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Kinetic Hydrate Inhibitors For Natural Gas Fields Rational Design and Experimental Development
Kinetic Hydrate Inhibitors For Natural Gas Fields Rational Design and Experimental Development
ABSTRACT
the formation of gas hydrates and maintain pipeline integrity
for various gas fields while greatly lowering total costs of off-
The formation of gas hydrates is a major nuisance to the oil shore gas field production.
and gas industry, causing pipelines to plug, gas flow disrup-
tions and safety issues. This phenomenon occurs in natural gas INTRODUCTION
when the temperature and pressure of the flowing gas falls be-
low the hydrate equilibrium region, leading to the formation Clathrate hydrates are ice-like solids formed in the presence of
of ice-like gas hydrates. Chemical inhibitors are commonly water, a hydrate guest molecule, e.g., methane, ethane,
used to mitigate hydrate formation through injection in the propane or carbon dioxide (CO2), and the right combination of
natural gas pipelines system. Kinetic hydrate inhibitors (KHIs), temperature and pressure1. The crystal structure of hydrate
a type of this chemical inhibitor, have received attention recently connects water molecules and the host molecule through hydro-
due to their environmental tolerance and low operating cost. gen bonding to form a 3D network that enclathrates apolar
Several KHIs have been developed and used in several gas fields guest molecules in cages. The hydrate structure is stabilized by
around the world; however, KHIs for gas fields rich in hydrogen the presence of a weak van der Waals interaction between the
sulfide (H2S) and carbon dioxide (CO2) that are flowing under guest molecules and the water molecules. There are three
high sub-cooling temperature need to be developed. known gas hydrate structures, namely, structure I (sI), structure
In this study, we present a rational design and an experimen- II (sII) and structure H (sH), Fig. 1. The most abundant hydrate
tal approach to develop novel KHIs for gas fields with high structures are the two cubic forms, which are hydrate sI and sII.
sub-cooling temperatures, with structure I (sI) gas hydrates The third structure, sH, is rarely seen outside the laboratory2.
present and with a high concentration of H2S and CO2. The Hydrate formation is favored at a lower temperature and
present methodology consists of carrying out performance test- higher pressure3. The temperature of the hydrate formation in-
ing, computational molecular modeling and physicochemical creases with increasing pressure; sometimes hydrates can form
characterization of polymeric materials. The performances of at ambient conditions. In fact, they can form at temperatures
commercial KHIs, ready-made polymers and new synthesized higher than 35 °C if the pressure reaches above 1,000 bar1.
polymers were evaluated using a rocking cell (RC-5) instrument. Figure 2 illustrates the typical three-phase thermodynamic dia-
Hydrogen bonding between the polymers and water surrogates gram of natural gas hydrates. It shows the hydrate zone, hydrate
was measured using attenuated total reflectance Fourier trans- risk zone and hydrate free zone. Each zone’s characterization
form infrared spectroscopy (ATR-FTIR), and the results revealed
a direct correlation between inhibition performance and hy-
drogen bond strength. Additionally, the presence of an amide
group in the polymeric inhibitors was found to be essential for
delaying hydrate formation, because it disrupts the local or-
ganization of water clusters around guest gas molecules.
Computational molecular modeling using a density functional
theory (DFT) method was also carried out to calculate hydro-
gen bonding interaction energies between polymeric inhibitors
and water, and to link the molecular characteristics to actual
performance. Based on this approach, we were able to develop
a novel class of polymeric materials and KHI formulations that
provides protection against gas hydrates at and beyond sub- Fig. 1. Structures of the gas hydrates sI, sII and sH, presented along with the cages
cooling temperature levels of 4 °C and 5.6 °C with simulated used to build the structures and common guest molecules enclathrated into the
hydrates2.
natural gas compositions. These KHIs could effectively prevent
should have a strong adsorption affinity to the hydrate surface, formation, the target KHI should work at sub-cooling temper-
and they must be compatible with other added chemicals in atures of 5 °C to 10.5 °C. The sub-cooling temperature is the
the pipelines, such as corrosion inhibitors6. difference between the operating temperature and the three-
Designing new KHIs is necessary today to overcome issues phase equilibrium temperature at a defined pressure, as illus-
like specific gas stream compositions, changing production trated by the blue line labeled 2 in Fig. 5.
conditions, compatibility with corrosion inhibitors and espe- Figure 6 shows the RC-5 used to test the formation of natu-
cially the high severity of conditions in natural gas fields, ral gas clathrate hydrate from the synthetic gas. The RC-5
namely a high concentration of hydrogen sulfide (H2S) and consists of five Hastelloy cells capable of operating under high-
CO2, and a high sub-cooling temperature. In this article, we pressure (maximum 200 bar) and sour gas conditions. The
followed an experimental approach to develop next-generation Hastelloy cells are immersed in one temperature controlled
KHI materials for such high severity conditions. Our approach bath containing ethylene glycol and water. The RC-5 enables
began with an evaluation of commercial and new synthesized formation of natural gas clathrate hydrate under simulated op-
KHIs in the rocking cell (RC-5) instrument. We then con- erating conditions to test KHI effectiveness. Data acquisition is
ducted physical and chemical characterizations of the poly- completed with software to enable measurement of the pres-
mers, using attenuated total reflectance Fourier transform sure and temperature with time for hydrate formation in each
infrared (ATR-FTIR) spectroscopy, to understand the interac- of the Hastelloy cells.
tions between the polymers and the water. Finally, we modeled
the interactions between the polymers and water molecules to
develop the structure property relationships needed to create
next-generation KHIs.
EXPERIMENTAL
Stage Start Temp (°C) Average Ramp (°C/min) Sub-cooling (°C/min) Duration (min)
Table 1. Temperature program to form natural gas clathrate hydrate in the RC-5
is part of the polymer chain, whereas in the PAC-AA group,
the amide group is one of the pendant groups of the copoly-
mer, as can be observed in Fig. 8.
monomer, Δ26 cm-1. This finding agrees well with the stronger
Table 2 also indicates that the calculated hydrogen bonding
interaction energy for the PEOx monomer, -11.82 kJ/mol, is
greater than that for the PAC-AA monomer, -10.14 kJ/mol. interactions of water with the PEOx than with the PAC-AA,
Therefore, a better hydrate inhibition is expected by PEOx. which leads to the conclusion that PEOx has better inhibition
This better PEOx performance is also reflected in other geo- efficiency than PAC-AA, as was measured by the RC-5. The
metrical and atomic parameters. In more detail, the hydrogen computational modeling also enables accurate analysis of the
bond distance, H-O-H…O=C, for the optimized PEOx…H2O FTIR data when the experimental FTIR is complicated by the
PEOx PAC-AA
Parameter
vac aq vac aq
Table 2. Calculated structural and atomic parameters of PEOx and PAC-AA monomers in the vacuum and aqueous phases as well as their hydrogen bonding interaction
energies
ACKNOWLEDGMENTS