A.

Strength of web sling

* Data
Mass of roof plate and rafter m = 10899 kg *(from strength calc.)
Web sling 3 ton n1 = 5 pcs
Web sling 5 ton n2 = 3 pcs
Web sling 3 ton capacity mc_3 = 3000 kg
Web sling 5 ton capacity mc_5 = 5000 kg
Safety weight limit 120% SWL = 13078.8 kg
Total lifting lug = 8 pcs
Mass distribution per lifting lug ml = 1634.85 kg
Force distribution per lifting lug Fl = 16021.53 N
Web sling 3 ton length r_3 = 6000 mm
Web sling 5 ton length r_5 = 6000 mm
Radius lifting lug x = 3601 mm
Safety factor sf = 75%
Specific gravity g = 9.8 N/kg

* Lifting degree (Ɵ)

Sin Ɵ = x/r_3
Ɵ = Arc. Sin (X/r_3)
Ɵ = 36.88184

Sin Ɵ = x/r_5
Ɵ = Arc. Sin (X/r_5)
Ɵ = 36.88184
 * Force on sling 3 ton
F_3 = mc_3*g*Cos Ɵ
= 23516.32 N

* Force on sling 5 ton

F_5 = mc_5*g*Cos Ɵ
= 39193.87 N

* F_3 shall be greater than Fl

Fl < F_3
F_3-Fl > 0
7494.794 > 0 , OK

* F_5 shall be greater than Fl

Fl < F_3
F_3-Fl > 0
23172.34 > 0 , OK

B. Welding Strength of Fillet Weld of Pad Lug

* Data
Tensile streght of welding consumable Y = 555 MPa
Allowable tensile stregth 2/3Y = 370 MPa
Area of weld per pad A = 2904 mm^2
Total pad = 8
Total area of weld per pad At = 23232 mm^2
Force of roof and rafter F = 106810.2 N

* Pressure on Weld
P = F/At
= 4.597546 MPa

* Allowable tensile strength shall be greater than pressure on weld

2/3Y > P
2/3Y-P > 0
365.4025 > 0 , OK
C. Sketch
D. Lifting Plan

Detail
Lifting Radius = 18000 mm
Boom Length = 30600 mm
Weight Capacity on Chart = 23200 kg
Weight to be lifted = 10899 kg
SWL 120% = 13078.8 kg
 PT. NIPPON SHOKUBAI INDONESIA
i-III Project
(IKPT Work No.) PO No:
18123
Project Doc. No.: i-III-VD-B00-STA-CAL-AY4201-AV1119D-001 i-III-PO-AY-4201-01
(Vendor Work No.)
T0119
Vendor Doc. No.: NSI-CHY-AV1119D-CL-001 Page 114 of 115

Capacities and Weights Back

Maximum Capacity (to Max Liq Level) : 2,147 M^3
Capacity to Top of Shell (to Tank Height) : 2,147 M^3
Working Capacity (to Normal Working Level) : 2,147 M^3
Net working Capacity (Working Capacity - Min Capacity) : 2,104 M^3
Minimum Capacity (to Min Liq Level) : 42 M^3

Component New Condition (N) New Condition (Kg) Corroded (N) Corroded (Kg)
SHELL 437,012 44,563 437,012 44,563
ROOF 68,564 6,992 68,564 6,992
RAFTERS 38,306 3,907 38,306 3,907
GIRDERS 0 0 0 0
FRAMING 0 0 0 0
COLUMNS 0 0 0 0
TRUSS 0 0 0 0
STRUCTURE COMPONENTS 3,120 319 3,120 319
BOTTOM 68,637 6,999 68,637 6,999
STAIRWAYS 19,869 2,026 19,869 2,026
STIFFENERS 12,103 1,235 5,079 518
WIND GIRDERS 0 0 0 0
ANCHOR CHAIRS 7,297 744 7,297 744
APPURTENANCES 53,607 5,467 53,607 5,467
INSULATION 128,483 13,101 128,483 13,101
FLOATING ROOF 0 0 0 0
TOTAL 836,998.241 85,353.644 829,974.241 84,636.644

Weight of Tank, Empty : 836,998.241 N

Weight of Tank, Full of Product (SG = 1.05) : 22,945,463.04 N
Weight of Tank, Full of Water : 21,892,682.184 N
Net Working Weight, Full of Product : 22,503,297.018 N
Net Working Weight Full of Water : 21,471,568.505 N

Foundation Area Req'd : 145.267 m^2

Foundation Loading, Empty : 5,761.782 N/m^2
Foundation Loading, Full of Product : 157,953.454 N/m^2
Foundation Loading, Full of Water : 150,706.253 N/m^2

SURFACE AREAS
Roof : 145.113 m^2
Shell : 636.172 m^2
Bottom : 145.267 m^2