technical Standards Committee (Aerospace) of the SAE ITC. Scale First Issued
2020 SAE ITC. Issued in accordance with the terms of the FOREWORD as stated in this Standard. NTS March 1973 A4
Form : SAEITC A4 Drg Frame iss.8
Downloaded from SAE International by Zhejiang University, Sunday, January 17, 2021

SAE ITC (AEROSPACE) - STANDARD

TABLE-1 - GRIP & LENGTH DIMENSIONS


Part #1 L K #2 Part L K #2 Part L K #2
Number mm inch mm inch Number mm inch mm inch Number mm inch mm inch
2,7 .108 20,6 .812 76,2 3.000
AS43407 11,1 .438 AS43427 42,9 1.688 AS43462 98,4 3.875
2,2 .088 19,1 .752 74,7 2.940
2,7 .108 22,2 .875 79,4 3.125
AS43408 12,7 .500 AS43428 44,4 1.750 AS43464 101,6 4.000
2,2 .088 20,7 .815 77,9 3.065
2,7 .108 23,8 .938 82,6 3.250
AS43409 14,3 .562 AS43429 46,0 1.812 AS43466 104,8 4.125
2,2 .088 22,3 .878 81,0 3.190
2,7 .108 25,4 1.000 85,7 3.375
AS43410 15,9 .625 AS43430 47,6 1.875 AS43468 108,0 4.250
2,2 .088 23,9 .940 84,2 3.315
2,7 .108 27,0 1.062 88,9 3.500
AS43411 17,5 .688 AS43431 49,2 1.938 AS43470 111,1 4.375
2,2 .088 25,4 1.002 87,4 3.440
2,7 .108 28,6 1.125 92,1 3.625
AS43412 19,0 .750 AS43432 50,8 2.000 AS43472 114,3 4.500
2,2 .088 27,1 1.065 90,6 3.565
2,7 .108 31,8 1.250 95,2 3.750
AS43413 20,6 .812 AS43434 54,0 2.125 AS43474 117,5 4.625
2,2 .088 30,2 1.190 93,7 3.690
2,7 .108 34,9 1.375 98,4 3.875
AS43414 22,2 .875 AS43436 57,2 2.250 AS43476 120,6 4.750
2,2 .088 33,4 1.315 96,9 3.815
2,7 .108 38,1 1.500 101,6 4.000
AS43415 23,8 .938 AS43438 60,3 2.375 AS43478 123,8 4.875
2,2 .088 36,6 1.440 100,1 3.940
3,2 .125 41,3 1.625 104,8 4.125
AS43416 25,4 1.000 AS43440 63,5 2.500 AS43480 127,0 5.000
2,2 .088 39,8 1.565 103,3 4.065
4,8 .188 44,4 1.750 108,0 4.250
AS43417 27,0 1.062 AS43442 66,7 2.625 AS43482 130,2 5.125
3,3 .128 42,9 1.690 106,4 4.190
6,4 .250 47,6 1.875 111,1 4.375
AS43418 28,6 1.125 AS43444 69,8 2.750 AS43484 133,4 5.250
4,8 .190 46,1 1.815 109,6 4.315
7,9 .312 50,8 2.000 114,3 4.500
AS43419 30,2 1.188 AS43446 73,0 2.875 AS43486 136,5 5.375
6,4 .252 49,3 1.940 112,8 4.440
9,5 .375 54,0 2.125 117,5 4.625
AS43420 31,8 1.250 AS43448 76,2 3.000 AS43488 139,7 5.500
8,0 .315 52,5 2.065 116,0 4.565
11,1 .438 57,2 2.250 120,6 4.750
AS43421 33,3 1.312 AS43450 79,4 3.125 AS43490 142,9 5.625
9,6 .378 55,6 2.190 119,1 4.690
12,7 .500 60,3 2.375 123,8 4.875
AS43422 34,9 1.375 AS43452 82,6 3.250 AS43492 146,0 5.750
11,2 .440 58,8 2.315 122,3 4.815
14,3 .562 63,5 2.500 127,0 5.000
AS43423 36,5 1.438 AS43454 85,7 3.375 AS43494 149,2 5.875
12,8 .502 62,0 2.440 125,5 4.940
15,9 .625 66,7 2.625 130,2 5.125
AS43424 38,1 1.500 AS43456 88,9 3.500 AS43496 152,4 6.000
14,4 .565 65,2 2.565 128,7 5.065
17,5 .688 69,8 2.750
AS43425 39,7 1.562 AS43458 92,1 3.625
16,0 .628 68,3 2.690
19,0 .750 73,0 2.875
AS43426 41,3 1.625 AS43460 95 ,2 3.750
17,5 .690 71,5 2.815
#1 For part numbers AS43407 to AS43417 inclusive, special shank diameter & forged blank requirements apply.
See Outline INSET-A for details.
#2 For reference, K max values are L nom - .875 inches when L ≥ 1.000 inches.

Title Standard No.


BOLT, DOUBLE HEXAGON
EXTENDED WASHER HEAD, AS43400-499™
SAE Aerospace Standards Europe DRILLED, BS S 159
.3125-24 UNJF-3A Issue Sheet
4 2 of 3

Prepared by the Technical Standards Committee (Aerospace) of the SAE ITC. 2020 SAE ITC. A4
Form : SAEITC A4 Drg Frame iss.8
Downloaded from SAE International by Zhejiang University, Sunday, January 17, 2021

SAE ITC (AEROSPACE) - STANDARD


Notes : -

1. Dimensions in mm (inches).
2. Drawing practice to TS66.
3. Manufacture & Performance : Parts shall conform to TS22.
4. Material : Heat resisting alloy steel X12CrNiMo12 (FE-PM1502) to BS S 159.
5. Treatment : Heat treat as defined in performance specification TS22, to achieve a hardness of 33-41 HRC or
343-410 HV.
6. Part mark part no. & manufacturer’s identity code where shown, in accordance with RS610 Method 2 or 4b.
7. Protective Finish : Silver coat threads to DTD939, EN 2786 or AMS2411.
Coating thickness 0,005 to 0,015 mm (.0002” to .0006”).
Area of coating may be extended locally onto the plain shank for ease of manufacture.
All dimensions shall be met after coating.
8. Unless otherwise specified : -
a) Dimension tols : Linear ± 0,25 mm (.010”); Angular ±1°.
b) Surface texture 3,2 μm (125 μin) to BS 1134.
c) Break sharp edges 0,08 to 0,38 mm (.003” to .015”).
9. Thread : .3125”-24 UNJF class 3A to ISO 3161 (BS A 346) or SAE AS8879.
Threads shall be rolled to TS22 with a surface texture of 0,8 μm (32 µin) to BS 1134.
10. For bolts having a shank length of less than 1.5 x nominal bolt dia, the thread pitch dia may be used as the datum &
the concentricity tolerance applied to the shank.
11. Thread lead & runout shall comply with RS678.
12. Wrenching configuration to RS680 shall apply over this dimension.
13. Underhead radius shall be cold rolled to TS22 with a surface texture of 0,8 μm (32 µin) to BS 1134.
14. Do not use unassigned part numbers.
15. Qualification is required to TS202 (see sheet 1).
16. For qualified manufacturers, see TS200 (latest issue).
17. When this standard is applied, a careful check shall be made as to whether any protective rights exist.
The standard issuer hereby disclaims any liability for infringement of patent or design rights resulting from the use of
this standard.
18. Listed Publication bodies : -
a) AMS & AS – SAE International.
b) BS – British Standards Institution (bsi.).
c) DTD – UK Defence Standardization - DSTAN.
d) EN – European CEN & CENELEC EuroNorm standards available from National Standards organisations
e.g. for English language use bsi. (as BS EN).
e) ISO – International Standards Organisation.
f) RS & TS – SAE ITC.

Title Standard No.


BOLT, DOUBLE HEXAGON
EXTENDED WASHER HEAD, AS43400-499™
SAE Aerospace Standards Europe DRILLED, BS S 159
.3125-24 UNJF-3A Issue Sheet
4 3 of 3

Prepared by the Technical Standards Committee (Aerospace) of the SAE ITC. 2020 SAE ITC. A4
Form : SAEITC A4 Drg Frame iss.8

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