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Kinetic Hydrate Inhibitors for Natural

Gas Fields: Rational Design and


Experimental Development
Authors: Rashed M. Al-Eisa, Dr. Mohamed S. Elanany, Dr. Khalid A. Al-Majnouni, Ali A. Al-Jabran,
Hassan A. Al-Ajwad, Dr. Ibrahim A. Abba and Dr. Abdullah R. Al-Malki

ABSTRACT
the formation of gas hydrates and maintain pipeline integrity
for various gas fields while greatly lowering total costs of off-
The formation of gas hydrates is a major nuisance to the oil shore gas field production.
and gas industry, causing pipelines to plug, gas flow disrup-
tions and safety issues. This phenomenon occurs in natural gas INTRODUCTION
when the temperature and pressure of the flowing gas falls be-
low the hydrate equilibrium region, leading to the formation Clathrate hydrates are ice-like solids formed in the presence of
of ice-like gas hydrates. Chemical inhibitors are commonly water, a hydrate guest molecule, e.g., methane, ethane,
used to mitigate hydrate formation through injection in the propane or carbon dioxide (CO2), and the right combination of
natural gas pipelines system. Kinetic hydrate inhibitors (KHIs), temperature and pressure1. The crystal structure of hydrate
a type of this chemical inhibitor, have received attention recently connects water molecules and the host molecule through hydro-
due to their environmental tolerance and low operating cost. gen bonding to form a 3D network that enclathrates apolar
Several KHIs have been developed and used in several gas fields guest molecules in cages. The hydrate structure is stabilized by
around the world; however, KHIs for gas fields rich in hydrogen the presence of a weak van der Waals interaction between the
sulfide (H2S) and carbon dioxide (CO2) that are flowing under guest molecules and the water molecules. There are three
high sub-cooling temperature need to be developed. known gas hydrate structures, namely, structure I (sI), structure
In this study, we present a rational design and an experimen- II (sII) and structure H (sH), Fig. 1. The most abundant hydrate
tal approach to develop novel KHIs for gas fields with high structures are the two cubic forms, which are hydrate sI and sII.
sub-cooling temperatures, with structure I (sI) gas hydrates The third structure, sH, is rarely seen outside the laboratory2.
present and with a high concentration of H2S and CO2. The Hydrate formation is favored at a lower temperature and
present methodology consists of carrying out performance test- higher pressure3. The temperature of the hydrate formation in-
ing, computational molecular modeling and physicochemical creases with increasing pressure; sometimes hydrates can form
characterization of polymeric materials. The performances of at ambient conditions. In fact, they can form at temperatures
commercial KHIs, ready-made polymers and new synthesized higher than 35 °C if the pressure reaches above 1,000 bar1.
polymers were evaluated using a rocking cell (RC-5) instrument. Figure 2 illustrates the typical three-phase thermodynamic dia-
Hydrogen bonding between the polymers and water surrogates gram of natural gas hydrates. It shows the hydrate zone, hydrate
was measured using attenuated total reflectance Fourier trans- risk zone and hydrate free zone. Each zone’s characterization
form infrared spectroscopy (ATR-FTIR), and the results revealed
a direct correlation between inhibition performance and hy-
drogen bond strength. Additionally, the presence of an amide
group in the polymeric inhibitors was found to be essential for
delaying hydrate formation, because it disrupts the local or-
ganization of water clusters around guest gas molecules.
Computational molecular modeling using a density functional
theory (DFT) method was also carried out to calculate hydro-
gen bonding interaction energies between polymeric inhibitors
and water, and to link the molecular characteristics to actual
performance. Based on this approach, we were able to develop
a novel class of polymeric materials and KHI formulations that
provides protection against gas hydrates at and beyond sub- Fig. 1. Structures of the gas hydrates sI, sII and sH, presented along with the cages
cooling temperature levels of 4 °C and 5.6 °C with simulated used to build the structures and common guest molecules enclathrated into the
hydrates2.
natural gas compositions. These KHIs could effectively prevent

FALL 2015 SAUDI ARAMCO JOURNAL OF TECHNOLOGY


inhibitors, such as methanol and monoethylene glycol, are
used to alter the thermodynamic conditions, i.e., pressure and
temperature, at which the hydrates are formed. For thermody-
namic inhibitors to be effective, they have to be injected at up
to 60% of the weight of water, which leads to annual costs of
$500 million for the oil and gas industry to prevent hydrate
formation with treatments like methanol injection. These injec-
tions are also inconvenient and hazardous due to their chemi-
cal toxicity6.
The alternative approach, and the focus of this article,
meets the industry’s requirements for kinetic hydrate inhibi-
tion1-3. This approach can lead to substantial cost savings
because of the small amount of the inhibitor required for injec-
tion — < 1% of the weight of water. It can help to maintain
Fig. 2. Three-phase equilibrium curve for typical natural gas hydrates4.
effective pumping and storage capabilities, and can lead to the
design of smaller production facilities. The kinetic control ap-
depends on the stability of the hydrate nuclei. The hydrate proach, using what are known as low dose hydrate inhibitors,
zone is the most interesting and the one of immediate concern features either kinetic hydrate inhibitors (KHIs), which delay
because in this region of the thermodynamic diagram, the hy- the nucleation and crystal growth of hydrates, or anti-agglom-
drates are thermodynamically stable and could form instanta- erants (AAs), which do not stop the nucleation, but instead
neously4. prevent the agglomeration. In both cases, hydrates can form if
Hydrates are a nuisance to the oil and gas industry because enough time is allowed because the hydrate’s formation re-
they deposit on pipe walls and accumulate as large plugs, Fig. mains thermodynamically feasible5.
3, blocking pipelines and eventually stopping production. The Two types of KHIs have been developed and commercial-
process of removing hydrates after their formation in subsea ized in recent years. The first one is a water-soluble polymeric
production/transmission lines can be very time-consuming and material that has a tendency to form hydrogen bonding with
costly, while also posing safety concerns. Not only does hy- the water, thereby preventing hydrate formation1. Typical ex-
drate formation impede subsea production, but it can also amples of polymeric KHIs are based on homopolymers or
cause substantial losses to onshore production facilities and copolymers of cyclic amide (lactam), such as polyvinyl capro-
equipment. Prevention of hydrate formation is a must to main- lactam and polyvinylpyrrolidone, or of other amides, such as
tain high capacity gas production safely5. polyethyloxazoline and N-methyl-N-vinylacetamide. The sec-
Several methods are used to prevent hydrate formation, in- ond type is a non-polymeric material, such as tetrapentylam-
cluding dehydration, chemical inhibitors, and pressure and monium bromide and butoxy-ethanol. Even though the latter
temperature control. These methods are not suitable for all performs poorly as a KHI because of their weak interaction
process schemes, as in the case of gas production from off- with the hydrate surface, they are very effective as synergists1.
shore wells. Hydrate inhibition based on chemical inhibitors is The field of KHIs is not a new field. The first patent for
considered to be the most efficient. These chemicals are cate- KHIs dates back to 1994. The discovery of the first and second
gorized as thermodynamic or kinetic inhibitors. Thermodynamic generations of KHIs was purely based on trial and error. This
approach is no longer followed, and a fundamental under-
standing of the inhibition mechanism and polymer properties
is essential to designing the next-generation KHIs. The mecha-
nism of KHI action is believed to be two steps: The disturbing
of a water molecule’s local organization, and the KHI’s strong
adsorption to the hydrate surface6. The KHI adsorbs to the hy-
drate clusters or surfaces, as schematically shown in Fig. 4, to
delay the nucleation or the crystal growth for a period of time,
which must be longer than the residence time of free water in
the mixture. The adsorption occurs through hydrogen bonding
and weak van der Waals interactions. The adsorbed polymer
changes the diffusive-sorptional exchange at the inhibitor-
water interface, which ideally results in decreasing the crystal
growth rate and coagulation. For polymeric KHIs to be effec-
Fig. 3. Hydrate plug formation in a subsea hydrocarbon pipeline; picture from tive, they must be very water soluble, and they should not
Petrobras (Brazil).
hydrolyze to any insoluble compounds in the system. They

SAUDI ARAMCO JOURNAL OF TECHNOLOGY FALL 2015


Fig. 4. Schematic presentation of kinetic hydrate inhibition through the KHI Fig. 5. Synthetic natural gas clathrate three-phase (hydrate-liquid-vapor) equilibrium
polymers’ adsorption to the hydrate surface through the hydrogen bonding line. In blue, the intersection of lines 2 and 3 illustrates the sub-cooling temperature
interaction with the methane hydrate cages. of 10 °C where the natural gas clathrate hydrates are stable.

should have a strong adsorption affinity to the hydrate surface, formation, the target KHI should work at sub-cooling temper-
and they must be compatible with other added chemicals in atures of 5 °C to 10.5 °C. The sub-cooling temperature is the
the pipelines, such as corrosion inhibitors6. difference between the operating temperature and the three-
Designing new KHIs is necessary today to overcome issues phase equilibrium temperature at a defined pressure, as illus-
like specific gas stream compositions, changing production trated by the blue line labeled 2 in Fig. 5.
conditions, compatibility with corrosion inhibitors and espe- Figure 6 shows the RC-5 used to test the formation of natu-
cially the high severity of conditions in natural gas fields, ral gas clathrate hydrate from the synthetic gas. The RC-5
namely a high concentration of hydrogen sulfide (H2S) and consists of five Hastelloy cells capable of operating under high-
CO2, and a high sub-cooling temperature. In this article, we pressure (maximum 200 bar) and sour gas conditions. The
followed an experimental approach to develop next-generation Hastelloy cells are immersed in one temperature controlled
KHI materials for such high severity conditions. Our approach bath containing ethylene glycol and water. The RC-5 enables
began with an evaluation of commercial and new synthesized formation of natural gas clathrate hydrate under simulated op-
KHIs in the rocking cell (RC-5) instrument. We then con- erating conditions to test KHI effectiveness. Data acquisition is
ducted physical and chemical characterizations of the poly- completed with software to enable measurement of the pres-
mers, using attenuated total reflectance Fourier transform sure and temperature with time for hydrate formation in each
infrared (ATR-FTIR) spectroscopy, to understand the interac- of the Hastelloy cells.
tions between the polymers and the water. Finally, we modeled
the interactions between the polymers and water molecules to
develop the structure property relationships needed to create
next-generation KHIs.

EXPERIMENTAL

Rocking Cell (RC-5)

During winter months, operating conditions are suitable for


hydrate formation, which raises possible safety and opera-
tional concerns. Figure 5 shows the natural gas clathrate three-
phase (hydrate-liquid-vapor) equilibrium line for the synthetic
natural gas, with high concentrations of H2S and CO2, which
was used in this study. This synthetic gas forms sI gas hy-
drates. When operating at temperatures lower and pressures
higher than those of the curving three-phase equilibrium line,
natural gas clathrates are thermodynamically stable. Fig. 6. RC-5 equipment for evaluating polymers as KHI at simulated operating
conditions.
To protect gas pipelines and the wellhead against hydrate
In a typical run, each of the Hastelloy cells is charged with to the calculated interaction energy, total energy of the KHI
10 ml of aqueous polymers (3 wt%) and pressurized with syn- monomer and total energy of water, respectively.
thetic gas to a range of 142 bar to 147 bar at 21 °C. After the
reactant composition is fixed, the RC-5 temperature is pro- RESULTS AND DISCUSSION
grammed to change in three stages, Table 1. Each of the tem-
peratures is selected to fall in a stable natural gas clathrate Performance of Commercial KHI and Ready-Made Polymeric
Inhibitors
hydrate region. The three-phase equilibrium point, calculated
with the HYSYS program, was 19 °C at 150 bar. For screening
purposes, the new synthesized polymers were investigated at a Figure 7 shows the performance results of PAC-AA1 and
pressure of 70 bar and with similar sub-cooling temperatures PEOx, along with brine water, i.e., the control, and a commer-
of 4 °C, 5.6 °C and 10.5 °C. cial KHI. These polymers were chosen for investigation be-
cause they are relatively good kinetic inhibitors of clathrate
ATR-FTIR Characterization
hydrates and have high solubility in water; still, both polymers
underperformed compared to the commercial KHI. The PEOx
A Varian 660-IR Spectrometer with a Specac Golden Gate performed better than the PAC-AA as a KHI, delaying the
ATR was used for the ATR-FTIR analysis. Spectra comprised hydrate nucleation at a sub-cooling temperature of 4 °C for
an average of 128 scans measured from 4,000 cm-1 to 700 cm-1 nearly 6,000 minutes. After nucleation, however, hydrate
with a resolution of 4 cm-1. All analyses were performed at growth was very rapid (see the slope). PAC-AA did not im-
ambient temperature. A 0.1 g dry sample of polymer was ana- prove on the induction time to nucleation, and a low rate of
lyzed first in the ATR-FTIR. Then 10 µl of heavy water (D2O) hydrate growth was observed, where the curve for PAC-AA
was added to the polymer sample and the spectra were reaches a steady-state after the curve. At a sub-cooling temper-
recorded. The reason for using D2O instead of ordinary water ature of 12 °C, a large amount of hydrate was formed in the
is because the latter’s bending peak would obscure the region presence of PAC-AA — even more than in the brine water.
of the amide peak in the ATR-FTIR spectra. This clearly indicated that at this temperature, PAC-AA pro-
moted formation of natural gas clathrate hydrates. Both PAC-
Computational Modeling
AA and PEOx have amide groups. In PEOx, the amide group
1 The PAC-AA used was switched from the acid form to the sodium salt form.

Geometry optimizations and energy calculations for water and


the KHI monomer structures polyethyloxazoline (PEOx) and
polyacrylamide-co-acrylic acid (PAC-AA) were performed us-
ing a density functional theory (DFT) based method and the
DMol3 program with the Materials Studio software package
MS 6.1, based on a generalized gradient approximation level
using the Hamprecht, Cohen, Tozer and Handy exchange and
correlation functional7, 8. The double numerical basis set with
polarization functions was used in all calculations carried out
in this study. A water molecule was placed initially at a similar
o
distance (~1.70 A) from the KHI monomer carbonyl groups.
Geometry optimization and energy calculations were carried
out in the vacuum, vac, and in the aqueous media, aq, using a
conductor-like screening model (COSMO)9. The low level of
theory, i.e., semi-empirical method, was sometimes used to re-
fine the initial geometry of a structure before starting higher
level DFT calculations, to ensure a global minimum was
reached. The interaction energy, EInt, is calculated as EInt =
Fig. 7. Performance evaluation of commercial KHIs, including PEOx and PAC-AA.
E(mono-H2O) − [Emono + EH2O], where EInt, Emono and EH2O refers

Stage Start Temp (°C) Average Ramp (°C/min) Sub-cooling (°C/min) Duration (min)

S-1 21 0.1 5 7,000

S-2 14 0.1 7 7,000 to 8,500

S-3 12 0.08 12 8,500 to 11,000

Table 1. Temperature program to form natural gas clathrate hydrate in the RC-5
is part of the polymer chain, whereas in the PAC-AA group,
the amide group is one of the pendant groups of the copoly-
mer, as can be observed in Fig. 8.

Characterization of Hydrogen Bonding Interactions

Hydrogen bonds are an attractive interaction between mole-


cules with electron deficient hydrogen, i.e. hydrogen bond
donors, and molecules with high electron density, i.e., hydro-
gen bond acceptors. The atoms that are usually involved in hy-
drogen bond interactions are N, F and O. In principle, when
the hydrogen bondings (X-H … Y) form, significant charges
are transferred to the proton-acceptor, Y, from the donor, X-H,
resulting in weakening and elongation of the X-H bond. In
consequence, it decreases the X-H vibration frequency com-
pared to the normal bond measured by infrared spectroscopy.
The shift of bond frequency to a lower frequency, or energy, is
called a red shift, and in the opposite case, the shift of bond
frequency to a higher frequency is called a blue shift10. The
shift in frequency is correlated with the strength of the hydro-
gen bonding, and so is the hydrate inhibition. The hydrogen
bonding interactions play an important role in hydrate inhibi-
tion using KHIs. To measure the polymer-hydrate surrogate
molecule, i.e., D2O interactions, ATR-FTIR was employed.
First, the analysis was done for both neat and hydrated
samples of PAC-AA and PEOx. The spectra, Fig. 9a, show five
major ATR-FTIR bands assigned to the polymer of PAC-AA.
The bands are attributed to both the amide group and the
acrylic acid group, so specific interpretation is challenging.
Features consistent with the carbonyl stretching are at 1,662
cm-1 and 1,548 cm-1. The carbonyl band at 1,662 cm-1 red
shifted when the polymer was hydrated, but the band at 1,548 Fig. 9. ATR-FTIR spectra of (a) PAC-AA, and (b) PEOx in dry (red) and hydrated
cm-1 also broadened, so a specific shift could not be measured with D2O states (black) samples.
accurately8. Because of the limitation of the ATR-FTIR spec-
troscopy, the computational modeling had to be used to
investigate the interactions of the PAC-AA with water. The Modeling the Interactions between the KHI Monomers of
ATR-FTIR spectra of PEOx could be more accurately analyzed PEOx, PAC-AA and Water
because PEOx is not a copolymer like PAC-AA. The major
ATR-FTIR band of PEOx is attributed to the amide group at To investigate potential polymers that could be used as KHIs, a
1,620 cm-1. The red shift of the amide group was noticed also simple model of a monomer — containing the corresponding
for PEOx from 1,620 cm-1 to 1,603 cm-1. The intensity of the functional group — was created, and the hydrogen bonding in-
amide peak increased, but the broadness did not change. This teraction energies were calculated, as well as other important
shift indicates the presence of hydrogen bonding between molecular characteristics, i.e., bond length, frequency and
PEOx and D2O. atomic charges.
Figure 10a shows the geometrically optimized ethyl oxazo-
line monomer with the amide functional group, where nitro-
gen is in the backbone of the PEOx polymer. The minimum
energy structure due to the hydrogen bonding interaction be-
tween the ethyl oxazoline monomer and water is shown in Fig.
10b. Similarly, the geometrically optimized acrylamide-co-
acrylic acid monomer is shown in Fig. 10c with the character-
istic amide and carboxylic acid functional groups. Figure 10d
illustrates the hydrogen bonding interaction between water and
Fig. 8. (a) PEOx, and (b) PAC-AA where R is either OH or NH2.
the acrylamide-co-acrylic acid monomer through the carbonyl,

FALL 2015 SAUDI ARAMCO JOURNAL OF TECHNOLOGY


structures of 1.938 Å, Fig. 10b and Table 2, is slightly shorter
and stronger than that for the PAC-AA...H2O structures of
1.989 Å, Fig. 10d and Table 2, which agrees with the calcu-
lated interaction energy order.
Structural changes for the PEOx and PAC-AA monomers,
when optimized in vacuum and aqueous phases, were obtained
to correlate the physiochemical properties and KHI perform-
ance. For example, the C=O bond length of the PEOx
monomer increases slightly in the aqueous phase to 1.253 Å
when compared to the vacuum phase increase to 1.238 Å, due
to hydrogen bonding. A similar trend was observed in the case
of the PAC-AA monomer; the C=O bond length in the aqueous
phase is 1.248 Å as compared with 1.237 Å in the vacuum
phase. In the next stage, the oxygen atomic charge in the car-
bonyl C=O group of benchmark KHI polymers, PEOx and
PAC-AA, was calculated as previously presented in Table 2.
The negative atomic charge of the aqueous PEOx monomer,
-0.580e, is slightly larger than that in vacuum, -0.484e, due to
hydrogen bonding. Similarly, the negative atomic charge of the
Fig. 10. (a) Geometrically optimized structures for ethyl oxazoline monomer, (b) aqueous PAC-AA monomer, -0.559e, is slightly larger than
ethyl oxazoline with H2O, (c) acrylamide-co-acrylic acid monomer, and (d)
acrylamide-co-acrylic acid with H2O. Hydrogen, carbon, nitrogen and oxygen that in vacuum, -0.480e. As a result of the calculated oxygen
appear in white, gray, blue and red color, respectively. atomic charge on the PEOx monomer, i.e., -0.580e, and on the
PAC-AA monomer, i.e., -0.559e, in the aqueous phases, it is
C=O, in the amide functional group. Table 2 is a summarization concluded that PEOx has stronger hydrogen bond interactions,
of the calculation results, including geometrical and atomic which agrees with the calculated interaction energies.
parameters. Linking computational modeling calculations with experi-
To calculate hydrogen bonding interaction energy, a water mental results is crucial to present a reliable fundamental un-
molecule, H2O, was optimized in the same way as the KHI derstanding of KHI performance, and ultimately, lead to the
monomers. Geometrical parameters, namely H-O and ∠H-O- rational design of novel KHIs. For achieving this, the asym-
H, agreed well with the experimental data. The total energy, metric stretching frequency of C=O bonds in the amide func-
EH2O, was calculated in vacuum and aqueous phases. Results tional group of PEOx and PAC-AA monomers was calculated

PEOx monomer, Δ72 cm-1, is larger than that for PAC-AA


are indicated in Table 2, where 1 Ha = 2625.5 kJ/mol. in vacuum and aqueous phases. The calculated red shift for the

monomer, Δ26 cm-1. This finding agrees well with the stronger
Table 2 also indicates that the calculated hydrogen bonding
interaction energy for the PEOx monomer, -11.82 kJ/mol, is
greater than that for the PAC-AA monomer, -10.14 kJ/mol. interactions of water with the PEOx than with the PAC-AA,
Therefore, a better hydrate inhibition is expected by PEOx. which leads to the conclusion that PEOx has better inhibition
This better PEOx performance is also reflected in other geo- efficiency than PAC-AA, as was measured by the RC-5. The
metrical and atomic parameters. In more detail, the hydrogen computational modeling also enables accurate analysis of the
bond distance, H-O-H…O=C, for the optimized PEOx…H2O FTIR data when the experimental FTIR is complicated by the

PEOx PAC-AA
Parameter
vac aq vac aq

qO (e) -0.484 -0.58 -0.48 -0.559

C=O (Å) 1.238 1.253 1.237 1.248

oC=O (amide) cm-1 1664 1592 1680 1654

H-O-H…O=C (Å) – 1.938 – 1.989

Total energy (Ha) -366.592998 -366.604541 -554.024719 -554.046043

EInter (kJ/mol) -11.82 -10.14

Table 2. Calculated structural and atomic parameters of PEOx and PAC-AA monomers in the vacuum and aqueous phases as well as their hydrogen bonding interaction
energies

SAUDI ARAMCO JOURNAL OF TECHNOLOGY FALL 2015


presence of overlapping carbonyl groups. growth was promoted at the sub-cooling temperature of 10.5
A further step toward the rational design of potential KHI °C. The promotion of hydrate growth is also observed at lower
polymers is to investigate the effect of additional functional system pressures compared to the control, e.g., see P-7 and P-9
groups on the parent amide group in an oxazoline monomer, in Fig. 11. Among the other 12 polymers, P-12 was also inter-
namely, the ether, fluoride, ethyl and imide functional groups. esting because it extended the induction time to 7½ hours and
The calculated hydrogen bonding interaction energies followed promoted hydrate growth at a sub-cooling temperature of 10.5
this order: imide, -21.0 kJ/mol, > ether, -10.9 kJ/mol, > ethyl, °C. P-8 performed similarly to P-7, suggesting another polymer
-10.1 kJ/mol, > fluoride, -8.1 kJ/mol. It can be deduced that has been discovered to be a KHI. The other polymers behaved
the hydrogen bond strength is influenced by the added func- similarly to P-11: not inhibiting the hydrate nucleation but
tional groups, increasing with electron donating groups like changing the hydrate growth properties. The mechanisms of
imide and ether, and decreasing with electron withdrawing these hydrate-polymer interactions are now being investigated
groups like fluoride. The hydrogen bond strength is also re- with computational modeling and structural characterization,
flected by the shorter hydrogen bond distance; 1.394 Å in the as was presented here for the PAC-AA and PEOx systems.
case of imide as compared to 2.025 Å for fluoride. Based on
this approach, molecular computational modeling can be used CONCLUSIONS
to either optimize current synthesized KHI or propose new
formulated KHIs. The issue of gas hydrates occurring in natural gas fields at high
sub-cooling temperatures has triggered the need for a reliable
Performance of Novel Synthesized KHIs way to mitigate such a problem. Many challenges are associ-
ated with this type of field that prevents hydrate inhibition,
By considering the previous results, 12 new synthesized poly- such as sI hydrate formation and a high concentration of H2S.
mers were evaluated as KHIs in the RC-5, Fig. 11. P-9 and As a result, we have developed a comprehensive approach
P-12 yielded less hydrate — compared to the control — by based on experimental and computational methods to mitigate
inhibiting hydrate growth at the sub-cooling level of 4 °C and this issue by developing a novel class of KHIs.
5.6 °C, respectively. At the same time, no nucleation inhibition Our approach consists of KHI performance testing, compu-
was measured. At the sub-cooling temperature of 10.5 °C, P-9 tational molecular modeling and acquiring an understanding
promoted the growth of hydrates. Also very important to an of fundamentals through physiochemical characterization of
understanding of the fundamentals is that the P-9 polymer polymers and model components. The performance testing
stabilized the hydrate, as can be seen from Fig. 11. When the was conducted on ready-made polymers, commercial KHIs
system was heated to temperatures where hydrate is thermo- and new synthesized polymers. The amide functional group
dynamically unstable, a kinetic aspect of the hydrate-polymer was found to be an essential chemical group in any KHI,
interaction led to stable hydrate. P-7 performed exceptionally where the carbonyl group forms hydrogen bonding with the
in comparison to other polymers, as can also be seen in Fig. hydrate surface to delay the enclathration process. The study
11. Even in the presence of this polymer, however, hydrate of polymer-water hydrogen bonding interactions revealed that
the interaction of PAC-AA and PEOx with water is consistent
with their inhibition performance. Computational molecular
modeling calculations of hydrogen bonding interaction energies
and carbonyl bond frequencies agree with the experimental
results. The calculated molecular characteristics, i.e., atomic
charges and bond distances, were consistent with the perform-
ance of PEOx and PAC-AA. Therefore, molecular modeling is
a very useful approach for describing KHIs at the atomic scale.
Linking of the atomic scale properties to the macro scale per-
formance has led to a crucial understanding of KHI mechanisms.
Our findings have helped us to develop two novel polymeric
KHIs. These new KHIs inhibited the gas hydrates of synthetic
natural gas with high concentrations of H2S and CO2 at and
beyond sub-cooling temperatures of 4 °C and 5.6 °C.

ACKNOWLEDGMENTS

The authors would like to thank Saudi Aramco for permission


to publish this article. Special thanks go to R&DC manage-
Fig. 11. Representative curves from evaluating the 12 new polymers in the RC-5.
ment for their support and encouragement. The authors would

FALL 2015 SAUDI ARAMCO JOURNAL OF TECHNOLOGY


like to thank Dr. Ashrof Ali from the Chemistry Department at BIOGRAPHIES
King Fahd University of Petroleum and Minerals for synthesiz-
Rashed M. Al-Eisa is a Scientist in the
ing the new KHI polymers, and Dr. Mohammed Al-Daous for
Chemicals Research Division of Saudi
the fruitful discussions.
Aramco’s Research & Development
Center (R&DC). He joined Saudi
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6. Anderson, B., Tester, J.W., Borghi, G-P. and Trout, B.L.:
development and characterization.
“Properties of Inhibitors of Methane Hydrate Formation He has published more than 30 international journal
via Dynamics Simulations,” Journal of the American articles and two patents, and he has presented his research
Chemical Society, Vol. 127, No. 50, December 2005, pp. results at many international conferences.
17852-17862. Mohamed received his B.S. and M.S. degrees in Physical
Chemistry from Egypt. In 2004, he received his Ph.D.
7. Boese, A.D. and Handy, N.C.: “A New Parametrization
degree in Materials Chemistry from the Graduate School of
of Exchange-Correlation Generalized Gradient
Engineering, Tohoku University, Japan. Mohamed gained
Approximation Functionals,” Journal of Chemical Physics,
further postdoctoral experience in advanced materials and
Vol. 114, No. 13, March 2001, pp. 5497-5503. molecular modeling at the University of Namur, Belgium,
8. Delley, B.: “Hardness Conserving Semilocal before joining Saudi Aramco in 2007.
Pseudopotentials,” Physical Review B, Vol. 66, No. 15,
October 2002.
9. Delley, B.: “The Conductor-like Screening Model for
Polymers and Surfaces,” Molecular Simulation, Vol. 32,
No. 2, February 2006, pp. 117-123.
10. Gancia, E., Montana, J.G. and Manallack, D.T.:
“Theoretical Hydrogen Bonding Parameters for Drug
Design,” Journal of Molecular Graphics and Modeling,
Vol. 19, Nos. 3-4, June-August 2001, pp. 349-362.

SAUDI ARAMCO JOURNAL OF TECHNOLOGY FALL 2015


Dr. Khalid A. Al-Majnouni is the Dr. Ibrahim A. Abba is Chief
leader of the innovative chemicals sub- Technologist of the Chemicals
team under the Chemicals Research Research Division at Saudi Aramco’s
Division of Saudi Aramco’s Research Research & Development Center
& Development Center (R&DC). His (R&DC). Prior to joining Saudi
experience includes working at the Aramco, he taught in academia and
Jiddah Refinery for more than two worked for chemical companies, both
years as a Process Engineer in crude distillation and in the Middle East and in North America. Ibrahim is
naphtha reforming, and with fluid catalytic cracking (FCC) currently responsible for directing technology development
units. efforts spanning the catalytic and thermal cracking of
In 1994, Khalid joined Saudi Aramco’s College Degree unconventional feeds to valorization of low value streams
Program for Non-Employees (CDPNE) and received his to high value chemicals.
B.S. degree in Chemical Engineering from King Fahd He received his M.S. degree in Chemical Engineering
University of Petroleum and Minerals (KFUPM), Dhahran, from King Fahd University of Petroleum and Minerals
Saudi Arabia. Then, in 2005, he received his M.S. degree in (KFUPM), Dhahran, Saudi Arabia, and his Ph.D. degree in
Chemical Engineering from the Colorado School of Mines, Chemical Engineering from the University of British
Golden, CO. In 2011, Khalid received his Ph.D. degree in Columbia, Vancouver, British Columbia, Canada.
Chemical Engineering from the University of Delaware, Ibrahim has authored/coauthored over 40 articles and
Newark, DE. patents.

Ali A. Al-Jabran is a Senior Digital Dr. Abdullah R. Al-Malki is a


System Technician currently working Research Science Consultant with the
in the Materials Performance Unit of Chemicals Research Division of Saudi
the Technical Services Division of Aramco’s Research & Development
Saudi Aramco’s Research & Center (R&DC). He has 25 years of
Development Center (R&DC). He experience in crude oil and fuels
joined Saudi Aramco in July 1983 as a characterization, processing, quality
trainee in the Industrial Training Center (ITC) and and specifications. Abdullah joined Saudi Aramco in 1988
completed the program in 1985. after graduation and has spent most of his career with
Ali is specialized in high-pressure high temperature R&DC, although he has had several assignments working
(HPHT) operations and specifically in flow accelerated at the Ras Tanura refinery and in the Oil Supply Planning
corrosion, electrochemistry and the process control of and Scheduling (OSPAS) Department.
HPHT equipment. He has also been involved in developing Abdullah received his B.S. degree in Chemistry from
new competencies in corrosion testing. King Abdulaziz University, Jiddah, Saudi Arabia, and M.S.
Ali completed six months of specialized training with and Ph.D. degrees in Chemistry from King Fahd University
C&C Technologies, Houston, TX. of Petroleum and Minerals (KFUPM), Dhahran, Saudi
Arabia.
Hassan A. Al-Ajwad is a Science
Specialist working with the Materials
Performance Unit of the Technical
Services Division at Saudi Aramco’s
Research & Development Center
(R&DC). His focus areas in research
and technical service include high-
pressure high temperature (HPHT) corrosion simulation,
flow accelerated corrosion, oil field chemicals performance
and design of sophisticated laboratory systems. Over the
past few years, Hassan has led the R&DC efforts for in-
house development of world-class capabilities in the areas
of HPHT corrosion testing and flow corrosion simulation
and measurement systems.
He received his B.S. degree in Industrial Chemistry from
King Fahd University of Petroleum and Minerals (KFUPM),
Dhahran, Saudi Arabia.

FALL 2015 SAUDI ARAMCO JOURNAL OF TECHNOLOGY

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