Drawings For Approval 2013-11-12 Rev.00

Drawings for Approval
Anti heeling system
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Yard: Timblo Drydocks PVT. Ltd.
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Vessel type: Offshore supply support vessel
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WSF Order no.: 3640815

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Classification: GL
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Issue: 12.11.2013
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Revision 00
BREMEN-GERMANY Phone: +49-421-48603-0

Info@sander-fertigung.de Fax: +49-421-48603-89
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Table of contents:
Chapter 1: System technology
Article no. Description Qty. Drawing Page

- General diagram - 3-6400 4
9321-01-001 Pump starter box 1 Cat. 930.1-1.05 5

H=600 W=800 D=210
9301-01-001 Control box 1 Cat. 930.1-1.04 6
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H=600 W=600 D=210
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9301-01-002 Control panel 1 Cat. 930.1-1.03 7
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Chapter 2: Valves
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Article no.
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Description
Valve list AHS
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Drawing
VL-3640815-AHS-
Page
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4061-20-022 Wafer type butterfly valve 4 4061-20-022 9
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DN 350, PN 10
For mounting between flanges acc. to
DIN 2501
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Material: EN-GJS-400-15
with pneumatic actuator DR 450
double acting
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with solenoid valve & limit switch

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4061-21-005 Wafer type butterfly valve 1 4061-21-005 10

DN 350, PN 10
in
DIN 2501
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with pneumatic actuator SC 1200

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spring closed
with solenoid valve & limit switch
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4301-01-223 Double swing check valve 1 315101 11

DN 350, PN 10
DIN 2501

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Chapter 3: Sensors
Article no. Description Qty. Drawing Page

- Sensor list AHS - SL-3640815-AHS- 12
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9431-01-009 Level switch 4 - -
Chapter 4: Manuals & Data sheets
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Description Page
Manual - Anti heeling control system 13-41
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Manual - Wafer type butterfly valve 43-46
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Manual - Pneumatic actuators 47-55
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Data sheet - Limit switch
Data sheet - Solenoid valve

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57
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Manual - Level switch 58-83
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Chapter 5: Status of Revision

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Description Page
Revision 00 84
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VALVE LIST VL‐3640815‐AH‐00
Project: Offshore Supply Support Vessel
Hull:
Shipyard: Timblo Drydocks PVT Ltd.
Class: GL
Status: 12.11.2013
Revision 00
GENERAL VALVE ACTUATOR WSF
End connection
Pressure rating
Mounting type
Solenoid valve
Max. working
Actuator type
pressure loss
Certification
Function on
Function on
Cabinet no.
Valve code
[DIN 2501]
Indication
Operation
signal loss
indication
Actuator
No. System Location/function Installation Valve Type Body/Disc/Shaft/Seat WSF Article Drawing no. Remarks
pressure
Position
Position
in order
00
device
model
Size
Butterfly valve, Pneumatic,
1 450000 ‐ Anti‐heeling ‐ ‐ ‐ DN 350 PN 10 PN 10 EN‐GJS‐400‐15/AlBz/SS/NBR GL ‐ DB 450 o/c o/c Limit switch stay in position stay in position 5/2 way, 1 coil AH 4061‐20‐022 4061‐20‐022 ‐
wafer type double acting
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5 530000 ‐ Anti‐heeling ‐ ‐ ‐ DN 350 PN 10 PN 10 EN‐GJS‐400‐15/AlBz/SS/NBR GL ‐ SC 1200 o/c o/c Limit switch close close 5/2 way, 1 coil AH 4061‐21‐005 4061‐21‐005 ‐
wafer type spring closed
Double swing check
6 610000 ‐ Anti‐heeling ‐ ‐ ‐ DN 350 PN 10 PN 10 EN‐GJS‐400‐15/AlBz/SS/NBR GL ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 4301‐01‐223 315101 ‐
valve
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6 5 4 3 2 1
198 198
Limit switch
with local position indication
D Protection class: IP67 D
Cable gland (yard connection): 9-17 mm
Pneumatic actuator DR 450
0
double acting
Control pressure: 0,7 MPa
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Max. Torque: 609 Nm
Body: anodised aluminium
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622
Shaft: CC22
Pneumatic connection: OD8 (1.4571)
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(145)
C C
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Emergency device for hand pump connection
Installed in pneumatic control line
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Consists of quick coupling and ball valve
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Wafer type butterfly valve
DN 350 PN 10
B 78
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Flange connection according to DIN 2501 PN 10
Torque: 350 Nm
Limit Solenoid B
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switch valve
Body: EN-GJS-400-15
cl / op (-)
close (+)
open (+)
close
open
Disc: CuAl10Fe5Ni5-C-GS
in
Shaft: 1.4057
yellow
green
white
black
blue
Seat: NBR
red
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1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
close (+)
close (+)
open (+)
open (+)
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ground
103
24V
24V
Yard
Untoleranced dimensions acc. to ISO 2768-m Roughness acc. to ISO 1302
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Scale: 1:6 A3 Weight: 56 kg Material:

Title
111

A Index Revision Date Name DN 350 A
5/2 way solenoid valve with 1 coil All edges to be chamfered
Protection class: IP65

OUR DRAWINGS ARE SUBJECT TO COPYRIGHT
Date Name
with pneumatic actuator
24VDC 4,2W Drawn 11.11.2013 Albrecht Drawing no.: Figur:
BREMEN-GERMANY
E-MAIL: info@sander-fertigung.de
Checked
4061-20-022 4061
6 5 4 3 2 1 9/84
6 5 4 3 2 1
264 264
Limit switch
with local position indication
Protection class: IP67
D Cable gland (yard connection): 9-17 mm D
Pneumatic actuator SC 1200

spring closed
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Control pressure: 0,7 MPa
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Max. Torque: 510 Nm
Body: anodised aluminium
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Shaft: CC22
710
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(145)
C C
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Emergency device for hand pump connection
Installed in pneumatic control line
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Consists of quick coupling and ball valve
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256

DN 350 PN 10
B
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Flange connection according to DIN 2501 PN 10 Limit Solenoid B
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78 Torque: 350 Nm switch valve
cl / op (-)
Body: EN-GJS-400-15
close (+)
open (+)
close
open
Disc: CuAl10Fe5Ni5-C-GS
in
Shaft: 1.4057
yellow
green
white
black
blue
Seat: NBR
red
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1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
close (+)
close (+)
open (+)
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open (+)
ground
24V
24V
Yard
140
Untoleranced dimensions acc. to ISO 2768-m Roughness acc. to ISO 1302

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Scale: 1:4 A3 Weight: 86 kg Material:

Title

137
A Index Revision
All edges to be chamfered
Date Name DN 350 A
5/2 way solenoid valve with 1 coil OUR DRAWINGS ARE SUBJECT TO COPYRIGHT with pneumatic actuator
Protection class: IP65 Date Name
Drawing no.: Figur:
Drawn 11.11.2013 Albrecht
24VDC 4,2W
BREMEN-GERMANY
E-MAIL: info@sander-fertigung.de
Checked
4061-21-005 4061
6 5 4 3 2 1 10/84
315102
315101
DUAL CHECK VALVE
PN 16
PN 10
No Part Material
1 Body Nodular cast iron GGG40.3
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Epoxy coated
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2 Plate Alu.-Bronze
3 Shaft Stainless Steel
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4 Spring Stainless Steel
5 Seal NBR
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Variants: Wafer-type to be mounted
Rubber-lined
DN 350-600 available PN16
Other dimensions/materials on request
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EHWZHHQÀDQJHV
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Max working-
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pressure Weight
DN D a b r L Mpa Kg
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200 oC
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40 94 58 18 33 43 1,6 1,0
50 109 58 12 33 43 1,6 1,5
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65 129 58 12 33 46 1,6 2,5

80 144 70 18 41 64 1,6 3,8
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100 164 95 28 52 64 1,6 5,0

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125 194 128 35 70 70 1,6 6,8

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150 220 132 33 70 76 1,6 8,0

200 275 192 60 104 89 1,6 15,0
250 330 244 81 126 114 1,6 27,0
300 380 295 100 153 114 1,6 34,0
315101 PN10
350 440 320 108 168 127 1,0 53,0
400 491 380 137 195 140 1,0 70,0
450 539 420 152 217 152 1,0 100,0
500 596 480 175 247 152 1,0 130,0
600 698 538 178 1,0 130,0
4: 15
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SENSOR LIST SL‐3640815‐AH‐00
Project: Offshore Supply Support Vessel
Hull:
Shipyard: Timblo Drydocks PVT Ltd.
Class: GL
Status: 12.11.2013
Revision: 00
General diagram: 3‐6400
00
TANK SENSOR ARTICLE
additional flanges
Overflow without
Max. working
Ex‐proof class
Mounting set
Programmed
temperature
Pos. in order
Pos. in order
Pos. in order
Pos. in order
Junction box
Cable length
Installation/
Tank height
Tank height
Tank name
Cabinet no.
Main range
connection
Surronding
Protection
No. System Sensor Type Drawing no.
Mounting
Remarks
Density
.
Article:
Article:
Article:
Article:
Off‐set
Sensor
range
Alarm
class
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1 ‐ Anti‐heeling ‐ ‐ ‐ ‐ Level switch S01/DB/F84 Dry IP 66 ‐ 210°C ‐ ‐ ‐ ‐ Welding flange AH 9431‐01‐009 350000 ‐ ‐ ‐ ‐ ‐ ‐ Manual ‐
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Operation Manual
Anti heeling control system
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Shipyard
WSF Order-No.
va Timblo Drydocks PVT Ltd.
3640815
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Class GL
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Status of document Draft

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Version 1.0
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Bremen-Germany Phone: +49-421-48603-0

info@sander-fertigung Fax: +49-421-48603-89
ISSUE 12/12 Section 9 Manual 930.1-02.0
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MANUAL – Anti Heeling control system Figure 930.1
Safety notes
This manual contains hints, which has to be followed to avoid property damage and
personal injury.
These hints are marked with a warning triangle.
Qualified personnel
The system may be operated only in association with this documentation.
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Commissioning and opera-tion of the system may be done only by qualified
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personnel.
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Content
1. Safety precautions ........................................................................................................................... 1
2. Amount of this manual .................................................................................................................... 2
3. Functional principal ......................................................................................................................... 3
4. Components of the system ............................................................................................................. 4
4.1. Control unit.............................................................................................................................. 4
4.1.1. Inclination sensor ............................................................................................................ 4
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4.1.2. Programmable logic controller (PLC)............................................................................... 4
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4.1.3. Safety equipment ............................................................................................................ 4
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4.2. Operating panel ....................................................................................................................... 4
4.2.1. Touch panel ..................................................................................................................... 4
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4.2.2. Emergency stop ............................................................................................................... 4
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4.3. Pump cabinet........................................................................................................................... 5
4.4.
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Pump ....................................................................................................................................... 5
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5. Heeling operation ............................................................................................................................ 6
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5.1. System “off"............................................................................................................................. 6

5.2. System in "standby" ................................................................................................................ 6
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5.3. Operation ................................................................................................................................ 6

5.4. Operating mode ...................................................................................................................... 7
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5.4.1. Operating mode “automatic" .......................................................................................... 7

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5.4.2. Operating mode "semi-automatic” ................................................................................. 7

5.4.3. Operating mode "manual" .............................................................................................. 7
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5.4.4. Operating mode "set up" ................................................................................................ 7

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6. Operating elements and indicators at the pump cabinet ............................................................... 8

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6.1. Main switch ............................................................................................................................. 8

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6.2. Operating mode switch ........................................................................................................... 8

6.3. Automatic ................................................................................................................................ 8
6.4. Off ............................................................................................................................................ 8
6.5. Manual..................................................................................................................................... 8
7. Operating stations ........................................................................................................................... 9
7.1. Screen layout ........................................................................................................................... 9
7.1.1. Screen areas .................................................................................................................... 9

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7.1.2. Permanent area ............................................................................................................. 10

7.2. Operating............................................................................................................................... 12
7.2.1. Overview........................................................................................................................ 12
7.2.2. Operating mode ............................................................................................................ 16
7.3. Parameters ............................................................................................................................ 17
7.3.1. Parameter heeling ......................................................................................................... 17
7.3.2. Parameter Process......................................................................................................... 19
7.3.3. Parameter tank .............................................................................................................. 20
7.3.4. Service ........................................................................................................................... 21
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7.3.5. System info .................................................................................................................... 22
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7.3.6. Messages ....................................................................................................................... 23
8. List of figures ................................................................................................................................. 26
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9. List of tables................................................................................................................................... 26
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1. Safety precautions
The following instructions have to be followed to avoid system damages or life-threatening
injuries during eliminating malfunctions of the system:
• Only eliminate a malfunction if you have the specified qualification.

• First you have to secure the system against the accidental opening of
valves or starting of actuators by putting the main switch to “OFF”
position.
• Ensure at any time that the safety shutdown is done by a second
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person.
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• The accidentally turning on of energy sources may end in heavy
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injuries to persons or system damages.
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• Only electrically qualified personnel are allowed to do all works on the
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electrical equipment of the system.
All interventions in the control program of the system may only be done
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by qualified personnel with instructions of the manufacturer.
Danger!
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High
voltage
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ISSUE 12/12 Section 9 Manual 930.1-02 Page 1
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2. Amount of this manual

This manual describes the operation of the anti heeling system by the visualization at the
devices of the touch panel and the operating devices inside the pump cabinet.
The basic requirement of the safety precautions at commissioning and operating of this
system is not the purpose of this manual. Also the necessary knowledge for the satisfied
operation and influences of parameter changes are not detailed in this manual.
All numerical values shown in the figures are only examples. The actually set values may
vary from the values shown in this manual.
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3. Functional principal
The anti heeling system is used for balancing the heeling of a ship during loading and
unloading at the port by pumping the ballast water from a ship's side to the other.
The control system evaluates the connected inclination sensor and automatically controls
the mass flow through the valves and the pump to compensate the heeling by weight
transfer.
For safety reasons the system is provided with emergency stop equipment which can be
pushed at all operating stations.
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For the unattended operation a mercury tilt switch is built in that turns off the compensation
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operation independently of the PLC.
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The usual operating mode of the system is “automatic”. After switching from the ballast
mode to the heeling mode (heeling balancing) the system is ready. The operating station
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at which the switchover happened, takes over the operating rights of the system. All other
operating stations are blocked for inputs.
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By pressing the start button on the panel, the system is in operation. By that a valve is
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opened to pre-vent the dry running of the pump. The heeling balancing will be started on
exceeding of the starting angle so that the second valve opens and then the pump starts.
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The transport direction depends on whether the ship is inclined to portside or starboard.
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4. Components of the system

4.1. Control unit
The control unit contains the following components:
• 24 VDC power supply for the control technology.
• Line protection for the circuits of 24 VDC.
• PLC with the necessary input and output modules and the control program.
• Safety relay for the emergency stop and shutdown at dangerous inclination angles.
• Terminals for the connection of the operating stations and the pump cabinet.
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4.1.1. Inclination sensor
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The heeling of the ship is measured by an electronically inclination sensor with a current
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interface.
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4.1.2. Programmable logic controller (PLC)
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The programmable logic controller is provided with all necessary input and output
modules. By the use of the analogue and digital inputs the condition of the system is
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detected, the program analyzes them according to the selected operating mode and
operating conditions and controls the actors with the outputs.
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4.1.3. Safety equipment

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The safety equipment consists of an emergency stop switching device, emergency stop
push buttons at the operating panels and a tilt switch. The emergency stop buttons and the
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inclination sensor are located in the input circuit of the control unit. If tripped the load
voltage of the relevant outputs is disconnected.
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4.2. Operating panel

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4.2.1. Touch panel

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The system is controlled and monitored with the panel.

At bridge suitable panels the integrated signal transmitter will be activated in case of a
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malfunction.
4.2.2. Emergency stop
At each operating station a latching emergency stop push button is installed.

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4.3. Pump cabinet

The pump cabinet contains the supply and control of the pump motor. The tank sensors
(dry run protection, overflow protection and tank level) are connected inside the pump
cabinet. Similarly, the valves with position feedback signals are connected to the pump
cabinet.
At the door the display and control elements are installed.
4.4. Pump
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Reversing pump
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5. Heeling operation
For safety reasons the authorities do not allow to activate the heeling
operation at open sea.
A malfunction of the valve control can open the connection between the
tanks. This causes a very large free surface moment which is not
Danger included in the stability calculations.
In the case of open valves these have to be closed by hand absolutely
or the tanks have to be emptied.
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The system can be operated at different operating modes. The default mode is the
“automatic” operating mode. At this operating mode the heeling angle is kept to zero
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degrees according to the resulting angle of the activated system.
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5.1. System “off"
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After turning on the power supply the system is in operating condition “off”. The operating
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mode is set to “automatic”.
At the anti heeling system there is no monitoring of the hardware and this is why no error
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messages are generated.

The blocking signal for external systems (for example the ballast system) is inactive.
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5.2. System in "standby"

The “standby” mode is initiated by pressing the button “on” at the touch panel of an
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operating station.
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This operating station receives the permission to control the system. All other operating
stations are blocked. At the blocked stations the system can still be monitored.
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No actuators are controlled. But all actuators and sensors of the whole anti heeling system
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are monitored and the error messages are shown in the case of malfunctions.
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5.3. Operation
The status of “operation” is initiated by pressing the button “start” at the touch panel of the
active operating station. At this status, the valve is opened at the starboard tank to fill the
pump with water.
According to the selected mode of operation the heeling balancing processes.

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The heeling balancing is interrupted if the dry run protection of the tank is activated, if the
overflow protection of the destination tank is activated or if an error at the valves of the
pump drive is detected.
5.4. Operating mode

The operating mode can be switched only at the “off” or “standby” status.
5.4.1. Operating mode “automatic"
The system always regulates the actual heeling to zero. Upon deflection of the zero
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position and exceeding of the starting angle the balancing process starts.
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The starting angle in the range from 0.4 degrees to 2 degrees is set at the parameter
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diagram at the control device.
The process is as follows:
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• Opening the valves at the portside tank to avoid pumping against a closed valve.
• After an adjustable time (parameter diagram at HMI) the pump starts.
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• When the ship is balanced again the reverse pump will be shut off. After an
adjustable delay time (parameter diagram at HMI) the valve at the portside tank will
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be closed.
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5.4.2. Operating mode "semi-automatic”

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At the overview screen a target angle can be entered within the allowed limits. The input is
in “standby” status.
By pressing the „start“ button at the active operating device the valves of the source and
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target tank are opened according to the actual heeling and the pump is started.
If the target angle is reached the pumping will be stopped.
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5.4.3. Operating mode "manual"

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At the overview screen the buttons “STB->Port” and “Port->STB” are shown.
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By pressing one of the buttons the valve way is switched and the pump is turned on. When
the button is released again the pump stops and the open valves close again.
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5.4.4. Operating mode "set up"
This mode has been designed for the manufacturer of the system for commissioning and
is protected by a password.

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6. Operating elements and indicators at the pump

cabinet
6.1. Main switch
Using the main switch the energy for the pumps is turned off. This is used as an
emergency stop system on site.
6.2. Operating mode switch
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6.3. Automatic
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The control of valves and pumps occurs by the controller.
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6.4. Off
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A control of valves and pumps is not conducted neither by the PLC nor by the buttons at the door
of the pump cabinet.
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6.5. Manual
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If this operating mode is selected the water can be pumped into the selected direction by
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pressing the buttons “PS<-STB” or “PS->STB”.

This operating mode is used for troubleshooting at an unknown condition of the system.
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All closing equipments are overridden.

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A shutdown at exceeding dangerous angles does not happen.

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Danger
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An error at operating can result in a damage of the pump if the

source tank does not contain water.
Warning

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7. Operating stations
7.1. Screen layout
7.1.1. Screen areas
The control screen is divided into three areas (Figure 1).

1. The permanent area, which has an identical layout at all operating screens and which
contains information of the condition of the machine.
2. The actual screen, which is designed according to the operating task.
3. The navigation area, which contains the buttons for screen navigation.
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Figure 1: Screen areas

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The permanent area shows the following information:

1. The actual condition of the machine.
2. Title of the selected screen.
3. Output field for event and alarm messages.
4. Operating mode of the system
7.1.2. Permanent area
The actual operating status of the machine is shown in two fields at the permanent area
(Figure 2). The third field shows the title of the actual screen.
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Figure 2: Operating status
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1. Operating status
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Off Shows the status of the valves and the pump.

No control of the actuators.
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No analysis of malfunctions.
Standby Display and alarm evaluation of all actuators and sensors.
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No control of valves and actuators.

Blocking signal is activated for other systems.
Operating Display and alarm evaluation of all actors and sensors
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Control of valves und actuators according to the selected operating

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mode.
Blocking signal is activated for other systems.
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Table 1: Operating modes

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The basic status of the system is displayed in the colored mode at the field operating
status as follows:
Off
Ready
Operating
Warning
Malfunctioning
Table 2 Colors status of system
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1. Operating mode
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Automatic The system always regulates the actual heeling to zero. Upon deflection
from zero position and exceeding the starting angle the balancing
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process starts.
The starting angle is set at the screen “Parameters heeling”
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Semi-automatic
Manual
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Setup (Only for the manufacturer of the system)
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Table 3 Operating modes

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7.2. Operating
7.2.1. Overview
The operating screen "overview" provides the operating and monitoring of the anti heeling
system (Figure 3).
At the right edge of the operating screen the buttons to operate the system are arranged.
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Figure 3: Overview (operating mode automatic)

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1. These buttons are used to turn on and off the anti heeling system. The corresponding
status is indicated with the colored box next to the buttons.
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2. These buttons are used to control the process at the operating modes “automatic”,
“semi-automatic” and “manual”.
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• Pressing the button “start” to start the process and to continue after elimination and
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acknowledgement of malfunctions.
• Pressing the button “stop” to stop the process.
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3. The button “acknowledge” is used to acknowledge alarms.

Alarms without impacting the system operation are a warning to the operator only. The
messaged malfunction should still be eliminated early. Usually the nonobservance
leads to persistent malfunctions after some time.
In the case that an alarm has stopped the system the operator has to eliminate the
malfunction, to quit the alarm and then he can continue the operation by pressing the
button “start”.

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4. At the information field the activated control unit is shown.

5. The button “horn off” is used to turn off the active signal horn. In the event of a new
error with signaling the horn will be activated again.
6. The status of the actuators (valves, motors) is shown in colored mode The following
display values are possible:
Actuator The actuator is not ready.
(motor, valve)
The actuator is malfunctioning.
The actuator is ready.
The actuator will be activated/ deactivated with a delay.
0
The actuator is activated; the feedback signal (end position) is still
.0
missing.
The actuator is activated.
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All actuators with limit switch are monitored on achievement of the respective end position.
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If the end position of the associated actuator is not achieved in a given time, there is an
alarm and the actuator shows its status as disturbed.
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7. To control and monitor the system some positions are monitored by sensors, for
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example the dry-run protection.
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Possible indicator values are

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Sensors The sensor is not active.

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The sensor has no signal.

The sensor detects a condition that is responsible for the operation
of the machine in order.
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The sensor detects a condition that causes a message.

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The sensor detects a condition that causes an alarm.

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8. The actual heeling angle is displayed numerically and as a bar.

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9. Indicating device for exceeding the warning angle. If the warning angle is exceeded
the indicator gets yellow.
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10. Indicating device for exceeding the stopping angle. If the stopping angle is exceeded
the indicator gets red.
At the operating mode “semi-automatic” the input field preselect angle is shown.

29/84
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va
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Figure 4: Overview (operating mode semi-automatic)
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After entering the target angle and pressing the button “start” the valves of the source and
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target tank are opened according to the actual heeling and the pump is started.
When the target angle is reached the pumping stops and the system turns to the operating
mode “standby”.
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gs
in
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30/84
At the operating mode “manual” the two buttons for manual control are shown.
An activation of the pumping is only possible after switching to the operating mode
“operation” by pressing the button “start”.
0
.0
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va
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pp
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Figure 5: Overview (operating mode manual)
The pumping into the appropriate direction proceeds until the button is released again or the
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control breaks the pumping.

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31/84
7.2.2. Operating mode
At the screen “operating mode” the operating mode can be switched if the system is “off” or in
“standby”. Precondition is that the operating station owns the operating rights.
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va
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pp
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Figure 6: Selection of the operating mode

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32/84
7.3. Parameters
A change of the parameters changes the behavior of the system und

may be done by qualified personnel only
Warning
A change of the parameters is only possible for the manufacturer of the system currently. The input
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is protected by a password.
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7.3.1. Parameter heeling
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The following angels are defined for the heeling balancing:
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va
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pp
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Figure 7: Definition of the anti heeling angles

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1. Starting angle
2. Warning angle
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3. Stopping angle
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2 6
0
3
.0
4
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5
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va
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Figure 8: Parameter heeling
pp
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1. Actual value of the heeling angle.

2. Input field of the starting angle. If the actual angle is in between the starting and
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stopping angle and the system is in operating mode (automatic), the heeling balancing
is proceeded.
gs
3. Input field warning angle. If the actual angle is in between the warning and stopping
angle and the system is in operating mode “standby” or “operating” then a warning
in
message is displayed.
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4. Input field stopping angle. If the actual angle is outside of the stopping angle (red area
in Figure 7: Definition of the anti heeling angles ) the anti heeling process will be
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stopped.
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5. Input field hysteresis: Hysteresis for the evaluation of the limits.

6. Displayed value of the correction angle. This is set during the commissioning of the
system by the manufacturer.

34/84
7.3.2. Parameter Process
0
.0
2
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3
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va
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pp
Figure 9: Parameter process

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1. Actual status of the step control of the heeling balancing.

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Off
On
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Ready Opening the first valve.

Startup Opening the second valve
in
Heeling Pump on into the requested direction

balancing
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Wait Turning off pump

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Depart Turning off the second valve

D
Table 4 Status of the step control of the heeling balancing.
2. Input field delay time start. The time between opening the second valve and starting
the pump.
3. Input field delay time start: The time between stopping the pump and closing the
second valve.

35/84
7.3.3. Parameter tank
0
2
.0
3
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4
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va
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pp
Figure 10: Parameter tank

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1. Actual value of the tank level.

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2. Tank level as measured by the sensor.

3. Input field scaling sensor of tank filled.
gs
4. Input field scaling sensor for the lower limit of the measuring range.
5. Input field for the difference of the zero line to the lower level of the tank of the ship.
in
6. Input field monitoring the runtime of the valve. After activation of the valve, the valve
has to reach the corresponding end position within the configured time.
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36/84
7.3.4. Service
0
3
.0
2
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pp
Figure 11: Service counter

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1. Elapsed operating hours of the pump drive.

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2. Switching operations of the valves.

3. Button “reset”. Operated only by the service personnel.
gs
The further from it selectable screens are for the service personnel only and protected by a
in
password.
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37/84
7.3.5. System info
0
2
.0
3
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4
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pp
Figure 12: System info

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1. Firmware of the automation software at the PLC.

2. Yard name.
gs
3. Construction number of the ship.

4. Order number at the Sander Company.
in
The further from it selectable screen is for the service personnel only and protected by a
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password.
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38/84
7.3.6. Messages
Generally the messages are divided into three categories:

• Alarms:
The control program monitors the system components and the process as far as it is
possible technically. Events, which influence or could influence the running operation
in an unwanted way are defined as malfunctions and will be shown by alarms.
Alarms have to be acknowledged by the operator.
• Warning messages:
The control program detects events as far as it is possible technically, which do not
influence the function yet but could cause a malfunction at nonobservance.
0
Warning messages have not to be acknowledged by the operator.
.0
• System messages:
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Events that influence the operating device of the system are shown by system
messages. Normally these events do not affect the system control and the process.
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System messages have not to be acknowledged by the operator.
• The most recent warning message or alarm is visible to the operator at any time at the
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permanent area of the actual screen.
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• At the screen “message history” reports of all actually pending and of all not pending
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anymore archived messages can be seen. (Figure 13).
• The list of the actual messages shows all simultaneously pending messages. The list
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of the archived messages (message history) shows the last messages. If there are
more messages than the message memory can save the oldest messages will be
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deleted from the archive and will be replaced by the new messages.
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39/84
0
.0
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2
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Figure 13: Pending messages
pp
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1. Alarm with the point of disturbance and the message.

2. Button acknowledgement
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40/84
0
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2
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Figure 14: Message history
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1. List of alarms.
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2. Scroll keys to navigate through the list.

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1 2 3 4 5
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Figure 15: Message structure

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1. Message number.
2. Time stamp of the message.
3. Status of the message. A = arrived, G = gone.
4. Point of disturbance.
5. Message.

41/84
8. List of figures
Figure 1: Screen areas ........................................................................................................ 9
Figure 2: Operating status ................................................................................................. 10
Figure 3: Overview (operating mode automatic) ................................................................ 12
Figure 4: Overview (operating mode semi-automatic) ....................................................... 14
Figure 5: Overview (operating mode manual) .................................................................... 15
Figure 6: Selection of the operating mode ......................................................................... 16
Figure 7: Definition of the anti heeling angles .................................................................... 17
Figure 8: Parameter heeling .............................................................................................. 18
Figure 9: Parameter process ............................................................................................. 19
Figure 10: Parameter tank ................................................................................................. 20
0
Figure 11: Service counter ................................................................................................. 21
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Figure 12: System info ....................................................................................................... 22
Figure 13: Pending messages ........................................................................................... 24
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Figure 14: Message history................................................................................................ 25
Figure 15: Message structure ............................................................................................ 25
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9. List of tables va
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Table 1: Operating modes ................................................................................................. 10
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Table 2 Colors status of system......................................................................................... 11

Table 3 Operating modes .................................................................................................. 11
Table 4 Status of the step control of the heeling balancing................................................ 19
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42/84
GD100 03 06
User Manual Blue Book Tecnical Data Sheets TD 600 - User Manuals
100.03.06.001-B EV-S/L/BS/BLS/TLS/MS/ML
Handleiding User manual Betriebsanleitung Mode d’emploi

(NL) (GB) (D) (F)
Instrukties voor opslag, Instructions for storage, Anweisungen für Lagerung, Consignes pour stockage,
handling, inbouw, handling, installation, Transport, Einbau, Wartung usw. transport, installation,
onderhoud enz. maintenance, etc. maintenance.
1. VLINDERKLEP BUTTERFLY VALVE ABSPERRKLAPPE VANNE A PAPILLON
00
EVS / EVL EVCS EVBS / EVBLS EVTLS EVMS / EVML
.
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2. ALGEMEEN GENERAL ALGEMEIN GENERAL
open / open / Auf / ouvert dicht / closed / Zu / fermé
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Klep open/dicht pijp asuiteinde
Valve open/closed pipe valve shaft end
Klappe AUF/ZU Leitung Wellenende
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Vanne ouverte/fermée conduit bout d'axe
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Werkdruk en -temperatuur
Working pressure and
temperature
pp
Arbeitsdruck und -temperatur

Pression et température
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Afsluitermaterialen + medium verenigbaar

Valve materials + medium compatible
Klappenwerkstoffe + Medium kompatibel
Matériaux du papillon + Fluide compatible
fo
Indien het medium gevaarlijk is. Voorkom contact !

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If the fluid is dangerous. Avoid contact !

Bei gefährliches Medium. Vermeide Kontakt !
Si le fluide est dangereux. Éviter le contact !
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Ingeval van brand. Afdichting niet egarandeerd.

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In case of external fire. Tightness not garanteed.

Falls Feuer entsteht. Abdichtung nicht garantiert.
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Aucas où incendie. Garniture ne pas garanti.

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Ingeval v. explosieve atmosfeer Huis aarden. Periodiek geleiding controleren.

In case of explosive atmosphere Body earthen. Periodical conductivity check required.
Falls explosive Atmosphäre Das Gehause erden. Periodisch Widerstand testen.
Aucas explosible atmosphère Chemise mettre à la terre. Périodique contrôler le conduction
3. OPSLAG STORAGE LAGERUNG STOCKAGE

Omgeving Droog + koel + donker + schoon
Environment Dry + cool + dark + clean
Umgebung Trocken + kühl + dunkel + sauber
Environnement Sec + frais + à l’abri de la lumière + propre
Kleppositie
Disc position
Position Klappenscheibe
Position du papillon
Prepared: T. Pünt Checked: - Approved: -

www.wweurovalve.nl -1-/4 43/84
10.01.2006
GD100 03 06
4. TRANSPORT HANDLING TRANSPORT TRANSPORT
In geval van hijsen Gerbuik de juiste middelen

When lifting Use correct equipment
Beim Heben Geeignetes Hebewerkzeug verw.
En cas de levage Utiliser les moyens appropriés
5. INSPECTIE INSPECTION KONTROLLE INSPECTION

Geschiktheid voor pijpflenzen
Suitability for pipe flanges
Geeignet für Rohrflansche
Type de brides acceptées
00
Afmeting pijpflens DN D3 – D1
50 - 200 ≥ 16 mm
Dimensions of pipe flange 250 - 300 ≥ 20
.
Abmessungen der Rohrflansche 350 - 750 ≥ 30
ev
Dimensions des brides 800 - 900 ≥ 35
1000 - 1400 ≥ 40
R
Afdichtvlak pijpflens GEEN : beschadigingen, radiale groeven, lassputters,
scherpe randen, olie.
Sealing face of pipe flange NO : burrs, radial grooves, weld spatters, sharp edges,
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oil.
Dichtfläche des Rohrflansches KEINE : Beschädigungen, Radialrillen, Schweissperlen,
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scharfe Ecken, Öl- oder Schmierstoffe.
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Portée de bride en contact PAS DE : dégâts, rainures radiales, projections de soudure,
arêtes vives, huile
pp
Binnenwerk afsluiter Geen beschadiging of vreemde voorwerpen

Valve interior No damage and foreign matter
Innenteile der Klappe Keine Beschädigung und Fremdkörper
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Intérieur de la vanne Pas de dégâts et corps étrangers

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6. INSTALLATIE INSTALLATION EINBAU INSTALLATION
Stromingsrichting Twee zijdig toegestaan.

Direction of flow Bi-directional allowed.
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Strömungsrichtung Beidseitig zulässig.

Sens de passage Bi-directionnel admis.
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As positie As dient horizontaal te staan.

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Shaft position Valve shaft should be horizontal.

Wellen position Welle sollte horizontal stehen.
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Position d’axe Respecter l’alignement

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Flenspakkingen Geen pakking nodig

Flange gaskets No gaskets required
Flanschdichtungen Keine Dichtungen erforderlich
Joints de bride Ne pas utiliser de joint
Centrering Installeren in hart van de pijp

Centering Installation in the centre of the pipe
Zentrierung Einbau mittig in Rohrleitung / Flansch
Centrage Installer au centre du conduit
Aanhalen van bouten Over en weer volgorde.

Tightening of bolts Criss-cross fashion.
Festziehen der Bolzen Über Kreuz gemäss Schema.
Serrage des boulons Serrage en croix.

10.01.2006
GD100 03 06
Aanhaalmoment Totdat metaal-metaal contact onstaat.

Tightening torque Until metal touches the flange face.
Anzugmoment Bis Metall-Metall Kontakt entsteht.
Couple de serrage Jusqu’au contact métallique entre le corps de la
vanne et la bride.
Lassen van flenzen Voorkom oververhitting van de vlinderklepvoering.

Welding of flanges Avoid overheating of the valve lining.
Schweissen der Flansche Überhitzung der Gehauseauskleidung (Gummi) vermeiden
Soudure des brides Ne pas souder à proximité de la vanne
7. INBEDRIJFSTELLING OPERATION INBETRIEBNAHME OPERATION

Klep / pijp speling Handdbediend openen en sluiten
Disc to pipe clearance Open and close by manual operation
Spiel zwischen Klappe und Von Hand öffnen und schliessen
Leitung
00
Jeu entre papillon et conduit Ouvrir et fermer à la main
Electrische componenten Kontroleer of IP markering juist is.
.
Electrical components Check that the IP marking is correct. IP ..
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Elektrische Komponente Kontrolle ob IP Kennzeichnung richtig ist.
Composants électriques Controlez si le marquage IP est correct
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Aandrijving (optie) Aansluiten conform installatievoorschrift van de fabrikant.
Actuator (optional) Connect according to manufacturer’s installation
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Antrieb (Option) instruction. Anschliessen gemaß Herstelleranleitung.
Actionneur (option) Raccorder suivant les instructions du constructeur.
v
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Vlinderklep met aandrijving
Klep niet aanraken
Valve with actuator
Do not touch the disc
Absperrklappe mit Antrieb
pp
Klappenscheibe nicht berühren

Vanne a Papillon avec
Ne pas toucher le papillon
actionneur
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Bij spoelen leiding Gebruik een voor het materiaal geschikt spoelmiddel.
When flushing the pipe Use a material compatible rinsing fluid.
Beim Spülen der Leitung Nur geeignete Spülmittel verwenden.
fo
Lors du rinçage du conduit Utiliser un liquide de rinçage compatible avec les matériaux
gs
Systeemdruktest met p > PN Klep altijd open.

System pressure test at p > PN Valve always open.
Systemdruckprüfung mit p > PN Absperrklappe immer geöffnet.
in
Essai en pression du système Vanne toujours ouverte.

avec p > PN
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Bij normaal gesloten klep. Met actuator minstens 1 keer per maand bedienen om verkleving te voorkomen.
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For normaly closed valve. With actuator minimal operating once a mounth to avoid jamming.
Bei normal geschlossene Mit Antrieb mindestens 1 x pro Monat öffnen und schliessen damit sie nicht verklebt.
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Klappe.
Près de normal de vanne fermé. Au moins 1 fois en mois actionner de façon à ne pas coller.
8. ONDERHOUD MAINTENANCE WARTUNG MAINTENANCE

Vóór onderhoud Medium
Before maintenance Medium
Vor der Wartung Medium
Avant la maintenance Moyen
Controlepunten Handsteelfunctie, coating, afdichting, bedienbaarheid, corrosie < 1 mm.

Inspection points Lever function, coating, sealing, functionable operation, corrosion < 1 mm.
Prüfpunkte Handhebelfunktion, Gehäusebeschichtung, Abdichtung, Bedienbarkeit, Korrosion < 1 mm
Points à inspecter Fonctionnement du levier, revêtement, étanchéité, bon fonctionnement, corrosion < 1 mm.

10.01.2006
GD100 03 06
Reparatie bij defecten Vervang afsluiter en/of aandrijving, of gebruik reservedelen van PCC.
Repair when defective Replace valve and/or actuator, or use spare parts from PCC.
Instandsetzen falls mangelhaft Auswechseln der Aramatur und/oder Antrieb, oder nur Original-Ersatzteile von PCC
verwenden
Réparation si défectuosité Remplacez la vanne a pappillon et/ou actionneur, ou utilisez des piece de rechange de PCC.
< DN 350:
Reservedelen op aanvraag. O-ringen, klep/as samenstel, rubbergevoerd huis.
Spare parts on request. O-rings, disc/shaft assembly, rubberlined body.
Ersatzteile auf Anfrage. O-Ringe, Klappenscheibe mit Oberwelle, gummiertes Gehäuse.
Pièces de rechange sur O-ring, pappillon avec axes, enveloppe avec d’élastomère.
demande.
(≥ DN 350: Contact PCC)
9. NA GEBRUIK AFTER USE NACH BENUTZUNG APRES UTILAGE

Afval produkt Verwerken volgens nationale wetgeving ter plaatse
Product disposal Treatment according local national legislation.
00
Produkt Entsorgung Verarbeiten unter Beachtung der örtlichen behördlichen Vorschriften
Traitement des déchets Traitement selon le legislation national sur place.
.
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10. (ONLY APPLICABLE TO EUROPEAN COUNTRIES WITH EC LEGISLATION:)
Produkt: Vlinderklep, indien samengebouwd met aandrijving.
R
Product: Butterfly valve, when mounted with actuator.
Produkt: Absperrklappe, wenn mit Antrieb ausgerüstet.
al
Produit: Vanne de pappillon, si assembler avec actionneur.
FABRIKANTEN VERKLARING Conform bijlage llB van de Machinerichtlijn 98/37/EU

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MANUFACTURERS DECLARATION According Appendix llB of the Machinery Directive 98/37/EC
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ERKLAERUNG DES HERSTELLERS Gemaess Beilage llB der Maschinenrichtlinie 98/37/EG
DECLARATION DU FABRICANT Conforme à l’annexe llB de la Directive sur les Machines 98/37/CEE
pp
NL: We verklaren dat dit produkt niet volledig voldoet aan de bepalingen van de Machinerichtlijn 89/392 EC en bedoeld is om in
een andere machine te worden ingebouwd. Het produkt voldoet aan de normen EN 558, EN 19, ISO 5752. Het is verboden om
de machine waarin het produkt is ingebouwd in gebruik te stellen voordat deze in overeenstemming met de Machinerichtlijn is
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verklaard.
GB: We hereby declare that this product does not satisfy fully the conditions set out in the Machinery Directive. The product
conforms the standards EN 558, EN 19, ISO 5752. It is prohibited to utilise the machine in which our product has been
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integrated before the former has been certified as complying with the conditions of the Machinery Directive.
D: Wir erklären dass dieses Produkt nicht vollständig den Bestimmungen der Maschinenrichtlinie genügt und bestimmt ist um in
eine andere Maschine eingebaut zu werden. Das Produkt erfüllt die Normen EN 558, EN 19, ISO 5752. Es ist nicht gestattet die
gs
komplette Maschine, in die unsere Produkt eingebaut ist in Betrieb zu nehmen, bevor diese in Ubereinstimmung mit den
Bestimmungen der Maschinenrichtlinie erklärt ist.
F: Nous déclarons que le produit n’est pas entièrement conforme aux stipulations de la Directive sur les machines et est prévu
in
pour être incorporé dans une autre machine. La produit est conforme aux normes EN 558, EN 19, ISO 5752. Il est interdit de
mettre en service la machine complète, dans laquelle est intégré notre produit, avant que celle-ci soit déclarée conforme aux
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stipulations de la Directive sur les machines.

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Manufactured by: J.A. Wessels

31.10.2005
Wouter Witzel EuroValve, NL Technical Director
D
11. ADRESSES WOUTER WITZEL EUROVALVE
Wouter Witzel EuroValve BV Tel.: 0031 – 53 53 69 536

Industrieterrein De Pol 12 Fax: 0031 – 53 53 69 500
NL - 7581 CZ Losser e-mail: info@wweurovalve.nl
P.O. BOX 54 Web: www.wweurovalve.nl
NL - 7580 AB Losser

10.01.2006
The 4th Generation
Maintenance
CONTENENTS
1) GENERAL
2) SAFETY NOTICE
3) WORKING CONDITIONS AND TECHNICAL DATA
4) OPERATING FUNCTION AND DIRECTION OF ROTATION
5) ACTUATOR INSTALLATION INSTRUCTION
6) MAINTENANCE INSTRUCTION
7) STORAGE INSTRUCTION
1) GENERAL
This instruction manual contains important information regarding the installation, operation, main-
tenance and storage for AIR TORQUE rack and pinion pneumatic actuators. Please read these
0
instructions carefully and save them for future reference. It is important that only properly trained
.0
personnel disassemble/assemble the actuator.
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2) SAFETY NOTICE
• It is important that the actuator should only be used within pressure limits indicated in our techni-
lR
cal specifications.
• Operating the actuator over pressure limits will damage internal parts as well as cause damage
to the housing.
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• Operating the actuator over temperature limits will damage internal and external components
(disassembly of spring return actuator may become dangerous).
• Operating the actuator in corrosive environments with incorrect protection may damage the
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internal and external parts.
• Do not disassemble individual spring cartridges. Disassembly may result in personal injury. For fur-
pp
ther information contact Air Torque.

• Isolate all air lines and make sure that actuator air connection is vented before installation or ser-
vicing of the actuator.
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• Do not remove end caps or disassemble the actuator while the actuator is pressurised.
• Before installing onto a valve make sure that the rotation of the valve and the actuator are the
same and that the position indicator orientation is also correct.
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• If the actuator is incorporated in a system or used within safety devices or circuits, the customer
shall ensure that the national and local safety laws and regulations are observed.
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3) WORKING CONDITIONS AND TECHNICAL DATA

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• Operating media:
Dry or lubricated air or inert/non-corrosive gases provided they are compatible with internal actu-
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ator parts and lubricant. The operating media must have a dew point equal to –20°C (-4°F) or at
least 10°C below the ambient temperature. The maximum particle size must not exceed 30 µm.
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• Supply pressure:
The maximum supply pressure is 8 Bar (116 PSI).
D
Generally for Double Acting and Spring Return actuator the supply pressure is: from 2.5 Bar (36 PSI)
minimum to 8 Bar (116 PSI) maximum.
• Operating Temperature:
Standard product from –20oC (-4oF) to +80oC (+176oF).
Low temperature LT actuator with silicon "O'' rings from -40oC (-40oF) to +80oC (+176o F).
High temperature HT actuator with FPM "O” rings from –15oC (+5oF) to +150oC (+300oF)
Caution: For low and high temperature service, special grease is required. Please contact
AIR TORQUE for each application. High and low temperature will vary the output torque of the
actuator.
Modifications reserved. Date 02.2000. Maintenance

No guarantee for accuracy.
0901e
Older data sheets are invalid.
47/84
The 4th Generation
Maintenance
• Operating Time:
See Technical Data Sheet.
Caution: The operating speeds depend on several factors such as: supply pressure/supply capac-
ity (i.e. pipe diameter/flow capacity or pneumatic accessory), valve type, valve torque and char-
acteristics, what safety factor is to be applied, frequency of operation and temperature.
• Stroke:
The stroke for AIR TORQUE actuators are as follows (See technical data):
Standard construction: 90° rotation with stroke adjustment at 0° and 90° + or – 4°
Type Y 120o stroke: 120° rotation with stroke adjustment at 0° and 120° + or – 4°
Type X 180o stroke: 180° rotation with stroke adjustment at 0° and 180° + or – 4°
0
.0
• Lubrication:
The actuators are factory lubricated for the life of the actuator in normal working conditions.
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The standard lubricant is suitable for use from -20oC (-4oF) to +80oC (+176o F). For low (LT) and high
(HT) temperature service, where special grease is required please contact AIR TORQUE.
Recommended Air Torque actuator lubricants for standard working conditions:
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- Kluber Unigear LA02
- Esso (Exxon) Beacon EP2
- Fina Marson EP L2
- Shell Alvania EP2
- Mobilux EP2
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• Construction:
Rack and pinion actuator design suitable for both indoor or outdoor installations.
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• Protection and Corrosion resistance:

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Ensure actuators are supplied with corrosion protections for normal environments. For severe duties
select the protection required for corrosion protection. See technical data sheet before installing
actuators.
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• Actuator designation and Marking:

The actuator type, size, operating pressure, output torque, direction of rotation, orientation of fail-
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ure mode, operating temperature and drive type are determined by actuator designation.
AIR TORQUE actuators are supplied with a label showing all of this information: type, model (includ-
ing protection and if applicable the LT or HT for operating temperature), stroke, maximum permis-
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sible supply pressure, direction of rotation, output torque, ancillary attachment, pressure connec-
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tion, valve actuator attachment and serial number.

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4) OPERATING FUNCTION AND DIRECTION OF ROTATION

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The actuator is a pneumatic operator for remote actuation of valves. The operation (90° – 120° or
180° rotation) may be connected by different methods:
- Direct mounting of solenoid valves (5/2 for double acting, 3/2 for spring return) to pressure
connections 2 and 4.
- Screwed connection (to pressure connections 2 and 4) with air lines from separate control cabi-
net.
The standard rotation is clockwise to close, counter-clockwise rotation is obtained when port 2 is
pressurised. For actuator marked LF the rotation is counter-clockwise to close, clockwise rotation
is obtained when port 2 is pressurised.

Older data sheets are invalid. 0902e
48/84
The 4th Generation
Maintenance
• Double Acting operation function (standard rotation) Top View
Air supplied to Port 2 forces the pistons apart and Air supplied to Port 4 forces the pistons together
toward end positions, with exhaust air exiting at Port with exhaust air exiting at port 2, a clockwise rota-
4, a counter clockwise rotation is obtained. tion is obtained.
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• Single Acting operation function (standard rotation) Top View
Air supplied to Port 2 forces the pistons apart and On loss of air pressure (air or electric failure) at
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toward end positions, compressing the springs with Port 2 allow the springs to force the pistons to the
exhaust air existing at Port 4, a counter clockwise centre position with exhaust air exiting at Port 2, a
rotation is obtained. clockwise rotation is obtained.
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5) ACTUATOR INSTALLATION INSTRUCTIONS

The AT actuator is a pneumatic device for the remote operation of industrial valves. The AT
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actuator will operate through 90°, the option is available for 120° or 180° of rotation permitting the
opening and closing of many types of 1/4 turn valves.
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All the necessary technical information to install the actuator correctly and safely onto a valve
i.e. Dimensions, Output torque, Air volume, Stroke Adjustment, Operating time, Operating tempe-
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rature, Direction of rotation and Weight is stated clearly on the Actuator label, in the catalogue
and technical data sheets. Please read this technical information carefully before proceeding
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with the actuator installation.

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5.1) Important Safety Notice :

• The actuator must not be pressurized at any time during installation as injury may result.
• The utmost cleanliness is required during air supply connection to the actuator i.e. the connect-
ing pipe thread, fittings and seals must be clean and dirt-free.
• When fitting accessories onto the actuator assemble them in such a way that the top of the drive
shaft is easily accessible should manual operation of the actuator be required.
• Before fitting onto the valve make sure that the actuator / valve are correctly orientated,
depending upon which direction of rotation is required.

0903e
49/84
The 4th Generation
Maintenance
5.2) Controls and connections, Figure A :
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5.3) Assembly of accessories : Solenoid valves and Switchboxes Figure B :
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• Solenoid valve mounting:
Before mounting a Solenoid valve ensure that the actuator is in its normal position (closed posi-
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tion) pistons together :

- For Standard assembly and rotation (Clockwise to close): the groove on the indicator 2 must be
diagonal to the longitudinal axis of the actuator in the closed position.
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Fit the solenoid valve 4 onto the actuator 3 using the screws provided (max. tightening torque
see the table below).
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• Switchbox mounting:
Fit the switchbox and bracket 1 onto the actuator 3, using four screws provided (max. tightening
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torque see the table below).

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Tightening torque table:

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M.. Nm
M5 5 -> 6
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M6 10 -> 11
M8 23 -> 25
M10 48 -> 52
M12 82 -> 86
M14 132 -> 138
M16 200 -> 210
M20 390 -> 410
M24 675 -> 705
AIR TORQUE GmbH * Im Katzentach 16-18 * D - 76275 Ettlingen Modifications reserved. Date 02.2000. Maintenance
Tel.: +49-(0)7243-5934-0 * Fax: +49-(0)7243-5934-34 No guarantee for accuracy.
e-mail: info@airtorque.de * http://www.airtorque.de
0904e
50/84
The 4th Generation
Maintenance
5.4) Assembly of Valve Figure C:

Before proceeding with the assembly of a valve onto an actuator be sure that the actuator
operates in the desired direction of rotation and both actuator / valve are correctly orientated.
Important : When using a spring return actuator for a fail safe operation, ensure that when air or
electricity failure occurs the direction of rotation is correct for your application.
Fit the valve 5 onto the actuator 3. Ensure that the actuator is in normal position (closed posi-
tion). There are two types of valve assembly onto the actuator :
- Direct-mount : Fit the square of the valve 5 directly into the square of the actuator 3 and bolt
together through the valve ISO pad (max. tightening torque see table above).
- Bracket-mount : Mounting with a bracket 6 and coupling 7, the bracket is bolted to the actua-
tor / valve to join them together and the coupling is used to connect the actuator output drive
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to the valve stem (max. tightening torque see table).
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5.4.1) Mounting alternatives :

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5.4.2) Valve mounting with Actuator Type STANDARD (Clockwise to close) Figure D :
5.4.3) Valve mounting with Actuator Type LF (Clockwise to open) Figure E :
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0905e
51/84
The 4th Generation
Maintenance
6) MAINTENANCE INSTRUCTION
With the information given below, AIR TORQUE provides the end user with all the required infor-
mation necessary for maintenance. Under normal operating conditions the actuator requires only
periodic observation to ensure proper adjustment.
Rebuilding of the AIR TORQUE actuators is allowed only to the personnel of AIR TORQUE or to
personnel which are properly instructed. By contravention the guarantees expires!
Spare kits for maintenance are available to replace all seals and bearings (Soft components
listed in table) that may be necessary between 500,000 and 1,000,000 cycles depending on ope-
rating and/or environmental conditions.
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6.1) Drawing with itemised component and recommended spare parts
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Pos. Pcs Part Description Material Specification Protection
01 1 Octi-Cam (Stop Arrangement) 1.4021/GS400-15(1) EN 10088-3/ISO 1083(1)
EX1 EX2 ød
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02 2 Stop Cap Screw B8 Cl.2 ASTM A193
03
04
2
2
Nut (Stop Cap Screw)
Washer (Stop Cap Screw)
A2
A2-70
ISO 3506
ISO 3506
mm mm mm
05* 2 Bearing (Piston Back) PPA Amodel ET1001HS
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06* 1 Bearing (Pinion Top) PA 46 Stanyl TW300
07* 1 Bearing (Pinion Bottom) PA 46 Stanyl TW300 DR/SC 0015 10 8 14
08*
09*
2
2
Thrust Bearing (Pinion)
Plug (Transfer Port)
PPA
NBR
Amodel ET1001HS
NBR 70 Shore
DR/SC 0030 10 10 16
10 1 Thrust Washer (Pinion) 1.4301 EN 10088-3 DR/SC 0060 13 10 22
11*
12
13
14*
2
2
O' Ring (Stop Cap Screw Seal) NBR
Piston Guide
8/12/16 (2) Cap Screw (End Cap)

2 O' Ring (End Cap)
PPA+45%GF
A2-70
NBR
NBR 70 Shore
Amodel AS1145
ISO 3506
NBR 70 Shore
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DR/SC
DR/SC
0100
0150
0220
13
17
19
10
13
13
25
26
36
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15* 2 Bearing (Piston Head) PPA Amodel ET1001HS
16* 2 O' Ring (Piston) NBR NBR 70 Shore
17 min.4/max.12 Spring (Cartridge) SiCr spring alloy steel DIN 17223 Teil 2 Epoxy coated DR/SC 0300 19 17 38
18 1 Spring Clip (Pinion) C75 DIN 17222 ENP
DR/SC 0450 22 17 45
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19 1 Position Indicator PP+30% GF Hostalen PPN VP7790GV2/30
20* 1 O' Ring (Pinion Bottom) NBR NBR 70 Shore DR/SC 0600 22 19 48
21* 1 O' Ring (Pinion Top) NBR NBR 70 Shore
30 1 (3) Right End Cap GD-AlSi8.5Cu3.5Fe UNI 5075 A, B, C, D, E, P DR/SC 0900 24 19 52
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31
39
1 (3)
1
Left End Cap
Cap Screw (Indicator)
GD-AlSi8.5Cu3.5Fe
A2-70
UNI 5075
ISO 3506
A, B, C, D, E, P
DR/SC 1200 30 22 58
40 2 Pistons GD-AlSi8.5Cu3.5Fe UNI 5075 DR/SC 2000 30 24 68
41 1 Identification Label Polyester Aluminium
42 2 Label (End Cap) Polyester Aluminium DR/SC 3000 36 22 80
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43
50
1
1
Spigot
Body
Alloy 6082
Alloy 6083
ASTM B221
ASTM B221
Alodur
A, B, C, D, E, P
DR/SC 5000
60 1 Drive Shaft A105 ASTM A105 ENP
*spare parts (1) AISi420 Type DR/SC15-150; GS400-15 Type DR/SC220-4000

(2) 8 pcs. Type DR/SC15-1200; 12 pcs. Type DR/SC3000
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(3) Type DR/SC600-3000 End Caps are symmetric

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0906e
52/84
The 4th Generation
Maintenance
6.2) Disassembly
When disassembly of actuator is required for maintenance, firstly remove
the actuator from the valve. Before performing any disassembly operations
it is important to verify that the actuator is not pressurised. Always use cauti-
on and double check that the ports 2 and 4 are vented and are free from
any accessory and/or device. When the actuator is a spring return unit,
make sure that the actuator is in the failed
position before disassembling.
A) Removal of position indicator (Part No. 19), figure 01:

• Remove cap screw (39) if fitted
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• Lift position indicator (19) off shaft, it may be necessary to pry gently with
a screwdriver.
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B) Removal of stop cap screws (Part No. 02), figure 02:
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• Remove both stop cap screws together with nut (04) and washer (03)
• Remove stop screw O-rings (11) and discard if replacing all soft parts.
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C) End Caps disassembly (Part No 30 right and 31 left) For model DR/SR900
to DR/SC3000 the 2 end caps
(30) are symmetric, figure 03:
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• Remove cap screw (End cap 13) in the sequence shown in the fig-
ure 03. Caution: when disassembling a spring return actuator, the end cap
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(30 and 31) should be loose after unscrewing end cap bolts (13) 4-5 turns.
If there is still force on the end cap after 4-5 turns of the end cap bolts, this
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may indicate a damaged spring cartridge and any further disassem-

bly should be discontinued. Further disassembly of the end caps may
result in injury. Return actuator to AIR TORQUE for further maintenance.
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• For spring return actuators, always remove spring cartridge.

• Remove end cap O-rings (14) and discard if replacing all soft components.
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D) Pistons disassembly (Part No. 40), figure 04:

• Holding the body (50) in a vice or similar device, rotate the drive shaft (60)
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until the pistons (40) are released.

Caution: Air pressure should not be used to remove the pistons from the
body.
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• Remove piston ‘O’ rings (16) using a small screwdriver; remove the piston
back (05) and piston head (15) bearings. Discard bearings when
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replacing all soft components.

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E) Pinion shaft disassembling (Part No 60), figure 05:

• Remove spring clip (18) carefully, using nap-ring pliers, remove external
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thrust bearing (08) and thrust washer (10).

• Apply downward force to top of drive shaft (60) until it is partially out of
the bottom of the body when it is possible to remove the octi-cam 01) and
internal thrust bearing (08), then push the pinion (60) completely out of
the bottom of the body. If pinion does not remove freely gently tap the
top of the shaft with a plastic mallet.
• Remove top and bottom pinion bearings (06)and (07) and top and bot-
tom pinion O-rings (21) and (22).
• Discard bearings (06) and (07), internal and external thrust washer (08) and
O-rings (21) and (22) if replacing all soft components.

0907e
53/84
The 4th Generation
Maintenance
When all component are disassembled, those not being replaced

should be properly cleaned and inspected for wear prior to being
greased and re-assembled.
6.3) Assembly :
Prior to assembly, ensure all components are perfectly clean and free
from damage. Please see point 3 for recommended lubricants.
A) Drive shaft assembly (Part No. 60), figures 06 and 07:

• Install top and bottom pinion bearings (06) and (07) and top and bottom
pinion O-rings (21) and (22) onto the shaft.
• Grease the outside surface of the drive shaft on
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top and bottom as shown in figure 06.
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• Insert partially the drive shaft (60) in the body
(50), install octi–cam (01) in the correct position as
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shown in figure 07 related to the bottom and top
of the drive shaft and the rotation of the actu-
ator when energised and install internal thrust
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bearing (08). Insert completely the drive shaft in
the body.
• Fit external thrust bearing (08), thrust washer (10)
and then external circlip (18) using snap ring pliers. va
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B) Pistons assembly (Part No. 40), figures 08, 09, 10 and 11:
• Install piston O-rings (16), the Piston skirt (05) and piston head (15) bear-
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ings.
• Grease the internal surface of the body (50) and the piston (40) rack
teeth.
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• Hold the body (50) in a horizontal position by inserting the top of the
shaft into a vice or the bottom of the shaft connection into a male drive
fitted in a vice as shown in figure 08.
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• Ensure that the octi-cam is in the right position as shown in figure 09.
• For standard rotation assembly (clockwise to close) rotate the body (50)
about 40-45° counter-clockwise from bottom view or clockwise from
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top view depending on which way the shaft has been linked as shown
in figure 10.
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• Press the two pistons (40) simultaneously inside the body (50) until the pis-
tons are engaged and rotate the body clockwise from bottom view or
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counter clockwise from top view until the stroke is completed.

• Ensure that when the pistons are inserted that they both mesh at the
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same time. Check fully closed and open positions as shown in figure 11.
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0908e
54/84
The 4th Generation
Maintenance
C) End cap (part 30 right and 31 left) and spring

cartridge (17) assembly (For model DR/SC2000 to
DR/SC3000 the 2 end caps 30 are symmetric), figu-
res 12, 13 and 14:
• Lubricate the body.
• For spring return actuator insert the proper quan-
tity of spring cartridge according to the pattern
shown in figure 12 (referring to the total number of
springs). Insert spring cartridge (17) as shown in fig-
ure 13.
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• Fit end cap O-ring seal (14) into the groove in the end cap, on both end
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caps.
• Fit end caps onto the body (50), verifying that the O-ring remains in the
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groove.
• Insert all the cap screws (13) and tighten each only partially. Complete
tightening by following the sequence indicated in figure 14.
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D) Assembly of stop cap screws (Parts 02), and stroke adjustment figure15:
• Insert on both the stop cap screw (02), the nut (04), the washer (03), and
the O-ring in (11)
• Fit the stop cap screw (02) in the body.
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Stroke adjustment for standard rotation actuator (Clockwise to close):
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• 0° (Close) position stoke adjustment with actuator in close position,

screw or unscrew the right (from top view) stop cap screw (02) until the
desired stop position is achieved. Then tighten the stop adjustment nut
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(04) to lock it in place

• 90° (open) position stroke adjustment with actuator in open position,
screw or unscrew the left (from top view) stop cap screw (02) until the
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desired stop position is achieved, then tighten the

stop adjustment nut (04) and lock it in place.
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E) Assembly of position indicator (Parts No 19 and 39), figure 16:

• Fit position indicator (19) on the shaft verifying that it indicates the correct
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actuator position.
• Then fit cap screw (39) where fitted.
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7) STORAGE INSTRUCTIONS
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If the actuators are not for immediate use, the following precaution must
be taken for storage :
• Store in a dry environment at ambient temperature.
• It is recommended that the actuator be stored in its original box.
• Do not remove the plastic plugs on air supply ports.

0909e
55/84
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.00
56/84
Ventilbaureihe KN-05
nach NAMUR-Spezifikation, 5/2- und 5/3-Wege
G1/4 • 680 bis 900 Nl/min
Bestellschlüssel KN-05-510-HN-442
Baureihe Variantenschlüssel
und
Funktion Standardspulen 1)
Ohne Spule und Steckdose
441 = 12 V DC, 4,2 W 570 = Leistungsaufnahme 4,2 W, 7/4 VA
442 = 24 V DC, 4,2 W 560 = Leistungsaufnahme 2,2 W 2)
452 = 24 V AC, 7/4 VA
456 = 115 V AC, 7/4 VA Spulen mit M12 Anschluss und LED
457 = 230 V AC, 7/4 VA O42 = 24 V DC, 4,8 W
O62 = 24 V DC, 2,5 W 2)
00
461 = 12 V DC, 2,2 W 2)
1)
462 = 24 V DC, 2,2 W 2)
Steckdosen siehe Seite 5.042.
Für den Einsatz unter erhöhtem Feuchtigkeitseinfluss steht die Baureihe KN-55-… mit spezieller Magnetausführung und Abdich-
.
tung zur Verfügung.
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Abmessungen entsprechen den funktionsgleichen KN-05-Ausführungen.
Elektrische Daten siehe Seite 4.280.
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Bauart, Funktion und technische Daten
Elektrisch betätigtes Kolbenschieber-Ventil für doppelt wirkende Drehantriebe.
Die Standardspule, der Codierstift, die Befestigungsschrauben und zwei O-Ringe gehören zum Lieferumfang.
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Produkte dieser Baureihe sind auch in -geschützter Ausführung nach 94/9/EG (ATEX) lieferbar. Weitere Einzelheiten siehe Kapitel 13.
KN-05-510-HN, KN-05-511-HN
v KN-05-520-HN, KN-05-530-HN, KN-05-533-HN
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1 = Druckanschluss (7) = Der Vorsteuerdeckel einschließlich Handnotbetätigung (rastend) kann um 180h gedreht werden.
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2, 4 = Arbeitsanschluss (8) = Magnetspule 4 x 90h drehbar

3, 5 = Entlüftung (9) = Steckdose 180h umsteckbar
Bestell-Nr. KN-05-510-HN KN-05-511-HN KN-05-520-HN KN-05-530-HN KN-05-533-HN
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Bitte komplettieren KN-55-510-HN KN-55-511-HN KN-55-520-HN KN-55-530-HN KN-55-533-HN

gemäß Bestell-
schlüssel
Funktion 5/2-Wege 5/2-Wege 5/2-Wege 5/3-Wege 5/3-Wege

monostabil monostabil bistabil Mittelstellung Mittelstellung
Luftfeder mech. Feder gesperrt entlüftet
Anschluss G1/4 bei 1, 3 und 5; Flansch nach NAMUR bei 2 und 4
Nennweite 6 mm
Durchfluss 900 Nl/min 800 Nl/min 900 Nl/min 680 Nl/min
Arbeitsdruck 3 . . . 10 bar 2) 2 . . . 10 bar 2) 3 . . . 10 bar 2)
Schaltzeit ein 16 ms ein 16 ms ein 14 ms
14 ms
bei 6 bar aus 17 ms aus 18 ms aus 16 ms
Temperaturbereich – 10 hC . . . + 70 hC
Werkstoffe Gehäuse: Al eloxiert, Dichtungen: NBR, Innenteile: Al, Stahl rostfrei und Ms
Schutzart IP 65 nach EN 60529
Gewicht 0,320 kg 0,440 kg
2)
(max. 8 bar bei 2,2 W und 2,5 W)
Änderungen vorbehalten 5.041

57/84
Product Data Sheet
IP101, Rev CB
October 2010 Horizontal Float Switches
Magnetic Float Switches

For Liquid Level Alarm and Pump Control
• Ideal for industrial applications such as pump
control and high or low alarm duty on tanks
and pressure vessels
• Simple, rugged, and reliable. Low cost of
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ownership
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• Direct (side or top) or chamber mounting
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• Variety of switch mechanisms for
electrical or pneumatic switching
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• Operates in most liquids
• ATEX and marine approvals
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Contents
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Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3
Float Switches for General Purpose Applications (Aluminum Bronze Wetside) . . . . . . . . page 3
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Float Switches for General Purpose Applications (Stainless Steel Wetside) . . . . . . . . . . page 4
Float Switches for Hazardous Area Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6
Float Switches for Marine Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8
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Spare Parts and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 12
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Float Switch Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 12

Switch Mechanism Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16
in
Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17

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Mobrey ‘A’ and ‘G’ Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17

General Purpose Magnetic Float Switches (Aluminum Bronze Wetside) . . . . . . . . . . . . page 17
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General Purpose Magnetic Float Switches (Stainless Steel Wetside) . . . . . . . . . . . . . . page 18

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Hazardous Area Magnetic Float Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 19

Marine Magnetic Float Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 20
Nozzle and Stud Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 21
Horizontal F68 Pump Control And Alarm Float . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 21
Vertical F21 Pump Control And Alarm Float . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22
Cranked Arm Floats F104 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 23
58/84
Product Data Sheet
IP101, Rev CB
Horizontal Float Switches October 2010
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INTENTIONAL BLANK PAGE

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59/84
Product Data Sheet
IP101, Rev CB
Float Switches for General Purpose Applications

(Aluminum Bronze Wetside)
• Ideal for industrial applications such as pump control, and high or low alarm duty
• Weatherproof To IEC60529 (IP66)
• Ordinary location certification for CSA available – contact factory
• Marine approvals: Lloyds Register of Shipping (LRS), Germanischer Lloyd, DNV,
ABS, BV, RINA, and RMRS
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Additional Information
Specification: page 12 Dimensions: page 17
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TABLE 1. Ordering Information For General Purpose Magnetic Float Switches (Al Br Wetside)
★The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
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Model Product Description
S Switch
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Flange (Head) (1) Rating Flange Standard Max. TProcess(2)
Standard Standard
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01 Mobrey A (3) 261 psi (18 bar) Mobrey ro 410 °F (210 °C) ★
Switch Mechanism(4)
Standard Standard
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DB(5) Electrical: 2 independent Single Pole Single Throw (SPST) contact sets ★
PB(6) As Type DB but with gold plated contacts ★
Expanded
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D6B(5) Electrical: 2 independent circuits of double pole changeover contact sets

P6B(6) As Type D6B but with gold plated contacts
APA Pneumatic air pilot valve on/off for switching air circuits
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AMA Pneumatic air pilot valve for continuous modulating of air controlled circuits
Float(7) Max. TProcess (2) Max. P @ TRoom Max. P @ TMax
Standard Standard
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F84(8) General purpose e.g. high/low alarm, 316 SST 752 °F (400 °C) 500 psi (34.5 bar) 290 psi (20 bar) ★
F68/+(9) Horizontal pump control or alarm, 316 SST 752 °F (400 °C) 500 psi (34.5 bar) 290 psi (20 bar) ★
F21/+(9) Vertical pump control or alarm, 316 SST 752 °F (400 °C) 435 psi (30 bar) 255 psi (17.6 bar) ★
in
F104/+(9) Cranked arm: horizontal or vertical, 316 SST 752 °F (400 °C) 500 psi (34.5 bar) 290 psi (20 bar) ★
F93(10) Shrouded for dirty liquids, 316 SST 356 °F (180 °C) Atmospheric Atmospheric ★
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Expanded
F185(8) General purpose e.g. high/low alarm, Alloy 400 410 °F (210 °C) 500 psi (34.5 bar) 427 psi (29.5 bar)
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F264 Horizontal limited differential, Alloy 400 410 °F (210 °C) 464 psi (32 bar) 398 psi (27.5 bar)
Typical Model Number: S 01 DB / F84
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(1) See page 21 for nozzle and stud lengths.

(2) The maximum process temperature is dependent on the Flange (Head) F21/+ F104/+
and selected Float option.
(3) See page 17 for Mobrey flange information.
(4) See Table 8 and Table 9 on page 16 for switch mechanism ratings.
(5) Type DB is for alternative make and break circuits. F84
Type D6B is for switching two independent circuits.
F104/+
(6) Types PB and P6B are for switching low power (e.g. intrinsically safe)
F68/+
electrical circuits.
(7) See Table 10 on page 18 for a comparison of the float options listed here.
(8) Two off general purpose level switches can be used for pump control.
(9) See pages 21, 22, and 23 for technical float details and length options. F185 FLOAT OPTIONS
F264 F93
(10) A silicone rubber gaiter is supplied with the 316 SST shroud
60/84
Product Data Sheet
IP101, Rev CB
Float Switches for General Purpose Applications

(Stainless Steel Wetside)
• Weatherproof to IEC60529 (IP66)
• Carbon steel back flange (excluding S36 and S190) with guaranteed properties
at high (752 °F/400 °C) and low (–58 °F/–50 °C) temperatures
• Ordinary location certification for CSA available – contact factory
• Marine approvals: Lloyds Register of Shipping (LRS), Germanischer Lloyd,
0
DNV, ABS, and RMRS
.0
S440DA/F84
ev
Specifications: page 13
Dimensions: page 18
R
TABLE 2. Ordering Information For General Purpose Magnetic Float Switches (SST Wetside)
al
v
S Switch ro
Flange (Head) (1) Rating Flange Standard Max. TProcess(2)
Standard Standard
36(3) Mobrey A (4) 490 psi (33.8 bar) Mobrey 752 °F (400 °C) ★
pp
Expanded
190(3)(5) Mobrey A (4) 490 psi (33.8 bar) Mobrey 356 °F (180 °C)
rA
440 3 in. 150 RF ASME B16.5 752 °F (400 °C)

441 4 in. 150 RF ASME B16.5 752 °F (400 °C)
424 3 in. 300 RF ASME B16.5 752 °F (400 °C)
425 4 in. 300 RF ASME B16.5 752 °F (400 °C)
fo
489 3 in. 600 RF ASME B16.5 752 °F (400 °C)

490 3 in. 900 RF ASME B16.5 752 °F (400 °C)
gs
428 DN 65 EN 1092-1 PN 16 ASME B16.5 752 °F (400 °C)

429 DN 80 EN 1092-1 PN 16 EN 1092-1 752 °F (400 °C)
430 DN 100 EN 1092-1 PN 16 EN 1092-1 752 °F (400 °C)
in
431 DN 125 EN 1092-1 PN 16 EN 1092-1 752 °F (400 °C)

417 DN 65 EN 1092-1 PN 40 EN 1092-1 752 °F (400 °C)
w
418 DN 80 EN 1092-1 PN 40 EN 1092-1 752 °F (400 °C)

419 DN 100 EN 1092-1PN 40 EN 1092-1 752 °F (400 °C)
ra
433 DN 125 PN 40 EN 1092-1 752 °F (400 °C)

434 DN 150 PN 40 EN 1092-1 752 °F (400 °C)
D
488 DN 80 PN 63 EN 1092-1 752 °F (400 °C)

435 DN 100 PN 63 EN 1092-1 752 °F (400 °C)
436 DN 125 PN 63 EN 1092-1 752 °F (400 °C)
437 DN 150 PN 63 EN 1092-1 752 °F (400 °C)
Switch Mechanism(6) Max. TProcess(2)
Standard Standard
D(7) Electrical: 2 independent Single Pole Single Throw (SPST) contact sets 752 °F (400 °C) ★
P(8) As Type D but with gold plated contacts 752 °F (400 °C) ★
Expanded
D6(9) Electrical: 2 independent circuits of double pole changeover contact sets 752 °F (400 °C)
P6(8) As Type D6 but with gold plated contacts 752 °F (400 °C)
H6(10) As Type D6 but with gold plated contacts and hermetically sealed moving parts 482 °F (250 °C)
61/84
Product Data Sheet
IP101, Rev CB
TABLE 2. Ordering Information For General Purpose Magnetic Float Switches (SST Wetside)
B6 As Type H6 but approved for Zone 2 areas 482 °F (250 °C)
AP Pneumatic air pilot valve on/off for switching air circuits 752 °F (400 °C)
AM Pneumatic air pilot valve for continuous modulating of air controlled circuits 752 °F (400 °C)
Enclosure / Housing
Standard Standard
A Aluminum alloy ★
Float (11) Max. TProcess (2) Max. P @ TRoom Max. P @ TMax
0
Standard Standard
.0
ev
F21/+(13) Vertical pump control or alarm, 316 SST 752 °F (400 °C) 435 psi (30 bar) 255 psi (17,6 bar) ★
F93(5)(14) Shrouded for dirty liquids, 316 SST 356 °F (180 °C) Atmospheric Atmospheric ★
R
Expanded
F96(12) General purpose e.g. high/low alarm, 316 SST 752 °F (400 °C) 1073 psi (74 bar) 616 psi (42.5 bar)
al
F98(12) General purpose e.g. high/low alarm, 316 SST 752 °F (400 °C) 500 psi (34.5 bar) 290 psi (20 bar)
v
F107(12) General purpose e.g. high/low alarm, 316 SST 752 °F (400 °C) 2900 psi (200 bar) 1667 psi (115 bar)
F88 Interface duties, 316 SST 752 °F (400 °C) 1075 psi (74 bar) 623 (43 bar)
ro
Typical Model Number: S 36 D A / F84
pp
(2) The maximum allowed process temperature is dependent on F104/+
F21/+
Flange (Head), Switch mechanism, and Float options chosen.
(3) There is no back flange fitted to the S36 and S190 flange (head).
rA
(4) See page 17 for Mobrey flange information.

(5) The F93 float and S190 flange (head) can only be used together. F84
F96
fo
(7) Type D is for alternative make and break circuits. F104/+

F68/+
(8) Types P and P6 are for switching low power F88
(e.g. intrinsically safe) electrical circuits.
gs
(9) Type D6 is for switching two independent circuits.

F98
(10) Type H6 is for use in corrosive area and low temperature applications. F106 FLOAT OPTIONS F93
(11) See Table 10 on page 18 for a comparison of the float options listed here. F107
in
(13) See pages 21, 22, and 23 for technical float details and length options.
w
(14) A silicone rubber gaiter is supplied with the 316 SST shroud
ra
D
62/84
Product Data Sheet
IP101, Rev CB
Float Switches for Hazardous Area Applications

• ATEX/IECEx Zone 1 Gas Group IIC, CSA Class 1: Group CD (contact factory),
and Lloyds Register of Shipping (LRS) approvals
• Carbon steel back flange (excluding S250 and S275) with guaranteed
properties at high 752 °F (400 °C) and low –58 °F (–50 °C) temperatures.
• Weatherproof to IEC60529 (IP66)
S250DA/F84 Additional Information
0
Specifications: page 14
.0
Dimensions: page 19
ev
TABLE 3. Ordering Information For Magnetic Float Switch In Hazardous Areas
R
S Switch
al
Flange (Head) (1) Rating Wetside Max. TProcess(2)
Standard Standard
v
250(3) Mobrey G (4) 304.5 psi (21 bar) 316 Stainless Steel
ro 626 °F (330 °C) ★
275(3) Mobrey G (4) 304.5 psi (21 bar) Gunmetal 392 °F (200 °C) ★
Expanded
256 3 in. 150 RF ASME B16.5 752 °F (400 °C)
pp
257 4 in. 150 RF ASME B16.5 752 °F (400 °C)
278 6 in. 150 RF ASME B16.5 752 °F (400 °C)
rA
251 3 in. 300 RF ASME B16.5 752 °F (400 °C)

254 4 in. 300 RF ASME B16.5 752 °F (400 °C)
260 3 in. 600 RF ASME B16.5 752 °F (400 °C)
261 3 in. 900 RF ASME B16.5 752 °F (400 °C)
fo
253 DN 80 PN 40 EN 1092-1 752 °F (400 °C)

255 DN 100 PN 40 EN 1092-1 752 °F (400 °C)
gs
269 DN 125 PN 40 EN 1092-1 752 °F (400 °C)

272 DN 80 PN 63 EN 1092-1 752 °F (400 °C)
268 DN 100 PN 63 EN 1092-1 752 °F (400 °C)
in
270 DN 125 PN 63 EN 1092-1 752 °F (400 °C)

271 DN 150 PN 63 EN 1092-1 752 °F (400 °C)
w

ra
Standard Standard
D
Expanded
D6(8) Electrical: 2 independent circuits of double pole changeover contact sets 752 °F (400 °C)
P6(7) As Type D6 but with gold plated contacts 752 °F (400 °C)
H6(9) As Type D6 but with gold plated contacts and hermetically sealed moving parts 482 °F (250 °C)
Enclosure / Housing Max. TProcess(2)
Standard Standard
A Aluminum alloy 752 °F (400 °C) ★
Expanded
G Gunmetal 662 °F (350 °C)
X(10) Use ‘AX’ or ‘GX’ for applications with ambient temperatures –4 to –76 °F (–20 to –60 °C) As ‘A’ or ‘G’ codes
63/84
Product Data Sheet
IP101, Rev CB
TABLE 3. Ordering Information For Magnetic Float Switch In Hazardous Areas

Float (11) Max. TProcess(2) Max. P @ TRoom Max. P @ TMax
Standard Standard
F185(12) General purpose e.g. high/low alarm, Alloy 400 410 °F (210 °C) 500 psi (34.5 bar) 427 psi (29.5 bar) ★
0
Expanded
.0
F107(12) 752 °F (400 °C) 2900 psi (200 bar) 1667 psi (115 bar)
ev
General purpose e.g. high/low alarm, 316 SST
F88 Interface duties, 316 SST 752 °F (400 °C) 1073 psi (74 bar) 623 (43 bar)
R
Typical Model Number: S 250 D A / F84
al
(2) The maximum allowed process temperature is dependent on the
F21/+ F104/+
Flange (Head), Switch mechanism, Enclosure/Housing, and Float options chosen.
(3) There is no back flange fitted to the S250 and S275 flange (head).
v
(4) See page 17 for Mobrey flange information. ro
(5) See Table 8 and Table 9 on page 16 for switch mechanism ratings. F84
(6) Type D is for alternative make and break circuits.
F104/+
pp
(7) Types P and P6 are for switching low power (e.g. intrinsically safe) electrical circuits.
F68/+
(8) Type D6 is for switching two independent circuits. F88
(9) Type H6 is for use in corrosive area and low temperature applications.
rA
(10) The ATEX certification covering –4 to –76 °F (–20 to –60 °C) requires F98
Mechanism Switch code H6 to be selected. F106 FLOAT OPTIONS
F107
(11) See Table 11 on page 19 for a comparison of the float options listed here. F185
fo
(13) See pages 21, 22, and 23 for technical float details and length options.
gs
in
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D
64/84
Product Data Sheet
IP101, Rev CB
Float Switches for Marine Applications

• Submersible (S03, S163 and S195)
• Hoseproof (S179 and S181)
Aluminum Bronze • Hazardous Area Submersible/Hoseproof (S183, S187, and S189), designed
for submersion in vented tanks, and mounting in an outside tank
• Aluminum bronze or stainless steel enclosure and wetside
• May be submerged to 100 ft. (30 m) head of water (IP68)
0
• Hazardous Area ATEX approval for Zone 1, Gas Group IIC
316 Stainless Steel
.0
• Marine approvals: Lloyds Register of Shipping (LRS), Germanischer Lloyd,
DNV, ABS, BV, RINA, and RMRS
ev
Hazardous Area Specification: page 15
R
Dimensions: page 20
al
TABLE 4. Ordering Information For Magnetic Float Switches In Marine Applications
v
ro
S Switch
Flange (Head) Wetside/Enclosure Duty IP Rating Max. TProcess(1)
pp
Standard Standard
179(2) Mobrey A, 261 psi/18 bar Aluminum Bronze Hoseproof See Table 5 on page 9 ★
rA
Expanded
03(2) Mobrey A, 261 psi/18 bar Aluminum Bronze Submersible
195(2) Mobrey A, 261 psi/18 bar Aluminum Bronze Submersible
See Table 5 on page 9
163(2) Mobrey A, 261 psi/18 bar 316 Stainless Steel Submersible
fo
for the IP Ratings and

181(2) Mobrey A, 261 psi/18 bar 316 Stainless Steel Hoseproof Maximum Process Temperatures
183(2) Mobrey A, 261 psi/18 bar Aluminum Bronze Hazard Submersible
gs
187(2) Mobrey A, 261 psi/18 bar Aluminum Bronze Hazard Submersible

189(2) Mobrey A, 261 psi/18 bar Aluminum Bronze Hazard Hoseproof
in
Standard Standard
w
ra
Expanded
D6(4)(6) Electrical: 2 independent circuits of double pole changeover contact sets 752 °F (400 °C)
(5)(6) As Type D6 but with gold plated contacts 752 °F (400 °C)
P6
D
Enclosure Housing
Standard Standard
B Aluminum bronze (no code is required for stainless steel S163 and S181 models) ★
Cable Max. TProcess(1)
Standard Standard
L 10 ft. (3 m) of fitted cable (code is required for S03, S163, S195, S183, and S187 models) See Table 5 ★
Float (7) Max. TProcess(1) Max. P @ TRoom Max. P @ TMax
Standard Standard
F185(8) General purpose e.g. high/low alarm, Alloy 400 410 °F (210 °C) 500 psi (34.5 bar) 427 psi (29.5 bar) ★
65/84
Product Data Sheet
IP101, Rev CB
TABLE 4. Ordering Information For Magnetic Float Switches In Marine Applications

F93(10)(11) Shrouded for dirty liquids, 316 SST 356 °F (180 °C) Atmospheric Atmospheric ★
Expanded
Typical Model Number: S 03 D B L / F84
0
(1) The maximum process temperature is dependent on the
.0
Flange (Head), Switch mechanism, Cable (if fitted), and Float options chosen.
(2) See page 17 for Mobrey flange information. F21/+ F104/+
ev
(4) Type D is for alternative make and break circuits.
Type D6 is for switching two independent circuits.
F84
(5) Types P and P6 are for switching low power (e.g. intrinsically safe) electrical circuits. F96
R
(6) Not available for stainless steel enclosure and wetside models S163 and S181. F104/+
(7) See Table 11 on page 19 for a detailed comparison of the float types listed here. F68/+
al
(9) Refer to pages 21, 22, and 23 for technical float details and length options.
See “Nozzle and Stud Lengths” on page 21 for stud lengths.
v
F98 FLOAT OPTIONS
(10) A silicone rubber gaiter is supplied with the 316 SST shroud ro F185 F93
(11) Shrouded floats for stainless steel switches S163 and S181 are available only
on request. Please contact the factory.
pp
TABLE 5. Switch Type Comparison – Marine Applications
Maximum TProcess(1)
rA
Type Number Submersed Non-submersed Head IP Rating Cable(2)

S03 176 °F (80 °C) 410 °F (210 °C) 66/68 (100 ft. / 30 m) MICC (10 ft. / 3 m)
S179 212 °F (100 °C) 410 °F (210 °C) 66(3) None fitted
fo
S195 122 °F (50 °C) 410 °F (210 °C) 66/68 (100 ft. / 30 m) CSP (10 ft. / 3 m)
S163 176 °F (80 °C) 410 °F (210 °C) 66/68 (100 ft. / 30 m) MICC (10 ft. / 3 m)
S183 122 °F (50 °C) 410 °F (210 °C) 66/68 (100 ft. / 30 m) CSP (10 ft. / 3 m)
gs
S181 212 °F (100 °C) 410 °F (210 °C) 66(3) None fitted
S187 122 °F (50 °C)(4) 410 °F (210 °C) 66/68 (100 ft. / 30 m) MICC (10 ft. / 3 m)
S189 140 °F (60 °C) 410 °F (210 °C) 66(5)
in
None fitted
(1) The maximum process temperature is dependent on the Flange (Head), Switch mechanism, and Float options chosen.
w
(2) See page 15 for cable specification.

(3) S179 and S181 may be submersed to 100 ft. (30 m) head of water with temperatures between 34 and 212 °F (1 and 100 °C). Fitting and testing of customer
supplied cable and cable gland is the customer’s responsibility. The cable and cable gland may limit the temperature further.
ra
(4) The maximum process temperature for submersed S187 is 176 °F/80 °C (for non-approved) or 122 °F/50 °C (for ATEX approved).
(5) S189 may be submersed to 100 ft. (30 m) head of water with temperatures between 34 and 140 °F (1 and 60 °C). Fitting and testing of customer supplied
D
cable and cable gland is the customer’s responsibility. The cable and cable gland may limit the temperature further.
66/84
Product Data Sheet
IP101, Rev CB
Spare Parts and Accessories

TABLE 6. Spare Parts and Accessories
Spares and Accessories
Standard Standard
TD 110/A 316 stainless steel test device for Mobrey ‘A’ flanged switches, sandwich (see Figure 1) ★
TD 111/A Carbon steel test device for Mobrey ‘A’ flanged switches, weld on (see Figure 1) ★
Expanded
0
71020/107 316 stainless steel welding pad for Mobrey ‘A’ flanged switches (see Figure 2)
.0
J184 Carbon steel welding pad for Mobrey ‘A’ flanged switches (see Figure 2)
J786 Carbon steel welding nozzle for Mobrey ‘A’ flanged switches (see Figure 2)
71030/900 316 stainless steel backing flange for Mobrey ‘A’ flanged switches (see Figure 2)
ev
J863 Carbon steel backing flange for Mobrey ‘A’ flanged switches (see Figure 2)
J800 Carbon steel welding pad for Mobrey ‘G’ flanged switches (see Figure 3)
R
71020/111 316 stainless steel welding pad for Mobrey ‘G’ flanged switches (see Figure 3)
J799 Carbon steel welding nozzle for Mobrey ‘G’ flanged switches (see Figure 3)
al
NOTE:
See page 17 for dimensions of Mobrey flanges.
v
ro
Figure 1. Test Devices for Mobrey ‘A’ Flanged Switches
Test Devices Allow Mechanical Testing of an Electrical Circuit
pp
cc
rA
cc
fo
aa
ee dd ee aa
gs
MATERIALS
TD110/A: TD111/A:
b
b 316 Stainless Steel Carbon Steel ASTM A216 WCA
b
in
b
Fluorocarbon Elastomer Fluorocarbon Elastomer
TD 110/A (Sandwich) TD 111/A (Weld On) Plunger Seal Plunger Seal
w
TABLE 7. Test Device Specification and Dimensions

ra
Vessel Maximum Maximum Øa Øb Øc d2 Øe

Type Flange Pressure(1) TProcess in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
D
TD 110/A Mobrey ‘A’ 261 psi (18 bar) 410 °F (210 °C) 3.02 (77) 1.38 (35) 5.59 (142) N/A 2.64 (67)
Weld on 410 °F (210 °C) 3.11 (79) 2.52 (64) 5.59 (142) 2 2 2.64 (67)
TD 111/A 261 psi (18 bar) 3.62 (92 )
(1) 182 psi (12.6 bar) at maximum temperature of 410 °F (210 °C)
Fabricated
Chamber
Float Chambers
Float chambers are used to facilitate the external mounting of a Mobrey Magnetic Level Switch
onto a tank or pressure vessel, particularly where space inside the vessel is restricted or
where the control must be isolated for routine maintenance whilst the plant is in operation.
Cast Chamber
A wide range of cast or fabricated chambers is available. Exotic materials are also available.
Process connections may be specified as top-and-bottom or side-and-side, and can be
flanged, screwed or butt welded in a choice of sizes to suit most plant installations.
Please contact the factory for further information.
10
67/84
Product Data Sheet
IP101, Rev CB
Figure 2. Companion Flanges for Mobrey ‘A’ Flange Switches
WELDING PAD J184 AND 71020/107 WELDING NOZZLE J786
0.63 (16) 2.5 (64)

Plan View Of Facing
0.8 (21)
Plan View Of Facing
Ø2.66 (67.5)
Ø4.76 (121)
Ø2.66 (67.5)
Ø4.76 (121)
Ø3.4 (86)
Ø3 (77)
0
M12 On
3.62 (92) Bolt
.0
Circle Diameter
M12 On
ev
3.62 (92) Bolt
Circle Diameter
BACKING FLANGE J863 AND 71030/900
R
Plan View Of Facing
al
Ø2.66 (67.5)
Ø4.76 (121)
v
ro
pp
M12 On
3.62 (92) Bolt
Circle Diameter Note: Dimensions are in inches (mm)
rA
Figure 3. Companion Flanges for Mobrey ‘G’ Flange Switches

fo
WELDING PAD J800 AND 71020/111 WELDING

Welding NozzleNOZZLE
J799 J799
2.5 (64)
0.63 (16)
Plan View Of Facing 1 (25)
gs
Plan View Of Facing

in
Ø2.66 (67.5)
Ø2.66 (67.5)
Ø5 (127)
Ø3.5 (90)
Ø3.1 (79)
Ø5 (127)
w
ra
M12 On M12 On
D
3.62 (92) Bolt 3.62 (92) Bolt

Circle Diameter Circle Diameter
Note: Dimensions are in inches (mm)
NOTE:
• Backing flange J863 is zinc plated and passivated
• Welding types supplied complete with studs and nuts
• Backing type supplied complete with bolts, sealing washers, and full face gasket
• Other materials available upon request
11
68/84
Product Data Sheet
IP101, Rev CB
Specifications
FLOAT SWITCH SPECIFICATIONS
Float Switch Specification – General Applications (Aluminum Bronze Wetside)
Electrical Models
Enclosure and Wetside Aluminum bronze to BS1400 – AB1 maximum iron content 2.5%
End Cap Short (4 contacts) e.g. S01DB, Aluminum BS1490 – grade LM24
0
Long (6 contacts) e.g. S01D6B, Brass BS1400 – DCB3
.0
Cable Gland Nickel-plated brass gland with a fully insulated polychloroprene-nitrile rubber CR/NBR gasket seal.
(Supplied With S01DB Only) Clamping range for 8 to 13 mm OD cable
Maximum ambient temperature is 176 °F (80 °C)
ev
Maximum Process Temperature 410 °F (210 °C). If shrouded float F93 used, maximum is 356 °F (180 °C)
Gasket Material Non-asbestos sheet material gaskets to BS 7531 Grade X, which has upper temperature limits of
R
482 °F (250 °C) for gas, vapor, and steam, and 824 °F (440 °C) for liquids
Dimensions See “General Purpose Magnetic Float Switches (Aluminum Bronze Wetside)” on page 17
Air Pilot Valve Models
al
Enclosure Aluminum Alloy to BS 1490: Grade LM24
v
Valve Block Aluminum Alloy to BS 1490: Grade LM25
Finish All external aluminum surfaces are chromate phosphate treated, and then externally painted
ro
Maximum Process Temperature 410 °F (210 °C). If shrouded float F93 used, maximum is 356 °F (180 °C)
pp
482 °F (250 °C) for gas, vapor, and steam, and 824 °F (440 °C) for liquids
Dimensions See “General Purpose Magnetic Float Switches (Aluminum Bronze Wetside)” on page 17
Approvals(1)
rA
UK Lloyds Register of Shipping (LRS)

Germany Germanischer Lloyd
fo
Canada CSA (Special order, contact factory)

USA ABS
France BV
gs
Italy Rina
Russia RMRS
Norway DNV
in
(1) Other approvals available. Please contact us with your requirements.

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D
12
69/84
Product Data Sheet
IP101, Rev CB
Float Switch Specification – General Purpose Applications (Stainless Steel Wetside)

Electrical Models
Enclosure Housing Material Aluminum alloy to BS 1490: Grade LM24
Wetside material 316 Stainless steel (to Mobrey Standard)
316S33 Stainless steel for S489 and S490 switch types
Back Flange Carbon steel to BS 1501: 224 Grade 430B LT50
(Excludes S36 and S190) This material has guaranteed properties at high 752 °F (400 °C) and low –58 °F (–50 °C) temperatures
Cable Gland Nickel-plated brass gland with a fully insulated polychloroprene-nitrile rubber CR/NBR gasket seal.
(Supplied With S36 only) Clamping range for 8 to 13 mm OD cable
0
.0
Maximum Process Temperature Dependent upon Flange (Head), Switch mechanism, and Float options chosen(1).
Note: See “Gasket Material” below for gasket temperature limits
Gasket Material Float switches with AMSE B16.5 Class 600 and Class 900 flanges are fitted with spiral wound
ev
non-asbestos filled gaskets rated to 752 °F (400 °C)
Otherwise non-asbestos sheet material gaskets to BS 7531 Grade X, which has upper temperature limits
R
of 482 °F (250 °C) for gas, vapor, and steam, and 824 °F (440 °C) for liquids. If the switch experiences
gas vapor or steam temperatures above 482 °F (250 °C), then a suitable alternative gasket must be fitted
Dimensions See “General Purpose Magnetic Float Switches (Stainless Steel Wetside)” on page 18
al
Air Pilot Valve Models
Enclosure Aluminum Alloy to BS 1490: Grade LM24
v
Valve Block Aluminum Alloy to BS 1490: Grade LM25
Finish
ro
All external aluminum surfaces are chromate phosphate treated, and then externally painted
Maximum Process Temperature Dependent upon Flange (Head), Switch mechanism, and Float options chosen(1).
pp
Connection Brass compression couplings to suit 0.02 in. (6 mm) copper or nylon pipe (coupling thread 3/4-in BSP)
Gasket Material Float switches with AMSE B16.5 Class 600 and Class 900 flanges are fitted with spiral wound
rA
non-asbestos filled gaskets rated to 752 °F (400 °C)

of 482 °F (250 °C) for gas, vapor, and steam, and 824 °F (440 °C) for liquids. If the switch experiences
gas vapor or steam temperatures above 482 °F (250 °C), then a suitable alternative gasket must be fitted
fo
Dimensions See “General Purpose Magnetic Float Switches (Stainless Steel Wetside)” on page 18
Approvals(2)
gs
UK Lloyds Register of Shipping (LRS)

Canada CSA (Special order, contact factory)
in
USA ABS
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Russia RMRS
Norway DNV
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(1) See “Float Switches for General Purpose Applications (Stainless Steel Wetside)” on page 4 for maximum process temperature ratings of these options.
D
13
70/84
Product Data Sheet
IP101, Rev CB
Float Switch Specification – Hazardous Area Applications

General
Enclosure/Housing Materials Aluminum Alloy to BS 1490: Grade LM24
All external aluminum surfaces are chromate phosphate treated, and then externally stove painted
Gunmetal to BS1400: LG2
Natural finish
Wetside Material 316 Stainless steel to Mobrey Standard (316S33 Stainless steel for S260 and S261 switches)
Gunmetal to BS1400: LG2
Back Flange Carbon steel to BS 1501: 224 Grade 430B LT50
0
(Excludes S250 and S275) This material has guaranteed properties at high (752 °F/400 °C) and low (–58 °F/–50 °C) temperatures
.0
Maximum Process Temperatures Aluminum enclosure: 752 °F (400 °C);
Gunmetal enclosure: 662 °F (350 °C)
ev
S275: 392 °F (200 °C)
Gasket Material Float switches with AMSE B16.5 Class 600, Class 900, and EN 1092-1 PN 63 flanges are fitted with
R
spiral wound non-asbestos filled gaskets rated to 752 °F (400 °C)
of 482 °F (250 °C) for gas, vapor, and steam, and 440 °C for liquids. If the switch experiences gas vapor
al
or steam temperatures above 482 °F (250 °C), then a suitable alternative gasket must be fitted
Ambient Temperatures (i) Down to –4 °F (–20 °C)
v
Below 0°C Standard enclosure/housing codes A or G are suitable
(ii) Down to –76 °F (–60 °C)
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Specify Enclosure/Housing order codes “AX” or “GX” which are as standard but with ATEX certification to
use down to –76 °F (–60 °C). Note: This is downrated to –76 °F (–50 °C) unless a Mobrey ‘G’ flange is
pp
fitted or low temperature back flange is specified
Dimensions See “Hazardous Area Magnetic Float Switches” on page 19
Approvals(1)
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ATEX II 1/2 G, Exd IIC T6 (Ta = –20 °C to 60 °C)

Housing code AX or GX II 1/2 G, Ex d IIC T6 (Ta = –60 °C to 60 °C)
IECEx Ex d IIC T6 (Ta = –20 °C to 60 °C)
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Housing code AX or GX, Ex d IIC T6 (a = –60 °C to 60 °C)

CSA(2) Canadian Standards Association, Class 1: Group CD
LRS Lloyds Register of Shipping
gs

(2) CSA certified products are available to special order.
in
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14
71/84
Product Data Sheet
IP101, Rev CB
Float Switch Specification – Marine Applications

Aluminum Bronze Wetside Models
Enclosure and Wetside Aluminum bronze to BS1400 – AB1 maximum iron content 2.5%
End Cap Brass
Maximum Process Temperature See Table 5 on page 9
482 °F (250 °C) for gas, vapor, and steam, and 824 °F (440 °C) for liquids. If the switch experiences gas
vapor or steam temperatures above 482 °F (250 °C), then a suitable alternative gasket must be fitted
Dimensions See “Marine Magnetic Float Switches” on page 20.
0
Stainless Steel Wetside Models
.0
Enclosure and Wetside Type 316 Stainless steel
End Cap Aluminum bronze to BS1400 – AB1/C
Maximum Process Temperature 410 °F (210 °C)
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Note: See “Gasket Material” and “Cable” below for further temperature limits
Cable Gland(1) Nickel-plated brass gland with a fully insulated polychloroprene-nitrile rubber CR/NBR gasket seal.
R
Clamping range for 8 to 13 mm OD cable
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482 °F (250 °C) for gas, vapor, and steam, and 824 °F (440 °C) for liquids. If the switch experiences gas
vapor or steam temperatures above 482 °F (250 °C), then a suitable alternative gasket must be fitted
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Dimensions See “Marine Magnetic Float Switches” on page 20
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Cable(2)
MICC Maximum Process Temperature limit: 176 °F (80 °C).
600V light duty grade mineral insulated copper clad cable
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CSP Maximum Process Temperature limit: 122 °F (50 °C).
600V/1000V grade ethylene-propylene rubber insulated flexible cable
Hazardous Area Approvals
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ATEX II 2 G, Ex d IIC T6 (Ta = –20 °C to 60 °C) when submersed, in a vented tank application
II 1/2 G, Ex d IIC T6 (Ta = –20 °C to 60 °C) when outside, in a tank mounted application
Approvals(3)
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UK Lloyds Register of Shipping

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USA ABS
France BV
Italy RINA
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Russia RMRS
Norway DNV
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(1) For S279 only, cable gland is supplied loose in the box. Fitting of the gland is the customer's responsibility.
Types S03, S195, S163, S183, and S187 are supplied with a pre-fitted cable gland
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(2) See Table 5 on page 9 for marine application switches supplied with a fitted cable.
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15
72/84
Product Data Sheet
IP101, Rev CB
SWITCH MECHANISM SPECIFICATIONS

TABLE 8. Electrical Switch Mechanism
Electrical Switch Specification D and D6 P and P6 H6 and B6
Contact Material Fine Silver Gold Plated Gold Plated
Process Temperature –22 to 752 °F (–30 to 400 °C) –22 to 752 °F (–30 to 400 °C) –148 to 482 °F (–100 to 250 °C)
Ambient Temperature –22 to 158 °F (–30 to 70 °C) –22 to 158 °F (–30 to 70 °C) –76 to 158 °F (–60 to 70 °C)
Insulation Value (live to earth) > 100 MEG OHM
Terminals D and P: M4 screws with non-rotational clamp plates.
D6, P6, H6, and B6: 6-way terminal block with pressure plates
0
Electrical Specification AC DC Inductive(1) DC Resistive(1)
.0
Maximum Voltage V 440 240 240
Maximum Current A 5.0(2) 1.0 2.0
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Maximum Power 2000VA 35 Watts 70 Watts
Power Factor 0.4 Minimum Time Constant 40 ms Maximum
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(1) WARNING: The plating of gold contact switches may be permanently damaged if the mechanism is used to switch circuits above the following limits:
300V:12mA Resistive; 24V: 2mH/200mA Inductive; 24V: 250mA Resistive; and 24V: 750mH/10mA Inductive
(2) Maximum current for Type D is 8 A up to 210 °C.
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TABLE 9. Pneumatic Switch Mechanism
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Pneumatic Switch Specification AP ro AM
Purpose For switching circuits For modulating air controlled circuits
Function Change over Continuous modulation
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Air Pressure Max. air pressure through valve is 100 psi (7 bar) Max. air pressure through valve is 20 psi (1.4 bar)
Max. air flow through valve is 66 l/m at 7 bar
Air must be clean and dry. Nom. leakage rate 0.2%
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Other Brass compression couplings to suit 0.02 in. (6 mm) copper or nylon pipe (coupling thread is 1/4-in. BSP)
Process Temperature: 34 to 752 °F (1 to 400 °C)
Ambient Temperature: 34 to 140 °F (1 to 60 °C)
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Type D and P Type D6 and P6 Type H6 and B6 Type AP and AM

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Types D and P Types D6, P6, H6, and B6 Type AP and AM

B A B1 A2 A3
D
B A
B3 B2 A1
AA Makes on rising level A1 - A2 B1 - B3 Makes on rising level
B A B1 A2 A3
B A
B3 B2 A1
BB Makes on falling level
A1 - A3 B1 - B2 Makes on falling level
16
73/84
Product Data Sheet
IP101, Rev CB
Dimensional Drawings
Mobrey ‘A’ and ‘G’ Flanges
3.62 (92)
MOBREY ‘A’ FLANGE: MOBREY 'G' FLANGE:
4 off 14 mm Ø holes 4 off 14 mm Ø holes
equi-spaced on 92 mm PCD equi-spaced on 98 mm PCD
Ø Ø6
2. 5)
(
Ø Ø6
Ø5.00
56
2. 8)
(
68
3.62 (Ø127)
0
(92)
.0
ev
General Purpose Magnetic Float
Switches (Aluminum Bronze Wetside)
R
Note: See Table 10 on page 18 for dimensions X, Y, and Z
SWITCH MECHANISM TYPES DB AND PB
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4.09 (104) 2.68 (68) + X
v
0.43
(11)
ro
pp
Y
rA
4.05
(103)
fo
ØZ
gs
THREAD
M20 x 1.5-6H X
TO BS3643
in
SWITCH MECHANISM TYPES D6B AND P6B

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4.92 (125) 2.68 (68) + X

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0.43
(11)
D
4.05
4.05
(103) Y
(103)
ØZ
THREAD
M20 x 1.5-6H X
TO BS3643
17
74/84
Product Data Sheet
IP101, Rev CB
General Purpose Magnetic Float

Switches (Stainless Steel Wetside) Note: See Table 10 for dimensions X, Y, and Z
MOBREY FLANGE
5.79 (147) 2.68 (68) + X
0.43
(11)
0
.0
Y
4.96
ev
(126)
ØZ
R
THREAD M20 x 1.5-6H
X
TO BS3643 S36* and S190*
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ASME B16.5 / EN1092-1 FLANGE
v
5.79 (147)
0.95
ro 2.68 (68) + X
(24)
pp
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fo
4.96 Y
(126)
gs
ØZ
in
X
S41*, S42*, S43*, and S44*
THREAD M20 x 1.5-6H TO BS3643
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TABLE 10. Float Dimensions X, Y, and Z – General Purpose Switches

Float Minimum Max. P@TRoom Max. TProcess Differential Dimension Dimension Dimension Float
D
Type S.G. PSI (Bar) °F (°C) in. (mm) X in. (mm) Y in. (mm) ØZ in. (mm) Material
F84 0.65 500 (34.5) 752 (400) 0.51 (13) 6.45 (164) 4.68 (119) 2.56 (65) 316 SST
F96 0.60 1073 (74) 752 (400) 0.51 (13) 6.45 (164) 4.68 (119) 2.56 (65) 316 SST
F98 0.45 500 (34.5) 752 (400) 0.55 (14) 7.24 (184) 5.00 (127) 2.56 (65) 316 SST
F106 0.51 1073 (74) 752 (400) 0.51 (13) 7.28 (185) 4.25 (108) 2.56 (65) 316 SST
F107 0.71 2900 (200) 752 (400) 0.51 (13) 6.77 (172) 4.72 (120) 2.56 (65) 316 SST
F68/+(1) 0.72 to 0.85 500 (34.5) 752 (400) Variable (See page 21) 2.56 (65) 316 SST
F21/+(1) 0.70 435 (30) 752 (400) Variable (See page 22) 5.08 (129) 316 SST
F104/+(1) Various 500 (34.5) 752 (400) As Ordered (See page 23) 2.56 (65) 316 SST
F93 0.75 Atmospheric 356 (180) 0.51 (13) 7.20 (183) 124 2.56 (65) 316 SST
F185 0.67 500 (34.5) 410 (210) 0.51 (13) 6.45 (164) 4.68 (119) 2.56 (65) Alloy 400
(1) Refer to pages 21, 22, and 23 for technical float details and length options. See “Nozzle and Stud Lengths” on page 21 for stud lengths.
18
75/84
Product Data Sheet
IP101, Rev CB
Hazardous Area Magnetic Float Switches Note: See Table 11 for dimensions X, Y, and Z
HAZARDOUS AREA
(CSA CLASS 1, GROUP CD; ZONE 1 GAS GROUP IIC)
6.38 (162) 2.68 (68) + X
0.51
(13)
0
.0
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5.24
(133) Y
R
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ØZ
CONDUIT ENTRY THREAD
GUNMETAL BODY 1 in, (25 mm) X
v
ALUMINUM BODY 3/4 in. (20 mm)
S25*, S26*, and S27*
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in
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TABLE 11. Float Dimensions X, Y, and Z – Hazardous Area and Marine Switches
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Float Minimum Max. P@TRoom Max. TProcess Differential Dimension Dimension Dimension Float
Type S.G. PSI (Bar) °F (°C) in. (mm) X in. (mm) Y in. (mm) ØZ in.(mm) Material
F84 0.65 500 (34.5) 752 (400) 0.51 (13) 6.45 (164) 4.68 (119) 2.56 (65) 316 SST
D
F98 0.45 500 (34.5) 752 (400) 0.51 (14) 7.24 (184) 5.00 (127) 2.56 (65) 316 SST
F106 0.51 1073 (74) 752 (400) 0.51 (13) 7.28 (185) 4.25 (108) 2.56 (65) 316 SST
F107 0.71 2900 (200) 752 (400) 0.51 (13) 6.77 (172) 4.72 (120) 2.56 (65) 316 SST
F68/+(1) 0.72 to 0.85 500 (34.5) 752 (400) Variable (See page 21) 2.56 (65) 316 SST
F21/+(1) 0.70 435 (30) 752 (400) Variable (See page 22) 5.08 (129) 316 SST
F104/+(1) Various 500 (34.5) 752 (400) As Ordered (See page 23) 2.56 (65) 316 SST
F88 0.8/1.0 1073 (74) 752 (400) 1.02 (26) 14.13 (359) 7.79 (198) 2.56 (65) 316 SST
F93 0.75 Atmospheric 356 (180) 0.51 (13) 7.20 (183) 4.88 (124) 2.56 (65) 316 SST
F185 0.67 500 (34.5) 410 (210) 0.51 (13) 6.45 (164) 4.68 (119) 2.56 (65) Alloy 400
F264 0.85 464 (32.0) 410 (210) 0.9 (23)/1.14 (29)/1.3 (33) 7.05 (179) Variable 2.5 (63.5) Alloy 400
(1) Refer to pages 21, 22, and 23 for technical float details and length options. See “Nozzle and Stud Lengths” on page 21 for stud lengths.
19
76/84
Product Data Sheet
IP101, Rev CB
Marine Magnetic Float Switches Note: See Table 11 on page 19 for dimensions X, Y, and Z
ALUMINUM BRONZE WETSIDE
4.92 (125) 2.68 (68) + X
0.43
(11)
0
4.05 Y
(103)
.0
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THREAD ØZ
M20 x 1.5-6H
R
TO BS3643 X
S03*B, S179*B, and S195*B
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STAINLESS STEEL WETSIDE
v
4.57 (116)
ro X
pp
0.43
(11)
rA
Y
3.98
(101)
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gs
ØZ
CONDUITY ENTRY
Pg16 TO DIN40430 X
S163*B and S181*B
in
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HAZARDOUS SUBMERSIBLE / HOSEPROOF

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4.92 (125) 2.68 (68) + X

D
0.43
(11)
4.92 Y
(125)
THREAD ØZ
M20 x 1.5-6H
X S183, S187, and S189
TO BS3643
20
77/84
Product Data Sheet
IP101, Rev CB
Nozzle and Stud Lengths TABLE 12. Max. Length in mm (Dimension L)

F68/* F84 F185 F88 F93 F96 F98 F107 F106 F264
L Note: Mobrey A 65 75 75 135 75 75 90 - 92 75
(See Table 12) See Table 6
Minimum Stud DN65 65 75 75 135 - 75 90 - 92 75
on page 10
Projection DN80 70 80 80 170 - 75 90 - 98 90
(See Table 13) for
companion DN100 95 105 105 200 - 105 105 - 110 100
flanges and DN125 105 140 140 200 - 140 140 - 140 140
DN150 224 180 180 200 - 180 170 - 200 190
3 in. 300/150 70 80 80 170 - 80 90 - 98 90
4 in. 300/150 95 105 105 200 - 105 105 - 110 100
3 in. 600 62 70 70 130 - 70 85 - 89 70
0
3 in. 900 62 70 70 130 - 70 85 118 89 70
Mobrey A 65 75 75 135 - 75 90 - 92 75
.0
6 in. 150 224 - - 200 - - - - - 190
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TABLE 13. Minimum Stud Projection (in mm)
Rating G A PN 16 PN 40 PN 63 150 300 600 900
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Size - - 65 80 100 125 150 65 80 100 125 150 80 100 125 150 3 in. 4 in. 3 in. 4 in. 3 in. 3 in.
Stud 35 30 40 40 40 40 44 42 42 46 52 54 52 55 62 67 46 46 54 56 64 73
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Horizontal F68 Pump Control And Alarm Float
v
Note: Dimensions are in inches (mm) ro
W 5.79 (147)
pp
0.43
(11)
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Y
F68/* FLOAT
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Ø2.56
(Ø65)
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Y
THREAD
M20 x 1.5-6H
in
To BS3643
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NOTE: NOTE:
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Switches fitted with the F68/+ type float may be Full details of the operating levels and differentials
adjusted on site to meet pump control differentials. are in the product manual (Mobrey Document
D
The float is available as F68/1 or F68/4. The F68/4 Number M310).

has pre-drilled holes along the rod to allow the user
to achieve the /2 and /3 differentials in Table 14.
TABLE 14. Dimensions and Specifications for F68/*

Maximum Intrusions(1) F68/1 F68/2 F68/3 F68/4
Wetside in. (mm) ‘W’ 14.2 (360) 18.5 (470) 23.2 (590) 25.3 (643)
Minimum Tank Dimension 8.5 (216) 11.5 (292) 14.5 (368) 16.0 (406)
Above/Below Centre Line (mm) ‘Y’
Minimum Specific Gravity (S.G.) 0.72 0.8 0.82 0.85
Maximum Differential (mm) 9.72 (247) 14.2 (360) 19.0 (483) 21.9 (555)
(1) These dimensions in inches (mm) are approximate for cold water and will vary for liquids with a different specific gravity (SG.)
21
78/84
Product Data Sheet
IP101, Rev CB
Vertical F21 NOTE:

Pump Control And Alarm Float Float assembly must be fitted from inside if for use in
Note: See Table 15 for dimensions S and T a vessel, or complete switch and float assembly may
F21/* FLOAT be mounted on a suitable bracket or manhole cover.
Float rod lengths available:

F21/1 5 ft. (1524 mm)
F21/2 10 ft. (3048 mm)
0
F21/3 15 ft. (4570 mm) maximum
.0
Float roads may be cut to length on site and switches
set to operate at required level in either pump control
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or alarm mode by following the supplied setting
instructions.
T
TABLE 15. Dimensions S and T for F21/+
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Pump Differential ‘S’ Alarm Level in. (mm)
in. (mm) Minimum ‘T’ Maximum ‘S’
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0.5 to 174.0 (13 to 4420)(1) 6.77 (172) 173/2 (4400)(1)
(1) When the maximum rod length is specified.
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S
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Figure 4. Pump Control And Alarm Applications
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Low level alarm:

Normal (left) and
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alarm positions
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High level alarm:

Normal (left) and
in
alarm positions
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D
Pump Control:
Low level (left) and
high level switching
positions
22
79/84
Product Data Sheet
IP101, Rev CB
Cranked Arm Floats F104 To order, specify the F104 float with these details:
Note: See Table 16 or Table 17 for dimensions in mm 1. A and B or V and W dimensions.
2. Liquid in contact.
HORIZONTALLY MOUNTED
F104/* FLOAT 3. Specific Gravity (S.G.) of liquid.
4. Magnetic switch head type number (e.g. S01DB/F)
5. State land or marine application.
A+B Must not
A } exceed
V+W 750 mm
A + B Should
} not be
0
For intermediate
dimensions, select V + W less than
B
.0
the next longer size 75 mm
B on the table. For a straight arm float, suffix float number with ‘B’ dimension.
ev
TABLE 16. Dimensions A+B with Minimum S.G. for Horizontal Mounted Switches (Land Applications)
B
R
75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 600 625 650 675
A
0&75 .64 .64 .65 .66 .67 .67 .68 .69 .70 .71 .72 .73 .73 .74 .75 .76 .77 .78 .79 .80 .81 .81 .82 .83 .84
al
100 .64 .65 .66 .67 .68 .69 .70 .70 .71 .72 .73 .74 .75 .76 .77 .78 .79 .79 .80 .81 .82 .83 .84 .85
125 .65 .66 .67 .68 .69 .70 .71 .72 .73 .74 .75 .75 .76 .77 .78 .79 .80 .81 .82 .83 .84 .85 .86
150 .65 .67 .68 .69 .70 .71 .72 .73 .74 .75 .76 .77 .78 .79 .80 .81 .82 .83 .84 .85 .85 .86
v
175 .66 .67 .69 .70 .71 .72 .73 .74 .75 .76 .77 .78
ro .79 .80 .81 .82 .83 .84 .85 .86 .87
200 .66 .68 .70 .71 .72 .73 .75 .76 .77 .78 .79 .80 .81 .82 .83 .84 .85 .86 .87 .88
225 .67 .69 .70 .72 .73 .75 .76 .77 .78 .79 .80 .81 .82 .84 .85 .86 .87 .88 .89
250 .67 .69 .71 .73 .74 .76 .77 .78 .80 .81 .82 .83 .84 .85 .86 .87 .88 .89
pp
275 .68 .70 .72 .74 .76 .77 .78 .80 .81 .82 .83 .85 .86 .87 .88 .89 .90
300 .68 .71 .73 .75 .77 .78 .80 .81 .82 .84 .85 .86 .87 .88 .89 .90
325 .69 .71 .74 .76 .78 .80 .81 .83 .84 .85 .86 .88 .89 .90 .91
350 .69 .72 .75 .77 .79 .81 .82 .84 .85 .87 .88 .89 .90 .92
rA
375 .70 .72 .76 .78 .80 .82 .84 .85 .87 .88 .90 .91 .92
400 .71 .73 .76 .79 .81 .83 .85 .87 .88 .90 .91 .92
425 .71 .74 .77 .80 .83 .85 .87 .88 .90 .91 .93
450 .72 .74 .78 .81 .84 .86 .88 .90 .91 .93
fo
475 .72 .75 .79 .82 .85 .87 .89 .91 .93
500 .73 .76 .80 .83 .86 .89 .91 .93
525 .74 .77 .81 .85 .88 .90 .92
gs
550 .74 .77 .81 .86 .89 .92

575 .75 .78 .82 .87 .90
600 .76 .79 .83 .88
625 .76 .80 .84
in
650 .77 .80

675 .78
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TABLE 17. Dimensions A+B with Minimum S.G. for Horizontal Mounted Switches (Marine Applications)
ra
B
75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 600 625 650 675
A
D
0&75 .67 .67 .68 .68 .69 .69 .70 .71 .72 .73 .73 .74 .75 .76 .77 .78 .79 .79 .80 .81 .82 .83 .84 .85 .86
100 .68 .68 .69 .70 .70 .71 .72 .73 .74 .74 .75 .76 .77 .78 .79 .80 .81 .81 .82 .83 .84 .85 .86 .87
125 .69 .70 .71 .71 .72 .73 .74 .75 .76 .76 .77 .78 .79 .80 .81 .82 .83 .84 .84 .85 .86 .87 .88
150 .71 .71 .72 .73 .74 .75 .76 .77 .78 .78 .79 .80 .81 .82 .83 .84 .85 .86 .87 .88 .89 .89
175 .73 .74 .75 .76 .77 .78 .79 .80 .81 .82 .83 .83 .84 .85 .86 .87 .88 .89 .90 .91
200 .76 .77 .78 .79 .80 .81 .82 .83 .84 .85 .86 .87 .88 .89 .90 .90 .91 .92
225 .79 .80 .81 .82 .83 .84 .85 .86 .86 .87 .88 .89 .90 .91 .92 .93 .94
250 .83 .84 .85 .86 .87 .87 .88 .89 .90 .91 .92 .93 .94 .95 .95
275 .88 .88 .89 .90 .91 .91 .92 .93 .94 .95 .96 .96 .97
300 .93 .93 .93 .93 .94 .95 .95 .96 .97 .98 .99 .99
325 .98 .98 .98 .98 .98 .99 1.0 1.0 1.01 1.02
350 1.04 1.03 1.02 1.03 1.03 1.03 1.04 1.04
375 1.09 1.08 1.07 1.07 1.07 1.08
400 1.15 1.13 1.12 1.12
425 1.20 1.18
23
80/84
Product Data Sheet
IP101, Rev CB
Note: See Table 18 or Table 19 for dimensions in mm
VERTICALLY MOUNTED
F104 FLOAT
Must not
V+W exceed
V 750 mm
For intermediate
0
dimensions, select Should
the next longer size V+W not be
less than
.0
on the table.
75 mm
W
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TABLE 18. Dimensions V+W with Minimum S.G. for Vertically Mounted Switches (Land Applications)
W
75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 600 625 650 675
R
V
75 .67 .67 .66 .66 .66 .66 .67 .67 .68 .68 .68 .70 .70 .71 .72 .73 .73 .74 .75 .76 .77 .77 .78 .79 .80
100 .67 .66 .66 .66 .66 .66 .67 .67 .68 .68 .69 .70 .70 .71 .72 .73 .73 .74 .75 .76 .77 .77 .78 .79
al
125 .67 .66 .66 .66 .66 .66 .67 .67 .68 .68 .69 .70 .70 .71 .72 .73 .74 .74 .75 .76 .77 .78 .78
150 .67 .66 .66 .66 .66 .66 .67 .67 .68 .68 .69 .70 .71 .71 .72 .73 .74 .74 .75 .76 .77 .78
v
175 .67 .66 .66 .66 .66 .66 .67 .67 .68 .69 .69 .70 .71 .71 .72 .73 .74 .75 .75 .76 .77
200 .67 .66 .66 .66 .66 .67 .67 .68 .68 .69 .69 .70 .71 .72 .72 .73 .74 .75 .75 .76
225 .66 .66 .66 .66 .66 .67 .67 .68 .68 .69 .70
ro
.70 .71 .72 .72 .73 .74 .75 .76
250 .66 .66 .66 .66 .67 .67 .67 .68 .68 .69 .70 .70 .71 .72 .73 .73 .74 .75
275 .67 .66 .66 .67 .67 .67 .68 .68 .69 .69 .70 .71 .71 .72 .73 .73 .74
pp
300 .67 .67 .66 .67 .67 .67 .68 .68 .69 .69 .70 .71 .71 .72 .73 .74
325 .67 .67 .67 .67 .67 .67 .68 .68 .69 .70 .70 .71 .72 .72 .73
350 .67 .67 .67 .67 .67 .68 .68 .69 .69 .70 .70 .71 .72 .72
rA
375 .68 .67 .67 .67 .67 .68 .68 .69 .69 .70 .71 .71 .72
400 .68 .67 .67 .67 .68 .68 .68 .69 .70 .70 .71 .71
425 .68 .68 .68 .68 .68 .68 .69 .69 .70 .70 .71
450 .68 .68 .68 .68 .68 .68 .69 .69 .70 .71
fo
475 .69 .68 .68 .68 .68 .69 .69 .70 .70
500 .69 .69 .68 .68 .69 .69 .69 .70
525 .69 .69 .69 .69 .69 .69 .70
550 .70 .69 .69 .69 .69 .70
gs
575 .70 .70 .69 .69 .70

600 .70 .70 .70 .70
625 .71 .70 .70
in
650 .71 .71

675 .72
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TABLE 19. Dimensions V+W with Minimum S.G. for Vertically Mounted Switches (Marine Applications)
ra
W
75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 600 625 650 675
V
D
75 .75 .72 .70 .69 .68 .68 .68 .68 .68 .69 .70 .71 .71 .72 .73 .74 .74 .75 .76 .77 .78 .79 .79 .80 .81
100 .76 .72 .70 .68 .67 .68 .68 .68 .69 .70 .70 .71 .72 .73 .73 .74 .75 .76 .77 .77 .78 .79 .80 .81
125 .77 .72 .69 .67 .67 .68 .68 .69 .69 .70 .71 .72 .72 .73 .74 .75 .75 .76 .77 .78 .79 .80 .80
150 .79 .72 .68 .67 .67 .68 .69 .69 .70 .71 .71 .72 .73 .74 .74 .75 .76 .77 .78 .78 .79 .80
175 .71 .67 .67 .68 .68 .69 .70 .70 .71 .72 .73 .73 .74 .75 .76 .76 .77 .78 .79 .80
200 .67 .68 .68 .69 .70 .70 .71 .72 .72 .73 .74 .75 .75 .76 .77 .78 .79 .79
225 .68 .69 .70 .70 .71 .72 .72 .73 .74 .74 .75 .76 .77 .78 .78 .78
250 .69 .70 .70 .71 .71 .72 .73 .74 .74 .75 .76 .77 .77 .78 .78
275 .70 .71 .71 .72 .73 .73 .74 .75 .76 .76 .77 .78 .79
300 .71 .73 .73 .73 .74 .75 .76 .76 .77 .78 .79
325 .73 .73 .74 .75 .75 .76 .77 .78 .78
350 .74 .75 .75 .76 .77 .78 .78
375 .75 .76 .77 .77 .78
400 .77 .77 .78
425 .78
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Product Data Sheet
IP101, Rev CB
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82/84
Product Data Sheet
IP101, Rev CB
Rosemount Level Solutions

Emerson provides a complete range of Rosemount products for level measurement applications.
Vibrating Fork Switches – Point Level Detection Guided Wave Radar – Level and Interface Measurement
For high and low alarms, overfill protection, pump control, Top mounted, direct level and interface measurement of liquids or
including wide pressure and temperature requirements, and solids, including those with wide temperature and pressure
hygienic applications. Flexible mounting. Immune to changing requirements. Unaffected by changing process conditions. Good
process conditions and suitable for most liquids. fit for small spaces and easy swap for older technologies.
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The product line consists of: The product line consists of:
• Rosemount 2160 Wireless • Rosemount 5300 Series – Accurate, superior performance
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transmitter in most applications including process vessels and
• Rosemount 2130 Extreme Temperature control
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• Rosemount 2120 Full-featured • Rosemount 3300 Series – Versatile and easy-to-use transmitter
• Rosemount 2110 Compact in most liquid storage and monitoring applications
Differential Pressure – Level or Interface Measurement Non-contacting Radar – Level Measurement
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Flexible mounting for liquid tank levels, including those with wide Top mounted, direct level measurement for liquids or solids,
temperature and pressure requirements. Can be isolated by including those with wide temperature and pressure requirements.
valves. Unaffected by: vapor space changes, surface conditions, Can be isolated by valves. Unaffected by changing process
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foam, corrosive fluids, internal tank equipment. Optimize conditions. Good for dirty, coating and corrosive applications.
performance with direct mount, Tuned-System Assemblies: The product line consists of:
• Rosemount 5400 Series – Accurate, superior performance
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• Rosemount DP Level Transmitters and Remote Seals
2-wire transmitters for most liquid level applications and
• Rosemont 3051S_L, 3051L, and 2051L Liquid Level process conditions
Transmitters
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• Rosemount 5600 Series – 4-wire transmitters with maximum
Ultrasonic – Level Measurement sensitivity and performance for solids, challenging reactors,
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Top mounted, non-contacting for simple tank and open air level rapid level changes and excessive process conditions
measurements. Unaffected by fluid properties such as: density, Chambers for Process Level Instrumentation
viscosity, dirty coating and corrosiveness. Appropriate for routine
applications outside of explosion proof areas. • Rosemount 9901 – High quality chambers for external
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The product line consists of: mounting of level measurement and control instrumentation on
process vessels
• Rosemount 3100 Series Ultrasonic Process Level
Transmitters
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The Emerson logo is a trade mark and service mark of Emerson Electric Co.
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Mobrey is a registered trademark of Mobrey Ltd.

All other marks are the property of their respective owners.
We reserve the right to modify or improve the designs or specifications of product and services at any time without notice.
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©2010 Mobrey Ltd. All rights reserved.
International: Americas:
Emerson Process Management Emerson Process Management
Mobrey Measurement Division 8200 Market Boulevard
158 Edinburgh Avenue, Slough, Chanhassen, MN 55317 USA
Berks UK SL1 4UE T (U.S.) 1-800-999-9307
T +44 (0)1753 756600 T (International) (952) 906-8888
F +44 (0)1753 823589 F (952) 949-7001
www.mobrey.com
IP101 10/10
83/84
Status of Revision WSF-Offer No.
3640815
Revision Description Page Date
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BREMEN-GERMAN Phone: +49-421-48603-0

e-mail: Info@sander-fertigung.de Fax: +49-421-48603-89
84/84

Drawings For Approval 2013-11-12 Rev.00

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Drawings For Approval 2013-11-12 Rev.00

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Drawings for Approval

Anti heeling system

WSF Order no.: 3640815

BREMEN-GERMANY Phone: +49-421-48603-0

Article no. Description Qty. Drawing Page

9321-01-001 Pump starter box 1 Cat. 930.1-1.05 5

9301-01-001 Control box 1 Cat. 930.1-1.04 6

with solenoid valve & limit switch

4061-21-005 Wafer type butterfly valve 1 4061-21-005 10

with pneumatic actuator SC 1200

4301-01-223 Double swing check valve 1 315101 11

BREMEN-GERMANY Phone: +49-421-48603-0

Article no. Description Qty. Drawing Page

Chapter 4: Manuals & Data sheets

Data sheet - Solenoid valve

Chapter 5: Status of Revision

BREMEN-GERMANY Phone: +49-421-48603-0

GENERAL VALVE ACTUATOR WSF

Pneumatic actuator DR 450

Scale: 1:6 A3 Weight: 56 kg Material:

Wafer type butterfly valve

Protection class: IP65

Pneumatic actuator SC 1200

Pneumatic connection: OD8 (1.4571)

Wafer type butterfly valve

Untoleranced dimensions acc. to ISO 2768-m Roughness acc. to ISO 1302

Scale: 1:4 A3 Weight: 86 kg Material:

Wafer type butterfly valve

1 Body Nodular cast iron GGG40.3

65 129 58 12 33 46 1,6 2,5

100 164 95 28 52 64 1,6 5,0

125 194 128 35 70 70 1,6 6,8

150 220 132 33 70 76 1,6 8,0

Status of document Draft

Bremen-Germany Phone: +49-421-48603-0

ISSUE 12/12 Section 9 Manual 930.1-02.0

Bremen-Germany Phone: +49-421-48603-0

ISSUE 12/12 Section 9 Manual 930.1-02.0

5.1. System “off"............................................................................................................................. 6

5.3. Operation ................................................................................................................................ 6

5.4.1. Operating mode “automatic" .......................................................................................... 7

5.4.2. Operating mode "semi-automatic” ................................................................................. 7

5.4.4. Operating mode "set up" ................................................................................................ 7

6. Operating elements and indicators at the pump cabinet ............................................................... 8

6.1. Main switch ............................................................................................................................. 8

6.2. Operating mode switch ........................................................................................................... 8

Bremen-Germany Phone: +49-421-48603-0

ISSUE 12/12 Section 9 Manual 930.1-02.0

7.1.2. Permanent area ............................................................................................................. 10

Bremen-Germany Phone: +49-421-48603-0

ISSUE 12/12 Section 9 Manual 930.1-02.0

• Only eliminate a malfunction if you have the specified qualification.

Bremen-Germany Phone: +49-421-48603-0

ISSUE 12/12 Section 9 Manual 930.1-02 Page 1

2. Amount of this manual

Bremen-Germany Phone: +49-421-48603-0

ISSUE 12/12 Section 9 Manual 930.1-02 Page 2

Bremen-Germany Phone: +49-421-48603-0

ISSUE 12/12 Section 9 Manual 930.1-02 Page 3

4. Components of the system

4.1.3. Safety equipment

4.2. Operating panel

4.2.1. Touch panel