Service Training

MALAGA

793C OFF HIGHWAY TRUCK

4. STEERING
1. Components Layout
2. Operation
3. Testing & Adjusting

Adolfo
August 1998
 793C OFF HIGHWAY TRUCK
CHAPTER : STEERING

1
4

1 UPPER SIGHT GAUGE

2 LOWER SIGHT GAUGE

3 VACUUM BREAKER/RELIEF VALVE/PRESSURE

RELEASE BUTTON
4 CASE DRAIN OIL FILTER

5 MAIN STEERING OIL FILTER

6 AUXILIARY POWER UNIT ADAPTER
Page: 4-2
Page:

STEERING SYSTEM (789B AND 793B)

4-3

ACCUMULATOR NO STEER/MAXIMUM FLOW

SWITCH
SOLENOID AND STEERING DIRECTIONAL
RELIEF VALVE VALVE
RETURN
MANIFOLD

SUPPLY
MANIFOLD L R
DIRECTIONAL
SPOOL
P
AMPLIFIER
PRIORITY SPOOL

CHAPTER : STEERING
SPOOL
CONBINER

793C OFF HIGHWAY TRUCK

CHECK SPOOL

T
LS
BACKPRESSURE
VALVE
PISTON PUMP

ACCUMULATOR
CHARGING
PUMP VALVE
SWITCH

HAND METERING UNIT

 793C OFF HIGHWAY TRUCK
CHAPTER : STEERING

1 STEERING PUMP
2 LOAD SENSING CONTROLLER

3 PUMP OUTPUT PRESSURE TAP

4 STEERING PRESSURE SWITCH

Page: 4-4
Page:

STEERING PUMP
4-5

DURING CHARGING (CUT-IN)

CUT-OUT FROM ACCUMULATORS

VALVE

CUT-IN
VALVE

ACCUMULATOR
CHARGING VALVE
TO ACCUMULATORS

PUMP OUTPUT

CHAPTER : STEERING
HIGH PRESSURE

793C OFF HIGHWAY TRUCK

CUTOFF VALVE
ACTUATOR PISTON

LOAD SENSING
PRESSURE

FLOW
COMPENSATOR
LOAD SENSING
CONTROLLER

SWASHPLATE
PISTON
Page:
4-6

ACCUMULATOR CHARGE VALVE

DURING CHARGING (CUT-IN)

FROM PUMP TO PUMP CONTROL

SIGNAL PORT
TO TANK

FEEDBACK ORIFICE

CUT-OUT VALVE

CHAPTER : STEERING
793C OFF HIGHWAY TRUCK
FROM
ACCUMULATOR

CUT-IN VALVE
Page:

STEERING PUMP
LOW PRESSURE STANDBY (CUT-OUT)
4-7

CUT-OUT FROM ACCUMULATORS

VALVE

CUT-IN
VALVE

ACCUMULATOR
CHARGING
VALVE TO ACCUMULATORS

PUMP OUTPUT

CHAPTER : STEERING
HIGH PRESSURE
CUTOFF VALVE

793C OFF HIGHWAY TRUCK

ACTUATOR
PISTON

LOAD SENSING
PRESSURE

FLOW
COMPENSATOR

LOAD SENSING
CONTROLLER

SWASHPLATE
PISTON
Page:
4-8

ACCUMULATOR CHARGE VALVE

LOW PRESSURE STANDBY (CUT-OUT)

FROM PUMP TO PUMP CONTROL

SIGNAL PORT
TO TANK

FEEDBACK ORIFICE

CUT-OUT VALVE

CHAPTER : STEERING
FROM

793C OFF HIGHWAY TRUCK

ACCUMULATOR

CUT-IN VALVE
Page:
4-9

ACCUMULATOR CHARGE VALVE

BEGINNING STAGE OF CUT-IN

FROM PUMP TO PUMP CONTROL

SIGNAL PORT
TO TANK

FEEDBACK ORIFICE

CUT-OUT VALVE

CHAPTER : STEERING
FROM
ACCUMULATOR

793C OFF HIGHWAY TRUCK

CUT-IN VALVE
 793C OFF HIGHWAY TRUCK
CHAPTER : STEERING

3 4

1 CHECK VALVE
2 SOLENOID AND RELIEF VALVE MANIFOLD

3 ACCUMULATOR CHARGING VALVE

4 STEERING DIRECTIONAL VALVE

5 STEERING SYSTEM PRESSURE TAP

Page: 4-10
Page:
4-11

SOLENOID AND RELIEF VALVE MANIFOLD

SUPPLY FROM PUMP
AND ACCUMULATORS

CHAPTER : STEERING
793C OFF HIGHWAY TRUCK
TO TANK

BLEED DOWN
SOLENOID

BACK-UP RELIEF
VALVE
 793C OFF HIGHWAY TRUCK
CHAPTER : STEERING

6 4
5

1 CHECK VALVE
2 ACCUMULATOR PRESSURE SWITCH

3 BLEED DOWN SOLENOID

4 BACKUP RELIEF VALVE

5 STEERING SOS TAP

6 SUPPLEMENTAL STEERING CONNECTOR

Page: 4-12
 793C OFF HIGHWAY TRUCK
CHAPTER : STEERING

1 SHUTDOWN CONTROL FOR ACCUMULATOR BLEED

DOWN

HOLDS SOLENOID OPEN FOR 70 SECS AFTER

SHUTDOWN

LOCATED UNDERNEATH CENTRE CONSOLE

Page: 4-13
Page:
STEERING DIRECTIONAL STEERING SYSTEM
VALVE
NO STEER
4-14

RELIEF/MAKEUP
VALVE
L R

P DIRECTIONAL
SPOOL

COMBINER/CHECK
SPOOL AMPLIFIER

CHAPTER : STEERING
SPOOL

793C OFF HIGHWAY TRUCK

PRIORITY
SPOOL
T
LS
TANK BACK PRESSURE
VALVE
PUMP

HAND METERING
UNIT
Page:

STEERING SYSTEM
4-15

RIGHT TURN

STEERING DIRECTIONAL VALVE RELIEF/MAKEUP VALVE

L R

P DIRECTIONAL SPOOL

COMBINER/CHECK SPOOL

CHAPTER : STEERING
AMPLIFIER SPOOL

793C OFF HIGHWAY TRUCK

PRIORITY SPOOL
T
LS
TANK BACK PRESSURE VALVE
PUMP

HAND METERING UNIT

Page:
STEERING DIRECTIONAL VALVE
NO TURN
4-16

LEFT TURN TO TANK RIGHT TURN

CYLINDER CYLINDER
RELIEF/MAKEUP BACK PRESSURE
VALVE VALVE

RELIEF/MAKEUP
VALVE

CHAPTER : STEERING
793C OFF HIGHWAY TRUCK
RIGHT TURN PILOT OIL LEFT TURN PILOT OIL
COMBINER/CHECK
SPOOL
AMPLIFIER SPOOL

PRIORITY SPOOL

LOAD SENSING PORT HAND METERING

FROM UNIT SUPPLY AND
ACCUMULATOR THERMAL BLEED
Page:
STEERING DIRECTIONAL VALVE
RIGHT TURN
4-17

LEFT TURN TO TANK RIGHT TURN

CYLINDER CYLINDER BACK PRESSURE VALVE
RELIEF/MAKEUP VALVE

RELIEF/MAKEUP VALVE

CHAPTER : STEERING
793C OFF HIGHWAY TRUCK
RIGHT TURN PILOT OIL LEFT TURN PILOT OIL

COMBINER/CHECK SPOOL
AMPLIFIER SPOOL

PRIORITY SPOOL

LOAD SENSING PORT

HAND METERING
FROM UNIT SUPPLY AND
ACCUMULATOR THERMAL BLEED
 793C OFF HIGHWAY TRUCK
CHAPTER : STEERING

STEERING DIRECTIONAL VALVE

1 PRESSURE TAP TO MEASURE CUT IN & CUT OUT

Page: 4-18
 793C OFF HIGHWAY TRUCK
CHAPTER : STEERING

1 2

1 HAND METERING UNIT

2 ARC CONTROL VALVE

Page: 4-19
Page:
4-20

HAND METERING UNIT

NEUTRAL POSITION

T L R P
METERING
STATOR SECTION

CONTROL
SECTION

CHAPTER : STEERING
CENTERING

793C OFF HIGHWAY TRUCK

SPRINGS

ROTOR

SPOOL

PIN DRIVE SLEEVE THERMAL BLEED

PASSAGES
Page:
4-21

HAND METERING UNIT

RIGHT TURN

T L R P
METERING
STATOR SECTION

CONTROL
SECTION

CHAPTER : STEERING
CENTERING

793C OFF HIGHWAY TRUCK

SPRINGS

ROTOR

SPOOL

PIN DRIVE SLEEVE