Professional Documents
Culture Documents
Light Vehicle - Repair Service 2
Light Vehicle - Repair Service 2
G452-002-2:2018
LEVEL 2
Copyright © DSD 2018
LEVEL 2
Abbreviation
4. CP Competence Profile.
6. CU Competency Unit.
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Glossary
3. Job Order. A work order or job order is an order received by an organization from a customer or
client, or an order created internally within the organization. A work order may be for
products or services.
4. Maintenance Maintenance, repair and operations (MRO) or maintenance, repair, and overhaul
Repair, And involves fixing any sort of mechanical, plumbing or electrical device should it
Overhaul. become out of order or broken (known as repair, unscheduled, or casualty
maintenance). It also includes performing routine actions which keep the device in
working order (known as scheduled maintenance) or prevent trouble from arising
(preventive maintenance).
MRO may be defined as, "All actions which have the objective of retaining or
restoring an item in or to a state in which it can perform its required function. The
actions include the combination of all technical and corresponding administrative,
managerial, and supervision actions." MRO operations can be categorised by whether
the product remains the property of the customer, i.e. a service is being offered, or
whether the product is bought by the reprocessing organisation and sold to any
customer wishing to make the purchase. In the former case it may be a back shop
operation within a larger organization or smaller operation. The former of these
represents a closed loop supply chain and usually has the scope of maintenance,
repair or overhaul of the product. The latter of the categorisations is an open loop
supply chain and is typified by refurbishment and remanufacture. The main
characteristic of the closed loop system is that the demand for a product is matched
with the supply of a used product. Neglecting asset write-offs and exceptional
activities the total population of the product between the customer and the service
provider remains constant.
5. Service. A Service is a set of actions or solutions that are put in place or are performed to
provide a repeatable and consistent set of outcomes, deliverables, and performance
for people, organizations, and systems that represent consumers or beneficiaries of
such results
6. Workshop Workshop manuals are a series of practical repair manuals and service manuals,
Manual. which are the same essential industry standard documents orsoftwares as used by the
dealerships around the world, covering repairs, service schedules, maintenance,
wiring diagrams and diagnostics.
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7. Light Vehicle Also known as passenger vehicle that doesnot have more than 9 seats, is a
classification of a vehicle that weight not more than 3,500kg. Van, small pickup
truck, passenger car, saloon, hatchback or aeroback, station wagon, coupe,
convertible, and multipurpose vehicle are consider light vehicle.
8. 5S 5S is a workplace organization method that uses a list of five Japanese words: seiri,
seiton, seiso, seiketsu, and shitsuke. These have been translated as "Sort", "Set In
Order", "Shine", "Standardize" and "Sustain". The method describes how to organize
a work space for efficiency and effectiveness by identifying and storing the items
used, maintaining the area and items, and sustaining the new order. The decision-
making process usually comes from a dialogue about standardization, which builds
understanding among employees of how they should do the work.
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Acknowledgement
The Director General of DSD would like to extend his gratitude to the organisations and
individuals who have been involved in developing this Standard including:
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STANDARD PRACTICE
LEVEL 2
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1. Introduction
With the predicted skilled labour shortage, and continual retirement of experienced
technicians within the next few years, interest in training and skills upgrading in the
automotive-repair sector has continued to increase. In addition, technology continues to
change and training programs must keep pace with the changing technology. Not only
have vehicle engines moved into the area of electronics and computerization, but the
peripheral automotive industries, such as glass and parts, have also seen vast changes in
the technical aspects of the automotive trades. One of the main purposes of this review is
to provide a thorough review of existing training contents, and the creation of new
programs (if necessary), that the training materials and curriculum match the needs of
today technicians and employers.
We believe that a resourceful and productive career with a prosperous and sustainable
future is built on a foundation of solid early development. Basic skills and knowledge in
the earliest years lays the groundwork for a lifetime of solid knowledge. When
developing skills are strengthened by positive early experiences, knowledgeable
technicians are more likely to grow into competent technicians. The automotive repair
and maintenance industry comprises of companies of automotive mechatronic, tyre
service, automotive service, Heating Ventilation Air Conditioning (HVAC), accessories,
Hybrid system, NGV system, and power train maintenance that provide repair and
maintenance services for light vehicles. The occupational function of work and services
includes the repair and/or replacement of parts, rust-proofing, oil change, lubrication, tire
changes and car washes. The demand of automotive repair and maintenance services
largely depends on the average car usage and the number of cars on the road. They are
also required to perform diagnostic test & evaluation for the vehicle performance, repair
& maintenance, after service, warranty and maintain inventory of automotive parts
related to a holistic vehicle maintenance and repair occupation or employment
The vehicle maintenance and repair industry value chain enters into the system
diagnostic, testing, and comprehensive rectification of vehicle performance which allows
a mechanic to determine the root cause of a problem in the vehicle. The profession may
be required to evaluate the next course of action, such as the type of repair that needs to
be performed to solve the problem for all vehicle maintenance service which includes
electric and hybrid vehicles, body work, wheel servicing, and infotainment. Hence, the
fundamental of the profession should begin with the service and repair of damaged parts
of the vehicle, perform maintenance services to prevent any future damages and others
holistic or completed services to ensure the vehicles on-road safety and security.
With the increasing numbers of vehicles year by year, based on Figure 1 below, it shows
that a lot of vehicles do require maintenance and repair services. Hence, vast numbers of
expertise are required to maintain and repair for light vehicles. It is considered as a
specialist skill to maintain the said work in the vehicle maintenance and repair industry
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Figure 1: Total Registration of Motor Vehicle in Malaysia By State For Year 2013-2017
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Previously there is level 1 for the mechanic maintenance. Following the demand of the
market and the industry, the level 1 have been embedded into level 2. The purpose of
this NOSS is to provide learners, education and training providers and employers with
the standards and the range of learning required to work effectively in the aftermarket
making use of automotive repair and maintenance skills and to meet the challenges of
the automotive industry and related environments. The primary skill recognised in this
qualification is the ability to apply the theory behind repair and maintenance in
performing general servicing of vehicles; where this capability requires an understanding
of basic repair and maintenance theory, names and functions of fluids and lubricants,
automotive components and how to read and interpret workshop manuals and workshop
procedures.
The NOSS review and development work also reviewed the current mechanic NOSS,
Vehicle mechanic (TP-300-2), together with the related industry and occupation at their
career and advancement, i.e. automotive mechatronic, tyre service, automotive service,
Heating Ventilation Air Conditioning (HVAC), accessory, Hybrid system, NGV system,
and power train maintenance whereby the occupation is enhanced in the new proposed
NOSS Level 2. This NOSS document provides a structured set of activities that enables
a person who aspires to achieve competencies in the education and training sector.
Standard Practice and Standard Content are part of NOSS document. The job area being
developed is based on the outcome of Occupational Area Analysis (OAA). This
document covers the competency standard of Light Vehicle-Repair Service (Level 2).
Standard Practice is a document showing the career path of any particular professionals
or practitioner. Standard Content is a part of NOSS document and is developed with
Training Manual and Internship Manual to complete the whole NOSS
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Previously there is level 1 for the mechanic maintenance, following the demand of the
market and the industry, the level 1 have been embedded in level 2 for training purposes.
Level 1 still existed in the Occupational Structure and Occupational Area Structure and
the person that finish the training of this skill shall either start in level 1 or level 2
depends on the market and the industry demand.
In NAP 2014, there are 6 roadmaps, one of it is the Malaysia Automotive Human Capital
(MAHR) Roadmap which focuses on;
a) Detailing the on-going development of human capital in the automotive
industry at all levels from 2014 to 2020 to realize the target set in the
National Automotive Policy (NAP) 2014.
b) Improving the quality of existing Human Capital Development (HCD)
programmes at all levels.
c) Outlining the implementation plan to create specialized automotive industry
talents in critical areas for example hybrid components and engines
transmissions.
d) Training competent workforces with various skills and ready for process
automation to reduce dependency on unskilled foreign workers and help
create skilled local workforces with high incomes.
The roadmap is centred on assessment and gap analysis of the Human Capital
Development (HCD) requirement by the automotive industry. Thrust areas were
identified and implementation plans were put forward.
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III. Ministry of Urban Wellbeing, Housing and Local Government (KPKT), act 171
and act 133.
IV. MS 2696:2018 Motor vehicle aftermarket - Service and spare parts (2S) - Code of
practice. This standard prescribes industry best practices for aftermarket service
providers activities including the responsibility with regards to the requirements of
4M (Man, Method, Machine and Material).
Generally the light vehicle-repair service technician may work with minimum
supervision individually or in a team complied with Occupational Safety and Health
(OSHA) requirement and Environmental Quality Act and its Regulations.
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Section (G) Wholesale And Retail Trade, Repair Of Motor Vehicles And
Motorcycles
Group (452) Maintenance And Repair Of Motor Vehicles
Area Passenger Vehicle Maintenance & Service
Level 5 Service / Operation Manager
Level 4 Service / Operation Executive
Level 3 Passenger Vehicle Maintenance & Service Diagnostic Technician
Level 2 Motor Vehicle Maintenance & Service Senior Technician
Level 1 Motor Vehicle Repair And Maintenance Technician
Section (G) Wholesale And Retail Trade, Repair Of Motor Vehicles And
Motorcycles
Group (452) Maintenance And Repair Of Motor Vehicles
Area Passenger Vehicle Maintenance & Service
Level 5 After Sales – Service Management
Level 4 After Sales - Service Operation
Level 3 Light Vehicle -Diagnose Service
Level 2 Light Vehicle-Repair Service
Level 1 Embedded Into L2
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The NOSS is developed for various occupational areas. Below is a guideline of each NOSS
Level as defined by the Department of Skills Development, Ministry of Human Resources,
Malaysia.
Level 1: Competent in performing a range of varied work activities, most of which are
routine and predictable.
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5. Award of Certificate
The Director General may award, to any person upon conforming to the Standards the
following skills qualifications as stipulated under the National Skills Development Act 2006
(Act 652):
6. Occupational Competencies
7. Work Conditions
Generally workers will work under similar operating hours of the organisation/company.
He/she may involve in outside normal working hours or work during weekends. The
technician also must be comply with Department of Environmental (DOE) regulation
regarding waste storage, waste handling and waste disposal. Also an understanding and
compliance of 5S.
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8. Employment Prospects
The knowledge and skills gained by the motor vehicle maintenance & Service in handling
people and the ability to work independently would be advantageous for employment in
other related service industries.
9. Up Skilling Opportunities
Based on the Occupational area structure, the person that is competent in level 2 can go to the
Light Vehicle-Diagnose Service level 3.
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The following organisations can be referred as sources of additional information which can
assist in defining the documents contents.
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NO NAME POSITION&ORGANISATION
Assistant Manager of After Market
1. Selveraj Subramaniam
PERODUA
Head of Trainer
2. Mohd Razif Bin Mustaffa
PERODUA
Head of Trainer
3. Steven Chua
TCTECH
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LEVEL 2
NO NAME POSITION&ORGANISATION
Head Trainer
1. Hock Swee Lim
Bermaz Auto
Vehicle Examiner
2. Mohd Syazwan Bin Solah Malaysian Institute Of Road Safety
Research (MIROS)
Senior Engineer & Assistant Director
3. Mahamad Rashid Bin Ibrahim
Jabatan Pengankutan Jalan (JPJ)
Trainer
4. Tengku Hazif Tengku Mansor
Proton Holding Sdn Bhd
General Manager
5. Zulkeffli Bin Saad
Auto Svs Academy
Head Mechanics & General Manager
6. Mohammed Rais Bin Sayuti
G Autotech Services
Head Mechanics & General Manager
7. Megat Mohd Hamirul
Next Assyst Auto Care
Head Mechanics & General Manager
8. Azahree Bin Kamarudin
Ai Kz Auto Workshop
Operation Manager
9. Azieman Zuhaidee B. Othman
G Tuned Motor Sport
Technical Manager
10. Zaidi Bin Pandak
Britcars Automobile SdnBhd
FACILITATOR
1. Mohd Firdaaus Mohd Munir Malaysia Automotive Institute (MAI)
2. Siti Maisarah Mohd Pisal Malaysia Automotive Institute (MAI)
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STANDARD CONTENT
LEVEL 2
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SECTION (G) WHOLESALE AND RETAIL TRADE; REPAIR OF MOTOR VEHICLES AND MOTORCYCLES
GROUP (452) MAINTENANCE AND REPAIR OF MOTOR VEHICLES
AREA LIGHT VEHICLE MAINTENANCE & SERVICE
NOSS TITLE LIGHT VEHICLE-REPAIR SERVICE
NOSS LEVEL TWO (2) NOSS CODE G452-002-2:2018
COMPETENCY UNIT
VEHICLE
ENGINE COOLING
REAR / FRONT AXLE EXHAUST SYSTEM ELECTRICAL &
SYSTEM
RECTIFICATION RECTIFICATION ELECTRONIC
REPLACEMENT
SYSTEM SERVICE
VEHICLE HEATED
VEHICLE STEERING, AUTOMATIC MANUAL
VENTILATION AIR
SUSPENSION AND TRANSMISSION / TRANSMISSION /
CONDITIONING
WHEEL SYSTEM TRANSAXLE UNIT TRANSAXLE UNIT
(HVAC) SYSTEM
SERVICE OVERHAULING OVERHAULING
RECTIFICATION
G452-002-2:2018-CU09 G452-002-2:2018-CU10 G452-002-2:2018-CU11 G452-002-2:2018-CU12
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VEHICLE
ELECTIVE TRANSFER CASE
CARBURETTOR
COMPETENCY OVERHAULING
SERVICE
G452-002-2:2018-EU01 G452-002-2:2018-EU02
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SECTION (G)Wholesale And Retail Trade; Repair Of Motor Vehicles And Motorcycles
GROUP (452)Maintenance And Repair Of Motor Vehicles
AREA Light Vehicle Maintenance & Service
NOSS TITLE Light Vehicle-Repair Service
NOSS LEVEL Two (2) NOSS CODE G452-002-2:2018
CU TITLE & CU
CU DESCRIPTOR WORK ACTIVITIES PERFORMANCE CRITERIA
CODE
1. Vehicle Vehicle Workshop Housekeeping is the 1. Identify workshop 1.1 Workshop housekeeping instructions is
Workshop essential role of vehicle maintenance housekeeping obtained for sorting housekeeping
Housekeeping shops hygiene, safety and security requirements. activities schedule.
conformant to enable services are 1.2 Type of housekeeping area is
G452-002- rendered at worthiness condition. It is determined for identifying workplace
2:2018-CU01 to utilize all resources for safeguarding housekeeping requirement.
vehicle maintenance shops to be at 1.3 Type of tools, equipment and materials
optimum comfort, at the same time are determined for desirable
complying with the legislative housekeeping activities preparation.
compliances. The importance of this 2. Prepare workshop 2.1 Signage for work procedures are
competency unit is the ability to apply housekeeping setup. arranged to allow risks mitigation.
the standards procedures and measures 2.2 Safety equipment are arranged for work
to avoid injuries of people working in safety.
automotive workshops, creating and 2.3 Standard Operating Procedure (SOP)
maintaining work safes expectations, for workshop housekeeping is adhered
and the principles to address health and to complying with standards working
safety problems in automotive procedures.
workshops for enabling worthiness 2.4 Maintenance schedule for workshop
operation. housekeeping activities are listed for
work arrangement.
The competency includes to identify 3. Perform workshop 3.1 Workshop safety practices are carried
workshop housekeeping requirements, housekeeping activities. out for workplace housekeeping.
prepare workshop housekeeping setup, 3.2 Workshop tools maintenance activities
perform workshop housekeeping are carried out to enable safe
activities, check workshop functionality and application.
housekeeping conformance, and 3.3 Workshops equipment housekeeping
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CU DESCRIPTOR WORK ACTIVITIES PERFORMANCE CRITERIA
CODE
prepare workshop periodic report. and re-allocation are carried out for
worthiness operation.
The outcome of this competency is to 3.4 Housekeeping compliances for
perform essential roles of vehicle legislative condition are checked to
workshops layout organization meet workplace standards.
structure, hygiene, safety and security 4. Check workshop 4.1 Workshop activities are being assessed
conformant to enable services are housekeeping for determining housekeeping
rendered at worthiness condition. It is conformance. performance.
to utilize all resources for safeguarding 4.2 Workshop activities checklist is
vehicle workshops are at optimum compiled for documenting
comfort complying with the legislative housekeeping outcome.
compliances. 4.3 Tools, equipment & materials
placement condition are checked for
assessing worthiness operation.
5. Prepare workshop periodic 5.1 Housekeeping information and remarks
report. are compiled for administrative
function.
5.2 Activities summary is reported to
supervisor/ manager.
5.3 Housekeeping compliance is
documented for standards verification.
2. Vehicle Engine Vehicle Engine Service is an essential 1. Change lubrication oil & 1.1 Job order obtained and interpreted.
Service role for vehicle maintenance to ensure oil filter. 1.2 Tools, equipment and parts confirmed
that oil levels are sufficiently topped up according to job requirement.
G452-002- to avoid major faulty repair. The 1.3 Oil filter replaced in accordance with
2:2018-CU02 importance of this competency unit is the workshop manual.
to exchange the engine oil, replace the 1.4 Lubricant refilled out to meet the
oil filter and change minor components vehicle requirement according to the
of the engine. workshop manual.
1.5 Lubrication leakage is checked to
The competency includes to change ensure worthiness of lubrication
lubrication oil & oil filter, change services.
engine drive belt and tensioner, inspect 1.6 Next service indicator updated and
exhaust systems components condition, presented.
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CU DESCRIPTOR WORK ACTIVITIES PERFORMANCE CRITERIA
CODE
change air filter, change fuel filter and 1.7 Lubrication oil & oil filter replacement
change spark plugs. checklist updated in accordance with
the workshop manual.
The outcome of this competency is to
be able to service the engine vehicle
regularly or periodically to avoid major 2. Change engine drive belt 2.1 Job order obtained and interpreted.
faulty after long mileage and ensuring and tensioner. 2.2 Tools, equipment and parts confirmed
vehicle are at optimum condition after according to job requirement.
lubrication service complying with 2.3 Engine drive belt and tensioner
vehicle lubrication manual & practice. checked according to service manual.
2.4 Engine drive belt and tensioner
replaced in accordance with the
workshop manual.
2.5 Engine drive belt and tensioner
replacement checklist updated in
accordance with the workshop manual.
3. Inspect exhaust system 3.1 Job order obtained and interpreted.
components condition. 3.2 Tools, equipment and parts confirmed
according to job requirement.
3.3 Exhaust system components condition
are checked for leakages in accordance
with the workshop manual.
3.4 Exhaust system components condition
inspection checklist updated in
accordance with the workshop manual.
4. Change air filter. 4.1 Air filter condition is checked in
accordance with the workshop manual.
4.2 Air filter replaced in accordance with
the workshop manual.
4.3 Air filter replacement checklist updated
in accordance with the workshop
manual.
5. Change fuel filter. 5.1 Fuel filter condition are checked in
accordance with the workshop manual.
5.2 Fuel filter replaced in accordance with
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CU DESCRIPTOR WORK ACTIVITIES PERFORMANCE CRITERIA
CODE
the workshop manual.
5.3 Fuel filter replacement checklist
updated in accordance with the
workshop manual.
6. Change spark plugs. 6.1 Spark plugs condition are checked in
accordance with the workshop manual.
6.2 Spark plugs replaced in accordance
with the workshop manual.
6.3 Spark plug gap adjusted in accordance
with the workshop manual.
6.4 Spark plugs replacement checklist
updated in accordance with the
workshop manual.
3. Vehicle Engine Vehicle Engine Overhauling is a scope 1. Conduct engine 1.1 Job order obtained and interpreted.
Overhauling of competency to examine and restore compression test. 1.2 Tools, equipment and parts confirmed
the diesel / petrol engine components to according to job requirement.
G452-002- meet manufacturers specifications and 1.3 Engine compression tests are completed
2:2018-CU03 tolerances during overhaul. Proper in accordance with the workshop
dimensions and tolerances must be met manual.
to obtain proper performance and 1.4 Engine compression test reports
maximum engine life. The importance prepared.
of this competency unit is about the 1.5 Engine compression test reports
engine which has been removed, compared to the manufacturers
disassembled (torn down), cleaned, specifications.
inspected, and replace parts as 1.6 Engine overhaul recommendation is
necessary and tested using workshop prepared in accordance with the
manual approved procedures. The workshop manual.
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CU TITLE & CU
CU DESCRIPTOR WORK ACTIVITIES PERFORMANCE CRITERIA
CODE
procedure generally involves honing, 2. Conduct engine cylinder 2.1 Engine cylinder leakage test using
new piston rings, bearings, gaskets, oil leakages test. diagnostic tool are completed in
seals. accordance with the workshop manual.
2.2 Engine cylinder leakage test reports
The competency includes to conduct compared to the manufacturers
engine compression test, conduct specifications.
engine cylinder leakages test, remove 2.3 Engine overhaul recommendation is
engine from vehicle, perform engine prepared and printed in accordance
overhaul, reinstall engine onto vehicle with the workshop manual.
and conduct engine test. 3. Remove engine from 3.1 Vehicle operation fluids and lubricant
vehicle. are drained out in accordance with the
The outcome of this competency is to workshop manual.
make sure no abnormal knocking 3.2 Refrigerant gases are recovered in
sound, no visible and possible leaking accordance with the workshop manual.
from the engine and free from defect to 3.3 Engine auxiliary components and
ensure the engine functions in full attachments are removed in accordance
optimal performance also defect free. with the workshop manual.
3.4 Crane-out the engine from vehicle in
accordance with the workshop manual.
4. Perform engine overhaul. 4.1 Engine external components are
removed in accordance with workshop
manual.
4.2 Engine internal components are
removed and strip down in accordance
with workshop manual.
4.3 Engine parts and components are
cleaned-up in accordance with
workshop manual.
4.4 Engine parts and components are
inspected in accordance with the
workshop manual.
4.5 Engine part and components wear and
tear are measured in accordance with
the workshop manual.
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CU DESCRIPTOR WORK ACTIVITIES PERFORMANCE CRITERIA
CODE
4.6 Machine shop work is prepared
according with the workshop manual
are coordinated.
4.7 Worn or damaged parts and
components changed in accordance
with the workshop manual.
4.8 External and internal engine
components reassembled.
5. Reinstall engine onto 5.1 Vehicle operation fluids and lubricants
vehicle. are refilled.
5.2 Refrigerant gases are refilled.
5.3 Engine auxiliary components and
attachments are fitted.
5.4 Engine is craned-in onto vehicle in
accordance with the OEM
specification.
6. Conduct engine test. 6.1 Leakages are checked in accordance
with the service manual.
6.2 Abnormal noises are checked through
audio inspection in accordance with the
workshop manual.
6.3 On Board Diagnostic (OBD) test is
performed in accordance with the
workshop manual.
6.4 Vehicle test drive is carried out to
determine the engine performance in
accordance with the workshop manual.
6.5 Final control test on the overall vehicle
performance is performed in
accordance with the OEM
specification.
6.6 Engine test report is prepared in
accordance with the workshop manual.
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CU TITLE & CU
CU DESCRIPTOR WORK ACTIVITIES PERFORMANCE CRITERIA
CODE
4. Vehicle Brake Vehicle Brake System Service is a 1. Inspect brake system 1.1 Job order obtained and interpreted.
System Service scope of competency to restore drum condition. 1.2 Tools, equipment and parts confirmed
brake system or disc brake system in according to job requirement.
G452-002- order to slow or stops the wheels and 1.3 Brake leakages condition is checked in
2:2018-CU04 the vehicle. Importance of this accordance with hydraulic brake system
competency unit is that the person can condition inspection procedure.
perform service on the brake system of 1.4 Water vapour contamination level of
the vehicle. the brake fluid is checked according
with the workshop manual.
The competency includes to inspect 1.5 Inspection brake system condition
brake system condition, change brake checklist is prepared in accordance with
system and change parking brake the workshop manual.
system components. 2. Change brake system 2.1 Brake system components replaced in
components. accordance with workshop manual.
The outcome of this competency is to 2.2 Brake system components replacement
make sure the continuous of the brake checklist prepared in accordance with
functions, free of any fluid leakages, the workshop manual.
and to ensure the safeness of the driver. 3. Change parking brake 3.1 Parking brake components condition
system components. checked in accordance with the
workshop manual.
3.2 Parking brake components replaced in
accordance with the workshop manual.
3.3 Vehicle brake system service report is
prepared in accordance with the
workshop manual.
5. Engine Engine Cooling System Replacement is 1. Conduct cooling system 1.1 Job order obtained and interpreted.
Cooling a scope of competency to examine and pressure test. 1.2 Tools, equipment and parts confirmed
System replace faulty engine cooling system according to job requirement.
Replacement and prevent engine from over-heating. 1.3 Cooling system pressure test completed
Importance of this competency unit is in accordance with the workshop
G452-002- that the person can perform faulty parts manual.
2:2018-CU05 replacement for the engine cooling 1.4 Pressure test result acquired.
system. 2. Conduct cooling system 2.1 Noise, vibration & harshness (NVH)
parts functionality test. abnormalities confirmed by cooling
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CU DESCRIPTOR WORK ACTIVITIES PERFORMANCE CRITERIA
CODE
This competency includes conduct system components functionality test.
cooling system pressure test, conduct 2.2 Cooling system components
cooling system parts functionality test functionality test status checklist
and change cooling system parts updated.
3. Change cooling system 3.1 Cooling system parts replaced in
The outcome of this competency is to parts. accordance with workshop manual.
provide smooth engine cooling 3.2 Cooling system parts functionality
functions, free of noise and defects, confirmed in accordance with
maintain the temperature of the engine workshop manual.
and to ensure efficiency of the cooling 3.3 Engine cooling system replacement
system. report prepared in accordance with
workshop manual.
6. Rear / Front Rear / Front Axle Unit Rectification is 1. Inspect rear / front axle 1.1 Job order obtained and interpreted.
Axle a scope of competency to restore final- condition. 1.2 Tools, equipment and parts confirmed
Rectification drive gears in order to reduce the speed according to job requirement.
of the axle shafts while increasing the 1.3 Rear / front axle leakages are visually
G452-002- torque applied to them and axle checked according to the workshop
2:2018-CU06 differential unit to allow different rates manual.
of wheel rotation on curves. Importance 1.4 Rear / front axle abnormal noise and
of this competency unit is that the vibration confirmed to determine the
person can perform rectification work possibility worn out condition.
on the rear / front axle of the vehicle. 2. Dismantle rear / front axle 2.1 Wheels are removed from the rear /
differential unit. front axle differential unit in
The competency includes inspect rear / accordance with the workshop manual.
front axle condition, dismantle rear / 2.2 Differential gear oil drained in
front axle differential unit and change accordance with removing rear axle
rear / front axle differential components differential unit requirement.
& parts. 2.3 Drive shaft removed from vehicle in
accordance with workshop manual.
The outcome of this competency is to 2.4 Rear / front axle differential unit
provide free of leakages, other defects attachment parts removed in
and smooth performance of the rear / accordance with the workshop manual.
front axle. 3. Change rear / front axle 3.1 Rear / front axle differential unit
differential components & dismantled in accordance with
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CU DESCRIPTOR WORK ACTIVITIES PERFORMANCE CRITERIA
CODE
parts. workshop manual.
3.2 Rear / front axle differential unit parts
& components replaced in accordance
with workshop manual.
3.3 Rear / front axle differential unit
assembled in accordance with the
workshop manual.
3.4 Rear / front axle differential unit
installed into rear / front axle in
accordance with workshop manual.
3.5 Wheel installed to the vehicle in
accordance with workshop manual.
3.6 Pre-delivery inspection test is
performed in accordance with
workshop manual.
3.7 Rear / front axle rectification report is
prepared in accordance with the
workshop manual.
7. Exhaust Exhaust System Rectification is a scope 1. Inspect exhaust system 1.1 Job order obtained and interpreted.
System of competency to ensure the exhaust components condition. 1.2 Tools, equipment and parts confirmed
Rectification gases discharged away from the engine according to job requirement.
into the air and muffle the noise of the 1.3 Exhaust System Components Condition
G452-002- exhaust. Importance of this competency checked in accordance with the
2:2018-CU07 unit is that the person can perform workshop manual.
rectification work on exhaust system of 1.4 Exhaust System Components Condition
the vehicle. status checklist prepared in accordance
with the workshop manual.
The competency includes to inspect 2. Change exhaust system 2.1 Exhaust system components replaced in
exhaust system components condition, components. accordance with workshop manual.
change exhaust system components, 2.2 Exhaust system components
and test exhaust system performance. replacement checklist status prepared.
3. Conduct exhaust system 3.1 Exhaust system components replaced in
The outcome of this competency is to components performance accordance with workshop manual.
provide free of leakages, noise & test. 3.2 Exhaust system components
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vibration, good cosmetic value & replacement checklist status prepared.
performance of engine exhaust system 3.3 Exhaust system rectification report
and also to make sure safer prepared in accordance with the
environment. workshop manual.
8. Vehicle Vehicle Electrical & Electronic System 1. Inspect electrical & 1.1 Job order obtained and interpreted.
Electrical & Service is a scope of competency to electronic system parts & 1.2 Tools, equipment and parts confirmed
Electronic restore electrical and electronic system, components functionality. according to job requirement.
System Service producing electricity and delivering 1.3 Electrical & electronic system parts &
electric energy from these sources on components functionality checked in
G452-002- demand to any other electrical accordance with the workshop manual.
2:2018-CU08 components in the vehicle. Importance 1.4 Inspection technical report prepared
of this competency unit is that the and submitted in accordance with
person can perform service and workshop manual.
replacement of parts on the electrical & 2. Change electrical & 2.1 Electrical& electronic system parts &
electronic system of the vehicle. electronic system parts & components replaced in accordance
components. with workshop manual.
The competency includes the inspection 2.2 Electrical& electronic system parts &
of electrical & electronic components components performance test
functionality, change electrical & performed in accordance with
electronic system parts & components, workshop manual.
inspect chassis electrical system and 2.3 Electrical & electronic system parts &
change vehicle chassis electrical system components replacement report
components. prepared in accordance with the
workshop manual.
The outcome of this competency is to 3. Inspect chassis electrical 3.1 Electrical & electronic system parts &
provide clear engine ignition, system. components functionality checked in
combustion of the engine and a smooth accordance with the workshop manual.
fuel injection operation. 3.2 Inspection technical report prepared
and submitted in accordance with
workshop manual.
4. Change chassis electrical 4.1 Chassis electrical system components
system components. replaced in accordance with workshop
manual.
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4.2 Chassis electrical system components
performance test performed in
accordance with workshop manual.
4.3 Chassis electrical system components
replacement report prepared in
accordance with the workshop manual.
9. Vehicle Vehicle Steering, Suspension and 1. Inspect steering, 1.1 Job order obtained and interpreted.
Steering, Wheel System Service is a scope of suspension and wheel 1.2 Tools, equipment and parts confirmed
Suspension competency to ensure steering, wheel system functionality. according to job requirement.
and Wheel and suspension system are responsible 1.3 Steering, suspension and wheel system
System Service for providing optimal ride comfort and functionality checked in accordance
handling performance. Importance of with the workshop manual.
G452-002- this competency unit is that the person 1.4 Inspection steering, suspension and
2:2018-CU09 can perform service and replacement of wheel system functionality technical
parts & components on the steering, report prepared and submitted in
suspension and wheel system of the accordance with workshop manual.
vehicle. 2. Change steering system 2.1 Steering system replaced in accordance
parts. with workshop manual.
The competency includes to inspect 2.2 Steering system performance test
steering, suspension and wheel system performed in accordance with
functionality, change steering system workshop manual.
parts, replace suspension system parts 2.3 Steering system replacement report
and change vehicle tyres and rims. prepared in accordance with the
The outcome of this competency is to workshop manual.
provide free leakages, vibration and 3. Change suspension system 3.1 Suspension system parts replaced in
stiff defect, smooth performance and parts. accordance with workshop manual.
operational of vehicle steering & 3.2 Suspension system parts performance
wheels, free stiff, noise defect and test performed in accordance with
safety ensure for suspension. workshop manual.
3.3 Suspension system parts replacement
report prepared in accordance with the
workshop manual.
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4. Change vehicle tyres and 4.1 Tyres and rims replaced in accordance
rims with workshop manual.
4.2 Tyres and rims performance test
performed in accordance with
workshop manual.
4.3 Tyres and rims replacement report
prepared in accordance with the
workshop manual.
10. Vehicle Heated Vehicle Heated Ventilation Air 1. Inspect heated ventilation 1.1 Job order obtained and interpreted.
Ventilation Air Conditioning (HVAC) System air conditioning (HVAC) 1.2 Tools, equipment and parts confirmed
Conditioning Rectification is a competency to restore system condition. according to job requirement.
(HVAC) damaged or faulty air conditioning 1.3 Heated ventilation air conditioning
System system components back to its original (HVAC) system functionality checked
Rectification function. Importance of this in accordance with the workshop
competency unit is that the person can manual.
G452-002- perform rectification work and parts 1.4 Heated ventilation air conditioning
2:2018-CU10 replacement on the heated ventilation (HVAC) system functionality
air conditioning (HVAC)system of the inspection technical report prepared
vehicle. and submitted in accordance with
workshop manual.
The competency includes inspect 2. Change heated ventilation 2.1 Air filter replaced in accordance with
heated ventilation air conditioning air conditioning (HVAC) the workshop manual.
(HVAC) system condition, change system parts and 2.2 Condenser fan unit replaced in
heated ventilation air conditioning components. accordance with the workshop manual.
(HVAC) system parts and components 2.3 Heated ventilation air conditioning
and conduct heated ventilation air (HVAC) refrigerant recharged in
conditioning (HVAC) system accordance with the workshop manual.
performance test. 2.4 Blower motor replaced in accordance
with the workshop manual.
The outcome of this competency is to 2.5 Perform blower motor switch &
ensure free leakages, free defect and control resistor replacement.
temperature accuracy for cooling effect. 2.6 Heated ventilation air conditioning
(HVAC) system parts and components
replacements prepared and submitted
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in accordance with workshop manual.
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vehicle. 3. Perform automatic 3.1 Automatic transmission / transaxle
transmission / transaxle internal components dismantled in
The outcome of this competency is to overhauling. accordance with workshop manual.
ensure the smoothness of the 3.2 Automatic transmission / transaxle
transmission / transaxle unit shifting components parts condition inspected
time, the quality of the shifting and free in accordance with workshop manual.
defect and malfunctions in accordance 3.3 Automatic transmission / transaxle
with OEM specifications. components parts replaced in
accordance with workshop manual.
3.4 Automatic transmission / transaxle unit
reassembled in accordance with
workshop manual.
4. Install automatic 4.1 Automatic transmission / transaxle
transmission / transaxle attachments reattached in accordance
into vehicle. with workshop manual.
4.2 Torque converter installed to the
automatic transmission / transaxle unit.
4.3 Automatic transmission / transaxle unit
installed in accordance with workshop
manual.
4.4 Automatic Transmission / Transaxle
Fluid (ATF) refilled in accordance with
workshop manual.
4.5 Automatic transmission / transaxle
functionality test performed in
accordance with the workshop manual.
12. Manual Manual Transmission / Transaxle 1. Conduct manual 1.1 Job order obtained and interpreted.
Transmission / Unit Overhauling is a scope of transmission / transaxle 1.2 Tools, equipment and parts confirmed
Transaxle Unit competency to restore manual unit functional test. according to job requirement.
Overhauling Transmission / Transaxle providing 1.3 Vehicle test is carried out to determine
torque needed to move the vehicle Manual Transmission / Transaxle Unit
G452-002- under a variety of road and load functionality in accordance with the
2:2018-CU12 condition. The importance of this workshop manual.
competency unit is about the manual 1.4 Manual transmission / transaxle unit
shifting condition is checked in
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transmission / transaxle unit which to accordance with workshop manual.
be removed, disassembled (torn down), 1.5 Functional test report is prepared in
cleaned, inspected, and replace parts as accordance with workshop manual.
necessary and tested using workshop 2. Remove manual 2.1 Manual transaxle/transmission fluid
manual approved procedures. The transmission / transaxle (MTF) drained in accordance with
procedure generally involves honing, from vehicle. workshop manual.
new parts, bearings, gaskets, oil seals. 2.2 Manual transmission / transaxle
attachments detached in accordance
The competency includes to conduct with workshop manual.
manual transmission / transaxle unit 2.3 Manual transmission / transaxle mount
functional test, remove manual on the overhaul stand in accordance
transmission / transaxle from vehicle, with workshop manual.
perform clutch system overhaul, 3. Perform clutch system 3.1 Clutch system functionality test
perform manual transmission / overhaul. performed in accordance with
transaxle overhauling and install workshop manual.
manual transmission / transaxle into 3.2 Clutch system assembly dissembled in
vehicle accordance with workshop manual.
3.3 Clutch system parts & components
The outcome of this competency is to replaced in accordance with workshop
ensure the smoothness of the manual.
transmission unit shifting time, the 3.4 Clutch system assembly assembled in
quality of the shifting and free defect accordance with workshop manual.
and malfunctions in accordance with 4. Perform manual 4.1 Manual transmission / transaxle internal
OEM specifications. transmission / transaxle components dismantled in accordance
overhauling. with workshop manual.
4.2 Manual transmission / transaxle
components parts condition inspected
in accordance with workshop manual.
4.3 Manual transmission / transaxle
components parts replaced in
accordance with workshop manual.
4.4 Manual transmission / transaxle unit
reassembled in accordance with
workshop manual.
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5. Install manual 5.1 Manual transmission / transaxle
transmission / transaxle attachments reattached in accordance
into vehicle. with workshop manual.
5.2 Manual transmission / transaxle unit
installed in accordance with workshop
manual.
5.3 Manual Transmission / Transaxle Fluid
(MTF) refilled in accordance with
workshop manual.
5.4 Manual transmission / transaxle
functionality test performed in
accordance with the workshop manual.
13. Transfer Case Transfer Case Overhauling is a scope of 1. Conduct transfer case unit 1.1 Job order obtained and interpreted.
Overhauling competency to ensure transfer case to functional test. 1.2 Tools, equipment and parts confirmed
provide power-flow to front and rear according to job requirement.
G452-002- axle. The importance of this 1.3 Vehicle test is carry out to determine
2:2018-EU01 competency unit is about the transfer transfer case unit functionality in
case which to be removed, accordance with the workshop manual.
disassembled (torn down), cleaned, 1.4 Transfer case unit shifting condition is
inspected, and replace parts as checked in accordance with workshop
necessary and tested using workshop manual.
manual approved procedures. The 1.5 Transfer case functional test report is
procedure generally involves honing, prepared in accordance with workshop
new parts, bearings, gaskets, oil seals. manual.
2. Remove transfer case unit 2.1 Transfer case gear oil drained in
The competency includes conduct from vehicle. accordance with workshop manual.
transfer case unit functional test, 2.2 Transfer case attachments detached in
remove transfer case unit from vehicle, accordance with workshop manual.
perform transfer case unit overhauling 2.3 Transfer case mount on the overhaul
and install transfer case unit into stand in accordance with workshop
vehicle. manual.
3. Perform transfer case unit 3.1 Transfer case unit internal components
The outcome of this competency is to overhauling. dismantled in accordance with
ensure the smoothness of the gear workshop manual.
3.2 Transfer case unit components parts
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engage, the quality of the shifting and condition inspected in accordance with
free defect and malfunctions in workshop manual.
accordance with OEM specifications. 3.3 Transfer case unit components parts
replaced in accordance with workshop
manual.
3.4 Transfer case unit reassembled in
accordance with workshop manual.
4. Install transfer case unit 4.1 Transfer case unit attachments
into vehicle. reattached in accordance with workshop
manual.
4.2 Transfer case unit installed in
accordance with workshop manual.
4.3 Transfer case unit gear oil refilled in
accordance with workshop manual.
4.4 Transfer case unit functionality test
performed in accordance with the
workshop manual.
14. Vehicle Vehicle Carburettor Service is a scope 1. Inspect carburettor 1.1 Job order obtained and interpreted.
Carburettor of competency to rectify faulty functionality. 1.2 Tools, equipment and parts confirmed
Service carburettor system in accordance according to job requirement.
with manufactures workshop manual. 1.3 Carburettor leakages condition is
G452-002- visually checked in accordance with
2:2018-EU02 The competency includes inspect inspection procedure.
carburettor functionality, overhaul 1.4 Carburettor idling speed performance is
carburettor and perform carburettor checked in accordance to workshop
tuning. manual.
The outcome of this competency is to 1.5 Carburettor acceleration performance is
ensure the smoothness of the engine, checked in accordance with workshop
optimum performance and free defect manual.
and malfunctions in accordance with 2. Overhaul carburettor. 2.1 Job order obtained and interpreted.
OEM specifications. 2.2 Tools, equipment and parts confirmed
according to job requirement.
2.3 Carburettor attachments are removed in
accordance with workshop manual.
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2.4 Carburettor is removed from the intake
manifold in accordance with the
workshop manual.
2.5 Carburettor components are dismantled
in accordance with the workshop
manual.
2.6 Carburettor components worn out or
damage conditions are determined in
accordance with the workshop manual.
2.7 Carburettor components are cleaned in
accordance with service requirement.
2.8 Carburettor components are changed in
accordance with the workshop manual.
2.9 Carburettor components are
reassembled in accordance with
workshop manual.
2.10 Carburettor is mounted to intake
manifold in accordance with the
workshop manual.
2.11 Carburettor attachments are
reassembled in accordance with
workshop manual.
3. Perform carburettor 3.1 Carburettor idling tuning test is
tuning. performed in accordance with service
manual.
3.2 Carburettor acceleration tuning test is
performed in accordance with service
manual.
3.3 Carburettor choke tuning test is
performed in accordance with service
manual.
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LEVEL 2
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SECTION (G)Wholesale And Retail Trade; Repair Of Motor Vehicles And Motorcycles
GROUP (452)Maintenance And Repair Of Motor Vehicles
AREA Passenger Vehicle Maintenance & Service
NOSS TITLE Light Vehicle-Repair Service
COMPETENCY UNIT TITLE Vehicle Workshop Housekeeping
LEARNING OUTCOMES The outcome of this competency unit is able to perform essential roles of vehicle
workshops layout organization structure, hygiene, safety and security conformant to enable
services are rendered at worthiness condition. It is to utilize all resources for safeguarding
vehicle workshops are at optimum comfort complying with the legislative compliances.
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2. Prepare 2.1 Workshop signage for 2.1 Determine workshop ATTITUDE: 2.1 Workshop warning and safety
workshop work procedures such signage. Ethics and discipline in signage work procedures are
housekeeping as: 2.2 Select workshop risks arranging workshop selected.
setup. Safety signage mitigation method. housekeeping tools, 2.2 Workshop risks mitigation for
Working precaution 2.3 Sort out workshop equipment and hazardous control are
aids safety equipment. materials. arranged.
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Employability Skills
Core Abilities
Please refer NCS- Core Abilities latest edition.
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1 Tony Candela, Automotive Wiring and Electrical Systems (Workbench Series), Publisher:CarTech (April 2, 2009), ISBN-10:
1932494871, ISBN-13: 978-1932494877
2 Tony Candela, Automotive Electrical Performance Projects (S-A Design Projects), August 24, 2011, Publisher:CarTech (August 24,
2011), ISBN-10: 1934709557, ISBN-13: 978-1934709559
3 Matt Joseph , Automotive Bodywork & Rust Repair Paperback – October 5, 2009, Publisher:CarTech (October 5, 2009), ISBN-10:
1932494979, ISBN-13: 978-1932494976
4 Ed May (2003), Automotive Mechanic Vol 2, 7th Edition, Mc Graw-Hill Australia ISBN: 0074712969
5 S Srinivasan (2001), Automotive Engines, Tata McGraw-Hill Education, ISBN 0070402655, 9780070402652
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SECTION (G) Wholesale And Retail Trade; Repair Of Motor Vehicles And Motorcycles
GROUP (452) Maintenance And Repair Of Motor Vehicles
AREA Passenger Vehicle Maintenance & Service
NOSS TITLE Light Vehicle-Repair Service
COMPETENCY UNIT TITLE Vehicle Engine Service
LEARNING OUTCOMES The person who is competent in this CU shall be to enable vehicle are service regularly or periodically to
avoid major faulty after long mileage and ensuring vehicle are at optimum condition after lubrication
service complying with vehicle lubrication manual & practice.
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Employability Skills
Core Abilities
Please refer NCS- Core Abilities latest edition.
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1 Tony Candela, Automotive Wiring and Electrical Systems (Workbench Series), Publisher:CarTech (April 2, 2010), ISBN-10:
1932494871, ISBN-13: 978-1932494877
2 Tony Candela, Automotive Electrical Performance Projects (S-A Design Projects), August 24, 2011, Publisher:CarTech (August 24,
2011), ISBN-10: 1934709557, ISBN-13: 978-1934709559
3 Ed May (2003), Automotive Mechanic Vol 2, 7th Edition, Mc Graw-Hill Australia ISBN: 0074712969
4 S Srinivasan (2016), Automotive Engines, Tata McGraw-Hill Education, ISBN 0070402655, 9780070402652
5 MS 827:2002. Spark Plugs for Internal Combustion Engines (First Revision).
6 MS ISO 4548-1:2005. Methods Of Test For Full-Flow Lubricating Oil Filters For Internal Combustion Engines - Part 1: Differential
Pressure/Flow Characteristics (ISO 4548-1:1997, IDT).
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SECTION (G) Wholesale And Retail Trade; Repair Of Motor Vehicles And Motorcycles
GROUP (452) Maintenance And Repair Of Motor Vehicles
AREA Passenger Vehicle Maintenance & Service
NOSS TITLE Light Vehicle-Repair Service
COMPETENCY UNIT TITLE Vehicle Engine Overhauling
LEARNING OUTCOMES The person who is competent in this CU shall be able to make sure no abnormal knocking sound, no
visible and possible leaking from the engine and free from defect to ensure the engine functions in full
optimal performance also defect free.
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ENVIRONMENT:
Practice Reuse,
Recycle and Reduce
(3R).
Environment Quality
act.
2. Conduct 2.1 Fundamental of job 2.1 Receive job order. ATTITUDE: 2.1 Job orders are obtained,
engine order 2.2 Prepare tools, material Systematic in presented and explained.
cylinder Function and working area. organising work 2.2 Tools, material and working
leakages test. Types 2.3 Perform engine activities. area readied and confirmed.
Format cylinder leakages test. 2.3 Engine cylinder leakages test
Information 2.4 Record engine SAFETY: completed following the
2.2 Engine cylinder cylinder leakages test Adhere to safety procedure.
leakages test tools result. precaution in 2.4 Engine cylinder leakages test
Type 2.5 Perform analysis on conducting engine result are recorded and
Usage test result. cylinder leakage test. printed.
Function
2.6 Prepare engine Adhere to company 2.5 Analysis on engine cylinder
overhaul safety and policy. leakages test checklist are
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6. Conduct 6.1 Type of engine 6.1 Check leakages of the ATTITUDE: 6.1 Oil leakages, free from grease
engine test. malfunctions engine. Systematic in are confirmed.
Electrical 6.2 Check noise, vibration organising work 6.2 Leakages of the engine are
Mechanical and harshness (NVH). activities. visually checked.
6.2 Type of leakages: 6.3 Carry out OBD (On 6.3 Engine is free from knocking
Source Board Diagnostic) test. SAFETY: and screeching sound check
- Cylinder head 6.4 Prepare vehicle for test Adhere to safety list are completed.
- Crank case drive. precaution in 6.4 Absent of noise from engine is
- Air-Cond 6.5 Prepare engine test conducting engine test. explained.
pipes/hoses report. Adhere to company 6.5 OBD test are performed with
Cause safety and policy. diagnostic tools.
- Miss-aligned Follow Occupational 6.6 Test drive vehicle performed
gasket safety & health act. by driving the vehicle.
- Fastening 6.7 Final control test on the
manner ENVIRONMENT: overall vehicle performance
- Incompatible Practice Reuse, checklist are completed.
materials Recycle and Reduce 6.8 Engine test report are
6.3 Types of NVH (3R). produced and presented.
Sources Follow Environment
- Miss-aligned Quality act.
cam and crank
shaft
- Engine
mounting
Causes
- Fastening
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SECTION (G) Wholesale And Retail Trade; Repair Of Motor Vehicles And Motorcycles
GROUP (452) Maintenance And Repair Of Motor Vehicles
AREA Passenger Vehicle Maintenance & Service
NOSS TITLE Light Vehicle-Repair Service
COMPETENCY UNIT TITLE Vehicle Brake System Service
LEARNING OUTCOMES The person who is competent in this CU shall be able to make sure the continuous of the brake functions,
free of any fluid leakages, and to ensure the safeness of the driver.
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Employability Skills
Core Abilities
Please refer NCS- Core Abilities latest edition.
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SECTION (G) Wholesale And Retail Trade; Repair Of Motor Vehicles And Motorcycles
GROUP (452) Maintenance And Repair Of Motor Vehicles
AREA Passenger Vehicle Maintenance & Service
NOSS TITLE Light Vehicle-Repair Service
COMPETENCY UNIT TITLE Engine Cooling System Replacement
LEARNING OUTCOMES The person who is competent in this CU shall be able to provide smooth of the engine cooling functions,
free of noise and defects, maintain the temperature of the engine and to ensure efficiency of the cooling
system.
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ENVIRONMENT:
Follow Environment
Quality act.
2. Conduct 2.1 Types of cooling 2.1 Identify tools, ATTITUDE: 2.1 Tools, equipment and
cooling system. equipment and Always use extreme materials for cooling system
system parts 2.2 Layout of cooling materials. caution when components functionality test
functionality system. 2.2 Prepare tools, material inspecting engine are acquired and prepared in
test. 2.3 Procedures of and working area. cooling systems working place.
checking cooling 2.3 Conduct cooling components condition. 2.2 Cooling system components
system parts. system components Always follow vehicle functionality test are identified
2.4 Components of functionality test for manufacturers and confirmed for Noise,
cooling system such Noise, vibration & warnings, cautions and vibration & harshness (NVH).
as: harshness (NVH). service procedures. 2.3 Cooling system components
Water pump 2.4 Update cooling system Follow safety signage. functionality test status
Radiator components checklist are completed and
Belting functionality test SAFETY: printed.
Fan blade status checklist. Ensure engine is cool
Fan motor/ pulley before opening
Thermostat radiator cap.
Radiator cap
Water temperature
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Employability Skills
Core Abilities
Please refer NCS- Core Abilities latest edition.
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SECTION (G)Wholesale And Retail Trade; Repair Of Motor Vehicles And Motorcycles
GROUP (452)Maintenance And Repair Of Motor Vehicles
AREA Passenger Vehicle Maintenance & Service
NOSS TITLE Light Vehicle-Repair Service
COMPETENCY UNIT TITLE Rear / Front Axle Rectification
LEARNING OUTCOMES The person who is competent in this CU shall be able to provide free of leakages, other defects and
smooth performance of the rear / front axle.
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Employability Skills
Core Abilities
Please refer NCS- Core Abilities latest edition.
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SECTION (G)Wholesale And Retail Trade; Repair Of Motor Vehicles And Motorcycles
GROUP (452)Maintenance And Repair Of Motor Vehicles
AREA Passenger Vehicle Maintenance & Service
NOSS TITLE Light Vehicle-Repair Service
COMPETENCY UNIT TITLE Exhaust System Rectification
LEARNING OUTCOMES The person who is competent in this CU shall be able to provide free of leakages, noise & vibration,
good cosmetic value & performance of engine exhaust system and also to make sure safer environment.
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Employability Skills
Core Abilities
Please refer NCS- Core Abilities latest edition.
Social Values & Social Skills
Please refer Handbook on Social Skills and Social Values in Technical Education and Vocational Training.
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SECTION (G)Wholesale And Retail Trade; Repair Of Motor Vehicles And Motorcycles
GROUP (452)Maintenance And Repair Of Motor Vehicles
AREA Passenger Vehicle Maintenance & Service
NOSS TITLE Light Vehicle-Repair Service
COMPETENCY UNIT TITLE Vehicle Electrical & Electronic System Service
LEARNING OUTCOMES The person who is competent in this CU shall be able to provide clear engine ignition, combustion of the
engine and a smooth fuel injection operation and chassis.
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Employability Skills
Core Abilities
Please refer NCS- Core Abilities latest edition.
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SECTION (G)Wholesale And Retail Trade; Repair Of Motor Vehicles And Motorcycles
GROUP (452)Maintenance And Repair Of Motor Vehicles
AREA Passenger Vehicle Maintenance & Service
NOSS TITLE Light Vehicle-Repair Service
COMPETENCY UNIT TITLE Vehicle Steering, Suspension and Wheel System Service
LEARNING OUTCOMES The person who is competent in this cu shall be able to provide free leakages, vibration and stiff defect,
smooth performance and operational of vehicle steering and wheels, free stiff, noise defect and safety
ensure for suspension.
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Employability Skills
Core Abilities
Please refer NCS- Core Abilities latest edition.
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SECTION (G)Wholesale And Retail Trade; Repair Of Motor Vehicles And Motorcycles
GROUP (452)Maintenance And Repair Of Motor Vehicles
AREA Passenger Vehicle Maintenance & Service
NOSS TITLE Light Vehicle-Repair Service
COMPETENCY UNIT TITLE Vehicle Heated Ventilation Air Conditioning (HVAC) System Rectification
LEARNING OUTCOMES The person who is competent in this CU shall be able to ensure free leakages, free defect and
temperature accuracy for cooling effect.
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Employability Skills
Core Abilities
Please refer NCS- Core Abilities latest edition.
1 Quansheng Zhang (Author) ShengboEben Li (Author) Kun Deng (Author). Automotive Air Conditioning: Optimization, Control and
Diagnosis 1st ed. ISBN-13: 978-3319335896. Springer; 1st ed. 2016 edition (August 11, 2016).
2 Graham Stoakes (Author). Principles of Light Vehicle Air Conditioning. ISBN-10: 0992949246.
3 Anon (Author). Air Conditioning Manual. ISBN-10: 1785213598. J H Haynes & Co Ltd (June 27, 2016).
4 Chris Johanson (Author). Auto Heating and Air Conditioning. ISBN-10: 1619607638. Goodheart-Shallcox; 4 edition (September 12,
2014)
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SECTION (G) Wholesale And Retail Trade; Repair Of Motor Vehicles And Motorcycles
GROUP (452) Maintenance And Repair Of Motor Vehicles
AREA Passenger Vehicle Maintenance & Service
NOSS TITLE Light Vehicle-Repair Service
COMPETENCY UNIT TITLE Automatic Transmission / Transaxle Unit Overhauling
LEARNING OUTCOMES The person who is competent in this CU shall be able to ensure the smoothness of the transmission /
transaxle unit shifting time, the quality of the shifting and free defect and malfunctions in accordance
with OEM specifications.
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Employability Skills
Core Abilities
Please refer NCS- Core Abilities latest edition.
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SECTION (G) Wholesale And Retail Trade; Repair Of Motor Vehicles And Motorcycles
GROUP (452) Maintenance And Repair Of Motor Vehicles
AREA Passenger Vehicle Maintenance & Service
NOSS TITLE Light Vehicle-Repair Service
COMPETENCY UNIT TITLE Manual Transmission / Transaxle Unit Overhauling
LEARNING OUTCOMES The person who is competent in this CU shall be able to ensure the smoothness of the transmission unit
shifting time, the quality of the shifting and free defect and malfunctions in accordance with OEM
specifications.
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Employability Skills
Core Abilities
Please refer NCS- Core Abilities latest edition.
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SECTION (G)Wholesale And Retail Trade; Repair Of Motor Vehicles And Motorcycles
GROUP (452)Maintenance And Repair Of Motor Vehicles
AREA Passenger Vehicle Maintenance & Service
NOSS TITLE Light Vehicle-Repair Service
COMPETENCY UNIT TITLE Transfer Case Overhauling
LEARNING OUTCOMES The person who is competent in this CU shall be to ensure the smoothness of the gear engage, the quality
of the shifting and free defect and malfunctions in accordance with OEM specifications.
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Employability Skills
Core Abilities
Please refer NCS- Core Abilities latest edition.
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SECTION (G) Wholesale And Retail Trade; Repair Of Motor Vehicles And Motorcycles
GROUP (452) Maintenance And Repair Of Motor Vehicles
AREA Passenger Vehicle Maintenance & Service
NOSS TITLE Light Vehicle-Repair Service
COMPETENCY UNIT TITLE Vehicle Carburettor Service
LEARNING OUTCOMES The person who is competent in this CU shall be able to ensure the smoothness of the engine, optimum
performance and free defect and malfunctions in accordance with OEM specifications.
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Employability Skills
Core Abilities
Please refer NCS- Core Abilities latest edition.
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KNOWLEDGE SKILL
Lecture Demonstration
Group discussion Simulation
E-learning, self-paced Project
E-learning, facilitate Scenario based training (SBT)
Case study or Problem based learning (PBL) Role play
Self-paced learning, non-electronic Coaching
One-on-one tutorial Observation
Shop talk Mentoring
Seminar
Skills training and skills assessment of trainees should be implemented in accordance with TEM requirements and actual situation.
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LEVEL 2
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* Items listed refer to TEMs minimum requirement for skills delivery only.
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21 Automatic vehicle 1:25 1:25 1:25 1:25 1:25 1:25 1:25 1:25 1:25 1:25 1:25 1:25 1:25
22 Manual vehicle 1:25 1:25 1:25 1:25 1:25 1:25 1:25 1:25 1:25 1:25 1:25 1:25 1:25
Special automotive
23 1:5 1:5 1:5 1:5 1:5 1:5 1:5 1:5 1:5 1:5 1:5 1:5 1:5
tools set
General
24 automotive tools 1:5 1:5 1:5 1:5 1:5 1:5 1:5 1:5 1:5 1:5 1:5 1:5 1:5
set
Sample of
workshop
25 1:1
housekeeping
manual
Workshop
housekeeping
26 1:5
tools, equipment
and materials
27 Stationary 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1
HVAC manifolds
28 1:25
gauge
29 Ventilation hoses 1:25
B. Equipment
Personnel
1 Protective 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1
Equipment (PPE)
Computer
2 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1
peripheral
C. Materials
1 Soap solution 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1
2 Test strips 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1
Safety and security
3 protecting 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1
materials
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The following table shows the percentage of training priorities based on consensus made by the Standard Development Committee
(SDC).
LIGHT VEHICLE-REPAIR SERVICE
LEVEL 2
COMPETENCY
CU COMPETENCY UNIT WORK ACTIVITIES
WORK ACTIVITIES
CODE UNIT TITLE WEIGHTAGE
WEIGHTAGE
Identify workshop housekeeping requirements 21%
G452- Prepare workshop housekeeping setup 21%
Vehicle
002-
Workshop 6% Perform workshop housekeeping activities 21%
2:2018-
Housekeeping Check workshop housekeeping conformance 21%
CU01
Prepare workshop periodic report 16%
Change Lubrication Oil & Oil Filter. 20%
G452- Change Engine Drive Belt and Tensioner. 20%
002- Vehicle Engine Inspect Exhaust System Components Condition 20%
6%
2:2018- Service Change Air Filter. 10%
CU02 Change Fuel Filter. 20%
Change Spark Plugs. 10%
Conduct Engine Compression Test. 15%
G452- Conduct Engine Cylinder Leakages Test. 15%
002- Vehicle Engine Remove Engine From Vehicle. 15%
10%
2:2018- Overhauling Perform Engine Overhaul. 25%
CU03 Reinstall Engine Onto Vehicle. 15%
Conduct Engine Test. 15%
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The following table shows the nominal training hours based on recommendations made by the Standard Development Committee
(SDC). For purpose of Malaysian Skills Certification through accredited centre training, the program duration is subject to Malaysian
Skills Certification System.
LEVEL 2
WORK ACTIVITY
TRAINING DURATION TRAINING
CU COMPETENCY SKILLS
WORK ACTIVITY (HOURS) DURATION
CODE UNIT TITLE CREDIT
(HOURS)
KNOWLEDGE SKILLS
Identify workshop housekeeping requirements 8 16
G452- Prepare workshop housekeeping setup 8 16
Vehicle
002-
Workshop Perform workshop housekeeping activities 8 16 108 11
2:2018-
Housekeeping Check workshop housekeeping conformance 8 16
CU01
Prepare workshop periodic report 4 8
Change Lubrication Oil & Oil Filter. 9 28
G452- Change Engine Drive Belt and Tensioner. 5 10
002- Vehicle Engine Inspect Exhaust System Components Condition. 3 7
104 11
2:2018- Service Change Air Filter. 5 9
CU02 Change Fuel Filter. 5 9
Change Spark Plugs. 5 9
Conduct Engine Compression Test 5 14
G452- Conduct Engine Cylinder Leakages Test 5 14
002- Vehicle Engine
Remove Engine From Vehicle 5 15 118 12
2:2018- Overhauling
CU03 Perform Engine Overhaul 5 15
Reinstall Engine Onto Vehicle 5 15
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The sample calculations performed are based on table in section 18 for delivery of level 2 training program at 871 hours excluding
delivery of core abilities.
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