CLIENT : FW A/C IOCL (P)

YAMUNA NAGAR
INDIA EQPT. : DEISOBUTANIZER PAGE: 1

Designed by: PZG JOB NO. DV-099 DR NO. DV-099D REV. 2

DESIGN REPORT ( D R )

TITLE : DESIGN OF PIPE DAVIT

DESIGN REFERENCE PRESURE VESSEL DESIGN MANUAL BY DENNIS R. MOSS

WORKS JOB NUMBER : DV-099

NAME OF PROJECT : IOCL, PARADIP

FOA NO. : PDRPLL1020 DTD. 21.12.09

ITEM NUMBER : 024-C-0002

SERVICE : DEISOBUTANIZER

VENDOR DOC. REF. : ISGEC REF./ DOC. NO.

2009-DV099-S1 R5
2009-DV099-S2 R5
2009-DV099-S17 R1

2 31.10.2011 ( Sandeep Bhargava ) ( Peeyush Vaish )

DESIGN ENGINEER HEAD DESIGN

1 21.07.2011 ( Vakul Kakra ) ( Peeyush Vaish )

DESIGN ENGINEER HEAD DESIGN

0 28.12.2010 ( Shailendra Tiwari ) ( Peeyush Vaish )

DESIGN ENGINEER HEAD DESIGN

REV. DATE PREPARED BY APPROVED BY

2318/1299
 CLIENT : FW A/C IOCL (P)
YAMUNA NAGAR PAGE 2
INDIA EQUIPMENT : DEISOBUTANIZER
Designed by: PZG JOB NO. DV-099 REV. 2

INDEX

PAGE NO. DESCRIPTION R0 R1 R2 R3

1 Cover Page 0 1 2
2 Index 0 1 2
3 Sketch 0 0 2
4 Lifting davit design 0 1 2
5 Design of davit support bracket 0 1 2
6 Calculation of weights 0 1 2
7 Calculation of section modulus 0 0 2
8 Calculation of radial force & shell stresses 0 1 2
9 Bracket Cleat Detail - - 2
10 WRC of Pipe Davit 0 1 2
19 Davit Eye Plate design Calculation - - 2

PREPARED BY: Brijesh Vakul PZG

APPROVED BY: Peeyush Peeyush PZP

2319/1299
 CLIENT : FW A/C IOCL (P)
YAMUNA NAGAR
INDIA EQPT. : DEISOBUTANIZER PAGE: 1

Designed by: PZG JOB NO. DV-099 DR NO. DV-099D REV. 2

Davit Eye Plate Design Calculation
Ref: David T. Ricker, "Design and Construction of Lifting Beams", Engineering Journal, 4th Quarter, 1991.
R t
`

dp
theta

h
aa aa
o
p
f
d
r
R = 185 mm
r = 65 mm
h= 280 mm
d= 50 mm
t= 25 mm
f= 18 mm
dp = 273 mm
Capacity of pipe davit Pcap = 1000 kg
= 9806.65 N
Tension failure at the sides of the hole
R−r = 25.38 °
theta = Sin−1
r
( )
h = 71.94 mm aa aa
op =
Cos(theta )
Least plate width at d = 46.94 mm
side of hole
a= op− Pu
2
Material of construction MOC = IS2062 Gr B
Ultimate tensile strength Fu = 400 N/mm^2
Ultimate tensile load Pu = 2 atF
u
= 938836.335 N
Since "Pu" is a theoretical failure load, an appropriate factor of safety must be applied
Factor of safety FS = 2
Allowable load P
=
Pu
FS
= 469418.168 N
SAFE
 CLIENT : FW A/C IOCL (P)
YAMUNA NAGAR
INDIA EQPT. : DEISOBUTANIZER PAGE: 2

Designed by: PZG JOB NO. DV-099 DR NO. DV-099D REV. 2

Crushing due to bearing above pin

Local yielding and enlargement of the bearing contact area is anticipated as the load increased
Yield strenth Fy = 248.2 N/mm^2
Allowable bearing stress Fp = 0.9F
= y223.38 N/mm^2
Allowable crusing load Pp = Fp×t×d
= 279225 N
SAFE

Tearing tension failure at the plate edge

d
0.8d
P

e
e e

Assumption: A block of steel 0.8d in length, e in height, and with a

thickness the same as the lug plate performs as a fixed-end beam.
P
Maximum bending moment M = P×0 . 8 d pin
8
Section Modulus Z = t×e 2
hole
6
Allowable bending stress of lug Fb = 0.66Fy
= 163.812 N/mm^2
Allowable load P = Pcap
= 9806.65 N
Required minimum emin =
P×d

=
√ 1 . 67×Fb×t
8.467 mm
Provided eactual = d
r−
2
= 40 mm
SAFE

Shear failure in the lug plate as the pin attempts to plow its way toward the free edge of the plate
Allowable shear stress of lug Fs =
=
0 . 4 Fy
99.28 N/mm^2
Shear resisting area As = 2×e×t
= 2000 mm^2
Allowable shear load Pu = Fs× As
= 198560 N SAFE
 CLIENT : FW A/C IOCL (P)
YAMUNA NAGAR
INDIA EQPT. : DEISOBUTANIZER PAGE: 3

Designed by: PZG JOB NO. DV-099 DR NO. DV-099D REV. 2

Circular fillet weld subjected to shear

Allowae shear stree of weld Fs weld = 0.4 Fy
= 99.28
Throat thickness t throat = 0.707×f N/mm^2
= 12.726 mm
Shear resisting area As weld = π ×d ×t
p throat
= 10914.5149 mm^2
= Fs
weld × As weld
Allowable shear load Pu weld
= 1083593 N
SAFE