RISK ASSESSMENT & JSA FOR Riyadh Cargo DATE:

JSA NO:
Terminal PROJECT Rev.

COMAPANY:ZAMIL STEEL CONSTRUCTION COMPANY

PROJECT: Riyadh Cargo Terminal Project

WORK LOCATION: Riyadh

JOB DESCRIPTION:
Project: Location: Date:

Zamil Project No. JOB SAFETY ANALYSIS RECORD

ZC-S004 SHEET

DESCRIPTION OF ACTIVITY

Prepared by / Company: Signature: Approved by:

Name:
/SCC Safety Team ________________________
Date: ________________________

Signature: __________________________________

Date: __________________________________
 PLANT, EQUIPMENT & TOOLS FOR JOB TAGGING & SIGNS PERMITS &
P.P.E REQUIREMENTS
INSTRUCTION
“Check ”
“Check ” “Check ” “Check ”

Safety Harness SCBA Ladder Asphalt Cutter Men Working Above MSDS’s

Static Line Airline Hand Tools Winch Barrier Mesh Instruction Manuals

Extension
Steel Capped Boots Air Purifying Respirator Shovel Flagging Procedures
Leads

Hard Hat Confined Space Harness Welding Machine Backhoe Personal Locks Work Instructions

Dark Safety Glasses Gloves - PVC Compactor Power Source Personal Danger Tags Hot Work Permit

Clear Safety Glasses Gloves – Hyflex (Nitrile) Drill Crane Out of Service Tags Isolation Permit

Goggles Gloves -Leather Riggers Grinder EWP Information Tags Excavation Permit

Confined Space
Face Shield Scaffold Fans
Permit

Sun Screen Fire Extinguisher Scissor Lift Manlif t

Hearing Protection Fire Blanket Jack Hammer

HAZARD PROMPT - “Check ”. Identify the job hazards and assess the RISK personnel may be exposed to before safe guards are implemented:
N/A N/A N/A N/A N/A N/A N/A
Radiation Low
Low Low Low Low Low SMF or Low
Electrical Vehicles Pressure Weather (Hot Work / Med Heat
Med Med Med Med Med Asbestos Med
Sun)
High High High High High High High
N/A Height N/A N/A N/A N/A N/A N/A
Low Low Low Low Rotating Low Low Low
Chemical Access Bacteria Dehydration Engulfment
Med Med Med Med Equipment Med Med Med
High High High High High High High
N/A N/A N/A N/A N/A N/A N/A
Low Low Low Low Moving Low Hot / Cold Low Low
Tools Depth Vibration Dust Lighting
Med Med Med Med Equipment Med Objects Med Med
High High High High High High High
N/A N/A N/A N/A N/A N/A N/A
Low Low Low Slip / Low Lifting Low Overhead Low Manual Low
Gasses Weight Med Noise
Med Med Trip Med Equipment Med hazards Med Handling Med
High High High High High High High

Likelihood* Risk Level

5 Very High Medium (5A) Medium (5B) High (5C) High (5D) High (5E)
4 High Medium (4A) Medium (4B) Medium (4C) High (4D) High (4E)
3 Medium Low (3A) Medium (3B) Medium (3C) Medium (3D) High (3E)
2 Low Low (2A) Low (2B) Medium (2C) Medium (2D) Medium (2E)
1 Very Low Low (1A) Low (1B) Low (1C) Medium (1D) Medium (1E)
Hazard Severity / Very Low Low Medium High Very High
Consequence** A B C D E
 * Likelihood values based on table S4-1 criteria.
* Hazard Severity / Consequence values based on Table S4-2 criteria.
Table S4-1 Likelihood Categories
Description
Level Frequency

1 Very Low Never heard of in the industry

2 Low Some incidents have occurred in the industry
3 Medium Incident has occurred in Saudi Aramco
4 High Has occurred several times in Saudi Aramco
5 Very High Has occurred several items in facility, proponent organization or project.

Table S4-1 Hazard Severity / Consequence Categories

Level Frequency Description
 People: No injury or damage to health
 Environment: No or slight effect/damage within a system
A Very Low
 Economic: Slight damage and/or operational impact < $10K
 Reputation: No impact and or public concern
 People: Minor employee injury or damage to health not affecting work performance nor requiring treatment beyond first aid
 Environment: Minor contamination within fence; no permanent effect
B Low
 Economic: Equipment damage and/or operational impact < $100K
 Reputation: Slight impact and no public concern. Public or media awareness may exist
 People: Serious employee injury or health effect that can result in loss time injury, restricted work or irreversible health
effects
C Medium  Environment: Localizes effect within the plant fence with limited damage and spontaneous recovery
 Economic: Equipment damage and/or operational impact < $1 MM
 Reputation: Regional public/media attention, causing considerable reputation impact
 People: Single employee fatality or permanent disability, or some impact on third party
 Environment: Severe damage to be extensively restored with no significant lasting consequences
D High
 Economic: Damage and/or operational impact < $10 MM
 Reputation: National public or media attention
E Very High  People: Multiple employee or third party fatalities
  Environment: environmentally sensitive area(s) w/ significant consequence and loss
 Economic: Equipment damage and/or operational impact > $10 MM
 Reputation: Reputation: International public/media attention, with severe impact

N Job Step Task Hazard / Risk Control Methods and Monitoring New
o. Risk risk Action
Describe the job step by What are the hazards with each job What hazard safe guards will be use?
scor scor by
step? step? How will the effectiveness of the controls be determined?
e e
( Inspection & ongoing monitoring )
1 Work start-up & obtaining a) Unauthorized work 3D i. Obtain a proper work permits before starting the job 3C Zamil
PTW Steel
b) Invalid permit i. Get the Zamil Steel permit validated for the specific
day.

c) Lack of competency
i. Supervisor must ensure that all work activities are
carried out by competent personnel having
scaffolder ID.
d)Lack or poor communication
i. Conduct Toolbox/ pre job meeting, review the
Method statement and Job safety analysis to all
craftsmen involved in the work activities.
Certified person will conduct inspection, monitor the
work activities and have to ensure safety standards and
procedures are strictly adhered to.

2 Welfare a) Heat stress 3C i. Cool Drinking water station shall be available with 2B Zamil
regular water supply. Steel
 b) Sanitary waste i. Toilet facilities with proper disposal of sanitary
waste.
ii. Hand wash facilities

c) General waste i. General waste to be collected in designated area and

disposed properly.

d)No area to pray i. Prayer area shall be provided with proper signs. No
prayer allowed in non-designated areas in site.

d) Improper parking i. Parking area shall be provided with proper “in” and
“out” system.

3 Remoteness a) Venomous insect or snake 3C i. Awareness to the employees to stay away from the 2C Zamil
bite. snakes and do not kill the snakes and updated Steel
emergency contact numbers which include
medical clinic and ambulance to use in case of
b) Vehicle stuck emergency.

i. Do not drive in unauthorised area and use 4x4

c) Sand storm vehicles to drive on sand.

d) Heat stress i. Use dust mask and keep vehicle standby.

 i. Ample cold water storage should be available, drink
plenty of water.
e)No proper Transport ii. Proper shade or vehicle standby.

i. No employees are allowed to walk main roads or

outside the site perimeter supervisor to arrange
f)Alone worker transportation as needed.

Buddy system to be followed.

4 Loading and Unloading of a) Stored Energy 3C i. Inspect load prior to loosening holding straps. 2C Zamil
steel material and Steel
Scaffolding material at site b) No proper access i. Use ladder to access into the trailer bed and
 Use of crane maintain three points of contact when climbing
 Boom truck the ladder.
 Fork lift ii. Do not move around on top of load.
 Telehandler
c) Damage lifting gears i. Use certified lifting gear; do not exceed the
specified SWL.
ii. Regular inspection, reporting and replace damage
lifting gears.
iii. No loose material to be lifted, rigger has to make
sure load is secured.

d) Improper position of crane i. Position the crane should be in proper compacted

surface.
ii. Outrigger to be used properly with outrigger pad.
iii. Determine the safe work load.
iv. Use approved rigger and operator for crane
 e) Unauthorised entry i. Barricade the area, proved warning signage and
flagman.

f) Wind speed i. No lifting activities if wind speed is higher than

32km/hr. Or depend on load shape.

g) Swinging of suspended load i. Use tag line to control the load.

ii. Never stand or walk under suspended load.
iii. No lifting in winds higher than 32km/h.

h) body injury i. Use hand gloves as per site condition requirements.

ii. Use hardhat ANSI-Z 89.1 as per requirement.
iii. Safety glass Goggles ANSI-Z87.1 as per
requirement.
iv. Safety Shoe ANSI-Z41.1999
v. Use reflected safety vest.
vi. Use safety shoes with steel toe.

Use of forklift a)Unauthorised riding on forklift I. Only certified operator shall operate the fork lift.

b)protruding Elevated forks I. Fork shall not be left in the up position while
forklift is unattended.

i. Fork shall not be used beyond their rate capacity.

c)over load ii. Avoid over stacking of the load
 iii. Load forklift only when moving on level surface or
uphill on an incline

i. Do not allow any person to stand or walk under the

d)collision elevated forks, whether load or un load
ii. Reverse alarm to be checked by the operator prior to
run the forklift.
iii. Trained flagmen shall be present

i. Flagmen & operator shall be trained of blind spot

e)Blind Sport of the vehicle
ii. PWAS system to be install & make sure it is
functioning properly working

Use of telehandler for shift
the roof sheet from ground
to roof
i. Only certified, approved telehandler operator
a) Man, machine allowed to work.
interface ii. P was system to be installed on equipment & make
sure it is functioning.
iii. Updated check list in place prior to start activities.
iv. Keep safe distance with equipment’s-minimum 5-
meter distance.
v. Make sure trained flagman assigned with
equipment’s.
vi. Supervisor must communicate through tool box talk
with all the people regarding the specific task &
hazards.
vii. Barricade the work area to control unauthorised
entry & signage’s in place
i. Trained flagman must be assigned with equipment
b) Sharp edges of the ii. Proper supervision in place.
forks
iii. Wear proper PPE, cut resistant gloves, goggles,
helmet, safety shoes.
iv. Barricade & signage’s in place to control
unauthorised entry.
v. All protruded items to be capped or removed from
work area

Shifting of roof sheet from
ground to first floor
Length 4 to 8 meter
i. Follow proper manual handling techniques
c) Improper manual ii. Barricade the work area & signage’s in place to
handling control unauthorised entry
iii. Materials to be properly secured while lifting
iv. Proper supervision in place
v. Make sure edge protection to be provided & proper
anchorage point in place.
vi. 100% tie off system to be implemented
vii. All floor opening to be barricaded & make sure
signage’s in place
i. All tools shall be inspected & colour coded prior to
use.
d) Damaged tools ii. Use right tools for right job.
i. Hot work permit shall be taken.
e) Unauthorised entry ii. Tool box talk shall be provided prior to start
activity.
iii. All people to be trained for work at height.
iv. Area shall be barricaded to avoid unauthorised entry
to the affected area.
i. Tool box meeting to be conducted prior to start the
f)Poor illumination activity.
ii. Supervisor & safety officer to inspect the work area
prior to start the activity.
iii. Supervisor to make sure enough lights installed &
 working for all the work areas.
iv. If no lights activity immediately suspended.
v. All access areas to be identified with signage’s & it
should be properly illuminated.
vi. Updated emergency contact number in place.
vii. Clear glass must be worn for all the personnel
working inside building.
viii. Housekeeping to be done before & after the job.

i. Follow proper manual handling method & people

g) Manual handling must be trained for manual handling.
ii. Wear appropriate PPE’s, cut resistant gloves,
goggles, helmet, safety shoes & reflective vest.

i. Follow safe driving habits and be alert for others.

h) Blind spots ii. Be Aware of blind spots turns must be taken at slower
speeds.
iii. Trained flagman must be assigned with equipment

i. Housekeeping to be done daily basis.

i) Poor housekeeping ii. All waste to be removed as per zamil steel
environmental procedure.

i. All excavation area to be properly barricaded &

j) Open excavation make sure signage’s in place.
ii. Trained flagman must be assigned with all
equipment’s
iii. Nobody is allowed to store any materials from the
 excavation edges. Keep minimum 2-meter
distance from excavation edges.
iv. Proper supervision in place.
v. Blinking lights to be installed near road areas to
identify the excavations during night.

i. Do not allow any person to stand or walk under the

k)Collision elevated forks, whether load or un load
ii. Reverse alarm to be checked by the operator prior to
run the telehandler.
iii. Trained flagmen shall be present

i. Flagmen & operator shall be trained.

ii. PWAS system to be installed & make sure it is
functioning properly.
l)Blind Sport

i. Never exceed the Safe Work Load (SWL)

m)Crushing ii. Never lift a load over a person.

i. Need all working area barricaded and control

n) Being thrown off or under the unauthorised entry.
Equipment. ii. Ensure that the telehandler utilized out
rigger prior to lifting the load.
 i. Clear the work area from obstructions
o)Equipment collapsing
ii. Operator should aware about the work
location as well as the task
iii. Never over speed while lifting material

iv. Proper supervision must in place.

v. Do not overload.
vi. Keep all personnel clear while loading and
unloading
vii. Use Telehandler only on stable surfaces
viii. Always wear seat belt.
ix. JSA to be communicate prior to work.
x. DSTI must be conduct and discuss the
hazard involved in the activity.
xi. Safety officer must be present at work
location
5 Manual handling a) Improper technique 3B i. Use proper manual lifting techniques don’t bend 2C Zamil
your back. Steel

b) Strain i. Use enough man power for heavy load.

ii. Work rotation or rest to be provided at regular
intervals as per the heat stress plan.

c) Sharp edges i. Wear cut resistant gloves.

ii. Be aware from pinch points.
iii. Do not throw materials.
iv. Protect all protruding rebar with cap.
v. Use wooden planks to stand on rebar.

6 Delivery of Fabricated a)Unsecured load 3D i. Inspect all binding equipment’s and ensure all are in 2C Zamil
materials. good condition. Steel
ii. Take care when loosening load. Do not walk on the
top of the load.
iii. Load shall be secured properly at the starting
point.

a) Road condition i. Provide vehicle to escort and guide to the right

location.

b) Over speeding i. Driver should follow the required speed limit in the
road as well as on the construction site.

c) Stored energy i. Check stored energy and make necessary

precaution prior to off load.

7 Assembly of structure on
the ground
ii. Inspected prior to use and checklist shall be
available.
iii. PWAS systems to be installed @ make sure it
is functioning properly for earth moving
equipment.
a)Body injury 4B i. Maintain good housekeeping of the area. 3C Zamil
ii. Well arrangement and stacking of material Steel
iii. Proper barricading and signage
iv. Well compacted surface
v. Only trained employee is allowed to work on
erection job.
vi. Qualified supervision and he has to make sure
that fixing as according to the drawing prior to
list.
vii. Regular inspection of machine to be done by
competent person.
c)Pinch point i. Keep your body parts away from the pinch point.
ii. Use Wooden Dunnage 4”/4” for support steel
structure to fix the bolt and keep away from
pinch point and hold by crane till fix the bolt.
iii. Use tag line to control the load, do not hold or
control the load by hand while lifted with
crane.
iv. Employees working in the area need to be
communicate with JSA and document,
d)Electrical hazard i. Check the cable if any damage prior to start.
 ii. Keep away the machine from wet surface.
iii. Good cable management to be maintained.
iv. Use right tools for the right job.

8 Erection/Lifting of Steel a) Crane Failure 3C i. Position the equipment should be in proper 2C Zamil
Structure (Columns Beams, compacted surface. Steel
Rafter, etc.) by Mobile ii. Outrigger to be used properly with outrigger pad.
Crane iii. Determine the safe work load.
iv. Use approved rigger and operator
v. Flagman must be alert during erection time
vi. Make sure inspection checklist is sign.
vii. 1.8 meter keep distance from excavation
viii. Barricade the area with proper signage
ix. Only certified riggers and operators are allowed to
enter the barricaded area.
x. The designated Rigger shall be the only one giving
hand signals to the crane operator.
xi. Equipment spotters/flagman in orange vest with
signalling flag to be utilized while manoeuvring
the equipment and audible alarm to be installed to
all mobile equipment.
xii. Use tag lines to control loads.
xiii. Only the approved rigger is the responsible for
 the removal, tying and fixing of slings and
shackles.

i. Ground must be levelled and compact

b) Uneven Grounds

i. Use inspected and certified lifting gears for load and

c) Fall of steel material during crane capacity
lifting ii. Use proper tag line
iii. Monitor wind speed must not more than 32 km
per hour

i. Ground must be level and compact

d) Fall, struck by, hit, hand ii. Lifting radius area must have barricaded and posted
injury, signage

9 Installation of bracing a) Equipment failure 3C i. Man lift shall be inspected prior to use and checklist 2C Zamil
Use of man lift Shall be available. Steel
 Power tools ii. Man lift shell be operated in compacted and levelled
ground area

b) Unauthorised use
i. Only certified man lift operator is authorised to

c) Non-compliance to 100%
tie off
 Fixing of nut and
bolts
d) Using shortcuts
e) Overhead and ground
obstruction
f) Damaged tools
i. Proper tool and monthly inspected with colour coded
tool must be use.
g) Electrical shock
operate man lift.
i. Full body harness shall be wear and 100% ties off
needed to the proper anchorage point.
ii. Second operator shall be available for ground
operation
i. No one is allowed to come out from the man basket.
ii. Do not try to stand on the railing or do not try to use
any additional platform.
i. Operator shall always look for overhead and ground
obstruction while moving man lift or man basket.
ii. Trained flagman shall be available
iii. All man lift required anti entrapment device
i. Use 110 v electric power voltage
ii. Proper isolated wire
iii. Industrial plugs
iv. No naked wire connection
v. Hanged the cable above the head
vi. Use ground fault circuit interrupter
10 Assemble of beam & a) Pinch point
purling’s
b) Muscular skelter disorder
Use of crane & manlift c) Failure of equipment
d)Body injury and
Not wearing safety helmet
4B i. Keep your body parts away the gapes assembling 3A Zamil
members Steel
i. Position the equipment should be in proper
compacted surface.
i. Outrigger to be used properly with outrigger pad.
ii. Determine the safe work load.
iii. Use approved rigger and operator
iv. Flagman must be alert during erection time
v. Make sure inspection checklist is sign.
vi. Use more man power for heavy load.
vii. Only Approved Man lift and Operator shall
perform the manlift operation-2 operators, with
anti entrapment device shall only be used.
viii. Do not walk on load.
ix. Equipment third party certified
x. Must have lifting plan
i. Wear leather hand gloves, safety helmet proper
tools.
ii. Carefully handle the material and tools
iii. Use safe working plate form
iv. Use full body harness while at working at height
and anchored.
v. Maintain good housekeeping.
vi. Area shall be barricaded with proper signage.
vii. Assign trained person
 viii. Check the machine safe use

11 Use of Welding Machine a) Fire Hazard 3D I. Work permit to be obtained. 3A Zamil

Hot work. II. Before starting welding make sure the area is Steel
clear of all types of combustible materials
III. Provide a fire blanket on site
IV. Certified Welder
V. Barrication and signage to be provided prior to
start.
VI. Cordoning of the area with barricading and
signage.
VII. Worker to be trained for hot work activities and
competent worker carry the task
VIII. Trained fire watch to be available during & after
30 minuted of completion of job.

b) Burns. I. Make sure fire extinguishers are available on site

II. Wear proper PPE for welding i.e., leather jackets,
Gloves, welding goggles/welding mask,
III. Trained Fire Watch to be present at work location
IV. Make sure an eye wash station is available nearby
work area.
c) Electrocution/ Spatter burns I. Gas Monitor correctly sited.
II. All electrical equipment to be inspected and
updated check list in place.
III. Certified Equipment and to be sited as near as
possible to work site.
IV. Proper earthing of equipment.
V. Proper supervision must at site.
VI. Welding machine shall be inspected & approved.
VII. do not put the welding cable on walkways or road
traffic area.
VIII. Damaged welding cables are not allowed to use.
IX. Proper clips shall be use on the cable.
X. Welding machine need to be grounded.
XI. No joints allowed for welding cable.

d) Damage cable I. Ensure that cables are in good working condition.

II. Use proper cable connector for extension.
III. If cables are crossing the road then ensure proper
protection. It should be hanged or burred.

e) Hot tabs end pieces of I. Certified Welder.

welding rods. II. Ensure that rod holder is in good condition.
V. Wear proper PPE for welding i.e., leather jackets,
Gloves, welding goggles/welding mask,
VI. Trained and competent worker can perform the
task.
f) Sparking
I. Make sure spark containment is used such as a
welding hood/fire blanket.
II. Ensure that rod holder is in good condition.
III. Inspect the equipment prior to use.
IV. Barricading and signage in place
V. Trained and competent worker can perform the
task.
VI. Protect the surroundings with fire blankets, &
place sinages, barrication to control unauthorised
entry.
VII. Use ppe, welding shield, apron, welding hood,
safety shoes, helmet.
g) UV rays
I. The welder & the welder helpers must wear welding
goggles
II. No unauthorised entry barricading and signage’s in
place
III. Welding screens shall be used.
IV. Inspect the scaffolding platform after welding.
V. Clean or spray water for scaffolding platform if
needed.

h) Confined space
I. Cover the manholes or nearby working areas to
prevent accumulation of exhaust gas.
II. Proper supervision in place.
III. Area to be inspect prior to start.
IV. No unauthorised entry allowed while welding is
ongoing.
V. Trained & competent people only allowed to
perform the task.
 Zamil
12 Bolt fixing by the use of a) Loud noise 4D i. Wear ear sound protection (ear plug/muff). 3D Steel
hand tools

b) . Flying objects I. Competent and trained person shall perform the task
Use of magnetic drill II. Make sure equipment to be inspected prior to work
machine for making hole. and colour code.
III. Use double eye protection face shield safety glass.
IV. Use proper safe working platform of scaffolding
V. Keep your away from rotating machine

VI. Provide dead man switch on the electrical hand

tools.
VII. Before start the activity pre construction DSTI &
JSA meeting should be conducted. Which will
include the operation procedure, type of potential
hazards mentioned in JSA.
VIII. Pay attention to the unauthorized personnel entry in
that particular area.
IX. Proper housekeeping should be done before and
after the work.
 X. While drilling in floor or wall, if there is an
underneath or beside area must be barricaded
along with signboards and inform the work related
persons in that area, assign one attendant in that
area for monitoring, no one can allow to enter the
barricaded area.

XI. Supervisor or foreman must be present at site all

the time.

c) . Electrical Hazard shock

and fire i. Use 110 v electric power voltage
ii. Provide proper isolation
iii. Use standard and approved wiring device.
iv. All wire shall be protected with double insulation
v. Hanged the cable above the head
vi. Use ground fault circuit interrupter
vii. Check the equipment prior to use and it should
be inspected and colour coded.
viii. If spraying water to drilling area, keep the
electrical leads and equipment out of the water.
Elevated by the use of lead stands or insulated
hooks.
ix. Electrical leads should not to be joined on site.
x. All cable must be in good condition, if found any
damaged cables immediately remove from site
or replace it by a competent electrician.
xi. Ensure before start the job all power tools must
be inspected and colour coded as per the
project procedure with a competent electrician.
xii. In machine working area fire extinguisher must
be available and it must be inspected and
colour coded, prior to place/ use.
 d). Machine failure/power
failure
e). In correct posture drill
twisting causing hand, wrist
and finger injuries.
f). In competent person
ii. Appropriate PPEs to be worn, that is dust masks, ear
g) damaged tools.
II.
i. The task to be performed as per
manufacturer’s specifications. only trained
/ competent persons shall perform the task
ii. Magnetic drill need to be secured with
structure to prevent fall.
iii. Inspect & updated check list, colour code
in place.
iv. Proper supervision in place.
v. Barricade the work area to control
unauthorised entry.
i. Operator is to ensure correct posture is maintained
for safe manual handling
ii. Operator is to ensure that a firm grip is maintained
on the drill at all times when operating.
iii. Avoid loose dress and jewellers when operating a
drilling machine.
iv. Keep away all body parts from line of fire.
i. Competent operator to be selected to carry out the
task.
plugs or ear muffs and eye protection face shield
safety goggle safety shoe apron.
I. Make sure tools & equipment’s are inspected prior
to use
Ensure right tools for right job.
 III. Competent person must inspect the tools.
IV. Supervisor to make sure tools are inspected & safe
to use.

i) Substandard drill machine I. Make sure machine is inspected & updated colour
code in place
II. Only trained & competed person to carry the task.
III. Proper PPE (Gloves + Mask). Safety Goggle
safety helmet dust mask ear muff face shield.

j) Falling hazard
i. Use fall protection equipment
ii. Personal fall arrest system shall comply with ANSI
Z359.1(or equivalent as specified in writing by
Loss prevention Department )and shall be
labelled as such other types of fall protection
equipment shall not be used and shell be
removed from facilities and project sites
iii. While working on the top of scaffold or working
platforms with a height above of 1.8 meters (6
ft.). Observed 100 % tie-off

iv. Fall protection required on all works 1.8 m and

above e.g. full body harness, scaffolding
platform. Drums, barrels and other unstable
objects shall not be used as work platform
regardless of the height.

v. A minimum of 12mm Dia. Wire roof shall be used

as a life line to anchor the full body harness
hook.
 a. Health Hazards: 3A i. Personnel shall inspect the scaffold tag before using 2C Zamil
13 Cold Galvanize-Zinc Rich the platform. Steel
paint ii. Green – safe to use,
iii. Yellow – 100% tie off required
iv. Red – do not use.

i. Tools / materials on elevated areas shall not be left

unsecured

i. Read label before use material safety data sheet

must be at site.
ii. Need always keep safety data sheet with this
material.
iii. Wear protective gloves/eye protection/face
 protection
iv. Fallow the zamil steel environmental procedure

b. Environmental v. Avoid breathing dust/fume/gas/mist/vapours/spray

Hazards fire harad vi. Do not get in eyes, on skin, or on clothing
vii. Wash … thoroughly after handling
viii. Wash with soap and water. Remove contaminated
clothing and shoes.
ix. Get medical attention immediately. Wash clothing
before reuse
x. If contact with eyes, immediately flush eyes with
plenty of water for at least 15 minutes, while
holding eyelids open. Get medical attention
immediately.
xi. If swallowed, wash out mouth with water provided
the person is conscious. Do not induce vomiting.
Never give anything by mouth to an unconscious
person. Get medical attention immediately.
xii. Wear the appropriate protective clothing, including
boots, gloves, lab coat, apron or coveralls, as
appropriate, to prevent skin contact.
xiii. Eye wash station must always available at work
location
xiv. Updated emergency number in place.

c. Spillage I. Martial safety data sheet must always at working

 site
II. Fire extinguisher must be always near all these
martial.
III. Keep away from heat/sparks/open flames/hot
surfaces - no smoking
IV. Do not spray on an open flame or other ignition
source
V. Pressurized container: Do not pierce or burn,
even after use
VI. Protect from sunlight. Do not expose to
temperatures exceeding 50ºC/122ºF
VII. Dispose of contents/container in accordance
Aramco procedure.

I. Only authorised person allow to work 2C Zamil

14 Roof a) Falling hazard 3A II. Evacuate unprotected personnel from the area. Steel
panel installation III. Remove sources of ignition if safe to do so.
IV. Pickup spilled materials using non-sparking tools
and place in an appropriate container for
disposal.
V. Contain spill to prevent material from entering
sewage or ground water systems.
VI. Always dispose of waste materials chemical skip
only
VII. Keep always fire extinguisher nearby.
VIII. Any spillage report immediately.
IX. Fallow thabat and Aramco environmental
procedure.

i. Use fall protection equipment

ii. Personal fall arrest system shall comply with ANSI
 Z359.1(or equivalent as specified in writing by
b) Improper Position of Loss prevention Department )and shall be
equipment labelled as such other types of fall protection
equipment shall not be used and shell be
removed from facilities and project sites
iii. While working on the top of scaffold or working
platforms with a height above of 1.8 meters (6
ft.). Observed 100 % tie-off

iv. Fall protection required on all works 1.8 m and

above e.g. full body harness, scaffolding
platform. Drums, barrels and other unstable
objects shall not be used as work platform
regardless of the height.

15 WORK AT HEIGHT a) Falling from height 3A i. Position the crane, man lift and workers with their 2C Zamil
Steel Erection Works necessary hand tools to perform their job. All Steel
Cladding Works Hand tools to be inside a safe metal bucket /
Bolt Tightening Works lockers and during use to be secured by a rope.

ii. Determine the panel sequence conformance to

designated markings not to cause double hand

iii. Always check that the Roof Panels are properly

secured.

iv. Completely aligned and screwed. Then the other

half roof will be carried out in the same manner.
Always ensure that the roof panels are secured
properly.
b) Collapse of scaffold
i. Use fall protection equipment
ii. Personal fall arrest system shall comply with ANSI
Z359.1(or equivalent as specified in writing by
Loss prevention Department )and shall be
labelled as such other types of fall protection
equipment shall not be used and shell be
removed from facilities and project sites
iii. While working on the top of scaffold or working
platforms with a height above of 1.8 meters (6
ft.). Observed 100 % tie-off

iv. Fall protection required on all works 1.8 m and

above e.g. full body harness, scaffolding
platform. Drums, barrels and other unstable
objects shall not be used as work platform
regardless of the height.

v. A minimum of 12mm Dia. Wire roof shall be used

as a life line to anchor the full body harness
hook.

c) Falling material from

scaffold I. Personnel shall inspect the scaffold tag before using
the platform.
II. Green – safe to use,
III. Yellow – 100% tie off required
IV. Red – do not use.
d) Mechanical failure i. Tools / materials on elevated areas shall not be left
unsecured.

i. Fully extend outriggers with wood matting prior to

lifting and assign standby man to monitor the
out rigger and pads to avoid overturned.

ii. Only certified riggers and operators are allowed to

enter the barricaded area. The designated
rigger should be giving hand signals to the
crane operator.
iii. Equipment spotters/flagman in orange vest with
signalling flag to be utilized while
manoeuvring the equipment and audible alarm
to be installed to all mobile equipment.
iv. Use tag lines to control loads.
v. Personnel are not allowed to ride over and stay
under the load.

e) Over loading
i. Do not lift a load that exceeds the capacity of crane.
It is recommended to conduct test lift prior to
lifting.

f) struck by, hit,

i. Check the wind velocity and direction prior to
lifting. No lifting work in harsh weather (wind
speed above 20 mph or 32km/h),or
according the load shape of the load
sandstorm, fog .etc.)
ii. Cranes swinging radius must be free of structures,
live lines and post.
 iii. Barricade and install warning signs written in the
work area.

16 Painting and Touch-Up a) Respiratory hazard 3D i. Copy of MSDS shall be maintained in storage area. 2C Zamil
ii. Proper respiratory protection shall be worn as Steel
prescribe by MSDS.

b) Fire hazards i. Adequate numbers of fire extinguisher shall be

deployed in the area.
ii. welding, grinding, and cutting activities shall have a
Hot Work Permit prior to the start of work activity
iii. Segregate flammable liquids or materials at least 15
meters from the source of ignition.
iv. Contain welding slugs by fire blanket. Cover sewers
and manholes located near the source of ignition.
v. Shut-off diesel driven welding machines and remove
electrode from the holder when not in use. (Use PPE
- Leather or Rubber Gloves)
vi. Provide fire extinguisher located near diesel driven
welding machine and where hot works are
conducted. (ensure Fire Extinguishers are regularly
Inspected by a HSE Officer)
vii. Assigned Trained Fire Watch Man where fire could
occur.

viii. In case when paints / thinners to be transferred to

another container, it shall be labelled accordingly.
ix. Left over paints, thinners, used brushes, etc. is
highly flammable and potential source of fire, it
shall be properly disposed not left unattended.
 i. All paints must have a secure storage area with
c) Spills and Leaks proper signage, drain pan, and spill-aid kit.

ii. All paints must be in the pallet with wrap around

cover

d) Handling i. Manual handling by single bucket when painting is

require

i. Special scaffolds or scaffold taller than 12.2 m Zamil

17 Erection and working on a)Falling materials 3C require scaffold plans and review by the proponent 2A Steel
Scaffolds and the area Loss Prevention Division.
Work at height ii. Scaffold taller than 38 m require additional review.
iii. All scaffold erectors has to be competent and
qualified.
 iv. 100% tie off policy during the work.
v. Planks shall not be painted or treated in any way
that would conceal defects
vi. Remove all loosen unwanted materials from the
platform.
vii. Only LVL is allowed to use as platform (Laminated
Veneer Lumber).
viii. Erector has to use minimum 2 planks secured while
erecting the scaffold. Scaffold erection to be
undertaken by trained scaffolders working under
competent supervision /Insp.
ix. Scaffold crew should be equipped with PPE
specially fall protection equipment during the
work.

i. Planks shall not be painted or treated in any way

b)Un visible damage part
planks or ladder
that would conceal defects. Improve housekeeping
at scaffold plat form.
ii. Do not drop small materials or scaffold components
to ground
iii. Keep work area isolated from unauthorized entry.
iv. Keep 3 point contact while ascending or
descending ladder.
v. At the height 1.8 m all crew members must follow
100% tie off policy
vi. Wear PPE (Hard hat, Gloves, Steel toe boot,
Safety glass) all time at PPE area.
vii. Make exclusion zone prior to start the activity with
sign boards.
viii. Do not store materials on platform.
ix. Fix toe boards on all scaffolds.
x. Do not drop materials, use rope to take or lower the
materials.

c)Collapse scaffold
d)Fall from defective ladder
e)Not proper inspection
xi. Maintain good housekeeping and keep walkways
free from obstruction.
xii. A 6”x 6” x ¼”thick steel plate shall be provided at
the base of scaffold for load distribution from the
posts.
i. Scaffold shall be erected to plumb & square.
ii. Certified personnel will supervise and inspect all the
scaffold erection.
iii. All scaffold structures shall be erected with metal
component
i. Ladders shall be inspected before use and remove
defective ladders.
ii. Ensure ladder extend minimum of 1 m above the
top landing point.
iii. Properly secure the ladder at top.
iv. No monkey climbing allowed always use ladder.
i. Checklist for the scaffolds shorter than 6 m shall be
filled and tags signed by the scaffold supervisor.
ii. Checklist for special scaffolds and scaffold taller
than 6 m shall be filled and tags signed by scaffold
supervisor and scaffold erector.
iii. No one is allowed to work on Red Tag except
scaffolders.
iv. Scaffold supervisor to make sure tag is updated
frequently after any modification.
v. Unauthorised personals are not allowed to put tags.
18 Scaffold Dismantling a) Fall from height, falling i. 100% tie off policy has to be strictly followed. Zamil
materials, slip, trip 3C ii. Do not work on pipes 2A Steel
iii. Use temporary secured ladders to clamp levels
iv. Use minimum of three secured planks to stand

b) Falling materials, dust, slip, i. Do not drop any materials from height.
trip ii. Keep down side free from people and no entry for
unauthorized people.
iii. Use rope if needed.
iv. Provide overhead protection in exposed areas. Use
gin wheel & tag line for gin wheel rope.
v. Keep area free from obstruction. Isolate the area.
vi. Only trained persons are allowed to work.
vii. Full time supervision.
viii. Do not store anything inside building. Store material
type and size basis.
19 Housekeeping a) Improper storage of i. Material storage area to be provided with barricade
material. and signage and all materials are to be stacked
and stored
ii. Never over stack the material.

b) Scattered Scaffolding i. Used materials shall be properly arranged.

materials ii. Unused material shall be removed from site.

NOTE

1 All site personnel are required to wear PPE/ be specific coveralls, Safety helmet, safety Glasses, Gloves and Safety shoes.

2 Conduct toolbox safety meeting prior to every work activity.

3 Explain to key personnel the purpose of the JSA and enforce the implementation of the content.

4 Use the JSA to identify hazards and list the precautions on the work permit.

5 Garbage’s shall be disposed properly on a daily basis.

6 If an injury or near miss occurs, the JSA shall be reviewed immediately to determine whether changes are needed in the job procedures.
 JSA Dissemination Form

No. INVOLVED WORKING PERSONNEL SIGNATURE

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