CLIENT : COODO

PROJECT : COODO 64 VW SHOWROOM

DOCUMENT TITLE : MS FOR SUPPLY & ERECTION OF

PREFABRICATED BUILDING.

METHOD STATEMENT FOR SUPPLY & ERECTION OF

PREFABRICATED BUILDINGS

REVISION CONTROL

REV DATE PREPARED BY. REVIEWED BY. APPROVED BY.

DENNIS
KAVYA S KUMAR ENGELBRECHT
00 04.01.2021
QA/QC ENGINEER OPERATIONS
MANAGER

DOC REF NO: SHP-LTG-64-VW-001 1

 CLIENT : COODO

PROJECT : COODO 64 VW SHOWROOM

DOCUMENT TITLE : MS FOR SUPPLY & ERECTION OF

PREFABRICATED BUILDING.

Table of Contents

SR.NO DESCRIPTION PAGE NO.

1 Purpose 4

2 Scope 4

3 References 4

4 Roles and Responsibilities 4

5
5 Procedure
5
5.1 Drawings
5
5.2 Tools & Instruments for Fabrication and Erection works

Prefabrication Activities 6
5.3.1 Coil loading on Gantry 6
5.3
5.3.2 Coil feeding in machine 6
5.3.3 Operation 6

Fabrication Activities
7
5.4.1 I-beam Skid Frame Fabrication
7
5.4.2 Skid, Column, and Intermediate Beam Painting
7
5.4.3 Floor Construction with LGS Floor Panel Cassette Type
5.4 7
5.4.4 Floor decking
8
5.4.5 Wall panel frame fabrication
8
5.4.6 Roof Panel Fabrication
9
Erection Activities
5.5.1 Erection of floor frame
10
5.5.2 Erection of wall panel frame
10
5.5.3 Roof Erection
5.5 10
5.5.4 Purlin fixing
11
11

DOC REF NO: SHP-LTG-64-VW-001 2

 CLIENT : COODO

PROJECT : COODO 64 VW SHOWROOM

DOCUMENT TITLE : MS FOR SUPPLY & ERECTION OF

PREFABRICATED BUILDING.

5.5.5 Construction of walls & roof 11

5.5.6 Flooring 12
5.5.7 Curtain wall 12
5.5.8 Electrical wiring and fittings 12
5.5.9 Piping for heat pump 13
5.5.10 Internal finishes 13
5.5.11 External finishes 13

Site Erection
14
5.6.1 Placement
14
5.6 5.6.2 Electrical connection between units
14
5.6.3 Heat pump installation
15

ATTACHMENT
6 15
6.1 Lifting Plan

DOC REF NO: SHP-LTG-64-VW-001 3

 CLIENT : COODO

PROJECT : COODO 64 VW SHOWROOM

DOCUMENT TITLE : MS FOR SUPPLY & ERECTION OF

PREFABRICATED BUILDING.

1. PURPOSE
The purpose of this procedure is to describe & define a method for Fabrication and
Installation of prefabricated Coodo 64 units by Speed House / LTG for VW Germany.

2. SCOPE
This procedure shall be applicable for the fabrication of modular Coodo buildings and
erection of modular Coodo buildings.

3. REFERNCES

3.1 Document & Data Control.

3.2 Project Planning Mobilization and close out
3.3 Design Control
3.4 Inspection & Testing
3.5 Project Quality Plan (Prefab Buildings)

4. RESPONSIBILITIES

4.1.1 The responsibility for carrying out this Method Statement shall be that of the
Production Manager / Engineer and Operation Manager / Engineer, unless
otherwise specifically mentioned in this procedure. The Yard in-charge / Site
Engineer shall be responsible for the execution of this Method Statement. The
Quality Engineer / Yard in-charge / Site Engineer shall be responsible for the
inspection & testing.

DOC REF NO: SHP-LTG-64-VW-001 4

 CLIENT : COODO

PROJECT : COODO 64 VW SHOWROOM

DOCUMENT TITLE : MS FOR SUPPLY & ERECTION OF

PREFABRICATED BUILDING.

5. PROCEDURE

5.1 Drawings
5.1.1 Prepare steel frame Layout, Wall panel layout, Wall panel details, Roof layout,
floor layout drawings as per the architectural layout. These shop drawings shall be
submitted to the Client for approval, where required.

5.1.2 Before starting the fabrication and erection work, Operation Manager and Project
Manager shall verify the wall panel and other related dimensions & other
reference points. Any practical difficulty or discrepancies shall be brought to the
notice of the Client & clarification shall be obtained.

5.2 Tools and Instruments for Fabrication and Erection works

5.2.1 Arrange the appropriate tools and instruments for the intended setting out
task according to the accuracy requirements.

5.2.2 Records for inspection, testing and maintenance shall be made available for any
verification

5.2.3 The tools and instruments required for the fabrication and erection work are as
follows:

▪ Frame master machine F 300/F 350/F 550

▪ De Coiler
▪ Gantry with chain blocks
▪ GI strips (specified dimension)
▪ Cordless impact driver
▪ Collated or non-collated screws
▪ Assembly table
▪ Material stacking table
▪ Welding Machine (Plug in type)
▪ Angle Grinding Machine
▪ Jig saw
▪ Electrical & Carpenter Hand tools
▪ Insulation tester
▪ ELCB Tester
▪ Multi meter
▪ Step ladder

DOC REF NO: SHP-LTG-64-VW-001 5

 CLIENT : COODO

PROJECT : COODO 64 VW SHOWROOM

DOCUMENT TITLE : MS FOR SUPPLY & ERECTION OF

PREFABRICATED BUILDING.

5.3 Prefabrication Activities

5.3.1 Coil loading on Gantry

5.3.1.1 Remove 3 nuts and outside flange, placing it to one side

5.3.1.2 Adjust the chain block to position coil for loading

5.3.1.3 Position coil on de coiler

5.3.1.4 Cut the straps of the coil

5.3.1.5 Remove the pin and belt lifting

5.3.1.6 With the box spanner adjust and tighten the three arms, check that the coil
if it is properly fitted in arms, see that the coil touches inside of the flange.

5.3.1.7 Check the direction of the coil

5.3.1.8 Fit outside flange and tighten three nuts

5.3.1.9 Place a safety barricade to avoid access to de- coiler and prevent people
stepping over strip feeding into machine

5.3.2 Coil feeding in machine

5.3.2.1 Machine operator will cut the strip tapered on both side
5.3.2.2 Straighten the coil using hammer
5.3.2.3 GI straps shall be properly filed, check there are no burs
5.3.2.4 Feed the coil into the machine till it passes 1st roller

5.3.3 Operation

5.3.3.1 Design department to provide data contained flash drive along with hard copy
5.3.3.2 Start machine pressing auto start and ensue collect tray is clear of from
obstructions

DOC REF NO: SHP-LTG-64-VW-001 6

 CLIENT : COODO

PROJECT : COODO 64 VW SHOWROOM

DOCUMENT TITLE : MS FOR SUPPLY & ERECTION OF

PREFABRICATED BUILDING.

5.3.3.3 Ink knob should be in ink direction

5.3.3.4 Flash drive to be plugged into the machine and steel section production to
commence in accordance with site requirements

5.3.3.5 Steel sections coming from machine shall be of specified size & length as per
design.

5.4 Fabrication Activities

5.4.1 I-beam Skid Frame Fabrication
5.4.1.1 Skid shall be prepared as shown in the skid drawings.

5.4.1.2 Base skid shall be constructed with Mild steel I-beam 180 IPE fixed along the
periphery.

5.4.1.3 The intermediate support shall be of MS I-beam Section of specified size

spacing as per drawing:

5.4.1.4 Steel sections shall be welded together by 6mm fillet and butt welds (AWS D1.1
/ ASME Sec. IX).
5.4.1.5 Lifting points will be provided at center column points along the perimeter.
And shall be welded with a 6mm fillet weld, inspected visually and recorded.
(Dye pen testing with lift testing)
5.4.1.6 When the steel structure is completed, 10% of all welds to be Dye penetration
tested.

5.4.2 Skid, Column, and Intermediate Beam Painting

5.4.2.1 All Mild steel materials will be blasted and primed prior to fabrications. Later
the cut and welded areas will be thoroughly cleaned with power tools.

5.4.2.2 Painting shall be done as per the specification – One coat of red oxide /
epoxy primer will be applied immediately after blasting.

5.4.3 Floor Construction with LGS Floor Panel

5.4.3.1 Width/depth of the stud shall be of as per specification

5.4.3.2 LGS sections coming from machine shall be of specified size & length as per
design

5.4.3.3 Base material thickness shall be of 1.15mm

DOC REF NO: SHP-LTG-64-VW-001 7

 CLIENT : COODO

PROJECT : COODO 64 VW SHOWROOM

DOCUMENT TITLE : MS FOR SUPPLY & ERECTION OF

PREFABRICATED BUILDING.

5.4.3.4 Electronic drawings and data related to floor panel Design will be issued
as per approved specification. A hard copy of drawings will be issued
simultaneously for assembly of floor panels.

5.4.3.5 Electronic data will be fed into the machine by means of USB drive, to
commence the production of LGS section as per the requirement.

5.4.3.6 LGS sections produced from machine will be of specified size & length as per
design

5.4.3.7 Service holes & openings shall be provided along the LGS section as per design

5.4.3.8 All the LGS members produced from the machine will be moved to the
assembly area for further activities.
5.4.3.9 LGS floor panels will be assembled on a table allocated in assembly area. LGS
sections will be assembled, aligned, and fixed to make rigid frame. where
necessary, rubber mallet shall be used to align the sections

5.4.3.10 Cordless impact driver and suitable screws (collated or non- collated) screws
shall be used to assemble the frame

5.4.3.11 LGS floor panel shall be placed onto the I-beam skid frame by means of crane
/ forklift.

5.4.4 Floor decking

5.4.4.1 Cement Fiberboard shall be used for decking according to specification

5.4.4.2 Cement Fiberboard shall be fixed to steel skid by means of suitable screws

5.4.4.3 Screws shall be provided at 400mm c/c and 15mm from edge of the
Cement Fiber board

5.4.4.4 Gap between the Cement Fiberboard shall be properly sealed

5.4.5 Wall panel frame fabrication

5.4.5.1 Width/depth of the stud shall be of as per specification

5.4.5.2 Base material thickness shall be of 1.15mm

DOC REF NO: SHP-LTG-64-VW-001 8

 CLIENT : COODO

PROJECT : COODO 64 VW SHOWROOM

DOCUMENT TITLE : MS FOR SUPPLY & ERECTION OF

PREFABRICATED BUILDING.

5.4.5.3 Electronic drawings and data related to wall panel Design will be issued
as per approved specification. A hard copy of drawings will be issued
simultaneously for assembly of wall panels.

5.4.5.4 Electronic data will be fed into the machine by means of USB drive, to
commence the production of LGS section as per the requirement.

5.4.5.5 LGS sections produced from machine will be of specified size & length as per
design

5.4.5.6 Service holes & openings shall be provided along the LGS section as per
design

5.4.5.7 All the LGS members produced from the machine will be moved to the
assembly area for further activities.
5.4.5.8 LGS wall panels will be assembled on a table allocated in assembly area. LGS
sections will be assembled, aligned, and fixed to make rigid frame. where
necessary, rubber mallet shall be used to align the sections

5.4.5.9 Cordless impact driver and suitable screws (collated or non- collated) screws
shall be used to assemble the frame

5.4.5.10 Assembled wall panel frames will be stacked in designated areas.

5.4.6 Roof panel Fabrication

5.4.6.1 Width/depth of the stud shall be as per specification

5.4.6.2 Base material thickness shall be of 1.15mm

5.4.6.3 Electronic data containing the details of LGS truss will be fed into the
machine and production of LGS section will commence in accordance to the
requirements.
5.4.6.4 Steel sections coming from machine shall be of specified size & length as per
design

5.4.6.5 Assemble the steel sections according to the drawing.

5.4.6.6 Steel sections are to be aligned if necessary, a rubber mallet shall be used to
align the sections.
5.4.6.7 Cordless impact driver and suitable screws (Collated / non collated) shall be used
to assemble the frame

DOC REF NO: SHP-LTG-64-VW-001 9

 CLIENT : COODO

PROJECT : COODO 64 VW SHOWROOM

DOCUMENT TITLE : MS FOR SUPPLY & ERECTION OF

PREFABRICATED BUILDING.

5.4.6.8 Stack the assembled frame in predesigned area.

5.5 Erection Activities

5.5.1 Erection of floor frame
5.5.1.1 temporarily provide a guideline along the steel frame to position the base frame
5.5.1.2 Base frame shall be placed over the assembly floor according to the sequences by
names of crane/ manual, starting from one corner.

5.5.1.3 Base frame to be aligned, where necessary jacks and power tools shall be used
5.5.1.4 Skids shall be levelled by using a water level

5.5.2 Erection of Wall panel Frame

5.5.2.1 Once decking completed, wall panel erection shall be started
5.5.2.2 Erection of external wall panel frame shall start from one corner according to the
sequence
5.5.2.3 Service holes and other openings shall be provided along the wall panel frame
5.5.2.4 Mark the positions of the External & Internal wall panels on cement fibre board
using chalk line
5.5.2.5 Wall frames shall be placed over the cement board decking in true vertical line
5.5.2.6 Temporarily screw the wall panel to cement fibre board to position the wall frame
5.5.2.7 By using loose steel sections, temporary bracing shall be provided to align the wall
panel
5.5.2.8 Align the wall panel using nylon thread, spirit level or plumb bob
5.5.2.9 After alignment the wall panel will be permanently fixed to the steel skids.
5.5.2.10 Screw the adjoining wall panel frames to form an integral frame
5.5.2.11 All concealed electrical conduits and junction boxes shall be fixed as per drawing
5.5.2.12 Plumbing lines if any shall be provided through the service holes

DOC REF NO: SHP-LTG-64-VW-001 10

 CLIENT : COODO

PROJECT : COODO 64 VW SHOWROOM

DOCUMENT TITLE : MS FOR SUPPLY & ERECTION OF

PREFABRICATED BUILDING.

5.5.3 Roof Erection

5.5.3.1 Once wall panel erection completed, roof erection shall be started
5.5.3.2 Mobile scaffolding shall be erected inside/outside of the building and A-type ladder
shall be used during erection
5.5.3.3 The size of the roof panel shall be of as per the specification
5.5.3.4 Roof panel shall be manually lifted and placed.
5.5.3.5 Ensure the panels are aligned and plumbed
5.5.3.6 By using loose steel sections, temporary bracing shall be provided to align the roof
5.5.3.7 After alignment, roof panel shall be screwed to wall panel

5.5.4 Purlin Fixing

5.5.4.1 The size of the steel purlins shall be of as per specification
5.5.4.2 Check the sequence of the purlin in compliance to approved drawing
5.5.4.3 Mark the positions of purlins on trusses
5.5.4.4 Purlins shall be screwed to the roof trusses
5.5.4.5 Over lapping of purlins if any, shall be of standard specifications

5.5.5 Construction of Walls & Roof

5.5.5.1 Fix Gyproc Coreboard to exterior side of framing with self-drilling screws
5.5.5.2 Inner face of Corebard painted with Weberdry 136 FX
5.5.5.3 Thermal insulation shall be provided as per the drawing.
5.5.5.4 Two layers of 15mm Firestop plasterboard are fixed to the internal face
5.5.5.5 Inner face of first layer plaster board painted with Weberdry 136 FX
5.5.5.6 Plasterboards joints taped and filled to form seamless joint
5.5.5.7 Workers will perform this activity by using step up stools & A-type ladder

DOC REF NO: SHP-LTG-64-VW-001 11

 CLIENT : COODO

PROJECT : COODO 64 VW SHOWROOM

DOCUMENT TITLE : MS FOR SUPPLY & ERECTION OF

PREFABRICATED BUILDING.

5.5.6 Flooring
5.5.6.1 Cement fibre board decking shall be cleaned before starting the flooring
5.5.6.2 Any level difference in floor shall be minimized
5.5.6.3 Putty shall be applied on cement fibre board screw holes and to be levelled by
sanding
5.5.6.4 Swisstrax floor installation as per manufacturer guidelines

5.5.7 Glass Curtain Wall

5.5.7.1 Curtain wall shall be installed as per specifications
5.5.7.2 Frames shall be fixed to the structural opening by means of screws
5.5.7.3 Whether sealant to be applied all around frames as per specifications

5.5.8 Electrical wiring and fittings

5.5.8.1 Electrical wiring shall be started once the wall panel and roof erection is completed
5.5.8.2 Electrical wiring shall be done as per the load schedule & wiring diagram
5.5.8.3 Conduits for electrical wiring shall be laid inside the panels
5.5.8.4 Required wires & cables shall be pulled through these conduits
5.5.8.5 These wires shall be taken through the conduits already installed in the wall panels
5.5.8.6 Continuity of all circuits shall be tested with insulation and continuity tester and
recorded
5.5.8.7 These wires shall be terminated at the respective junction boxes
5.5.8.8 Electrical fittings (switches and sockets) shall be installed as per the drawing
5.5.8.9 Once the ceiling woks has been completed, light fitting process shall be started as
per drawings and specifications especially light fitting located at the joint skids.
5.5.8.10 All the ELCBs shall be tested with a ELCB tester
5.5.8.11 Operations of lights, switches and sockets shall be tested

DOC REF NO: SHP-LTG-64-VW-001 12

 CLIENT : COODO

PROJECT : COODO 64 VW SHOWROOM

DOCUMENT TITLE : MS FOR SUPPLY & ERECTION OF

PREFABRICATED BUILDING.

5.5.9 Piping for heat pumps

5.5.9.1 Once the wall panel action is completed the piping works shall be started
5.5.9.2 Pipe routing shall be set, verified & confirmed from the layout drawing and location
of the heat pumps
5.5.9.3 The details of service pipe, size, length to be installed shall be determined from the
applicable drawings
5.5.9.4 Holes shall be cut for the cold water, hot water, and drainage lines to penetrate the
floor
5.5.9.5 All pipelines shall be properly clamped

5.5.10 Internal finishes

5.5.10.1 15 mm gypsum board (as specified) shall be fixed to the internal face of wall panels
by means of screws
5.5.10.2 Kemco Comfort slab shall be provided for internal walls as insulation
5.5.10.3 Once internal wall insulation completed, fix the gypsum board first layer to the
other face of internal wall panel frame by means of screws (dry area), inner face painted
with Weberdry 136 FX
5.5.10.4 Then fix the second layer of 15 mm gypsum board over the first layer
5.5.10.5 Putty shall be applied on screw holes and to be leveled by sanding
5.5.10.6 One coat of primer and two coats of paint as per specification shall be applied on
gypsum board (dry area)
5.5.10.7 Painting shall be done as per specifications
5.5.10.8 Silicon shall be applied all around the windows
5.5.10.9 Paint touch up shall be done wherever necessary
5.5.10.10 Workers shall perform these activities by using step up stools and A-type ladder

5.5.11 External finishes

DOC REF NO: SHP-LTG-64-VW-001 13

 CLIENT : COODO

PROJECT : COODO 64 VW SHOWROOM

DOCUMENT TITLE : MS FOR SUPPLY & ERECTION OF

PREFABRICATED BUILDING.

5.5.11.1 External façade finish shall be 5mm thick custom fabricated GRP panels
5.5.11.2 GRP façade to be fixed to the structure by screws & PU glue
5.5.11.3 Front façade molding to be fixed in same manner
5.5.11.4 Joint between front façade & walls & roof to be sealed by specified silicon sealer
5.5.11.5 Sealant to be applied around windows & the other joints to prevent the entry of
water
5.5.11.6 Workers will perform this activity by using A type ladder or mobile scaffolding

5.6 Site Erection Activities

5.6.1 Placement of Units
5.6.1.1 Units shall be placed on the foundation block as per the drawings
5.6.1.2 Unit shall be levelled with the water level
5.6.1.3 To offload and install the units a suitable Crane needs to be used. A fully erected
unit’s weight will not exceed 15 Tons.
5.6.1.4 Unit shall be placed on top of levelled foundation blocks using mobile crane.
5.6.1.5 When the first unit is in place & aligned, the second unit can be lowered next to the
first unit as per the drawing.
5.6.1.6 After alignment, final fixing, and placement of ground floor and first floor units,
remaining finishing
works for flooring, ceiling, windows, doors, and others shall commence.

5.6.2 Electrical connection between units

5.6.2.1 Required wire and cables shall be pulled through the junction boxes
5.6.2.2 Continuity of all circuits shall be tested withand continuity tester & recorded
insulation
5.6.2.3 These wires shall be terminated at the respective junction boxes
5.6.2.4 All the ELCBs shall be tested with ELCB Tester

DOC REF NO: SHP-LTG-64-VW-001 14

 CLIENT : COODO

PROJECT : COODO 64 VW SHOWROOM

DOCUMENT TITLE : MS FOR SUPPLY & ERECTION OF

PREFABRICATED BUILDING.

5.6.2.4 Operations of lights, switches and sockets shall be tested

5.6.3 Heat Pump Installation

5.6.3.1 Fix doors units in position as per drawing

5.6.3.2 Connect piping and electricity
5.6.3.3 Install outdoor units in supplied enclosure and connect
5.6.3.4 Pressure test shall be conducted to ensure there is no leakage from the pipe
joints

6.0 ATTACHMENT
6.1 Lifting Plan

DOC REF NO: SHP-LTG-64-VW-001 15