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Shangrila 590 Service Manual
Shangrila 590 Service Manual
Contents
Contents.........................................................................................................................................................i
1 Introduction ............................................................................................................................................. 1
1.1 Symbols....................................................................................................................................... 2
1.2 Warranty considerations .............................................................................................................. 3
2 Description .............................................................................................................................................. 4
2.1 General description...................................................................................................................... 4
2.2 Features of Shangrila590............................................................................................................. 4
2.3 Specification................................................................................................................................ 5
3 Checking ................................................................................................................................................. 6
3.1 Checkout procedures ................................................................................................................... 6
3.2 Testing alarm ............................................................................................................................... 8
4 Theory and Diagram................................................................................................................................ 9
5 User Maintenance.................................................................................................................................. 10
5.1 Repair Policy ............................................................................................................................. 11
5.2 Maintaining Outline and Schedule ............................................................................................ 12
5.3 Replacing fuses ......................................................................................................................... 13
6 Troubleshooting..................................................................................................................................... 14
7 Operation Methods of Various Ventilation Modes ................................................................................ 15
7.1 C: also called control respiration............................................................................................... 15
7.2 A: Namely assist respiration...................................................................................................... 15
7.3 SIMV......................................................................................................................................... 16
7.4 A/C+SIGH................................................................................................................................. 16
7.5 SPONT ...................................................................................................................................... 17
8 Pneumatic system.................................................................................................................................. 18
8.1 Schematic diagram .................................................................................................................... 18
8.2 Gas inlet module........................................................................................................................ 20
8.3 Inspiratory module .................................................................................................................... 21
8.4 Expiratory module..................................................................................................................... 22
8.5 Display screen assembly ........................................................................................................... 23
9 Electrical system ................................................................................................................................... 28
9.1 Main Board................................................................................................................................ 28
9.2 Power Board.............................................................................................................................. 31
9.3 Display Board............................................................................................................................ 33
9.4 Key Board ................................................................................................................................. 35
9.5 Encoder Board........................................................................................................................... 37
9.6 Pressure Board........................................................................................................................... 37
9.7 Switching Power Supply Assembly........................................................................................... 38
10 Schematics......................................................................................................................................... 39
i
Shangrila590 Ventilator Service Manual
1 Introduction
This service manual provides procedures for testing and maintaining the Aeonmed model
anesthetic machine. It is not intended to be a complete maintenance document; therefore, it
contains no disassembly or reassembly instructions.
Refer any repairs or adjustments that exceed the scope of this manual to the Service Center of
Beijing Aeonmed Co., Ltd by calling
800-810-8333 or 86-10-88799987-333
This manual contains proprietary information. It is intended for use only by individuals qualified in
the installation and maintenance of the Aeonmed anesthetic machine. Receipt, purchase, or
possession of this document in no way confers or transfers any other rights for the use of this
information. Disclosure or reproduction of the enclosed, without the written permission of Beijing
Aeonmed Co., Ltd is prohibited.
This manual is intended for use only by technicians who have successfully completed Beijing
Aeonmed Co., Ltd training on this product.
Beijing Aeonmed Co., Ltd believes the information herein is accurate but accepts no responsibility
for errors, omissions, or misrepresentation.
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Shangrila590 Ventilator Service Manual
1.1 Symbols
Warnings and Cautions indicate all the possible dangers in case of violation of the
stipulations in this manual. Refer to and follow them.
Instead of illustrations, other symbols may also be utilized. Not all of them may necessarily appear
in the equipment and manual. The symbols include:
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Shangrila590 Ventilator Service Manual
Do not make any service repairs on this equipment during the states warranty period. Any
unauthorized work immediately voids the warranty. Aeonmed will not be liable for any repairs
attempted by the owner. Any such attempted repairs other than specified no warranty repairs void
the warranty.
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Shangrila590 Ventilator Service Manual
2 Description
This chapter describes the systems, features, controls, and labels on the Aeonmed
ventilators. Also included is a description of the table of technical specifications.
Feature Shangrila590
Mode of ventilation VCV PCV SIMV PSV SIGH SPONT
I:E ratio 2:1 to 1:4
Respiration frequency 4 to 100bpm
Tidal volume 0 , 50 to 1500ml
Power failure alarm Yes
High pressure 20 to 80cmH2O
Low pressure 0 to 20cmH2O
Alarm silence Not more than 120senconds
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Shangrila590 Ventilator Service Manual
2.3 Specification
Power
Power line 220V±22V, 50Hz±1Hz
Fuses φ5×20, 0.5A(T)
Power usage <=50W
Type Positive pressure volume
Protection against electrical Type of protection: class I
shock Degree of protection: Type B
Gas input
Gas type O2 Air
Gas pressure 0.3 to 0.5Mpa
Environment
Ambient temperature +5 °C to +40°C
Relative humidity Not more than 80%
Atmospheric pressure 96kPa to104kPa
Noise of whole set <65dB(A)
Warming up no less than 5min
Miscellaneous
Dimensions 900(H)×600(D)×550(W)mm
Weight 42kg
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Shangrila590 Ventilator Service Manual
3 Checking
WARNING: Do not use this system before the operation and maintenance manual
are read and understood.
• Whole system connection
• All warnings and cautions
• Using guide of each system module
• Testing method of each system module
If test failure, do not use this system. Please contact service representative.
Operators should check the machine before operating the ventilator to ensure the good condition.
Switching on the ventilator’s power, then off, should cause sound alarm.
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Shangrila590 Ventilator Service Manual
Adjust the upper pressure setting key, the display value is a little lower than the airway pressure
peak value, set out the sound-light alarm, then the machine turns into respiration immediately with
decrease of the airway pressure.
Take off the inspiration channel hose. After ten to fifteen seconds sound-light alarm occurs.
Set the trigger pressure at 0.1cm H2O. Pinch the simulated lung with both hands. When the airway
pressure is a little lower than the preset value, trigger inspiration and the indicating light to flash.
Set the respiratory frequency at twenty times per minute. and the ventilating mode as A/C.
Choose the respiratory function to be SIMV f/2 or SIMV f/4. After one minute, observe TOTAL
reading ten times per minute or five times per minute.
Set the function at Spontaneous and the trigger voltage at -3cmH2O. Pinch the simulated lung with
hand to form negative pressure; at this time the ventilator should deliver gas. When airway
pressure reaches 3cmH2O, start ventilation.
First set the ventilating mode as A/C, turn the flow regulating knob to the minimum, then change
the ventilating mode to SIGH, following that is one sigh with 1.5 times of the tidal volume.
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Shangrila590 Ventilator Service Manual
• Adjust lower limit of Paw to above High Pressure, and conform the alarm occurs.
• Adjust lower limit of Paw to below High Pressure, and conform the alarm eliminates.
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Shangrila590 Ventilator Service Manual
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Shangrila590 Ventilator Service Manual
5 User Maintenance
WARNING: Movable components and detachable parts can cause injury. Use
caution when system components and parts are being moved or
replaced.
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Shangrila590 Ventilator Service Manual
Do not use malfunctioning equipment. Make all necessary repairs, or have the equipment
serviced by an authorized Aeonmed Service Representative. After repair, test the equipment to
ensure that it is functioning properly, in accordance with the manufacturer’s published
specifications.
To ensure full reliability, have all repairs and service done by an authorized Aeonmed
Representative. If this is not possible, replacement and maintenance of parts in this manual
should be performed by a competent, trained individual with experience in Anesthesia Systems
repair, and appropriate testing and calibration equipment.
It is recommended that you replace damaged parts with components manufactured or sold by
Aeonmed. After any repair work, test the unit to ensure it complies with the manufacturer’s
published specifications.
Contact the nearest Aeonmed Service Center for service assistance. In all cases, other than
where Aeonmed’s warranty is applicable, repairs will be made at Aeonmed’s current list price for
the replacement part(s) plus a reasonable labor charge.
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Shangrila590 Ventilator Service Manual
The following schedule is a recommended minimum standard based upon normal usage and
environmental conditions. Frequency of maintenance for the equipment should be higher if your
actual schedule is more than the minimum standard.
weekly Ventilate the system, and make sure that the system
operating normally. It can prevent blocking and dust.
When cleaning and installing Check if any components are broken, and replace or
repair them if necessary.
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Shangrila590 Ventilator Service Manual
WARNING: Disconnect from power supply before replacing fuses, otherwise that
can injure operator even death.
WARNING: Replace fuses with only those of the specified type and current rating,
otherwise that can damage the equipment.
Replacing steps:
1 Plug the screwdriver to groove on the end of fuse box.
2 Turn counterclockwise 3 to 5 circles then pull out fuse tubes lightly.
3 Take off fuse tubes.
4 Enclose the new ones.
5 Push fuse tubes to original place gently.
6 Turn clockwise 3 to 5 circles with screwdriver to tighten.
7 Connect mains supply.
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Shangrila590 Ventilator Service Manual
6 Troubleshooting
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Shangrila590 Ventilator Service Manual
The characteristic is that patient cannot control releasing airflow, and all respiratory movement all must be
carried out according to the conditions set by ventilator.
It is featured by that the patient can control the respiration frequency, while the tidal volume of the
respiration, the time of the inspiration and expiration are still controlled by ventilator. To the patients who
remain fully conscious and have spontaneous respiration ability, but can’t conduct enough breath function,
the assist respiration of the ventilator is needed.
a) Control the ventilation frequency f, the set value should be lower several times every minute than f total,
b) Set the burst electrical level: adjust around –0.3kPa.
To A, several above-mentioned parameters must be adjusted properly and must assist with vigor analysis.
Other parameters adjustments are all same to C.
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Shangrila590 Ventilator Service Manual
7.3 SIMV
7.4 A/C+SIGH
SIGH is that on the basis of A/C make a deep inspiration of double tidal volume every 100 times, which is
adapted to the long term mechanically ventilation patient and can be used in “expanding lung” of thorax
operation. When expanding lung, because requires continuous several sighs it is needed to convert
ventilation method conversion switch several times between A/C and SIGH.
When signing because tidal volume is doubled and the peak value of airway press increases, the upper
limit set value of airway press will increase. That is the peak value is higher 1kPa than the value of sighing,
the set of other parameters are same to A/C.
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Shangrila590 Ventilator Service Manual
7.5 SPONT
In some hospitals, after patient have spontaneous respiration, select SPONT should be provided for the
patient through facemask before offline so as to train the spontaneous respiration ability of the patient. As a
routine, the methods for realizing persistent gas flow are as follows:
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Shangrila590 Ventilator Service Manual
8 Pneumatic system
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Shangrila590 Ventilator Service Manual
1. Mains filter
2. Gas inlet module
3. Expiratory module
4. Fan
5. Switching Power Supply assembly
6. Inspiratory module
19
Shangrila590 Ventilator Service Manual
1. Reducing valve
2. Calibration valve
3. Solenoid valve
4. Pressure Board
5. Straight quick connector
20
Shangrila590 Ventilator Service Manual
1. Proportional valve
2. Proportional valve seat
3. Flow sensor
4. Proportional valve bracket
5. Inspiratory valve body
21
Shangrila590 Ventilator Service Manual
22
Shangrila590 Ventilator Service Manual
The line in the above figure is connected to the right bracket of LCD, see the following figure as pointed
with arrowhead 1.
23
Shangrila590 Ventilator Service Manual
24
Shangrila590 Ventilator Service Manual
The other end of wire indicated "To Key Board" in above figure is connected to Key board as pointed at
figure 8-7 with arrowhead 2.
25
Shangrila590 Ventilator Service Manual
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Shangrila590 Ventilator Service Manual
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Shangrila590 Ventilator Service Manual
9 Electrical system
30
Shangrila590 Ventilator Service Manual
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Shangrila590 Ventilator Service Manual
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Shangrila590 Ventilator Service Manual
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Shangrila590 Ventilator Service Manual
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Shangrila590 Ventilator Service Manual
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Shangrila590 Ventilator Service Manual
10 Schematics
39
SolidWorks
17 5 12 4 3 2 13 1 15 6
A
16 11 10 9 8 7 14
aeonmed
Gas inlet module
REV Tag REV File No. SIG & Date
DSN TECH Weight Scale
CHK STDCHK 1:1 122001098
App. Sheet 1 of1 1
第 页
Shangrila590 Ventilator Service Manual
40
B
2:1
22 23 11 12 13 14 19 20
B B
26
18
A
2:1
17 25
16 A
10
SolidWorks
15
A
9
8
26 301000096 Cross recessed pan head screw 2 M2X8-Zn.D
25 301000035 Hexagon socket head cap screw 4 M4X30
24 301000162 Socket head taper set screw 1 M6X6
7 Hexagon socket head cap screw M4X10
23 301000030 14
22 301000026 Hexagon socket head cap screw 3 M3X12
21
20 220000141 Straight quick connector 2 PC08-02
19 130002676 Proportional valve seat 2
6
18 210000211 Microswitch 1
17 130000222 Connector M5 1
16 130000034 Pressure spring 1
15 240000102 Reducing valve membrane 1
5 14 240000129 Proportional valve 2
13 130002675 Proportional valve bracket 1
A 12 210001580 Flow sensor 2
11 130002674 Proportional valve connector 4
10 130001330 Inspiratory valve membrane 1
9 130001329 Inspiratory valve core 1
4 130001328 Inspiratory valve port
8 1
7 130001327 Inspiratory valve cover 1
6 130001326 Top tray 1
5 130001325 Lining tray 1
4 130001324 Safety valve membrane 1
3 130001323 Safety valve cover 1
2 130001335 Spring 1
1 130003223 Inspiratory valve body 1
3
No. Part No. Name QTY Remark
24 2 1 aeonmed
Inspiratory module
REV Tag REV File No. SIG & Date
DSN TECH Weight Scale
CHK STDCHK 1:2 122001099
App. Sheet 1 of 1
Shangrila590 Ventilator Service Manual
41
Shangrila590 Ventilator Service Manual
42
Shangrila590 Ventilator Service Manual
43
Shangrila590 Ventilator Service Manual
44
Shangrila590 Ventilator Service Manual
45
1 2 3 4
LED-B4 LED-B1
ALARM1H Mode Select
SEG0 SEG0
A Red Green A
ALARM3H Lung Mechanics (Battery)
SEG2 SEG2 Charge Yellow GND
ALARM5H Config
SEG4 SEG4
LED-B3 LED-B2
ALARM1 SILENCE
SEG0 SEG0
ALARM2 LOCK
SEG1 SEG1
Yellow Green
B ALARM3 STANDBY B
SEG2 SEG2
ALARM4 (Battery)
SEG3 SEG3
Alarm Reset
ALARM5 (Nebulizing) SEG0
SEG4 SEG4
SILENCE
SEG1
Mode Select
SEG0
LOCK
SEG2
J1 Alarm Settings
SEG0 1
SEG1
SEG1 2
SEG2 3
Return
SEG3 4
SEG3
SEG4 5
Lung Mechanics
SEG5 6
SEG2
SEG6 7
C SEG7 8
STANDBY C
LED-B1 9
SEG4
LED-B2 10
Patient Data
LED-B3 11
SEG3
LED-B4 12
13
Emergency Start
ROW1 14
SEG5
ROW2 15
Config
ROW3 16
SEG4
17 Nebulizer
GND 18
AC 19
SEG7
Charge 20 ROW1 ROW2
Header 20H
aeonmed
D D
Shangrila590
Schematics,
Ventilator
REV Tag REV File No. SIG & Date Face sheet
DSN TECH
CHK STDCHK Revision V01
App. Sheet 1 of 1
130002682DL
1 2 3 4
Shangrila590 Ventilator Service Manual
46
1 2 3 4 5 6 7 8
A26 A0
Power socket A1 A2
L N Ship-type switch S1
Display Assembly 8-1 4 3 6-1 Fan
43 VGA RS-232
To enclosure C - +
1-1 9-1 2 1 7-1
21
1 2 15 1 9 1
W2
10-1
11-1
A A
Y2 A27 F1 Fuse W7
4-1 2-1 2 1 W8
1 2 2 1
A20 5-1 3-1 2 1
3 4 2 1
1 26 1 2 3 F2 Fuse
Back side
EMI mains filter
J1 CN2
1 2 3 4 5 6
1 2 3 4 5 6
W3
A21 Floor 3
J3
26-1
27-1
12-1
13-1
14-1
15-1
16-1
17-1
18-1
19-1
20-1
22-1
23-1
24-1
25-1
10-1
11-1
LCD Inverter
211
Display Board
1 2 3 4 5 1 2 3 4 1 2 1 2 3 4 1 2 3 4 5 6 1 2 3 54-1
1 2 3 4
4 3 W6
CN1 2 1 J3 JP1 J9 J10 J4 J13 J12 J3
J14
69-1
10
5
55-1
10
36-1
16
1 2 3 4
1 2 3 4 52-1
37-1
1 2 3 4
6-1
8-1
7-1
9-1
W5 J2 1 10
J2 J4 J2 38-1 J8 J15
39-1
J6 CN3
1
53-1
1
1
1 2 1 2 3
1 2 3 4
30-1 30-1
6 5 4 3 2 1
1 2 3 4 5 6
W4 31-1 J18
31-1
32-1
44-1
45-1
Y3 32-1
33-1 33-1
J4
34-1 J11 A5 LCD Controller
34-1
1 2 35-1 35-1
A22
J7 3 2 1
Buzzer
J5
56-1 62-1
1 2 3 4
1 2 3 4
57-1 63-1
58-1 64-1
59-1 65-1
J21
B 60-1 66-1 B
Socket connector with lock
5
J1 1 61-1 67-1
26
6
1 2
A28
1 2 3 4
42-1
43-1
40-1
28-1
1 2 3
2 1
Power Board J1 29-1 J16
41-1 J20
W4
5
A3
6
A23 A4 Main Board
1 30 Y3 W6
1 2 3
1 2 3
Y2
LCD
Floor 2
4-1 5-1
A25
A24
40-1
41-1
GND
GND
N
+V
+V
L
C
Encoder Board Key Board 1 2
46-1
1 2 3 4 5 6
PEEP valve
1 2 3 4 5 6
47-1
10
48-1
A6
Switching Power Supply
49-1 W5
J2 J2 J1
50-1
51-1
1
A7
C J3 C
1 20
16-1
17-1
18-1
19-1
22-1
23-1
24-1
25-1
12-1
13-1
14-1
15-1
42-1
43-1
Y1 A15
1 2 1 2 1 2 1 2 3 4 1 2 3 4 + - 1 2 1 2
52-1
53-1
54-1
55-1
J1 J1
A26
Controlling O2 end Air end A16 A17
1 20
Nebulizing Safety gas switch
solenoid valve solenoid valve solenoid valve Pressure Board Pressure Board A29 Mass sensor Mass sensor
Face sheet A13
(O2 end) (Air end)
- +
68-1 1 2 3 4 5 6 1 2 3 4 5 6
A8 A9 A10 A11 A12
56-1
57-1
58-1
59-1
60-1
61-1
62-1
63-1
64-1
65-1
66-1
67-1
Lead-acid battery pack
28-1
29-1
1 2
1 2 A18 211
Microswitch
A19
Heater Floor 1 (From the bottom up)
W1
26
D D
W1
W2 aeonmed
Shangrila590
1
Front side
Ventilator Wiring diagram
REV Tag REV File No. SIG & Date
DSN TECH
CHK STDCHK Revision V01
App. Sheet 1 of 1
112000031JL
1 2 3 4 5 6 7 8