motor control center INSPECTION REPORT

DATE TESTED : PHASE :

PROJECT : MANUFACTURER :
EQUIPMENT : SERIAL NO. :
CIRCUIT NO. : TEMPERATURE : WEATHER:
AMPERES : HUMIDITY :
VOLTAGE REFERENCE :
LOCATION :

INSPECTION DESCRIPTION/ REMARKS GOOD NO-GOOD FOR REPAIR NOT

I. PHYSICAL APPERANCE APPLICABLE

1.1 Anchorage and clearances.

1.2 Physical condition and alignment.
1.3 Door opening/closing and lock condition.
1.4 No damage on paint.
1.5 No traces of water or moisture penetration.
1.6 Fan and ventilation is clear and properly installed.
1.7 No damage or crack on pilot light indicators and pushbutons.
1.8 Panel(s) enclosure and busbars are properly cleaned.
1.9 All bolted connections are properly tightened.
1.10 No sign of overheating or damage in busbars, its connection and supports.

II. SWITCHES/CONTACTORS/ CIRCUIT BREAKERS AND CABLE TERMINATIONS

2.1 Bolts are complete and correctly tightened.

2.2 Terminal are properly cleaned.
2.3 No damage on terminal and cable termination
2.4 Grounding cable(s) are connected and tightened.
2.5 Circuit breakers and contactors are properly installed.

III. CONTROL COMPONENTS AND WIRINGS

3.1 No damage on metering and protection devices.

3.2 No damage or corona traces on instrument transformers and arresters.
3.3 Control wirings and terminations are intact and free from damage.
3.4 Control wirings and connections are properly tightened.
3.5 Control fuses or control breakers are in good working condition.
3.6 Branch circuit breakers are working properly and in good condition.
3.7 Magnetic contactors are working properly upon simulation.
3.8 Softstarters and variable frequency drives (VFD) are working properly
as per in the intended control sequence.
3.9 Fans are working properly.
3.10 Pilot lamp indicators and pushbuttons are working properly.

OTHER FINDINGS:

RECOMMENDATIONS:

TESTED BY : WITNESSED BY :
COMPANY : COMPANY :
DESIGNATION : DESIGNATION :
SIGNATURE : SIGNATURE :
 POWER METER TEST REPORT

DATE TESTED : MANUFACTURER :

PROJECT : MODEL :
EQUIPMENT : SERIAL NO. :
CIRCUIT NO. : REFERENCE :

I. TEST DATA
Auxillary Voltage Rating :
CT Ratio :
PT Ratio :

II. TEST RESULTS

2.1 Current and Voltage Test:

Test ID Current Injected Primary Current Primary Current

Current Test (Secondary) (Calculated) (Reading)
20% of Rating
50% of Rating
80% of Rating
100% of Rating

Test ID Voltage Injected Primary Voltage Primary Voltage

Voltage Test (Secondary) (Calculated) (Reading)
20% of Rating
50% of Rating
80% of Rating
100% of Rating

2.2 PF and Power Test:

Test ID Current Injected Voltage Injected Measured PF Measured kW Measured kVAR Measured KVA
@ 1.0 PF 1A
@ 0.9 PF lag 1A
@ 0.8 PF lag 1A
@ 0.5 PF lag 1A
@ 0.9 PF lead 1A
@ 0.8 PF lead 1A
@ 0.5 PF lead 1A

Remarks :

: Teldar Relay Tester; Model: IRT-340; Serial No.: J82I930871

Test Equipment
:
TESTED BY : WITNESSED BY :
COMPANY : COMPANY :
DESIGNATION : DESIGNATION :
SIGNATURE : SIGNATURE :
 AMMETER TEST REPORT

DATE TESTED : MANUFACTURER :

PROJECT : MODEL :
EQUIPMENT : REFERENCE :

II. TEST RESULTS

Item 1.
Circuit No. : CT Ratio :
Ammeter Serial No. :

Test ID Current Injected Primary Current Primary Current

Current Test (Secondary) (Calculated) (Reading)
20% of Rating
50% of Rating
80% of Rating
100% of Rating

Item 2.
Circuit No. : CT Ratio :
Ammeter Serial No. :

Test ID Current Injected Primary Current Primary Current

Current Test (Secondary) (Calculated) (Reading)
20% of Rating
50% of Rating
80% of Rating
100% of Rating

Item 3.
Circuit No. : CT Ratio :
Ammeter Serial No. :

Test ID Current Injected Primary Current Primary Current

Current Test (Secondary) (Calculated) (Reading)
20% of Rating
50% of Rating
80% of Rating
100% of Rating

Item 4.
Circuit No. : CT Ratio :
Ammeter Serial No. :

Test ID Current Injected Primary Current Primary Current

Current Test (Secondary) (Calculated) (Reading)
20% of Rating
50% of Rating
80% of Rating
100% of Rating

Remarks :

: Teldar Relay Tester; Model: IRT-340; Serial No.: J82I930871

Test Equipment
:
TESTED BY : WITNESSED BY :
COMPANY : COMPANY :
DESIGNATION : DESIGNATION :
SIGNATURE : SIGNATURE :
 CIRCUIT BREAKER TEST REPORT

DATE TESTED : NO. OF POLES :

PROJECT : MANUFACTURER :
EQUIPMENT : MODEL :
CIRCUIT NO. : SERIAL NO. :
AMPERES : TEMPERATURE : WEATHER:
VOLTAGE : HUMIDITY :
LOCATION : REFERENCE :

I. CONTACT RESISTANCE TEST

Test ID Current Inj. Resistance Watt Loss ( I ²rated * R) Remarks

(A) ( μΩ ) (W)
R
S
T
N

Criteria : Resistance reading shall not deviate by more than 50% between each phase. Watt loss shall not exceed 1000 W.
Standard : NETA ATS 2009/ IEC 60694
Judgement :

II. INSULATION RESISTANCE TEST

Test ID Voltage Inj. Resistance @ Resistance @ Remarks

(V) °C ( MΩ ) 20°C ( MΩ )
R-S
S-T
T-R
R-N
S-N
T-N
R-G
S-G
T-G
N-G

Criteria : Minimum insulation shall be 1M Ω/kV + 1 @ 20 °C corrected temperature.

Standard : Electrical Power Eqpt. Maintenance and Testing by Paul Gill, 2nd Edition.
Judgement :

TEST : Contact/Winding Resistance Test Set, Make: Teldar Instrument, Model: TRM-50, Serial No.: 18350493
EQUIPMENT : Insulation Resistance Test Set, Make: Fluke, Model: 1587, Serial No.: 42350117
:
TESTED BY : WITNESSED BY :
COMPANY : COMPANY :
DESIGNATION : DESIGNATION :
SIGNATURE : SIGNATURE :
 overcurrent RELAY TEST REPORT

DATE TESTED : LOCATION :

PROJECT : CIRCUIT NO. :
EQUIPMENT : REFERENCE :

I. TEST DATA
51P ( Inverse Time OCR) Operating Characteristics:
Current Rating :
51P Current Setting :
Time Dial/Multiplier :
Characteristic Curve :
Standard :
50P ( Instantaneous OCR)
Current Rating :
50P Current Setting :
Time Delay :

51N ( Inverse Time OCR)

Current Rating :
51N Current Setting :
Time Dial/Multiplier :
Characteristic Curve :
Standard :
50N ( Instantaneous OCR)
Current Rating :
50N Current Setting :
Time Delay :

II. TEST RESULTS

Specs&Test Description Phase R Phase S Phase T Phase N Judgement

Make
Model
Serial Number
51 Result:
Pick-up Current (A)
Drop-out Current (A)
300% Tap Set Injected Current (A)
300% Tap Set Tripping Time (s) (D=___)
500% Tap Set Injected Current (A)
500% Tap Set Tripping Time (s) (D=___)

50 Result:
Instantaneous Current Test Setting (A)
Instantaneous Injected Current (A)
Tripping Time (s)

Remarks :

: Teldar Relay Tester; Model: IRT-340; Serial No.: J82I930871; Calibration Date: December 20, 2019
Test Equipment
:
TESTED BY : WITNESSED BY :
COMPANY : COMPANY :
DESIGNATION : DESIGNATION :
SIGNATURE : SIGNATURE :
 Voltage RELAY TEST REPORT

DATE TESTED : LOCATION :

PROJECT : CIRCUIT NO. :
EQUIPMENT : REFERENCE :

I. TEST DATA
59 ( Overvoltage Relay) Operating Characteristics:
Rating ( V) :
OV Setting Voltage (V) :
Time Delay :

27 ( Undervoltage Relay)
Rating ( V) :
UV Setting Voltage (V) :
Time Delay :

II. TEST RESULTS

Specs&Test Description Phase RS Phase ST Phase TR Phase N Judgement

Make
Model
Serial Number
OV (59) Result:
Pick-up Voltage (V)
Drop-out Voltage (V)
OV Injected Voltage (V) @ 150 % Tap
150% Set Tripping Time (s) ( D=___)
OV Injected Voltage (V) @ 200 % Tap
200% Set Tripping Time (s) ( D=___)

UV (27) Result:
Pick-up Voltage (V)
Drop-out Voltage (V)
UV Injected Voltage (V) @ 80 % Tap
150% Set Tripping Time (s)
UV Injected Voltage (V) @ 50 % Tap
200% Set Tripping Time (s)

Remarks :

Test : Teldar Relay Tester; Model: IRT-340; Serial No.: J82I930871

Equipment :
TESTED BY : WITNESSED BY :
COMPANY : COMPANY :
DESIGNATION : DESIGNATION :
SIGNATURE : SIGNATURE :
 SWITCHGEAR main bus insulation TEST REPORT

DATE TESTED : PHASE :

PROJECT : MANUFACTURER :
EQUIPMENT : SERIAL NO. :
CIRCUIT NO. : TEMPERATURE : WEATHER:
AMPERES : HUMIDITY :
VOLTAGE : REFERENCE :
LOCATION :
I. INSULATION RESISTANCE TEST

Test ID Voltage Inj. Resistance @ Resistance @ Remarks

(V) °C ( MΩ ) 20°C ( MΩ )
R-S
S-T
T-R
R-N
S-N
T-N
R-G
S-G
T-G
N-G

Criteria : Minimum insulation shall be 1MΩ/kV + 1 @ 20 °C corrected temperature.

Standard : Electrical Power Eqpt. Maintenance and Testing by Paul Gill, 2nd Edition.
Judgement :

TEST : Insulation Resistance Test Set, Make: Megger, Model: MIT520/2, Serial No.: Defaced
EQUIPMENT :
:
TESTED BY : WITNESSED BY :
COMPANY : COMPANY :
DESIGNATION : DESIGNATION :
SIGNATURE : SIGNATURE :
 current tranformer TEST REPORT

DATE TESTED : MANUFACTURER :

PROJECT : TEMPERATURE : WEATHER:
EQUIPMENT : HUMIDITY :
LOCATION : REFERENCE :
CIRCUIT NO.:
I. Input Data:
Tap Standard Burden RF Ipn (Primary) Isn (Secondary) Frequency PF

II. Ratio, Polarity & Winding Test:

Test ID Serial Connection CT Ratio Turns Ratio Turns Ratio % Error Polarity Sec. Winding Resistance (Ω)
No. ( Measured) ( Measured) ( Rated) 30°C 75°C
CT1
CT2
CT3

Criteria : Turns ratio percent error shall not exceed 0.5% for relaying and 0.3% for metering, polarity shall be OK, Winding resistance
reading between phases shall differ by less than or equal to 5%.
Standard : IEEE C57.13/ IEEE 62-1995 (R2005)
Judgement :
III. CT Insulation Test - Secondary Winding:
Test ID Voltage Inj. Resistance @ Resistance @ Remarks
(V) °C ( MΩ ) 20°C ( MΩ )
CT1
CT2
CT3

Criteria : Minimum insulation shall be 1M Ω/kV + 1 @ 20 °C corrected temperature.

Standard : Electrical Power Eqpt. Maintenance and Testing by Paul Gill, 2nd Edition.
Judgement :
CIRCUIT NO.:
I. Input Data:
TAP Standard Burden RF Ipn (Primary) Isn (Secondary) Frequency PF

II. Ratio, Polarity & Winding Test:

Test ID Serial Connection CT Ratio Turns Ratio Turns Ratio % Error Polarity Sec. Winding Resistance (Ω)
No. ( Measured) ( Measured) ( Rated) 30°C 75°C
CT1
CT2
CT3

Criteria : Turns ratio percent error shall not exceed 0.5% for relaying and 0.3% for metering, polarity shall be OK, Winding resistance
reading between phases shall differ by less than or equal to 5%.
Standard : IEEE C57.13/ IEEE 62-1995 (R2005)
Judgement :
III. CT Insulation Test - Secondary Winding:
Test ID Voltage Inj. Resistance @ Resistance @ Remarks
(V) °C ( MΩ ) 20°C ( MΩ )
CT1
CT2
CT3

Criteria : Minimum insulation shall be 1M Ω/kV + 1 @ 20 °C corrected temperature.

Standard : Electrical Power Eqpt. Maintenance and Testing by Paul Gill, 2nd Edition.
Judgement :

Test : Current Transformer Analyzer, Make: Teldar, Model: ICT-100, S/N: 4294967295
Equipment : Insulation Resistance Test Set, Make: Megger, Model: MIT520/2, Serial No.: Defaced
TESTED BY : WITNESSED BY :
COMPANY : COMPANY :
DESIGNATION : DESIGNATION :
SIGNATURE : SIGNATURE :
 POTENTIAL TRANSFORMER TEST REPORT
ITEM NO. 1
DATE TESTED : MANUFACTURER :
PROJECT : TEMPERATURE : WEATHER:
EQUIPMENT : HUMIDITY :
CIRCUIT NO. : REFERENCE :
VOLTAGE (Pri) : TEMPERATURE : WEATHER:
VOLTAGE (Sec) HUMIDITY :
LOCATION : REFERENCE :
I. PT Ratio, Polarity & Winding Test:
Test ID Serial Test PT Ratio Turns Ratio Turns Ratio % Error Polarity Winding Resistance (Ω)
No. Connection (Rated) ( Rated) ( Measured) Primary Secondary
PT1
PT2
PT3

Criteria : Turns ratio percent error shall not exceed 0.5% for relaying and 0.3% for metering, polarity shall be OK, Winding resistance
reading between phases shall differ by less than or equal to 5%.
Standard : IEEE C57.13/ IEEE 62-1995 (R2005)
Judgement :
II. PT Insulation Test:
Test ID Voltage Inj. Resistance @ °C ( MΩ ) Resistance @ 20°C ( MΩ ) Remarks
(V) P-S/P-G/S-G P-S/P-G/S-G
PT1
PT2
PT3

Criteria : Minimum insulation shall be 1M Ω/kV + 1 @ 20 °C corrected temperature.

Standard : Electrical Power Eqpt. Maintenance and Testing by Paul Gill, 2nd Edition.
Judgement :

ITEM NO. 2
DATE TESTED : MANUFACTURER :
PROJECT : TEMPERATURE : WEATHER:
EQUIPMENT : HUMIDITY :
CIRCUIT NO. : REFERENCE :
VOLTAGE (Pri) : TEMPERATURE : WEATHER:
VOLTAGE (Sec) HUMIDITY :
LOCATION : REFERENCE :
I. PT Ratio, Polarity & Winding Test:
Test ID Serial Test PT Ratio Turns Ratio Turns Ratio % Error Polarity Winding Resistance (Ω)
No. Connection (Rated) ( Rated) ( Measured) Primary Secondary
PT1
PT2
PT3

Criteria : Turns ratio percent error shall not exceed 0.5% for relaying and 0.3% for metering, polarity shall be OK, Winding resistance
reading between phases shall differ by less than or equal to 5%.
Standard : IEEE C57.13/ IEEE 62-1995 (R2005)
Judgement :
II. PT Insulation Test:
Test ID Voltage Inj. Resistance @ °C ( MΩ ) Resistance @ 20°C ( MΩ ) Remarks
(V) P-S/P-G/S-G P-S/P-G/S-G
PT1
PT2
PT3

Criteria : Minimum insulation shall be 1M Ω/kV + 1 @ 20 °C corrected temperature.

Standard : Electrical Power Eqpt. Maintenance and Testing by Paul Gill, 2nd Edition.
Judgement :

: Turns Ratio Test Set, Make: Teldar, Model: TTR-3000, S/N: 1661923 ; Winding Resistance Test Set, Make: Teldar, Model: TRM-50, S/N: 18350493
Test Equipment
: Insulation Resistance Test Set, Make: Megger, Model: MIT-520/2, S/N: Defaced
TESTED BY : WITNESSED BY :
COMPANY : COMPANY :
DESIGNATION : DESIGNATION :
SIGNATURE : SIGNATURE :