Operation manual

— Original manual —

Copyright ©2015 by JEANOLOGIA SL, with all rights reserved. As it is protected by copyright laws, the manual must
not be fully or partially copied or reproduced on this or any other medium without the express consent of
JEANOLOGIA SL. Authorised copies must be identified with the same copyright and property notes as in this manual.
By law, “copy” includes translations into other languages. Please bear in mind that, although every effort has been
made to ensure that the information contained in this document is correct, the texts, diagrams, illustrations, tables,
specifications and diagrams in this manual may be subject to changes without prior notification.
INDEX
1 INTRODUCTION .....................................................................................................................................5
1.1 Responsibility.................................................................................................................................6
1.2 Contact .........................................................................................................................................6
2 INSTRUCTIONS AND SAFETY PRECAUTIONS................................................................................................7
2.1 Safety precautions ..........................................................................................................................8
2.2 General information ........................................................................................................................8
2.3 Standards and regulations ................................................................................................................9
2.4 Emergency signals...........................................................................................................................9
2.5 Safety guidelines for using the eFLOW.............................................................................................. 10
2.6 Electric shock risk ......................................................................................................................... 10
3 GENERAL DESCRIPTION......................................................................................................................... 11
4 INSTALLATION CONDITIONS AND REQUIREMENTS .................................................................................... 13
4.1 Machine: e-FLOW ......................................................................................................................... 14
4.1.1 Electrical requirements......................................................................................................... 14
4.1.2 Pneumatic requirements ...................................................................................................... 14
4.1.3 Hydraulic requirements ........................................................................................................ 14
4.1.4 Installation area and clearances ............................................................................................. 15
4.2 Materials and resources................................................................................................................. 15
5 INSTALLATION ..................................................................................................................................... 16
5.1 Machine reception ........................................................................................................................ 17
5.1.1 Visual inspection of the exterior of packages in CUSTOMS ......................................................... 17
5.1.2 Visual inspection of the interior of the box on arrival................................................................. 17
5.2 Storage ....................................................................................................................................... 17
5.3 Unpacking ................................................................................................................................... 18
5.4 Connections................................................................................................................................. 18
5.4.1 Electrical connection............................................................................................................ 18
5.4.2 Pneumatic connections ........................................................................................................ 18
5.4.3 Hydraulic connections .......................................................................................................... 19
6 OPERATION......................................................................................................................................... 20
6.1 Controls and indicators .................................................................................................................. 21
6.1.1 Main control and machine overview ....................................................................................... 21
6.2 Set up ......................................................................................................................................... 22
6.3 Operational mode......................................................................................................................... 22
6.3.1 Preset mode....................................................................................................................... 22
6.3.2 Custom mode ..................................................................................................................... 22
7 CONTROL PANEL.................................................................................................................................. 24
7.1 HOME screen ............................................................................................................................... 25
7.2 MENU Screen............................................................................................................................... 26
7.2.1 Preset mode....................................................................................................................... 27
7.2.2 Custom mode ..................................................................................................................... 32
7.2.3 Settings screen ................................................................................................................... 35
7.2.4 Alarms screen..................................................................................................................... 36
8 MAINTENANCE AND FAULT LOCATION .................................................................................................... 39
8.1 Maintenance e-FLOW .................................................................................................................... 40
8.2 Cleaning the nozzles (A1) ............................................................................................................... 41
8.3 Cleaning the tank (A2) ................................................................................................................... 42
8.3.1 Recirculation circuit. ............................................................................................................ 42
8.4 Electrical cabinet (B1) .................................................................................................................... 43
8.5 Blow up the pump motor fan (B2) ................................................................................................... 44
8.6 Clean the external parts of the machine (B3) ..................................................................................... 44
8.7 Trouble shooting .......................................................................................................................... 45
8.8 Emergency stop............................................................................................................................ 46

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9 WARRANTY......................................................................................................................................... 47
10 TECHNICAL SPECIFICATIONS .................................................................................................................. 49
A EC CONFORMITY DECLARATION ............................................................................................................. 51
B SPARE PARTS ...................................................................................................................................... 54
C IN/OUT PLC PARAMETERS ..................................................................................................................... 57
D LAYOUT.............................................................................................................................................. 59
E HYDRAULIC DIAGRAM .......................................................................................................................... 61
F PNEUMATIC DIAGRAM ......................................................................................................................... 63
G ELECTRICAL DIAGRAMS......................................................................................................................... 65

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 INTRODUCTION

CHAPTER 1
INTRODUCTION

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 INTRODUCTION

Thank you in advance for having chosen one of our products for your work.
JEANOLOGIA SL‘s aim is to achieve the full satisfaction of our customers and this requires a constant desire to achieve
and improve product quality. All development, manufacture and technical assistance for our products is carried out in
accordance with a quality management system implemented by JEANOLOGIA SL, through which it ensures the final
quality of its products and services, clearly demonstrating its commitment to quality and continuous improvement.
The design of this system is appropriate for many configurations and applications. Its optimum design, intuitive
ergonomics and simple maintenance ensures that it is easy to install, use and maintain.
It is essential to follow all precautions appropriately for this type of product. Carrying out inspections or adjustments
or applying procedures other than those specified in this manual can cause dangerous exposure. To prevent injury or
damage to people or equipment, follow the established safety instructions.
The reproduction or transfer of this manual to third parties without prior, written authorisation from JEANOLOGIA SL
is absolutely prohibited.

1.1 Responsibility
This equipment has been certified for compliance with the regulations required by State bodies and has obtained a
safety certificate in accordance with security standards, according to the regulations.
Modifications can compromise the equipment’s compliance with these safety regulations.
Those carrying out modifications or repairs to the equipment shall be solely responsible for the consequences arising
from such operations.
JEANOLOGIA SL therefore accepts no responsibility in the case of malfunction or damage caused by changes outside
the recommended use or, in the case of an incident deriving from the use of the equipment for purposes other than
that for which it was designed. The user is solely responsible if the precautions required for the use of the equipment
are not taken.
Users are also responsible for consequences deriving from the use of the equipment if they are not in accordance
with its proper use as described by JEANOLOGIA SL.
JEANOLOGIA SL accepts no responsibility if the safety instructions are not followed or if basic safety rules applicable
to the use and maintenance of our equipment are breached.
If you have any queries or questions concerning the safety of the equipment, do not hesitate to contact JEANOLOGIA
SL‘s customer service centre, sales office or dealer.

1.2 Contact
In order to assess your needs, for more information and/or help about this equipment, contact the sales and after-
sales service:

JEANOLOGIA SL
Ronda Gugliermo Marconi 12
Parque Tecnológico de Valencia
46980 Paterna — Valencia — SPAIN

support@jeanologia.com
Tel. +34 96 131 83 81
Fax. +34 96 393 21 96
www.jeanologia.com

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 INSTRUCTIONS AND SAFETY PRECAUTIONS

CHAPTER 2
INSTRUCTIONS AND SAFETY PRECAUTIONS

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 INSTRUCTIONS AND SAFETY PRECAUTIONS

2.1 Safety precautions

IMPORTANT
Jeanologia strongly recommends compliance of the following rules for the proper use of e-flow machine:
• Should e-flow be connected to a dryer, it can perform only softening processes with cationic softener or silicon-
based softeners. It is not possible to micronize any other chemical.
• It is not permitted to open the door while the product mist has not been totally absorbed by the garments.
Once completed micronizing step, keep the garments in rotation 1–2min to ensure complete absorption of the
product.
• It is mandatory to read the technical and safety data sheets of all products that will be micronized. It is not
permitted to micronize a product if the safety data sheet indicates that spraying application is not
recommended.
• Should e-flow be connected to a washer, ensure that all possible exhaust pipes which lead to the working
environment are closed, and at least one is connected to the drain (if drain is sealed type) or outdoor, in order
to relieve air pressure.

WARNING
Jeanologia shall not be held responsible for any consequences if these recommendations are not followed, or if after
installation by Jeanologia personnel any modification that does not comply this recommendations is performed in the
machine.

2.2 General information

It is strongly recommended that all personnel involved in the installation, operation or maintenance of this machine,
read this manual and understand its content, especially the first section on safety precautions.
If you have any doubts on any aspects of system safety, please contact Jeanologia for advice.
The installation, operation, maintenance and repair of this system must only be carried out by Jeanologia authorised
service personnel or trained specialists with knowledge on the dangers associated with this type of machinery.
The information and precautions that figure in the following sections are extensive but not necessarily complete. It is
suggested that users increase their knowledge with information on advances in technology as much as possible.

All safety instructions in this document are written in italics and outlined. Also, the warning
symbol indicates that extreme precaution must be taken when working with this machine.

Familiarity with the safety precautions outlined in this manual and extreme care during use is the main requirements
to minimise risk of accidental damage to the machine or injury to personnel. Jeanologia shall not accept responsibility
for damage caused by failure to comply with safety precautions.

The symbol on the left can also be found on the machine and indicates that the user should
consult the manual in order to carry out the operation with maximum safety.

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 INSTRUCTIONS AND SAFETY PRECAUTIONS

2.3 Standards and regulations

e-Flow technology has been manufactured as per the following standards and regulations:

Mandatory european directives:

• European machinery directive 2006/42/EC
• European electrical directive 2006/95/EC
• European directive on electromagnetic compatibility 2004/108/EC

Spanish standards for european directives adaptation:

• R.D. 1435/92 (BOE nº297 11–12–1992)
• R.D. 56/1995 (BOE nº33 08–02 1995)

European community harmonized standards:

• UNE EN ISO 12100–1:2004
• UNE EN ISO 12100–2:2004
• UNE EN ISO 13857:2008
• UNE EN ISO 13850:2008
• UNE EN 60204–1:2007
• UNE EN 953:1998+A1:2009

2.4 Emergency signals

Risk of electric shock may cause injuries or death.

Disconnect from mains power before carrying out maintenance.

Moving parts. They can cause serious injury.

Do not use without protective barriers in place.
Maintenance and servicing must be done only with stopped machine.

High pressurized air.

Can cause injury or death.
Relieve all pressure from the system before removing blocks, joints or covers.

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 INSTRUCTIONS AND SAFETY PRECAUTIONS

2.5 Safety guidelines for using the eFLOW

The system meets the fundamental EU health and safety requirements. Nevertheless, dangerous situations can still
occur.
1. In order to guarantee safety, ensure that all persons coming into contact with the system have been trained
2. Never use the system for a purpose other than intended by Jeanologia for the machine, as described in
Chapter 3 General description. Misuse of the system may result in unforeseeable risks
3. Always observe the local operating and safety regulations and laws. The same applies to the environmental
regulations use the system for a purpose other than intended by Jeanologia for the machine.
4. If the personnel detects errors/faults or danger, the operator and maintenance manager, must be informed
immediately
5. Restrict work on technical equipment (e.g. pneumatics, electric) to the respective qualified personnel.
6. Always keep all safety and danger signs/information in a condition that allows them to be read easily
7. Do not allow hot parts to come in contact with explosive or highly flammable material.

Finally, the operator can produce an emergency stop when he considers appropriated by pressing the red emergency
stop button.

2.6 Electric shock risk

Any installation, work, service or repair must be carried out by qualified personnel in Jeanologia or by trained
engineers following consultation with the technical service department in Jeanologia. The earth connection must be
correctly installed.
If in doubt, contact the customer service department on the telephone number mentioned at the beginning of this
manual.

Any application of the equipment that falls outside these limits is considered as inappropriate
use of the machinery and as such Jeanologia shall not accept responsibility for the
consequences.
Jeanologia shall not be held responsible for damage caused by modification of the machine
without prior agreement in writing from Jeanologia, S.L.
Be sure that all personnel are familiar with the safety precautions.

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 GENERAL DESCRIPTION

CHAPTER 3
GENERAL DESCRIPTION

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 GENERAL DESCRIPTION

e-Flow is a technology that allows to apply finishing treatments to confectioned garments by using minimal amounts
of water and chemicals. e-flow reactor can be connected to a dryer for softener application, or to a washer to
perform a wide range of treatments.
The main parts of the machine are:

1: Control Panel 3: Main switch 5: Stop button

2: Electrical cabinet 4: Start button 6: Emergency stop button

7: Tank 9: Drain output 11: Water input

8: Compressed air input 10: Electrical wiring inputs

The e-flow reactor gets air from the atmosphere and submits it to electro-mechanical shocks transforming it in moist
air with the product to be applied. This air is introduced into a rotating tumbler where the clothes are, and when it
gets in contact with them transfers to them the properties of the chemical product to the fabric.
e-Flow has been designed to work connected to a dryer or washer, for garment finishing purpose. If connected to a
dryer, it is able only to apply softener. Any use different from these will be considered misuse of the machine.
The machine is connected to the dryer or washer by means of:
• Liquid and air pipes, that convey the product to the clothes.
• Electrical wiring that communicates to the e-flow that in the dryer/washer the emergency stop has been
pressed or the door has been opened (optional).

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 INSTALLATION CONDITIONS AND REQUIREMENTS

CHAPTER 4
INSTALLATION CONDITIONS AND REQUIREMENTS

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 INSTALLATION CONDITIONS AND REQUIREMENTS

4.1 Machine: e-FLOW

4.1.1 Electrical requirements

Electrical consumption: 380 VAC ± 10% 5 A
Installed power: 2,2KW

4.1.2 Pneumatic requirements

Preassure: 5 bar
Diameter: 12mm
Pneumatic consumption: 300L/min

Air filters in air compressor.

4.1.3 Hydraulic requirements

Cold water inlet ½”
Drain 1”

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 INSTALLATION CONDITIONS AND REQUIREMENTS

4.1.4 Installation area and clearances

e-Flow machine can be installed on the left side or on the right side of the dryer/washer.
The working environment must be correctly ventilated.
In case of installation of e-Flow in a washer, make sure that the micronized product is not coming out from any
opening of the washer. Enable one pipe for air pressure relief, from the tumbler towards the drain pipe of the washer,
or towards outside of the working environment (i.e. chimney, window...).

As shown in the next picture in green color, some operation space is needed in front of the machine in order to
operate the touch panel. Operation space is also needed behind the e-Flow, to be able to access the tank.
In red color maintenance areas have been highlighted. These areas will be used when installing the machine and also
to carry out maintenance

Figure 4.1. Required maintenance and operation areas

4.2 Materials and resources

A forklift truck or crane capable of lifting at least 1,000 kg.
Slings.
2 operatives.

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 INSTALLATION

CHAPTER 5
INSTALLATION

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 INSTALLATION

WARNING
The installation of the e-Flow machine must be carried out by qualified personnel from Jeanologia or by qualified
technical personnel following consultation with the technical service department in Jeanologia. If in doubt, contact
the customer service department on the telephone number mentioned at the beginning of this manual.

5.1 Machine reception

5.1.1 Visual inspection of the exterior of packages in CUSTOMS

Jeanologia provides a packing list that you should receive with the merchandise. Make sure that the goods received,
relate to the number of boxes in the list. If you are missing any box, please inform Jeanologia immediately. Inspect the
outside of the packaging looking for signs of deterioration or moisture and verify that the instructions positioned "this
way up" have been respected during the transport, if any anomaly is detected, report to Jeanologia and to the
transport company at that moment, and make a written notification of the incident on the delivery note of receipt in
customs. If the goods have arrived in perfect condition, proceed with the transport to your warehouse

5.1.2 Visual inspection of the interior of the box on arrival

WARNING
It is very important to carry out the inspection of the interior of the packaging within 24 hours of reception, because if
any damage was detected, the time in which any complaint to the insurance company can be made is limited.

• Find the “open this side” sign on the box.

• Open the box according to the instructions, just enough to gain access to the interior of the box to see the
components, it’s recommended to open just one side, and then close it again whilst waiting for the final
installation of the machine by our technician.
• Check that all the components are there.
• Check all components, looking for signs of moisture or deterioration and be sure that all the anchorages of the
components have resisted transport, if any incident is detected, please report immediately to Jeanologia and
to the carrier.
• If everything is correct, put the box on a clean, dry and flat surface and wait for the technicians for the
installation

5.2 Storage
The equipment must be stored in a dry, ventilated place, protected from rain, dust and water or chemical agent
sprays. It is advisable to keep the equipment in its original packaging as it has been specifically designed to ensure
maximum possible protection during transport and storage.

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 INSTALLATION

5.3 Unpacking
Remove the top and side of the packaging, in order to remove the safety straps.

Figure 5.1. Unpacking indication

• Unpack; remove the machine from the box with the help of a forklift and/or belts.
• Place the machine in the installation site with caution. Leave it on a clean and level surface.

5.4 Connections

5.4.1 Electrical connection

The e-Flow machine system’s electrical connections will be made in the designated connection board, in the electrical
cabinet, located on the front side of the machine. Wiring for power supply and for connection to the washer or dryer
should be introduced inside the machine by using the electrical wiring holes. See pictures on section “Main control
and machine overview”. Once inside the machine, there are appropriate holes to introduce these wires inside the
electrical cabinet and connect them into the corresponding terminals.

5.4.2 Pneumatic connections

An inlet for compressed air supply is located on the rear of the machine. See pictures on section “Main control and
machine overview”.
Inside the right side of the machine there is an outlet of air that must be connected to the air distributor. The
distributor will feed air to the air inlet of each of the nozzles.

Please refer to the Annexes to find the pneumatic connections diagram.

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 INSTALLATION

5.4.3 Hydraulic connections

An inlet for cold water, and an outlet for the drain are located on the rear of the machine. See pictures on section
“Main control and machine overview”.
Inside the right side of the machine, there are 4 liquid outlet pipes. These pipes will feed the liquid inlet of each of the
nozzles.

1: Centrifugal pump
2: Micro-nano bubble reactor
3: Tank
4: Peristaltic pump 1
5: Peristaltic pump 2
6: Nozzles

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 OPERATION

CHAPTER 6
OPERATION

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 OPERATION

6.1 Controls and indicators

6.1.1 Main control and machine overview

1: Control panel. The touch screen allows operation of the machine.

2: Electric cabinet. Is where the electrical components are stored, and protected from the working environment.
3: Main switch. Allows to give power supply to the machine.
4: Start button. Controls the start of an e-flow process.
5: Stop button. Stops the process currently being performed with the machine.
6: Emergency stop button. In case of an emergency, pressing it stops all operations of the machine but does not cut
off power supply.

7: Tank. Is where chemicals are mixed with water. Then the mix will through the e-flow generator to create micro-
nanobubbles.
8: Compressed air input. Compressed air up to 5bar must be connected here for the operation of the e-flow
generator.
9: Drain output. Liquid from the tank can be emptied through this pipe.
10: Electrical wiring inputs. These four openings are made to connect wires such as main power line or electrical
connections to the dryer/washer, to the electrical board inside the machine.
11: Water input. Allows to fill in the tank with cold water, by using the control panel of the machine.

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 OPERATION

Figure 6.1. Tank cap

6.2 Set up
1. Connect the electricity supply
2. Check that the feeding valves for the pneumatic and water input to the machine are open
3. Select the desired language
4. Select the desired mode: Preset or Custom, in the touch screen
5. Select the desired parameters
6. Check that there are not alarm warnings
7. Press the start button to start the cycle

6.3 Operational mode

The operator can choose between two operational modes:
• Preset mode
• Custom mode

6.3.1 Preset mode

1. Enter the kg of articles that have been loaded into the machine
2. Micronizing product, level I, II or III as desired. If you do not want to micronize, leave all buttons blank
3. Press the start button to start the cycle.
4. Press the stop button in case it is necessary to interrupt the cycle.

Note: Process parameters cannot be modified during the process.

6.3.2 Custom mode

1. Enter the kg of articles that have been loaded into the machine
2. Enter the desired nanobubble percentage (NBP) and flow for the micronizing step.
3. Press the start button to start the cycle.
4. Press the stop button in case it is necessary to interrupt the cycle.

Note: Process parameters can be modified during the process.

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 OPERATION

Please note that a change of the type of fabric of the load could lead to a change in the optimized working
conditions. For example, in a softener application, the operating conditions have been studied and optimized (NBP
and softener concentration) with a type of load. If you decide to load garments with higher absorption capacity than
the previous load, then they will achieve the desired handfeel with less NBP. On the other hand, if the second
garments have lower absorption capacity than the previous load, then they will need a little more NBP to achieve the
desired handfeel.

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 CONTROL PANEL

CHAPTER 7
CONTROL PANEL

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 CONTROL PANEL

The control panel is a touch screen. This section of the manual illustrates the correct way of using the console screen
by screen. This will allow the operator to set the parameters of the machine and those regarding the operations, to
give command orders and to view alarms.

NOTE
The look of the software screens can change depending on the configuration of the machine.

Figure 7.1. Screen layout.

7.1 HOME screen

When the machine is switched on, the console shows the page illustrated in next Figure.

Figure 7.2. Language selection screen.

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 CONTROL PANEL

7.2 MENU Screen

After selecting the language, access to the menu screen is provided, as shown in the next figure

Figure 7.3. Menu screen.

In this screen there are four options. In the line up are located buttons that allow access to Preset mode or Custom
mode. The lower left button allows access to the configuration screen of the machine, while the bottom right button
starts the automatic cleaning cycle of the machine. After selecting the language, the buttons F1 - F2 - F3 - F4 - F5 - F6
- F7 - F8 located below the touch screen allow you to navigate between the different sections of the software. The
function of each key is as follows:

Figure 7.4. Available buttons on the touch screen.

F1: Selection language screen

F2: Menu screen
F3: Preset Mode menu screen
F4: Custom Mode screen
F5: Setup screen (access restricted to authorized personnel)
F6: Cleaning cycle
F7: Tank operations and nanobubble control screen
F8: Preset settings screen (access restricted to authorized personnel)

NOTE
Navigation from all to all screens is not always permitted.

The function of these screens is described in the following sections.

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 CONTROL PANEL

7.2.1 Preset mode

The operation mode Preset -or predefined -allows the operator to perform different treatments already configured in
the program, where each treatment parameters can be adjusted.
The different treatment options are shown in next figure.

Figure 7.5. Preset mode menu

Figure 7.6. Preset mode screen.

The parameters shown in black are modifiable, while the parameters shown in gray are automatically calculated.
The way to operate this screen is:
• Select the machine load (minimum and maximum values will be indicated in the keyboard).
• Select micronizing step level I, II, III or 0 (all buttons blank).
To change load value just press the number and a keypad will emerge, allowing to write the desired value
The smaller percentage of nanobubble selected, the shorter is the treatment and the less product is applied onto the
clothes. For each treatment, a compromise solution between the desired effect and the treatment duration should be
found by testing.
The duration of the micronizing step is automatically adjusted to the load of the machine.
After entering the desired treatment values, run and stop are controlled by the start and stop buttons outside the
screen . Program values cannot be modified while the program is running.

The button is only shown if there is an alarm. Clicking on it takes you to the alarm screen (see 7.2.4 Alarms
screen)

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 CONTROL PANEL

Under the name of the selected treatment at the preset menu is displayed on the current tank content. To change

the contents of the tank will need to press the button through which you access the following screen, next
figure.

Figure 7.7. Tank operations and nanobubble control screen.

From this screen it is possible to:

• Fill the tank with water, button . The first number, in black, is where the operator writes how many
liters to put in the tank. The liters will be filled in the tank after pressing the tap button. The number in gray,
under the black one, indicates how many liters have been already introduced in the tank.
If once introduced a number of liters (i.e. 20L) the operator realizes that he needs more liters, it is necessary to
write the number of correct liters using the black number (i. e. 25L). Then, when pressing the “Water In”
button, the machine will automatically feed the additional liters (25L – 20L = 5L in this case). If the black
number is equal to or minor than the gray number, the machine will not feed water when the “Water In”
button is pressed.
The gray number turns to 0 when the button “Drain” is pressed. It is not possible to count liters while
emptying the tank.
Please note that, when connecting water pipe for the first time, or when re-installing the machine in a new
location, the first measures of the flow meter could not be exact due to the presence of air in the duct. After
filling water in during a few minutes, this error disappears (as air is naturally eliminated from the pipe).
• Empty the tank manually (useful if you want to download the contents of the tank into a container for

storage). Button .
Remember to close the drain before refilling the tank!

• Run a cleaning cycle, button . During this cycle, content from the tank is drained, then tank is filled
with water to about half, and then there is a minute of micronization. This process is performed twice. The
cycle ends with an empty tank, so if you want to reload water in the tank this should be made using the button

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 CONTROL PANEL

• Select Sample options

Please note that in sample conditions, results could not be replicable if less than 5kg load are used.
In some cases, it is advisable to apply 20% more NBP than the desired NBP value, in order to guarantee achievement
of desired NBP. For instance, if 50% NBP is needed, then program e-Flow and prepare liquid for 50% x 1,2 = 60%.
Please remember to leave the clothes in rotation after micronization process until they have completely absorbed
micronized product.

To do samples please follow these steps:

1. Perform a cleaning cycle or drain the content of the tank.
2. Go to information screen and press the “Sample” button.
3. Take out the drain filter and place the cap in the drain. Make sure it is well fixed.
4. Load liquid inside the tank.
5. Perform the required cycle on Preset or Custom mode.

When finished, remember to disable “Sample” button and the cap before performing a cleaning cycle or working on
production again.

IMPORTANT
After having cleaned and refilled the tank with the desired product, you must enter in the field below the new
contents of the tank, so that it can be shown on the screen:

Figure 7.8. Field arranged to indicate the content of the tank

To write in that field just click inside the rectangle and a keyboard will appear.
Fields "nanobubble control" control the generation of nanobubbles in the reactor. If bubbles are stable in the tank
contents will be observed within the foaming tank. To prevent excessive foaming, it is possible to decrease or
increase the rpm of the time parameter "Generator OFF".

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 CONTROL PANEL

7.2.1.1 Preset mode setup screen

It is advised that access to these parameters is allowed only for advanced level technology users.
Pressing the Setup button (F8) and entering the user "Program" and the password “1820” in the following window:

Figure 7.9. Window to access Preset mode setup screen.

After inserting user password and pressing OK, it is necessary to press again F8 to access the parameters.
This password is stored for a time in the system, allowing access to parameters without having to enter it again. After
this short period of time, access to the parameters is again restricted.
From the next configuration screen is possible to access the configuration of each of the four default preset
programs. Two more "blank” programs are available to set two more treatment recipes.

Figure 7.10. Settings screen of Preset programs.

The "Reset" button located in the lower right corner of the screen restores the Softening, Resin, High NBP and Shiny
original values, but do not clear the two additional programs. To clear additional programs, set all the values to 0 and
clear the name.
By selecting a certain program on this screen, it is possible to access the parameters of the selected program, as
shown in Figure 7.11. Settings screen for the Softening program

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 CONTROL PANEL

Figure 7.11. Settings screen for the Softening program

The two programs that the user can create can be named by pressing the upper left corner of their corresponding
parameters screen. A keyboard will appear allowing to insert the name of the selected program.
In this screen you can view and change these settings:
• NBP (%) Selection: Percentage of nanobubble of each of the three levels available for each treatment. The
smaller the percentage of nanobubble is, the shorter the treatment and the less product is applied onto the
clothes. For each treatment, a solution of compromise between desired effect and duration of treatment
should be found by testing.
• Flow correlation factor: For a fixed percentage of NBP, the higher it is this factor, the faster is the treatment.
However, there will be a loss of homogeneity as it progressively increases. Not to be changed unless different
effects on garments are desired.

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 CONTROL PANEL

7.2.2 Custom mode

Custom mode allows manual adjustment of all process parameters. Custom mode screen is shown in the next figure.

Figure 7.12. Custom mode screen

The parameters shown in black are modifiable, while the parameters shown in gray are automatically calculated.

The way to operate this screen is:

• Select the machine load (minimum and maximum will be indicated on the emerging keybord).
• Select the percentage of nanobubbles (nanobubble Percentage, NBP).
• Select the solution feed flow rate (from 12 to 120 liters /hour).
To change the time or temperature values just press the number and a keypad will be displayed, allowing to write the
desired value.
After entering the desired treatment values, run and stop are controlled by the start and stop buttons outside the
screen.

The button is only shown if there is an alarm. Clicking on it takes you to the alarm screen (see section 7.2.4
Alarms screen).
Under the name of the selected treatment at the preset menu is displayed on the current tank content. To change

the contents of the tank, press the button and access the following screen:

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 CONTROL PANEL

Figure 7.13. Tank operations and nanobubble control screen

From this screen it is possible to:

• Fill the tank with water, button . Filling stops when it reaches the maximum level of the tank (100L),
although the button should be pressed again to close water inlet. The first number, in black, is where the
operator writes how many liters to put in the tank. The liters will be filled in the tank after pressing the tap
button.
The number in gray, under the black one, indicates how many liters have been already introduced in the tank.
If once introduced a number of liters (i.e. 20L) the operator realizes that he needs more liters, it is necessary to
write the number of correct liters using the black number (i. e. 25L). Then, when pressing the “Water In”
button, the machine will automatically feed the additional liters (25L – 20L = 5L in this case).
If the black number is equal to or minor than the gray number, the machine will not feed water when the
“Water In” button is pressed.
The gray number turns to 0 when the button “Drain” is pressed. It is not possible to count liters while
emptying the tank.
Please note that, when connecting water pipe for the first time, or when re-installing the machine in a new
location, the first measures of the flow meter could not be exact due to the presence of air in the duct. After
filling water in during a few minutes, this error disappears (as air is naturally eliminated from the pipe).
• Empty the tank manually (useful if you want to download the contents of the tank into a container for

storage). Button .

Remember to close the drain before refilling the tank!

• Run a cleaning cycle, button . During this cycle, content from the tank is drained, then tank is filled
with water to about half, and then there is a minute of micronization. This process is performed twice. The
cycle ends with an empty tank, so if you want to reload water in the tank should be made using the button

• Select Sample options

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 CONTROL PANEL

Please note that in sample conditions, results could not be replicable if less than 5kg load are used.
In some cases, it is advisable to apply 20% more NBP than the desired NBP value, in order to guarantee
achievement of desired NBP. For instance, if 50% NBP is needed, then program e-Flow and prepare liquid for
50% x 1,2 = 60%.
Please remember to leave the clothes in rotation after micronization process until they have completely
absorbed micronized product.

To do samples please follow these steps

1. Perform a cleaning cycle or drain the content of the tank
2. Go to information screen and press the “Sample” button.
3. Take out the drain filter and place the cap in the drain. Make sure it is well fixed.
4. Load liquid inside the tank
5. Perform the required cycle on Preset or Custom mode.

When finished, remember to disable “Sample” button and the cap before performing a cleaning cycle or working on
production again.

IMPORTANT
After having cleaned and refilled the tank with the desired product, you must enter in the field below the new
contents of the tank, so that it can be shown on the screen:

Figure 7.14. Field arranged to indicate the content of the tank

To write in that field just click inside the rectangle and a keyboard will appear.
Fields "nanobubble control" control the generation of nanobubbles in the reactor. If bubbles are stable in the tank
contents will be observed within the foaming tank. To prevent excessive foaming, it is possible to decrease or
increase the rpm of the time parameter "Generator OFF".

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 CONTROL PANEL

7.2.3 Settings screen

It is advisable that access to these parameters is allowed only for technicians.
Pressing the Settings button (F5) and entering the user "Admin" and the password 1234 in the following dialog:

Figure 7.15. Dialog box to access setup screen.

Allow access to the settings screen, shown in the next figure.

Figure 7.16. Settings screen

This password is stored for a time in the system, allowing access to parameters without having to enter it again. After
this short period of time, access to the parameters is again restricted.
This screen should be accessed when the machine is turned on for the first time after installation, in order to enter
the characteristics of the machine to which the reactor has been connected to. In particular, it must be specified:
Other parameters that must be completed on this screen are:
• Maximum load (kg): Full load of the machine (usually a little bit less than the rated load written in the
manual). It is important to enter this information correctly for the reactor internal calculations.
• Inlet and outlet pressure (bar): pressure measurement at the inlet and outlet of the nanobubble reactor.
• Antidropping time (sec): After a micronizing step, the pumps will first eliminate remaining liquid in the pipes of
the nozzles during the time specified here. This is to prevent drops from falling out of the nozzles once the
micronizing step is finished. The longer are the pipes, the more time will be needed to clean them. If
antidropping time is 0, the machine will perform antidropping air step just after micronizing step. Jeanologia
recommends 10 to 15 seconds of antidropping time.

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 CONTROL PANEL

Antidropping air (sec) After the elimination of the liquid inside the pipes, the air of the micronizing nozzles can
be kept open to help to avoid eventual drops if needed. If antidropping time is 0, the machine will perform
antidropping air step just after micronizing step
Safety time (sec): After antidropping time and antidropping air have finished, additional time can be
configured to allow the clothes to absorb all the product delivered through the nozzles. Jeanologia
recommends always keeping 60 or 120 seconds of safety time.

7.2.4 Alarms screen

When there is an anomaly that can lead to an incorrect operation of the machine, the icon appears on the
screen (Custom or Preset). Clicking on it, it is possible to access the alarm screen:

Figure 7.17. Alarms screen

The following messages may appear on the alarm screen, each with its respective date: (You can find more
information on these alarms in Section Troubleshooting)

• Pump inverter error: Press the button to reset the alarm. If the alarm persists, read the message on the
inverter display 2U-1 and contact the technical service.
• Low Water Level: This alarm is displayed when the water level does not reach the minimum required to start
the process. Fill the tank with water (approx. 70l) and the amount of desired product, going to the display tank
and control operations nanobubbles (Figure 7.13. Tank operations and nanobubble control screen) if necessary.

After the filling operation is necessary to reset the alarm by pressing .

• Emergency stop: Pressing the emergency button, this message appears on the screen. Check that everything is
correct and that the input I0.7 is active. Disable emergency stop button by turning it, and alarm by pressing

.
• Machine door open: (May not be active depending on the version of the machine). Indicates that the drum

door is open. Close the door and reset the alarm by pressing .

• Perist pump inverter error: Press the button to reset the alarm. If the alarm persists, read the message
on the drive display 2U-2 and contact the technical service.

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 CONTROL PANEL

• Incorrect kg in config screen: This message means that the maximum load of the machine has not been
entered in the configuration screen, so that the program can not calculate times. Go to the Settings screen and

enter this data, and reset the alarm by pressing .

• Incorrect kg: The kg load placed on the screen are less than the minimum or exceed the maximum load of the

machine. Correct kg load introduced into the machine and reset the alarm by pressing .

It is possible to set date and time on the machine by entering the touch screen panel settings. In order to do it, touch
the right upper corner of the settings screen:

Settings of the touch screen panel will appear. Then, on the following screens:
1. Press “Date & Time”

2. Press “Date & Time” again, in the left bottom corner

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 CONTROL PANEL

3. Set correct date and time and press Start

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 MAINTENANCE AND FAULT LOCATION

CHAPTER 8
MAINTENANCE AND FAULT LOCATION

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 MAINTENANCE AND FAULT LOCATION

8.1 Maintenance e-FLOW

The following table shows the maintenance actions that must be carried out with the indicated frequency:

Daily Weekly Monthly Six-monthly Annually

Every 3 years Every 5 years

Maintenance plan
INSTRUCTED JEANOLOGIA
CODE DESCRIPTION OPERATOR
TECHNICIAN TECHNICIAN
A1 Clean the nozzles X
A2 Clean the tank X
A3 Clean the filter tank X
B1 Clean the electrical cabinet fan X
B2 Blow up the pump motor fan to remove the dust X
B3 Clean the external part of the machine X

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 MAINTENANCE AND FAULT LOCATION

8.2 Cleaning the nozzles (A1)

Needed material:
• Spanner key size 21 and 32.
• Brushes, diameters 2.5, 5, 7mm.
Steps:
1. Remove the nozzles from the door glass.
2. Dismount the nozzles, as shown in the next picture:

Be careful not to miss parts 2 and 4 during cleaning process.

3. Clean the holes with water/soap and the properly brush.

4. Dry with compressed air all the components and assemble them again, but do not install them in the machine
yet.
5. Use compressed air to make sure both inlets of the nozzle are not blocked (that is, apply compressed air in the
tube connections and check that enough air is coming out from the outlet holes).
6. If they are clean, reinstall all of them in the machine, making sure to connect air and liquid tubes correctly.

It is strongly advisable to clean the nozzles in case the nozzles get covered with lint or after micronizing substances
that could block the nozzles or other small conducts (e.g. sticky products or other substances that could settle inside
the nozzles). Especially if the machine is going to stop working, even for a short period or time (30 min).
When micronizing sticky products, it is also recommended to clean more often the dryer filters, to prevent them from
being blocked too.

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 MAINTENANCE AND FAULT LOCATION

8.3 Cleaning the tank (A2)

The complete cleaning of the tank is to clean the recirculation circuit, inside the tank and tank filter.

8.3.1 Recirculation circuit.

The recirculation circuit of the e-Flow machine must be cleaned periodically in order to get the best results in the
softening process. Futhermore, every time the softener is changed, the water of the circuit must be replaced. It can
be done from the software by typing automatic cleaning.
If you want to manually perform the steps for cleaning are the following:
1. If the e-Flow is switched off, switch on the machine.
2. With the machine stopped, go to the Tank operations screen.
3. Press the emptying tank button to open the drain valve.
4. Wait until the tank is completely empty.
5. Press the emptying tank button to close the drain valve.
6. Clean the interior of the tank with a sponge or a wet cloth.
7. Clean the tank filter taking it out from the machine and removing all the lint and dirt on it.

8. Replace the filter and press the filling tank button to start filling the tank with water.
9. Wait until the water level exceeds the lower level sensor.

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 MAINTENANCE AND FAULT LOCATION

10. Go to manual mode, set a micronizing time of 1 minute and all nozzles working, with no drying or cooling
steps.
11. Repeat steps 2 to 8.
12. Go back to the Tank operations screen and empty the tank.
13. Fill the tank with water and add later the desired quantity of softener. The machine is now clean and ready to
work.

NOTE
In case of prolonged stops of the machine with the tank full, the stagnant water must be replaced in order to provide
clean water to the process and achieve the best outcomes.

8.4 Electrical cabinet (B1)

Remove the cover and clean the protector sponge that is located on one side with pressurised air. After that, clean
and remove all the dirt produced within the enclosure and the fan [1], with dry cloth or vacuum cleaner.

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 MAINTENANCE AND FAULT LOCATION

8.5 Blow up the pump motor fan (B2)

With an air blower, blow up the ventilation of the centrifugal pump motor in order to remove the dust.

8.6 Clean the external parts of the machine (B3)

Wipe with a wet cloth the external casing of the machine.

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8.7 Trouble shooting
Symptoms
The screen is off
Alarm message "Low water level".
“Emergency Stop” Alarm
Alarm message "Machine door
open"
No liquid flows from the micronizing
nozzles.
PAESO0840 — E-FLOW — OPERATION MANUAL REV. A.17
Possible cause
The machine is off
Some of the safety and security
elements have been activated
The liquid level in the tank reaches
the minimum working.
Emergency stop button has been
pressed either in the reactor or in
the washer/dryer.
The door is open
The nozzles are obstructed.
MAINTENANCE AND FAULT LOCATION
Solution
Check that the electrical connection
is plugged in and that the electrical
supply is ok.
Check the electrical connections in
the electrical cabinet
Connect the main switch.
Check that the main RCD switch is
up.
Check that the breakers are up.
Check the fuse.
Fill the tank using water inlet and
add the corresponding product.
Please refer to emergency stop
section.
Close the door.
This alarm may not be available
depending on machine version.
Clean valves as described in
Maintenance section.
Page 45 of 86
 MAINTENANCE AND FAULT LOCATION

Symptoms Possible cause Solution

The water level does not raise when The valve that closes the drain is Go to Tank Operations screen and
the tank is being filled. open. close the drain valve.

There is much foam in the tank.
The liquid is subjected to too much
agitation.
Go to the Settings screen (see Figure
7.13. Tank operations and
nanobubble control screen) and
reduce the pump rpm gradually until
the problem disappears.
If the problem persists, reduce the
value of the parameter "Generator
ON" and / or increase the value of
the parameter "Generator OFF".

Alarm message "Perist pump
inverter error"
Check that nothing stops the
rotation of the peristaltic pump.
Turn off the machine from the main
power switch and then turn it on
again after waiting at least 5
seconds.
If the problem persists, read the
message that appears on screen in
the 2U-3 drive and contact the
service center.

Alarm message "Incorrect kg in The maximum load of the machine Go to Settings screen and insert the
config screen" has not been set. value of the maximum load of the
machine.

Alarm message "Incorrect kg" The load (kg) placed on the screen Fix this figure.
or Manual Preset are less than 5 or
exceed the maximum load of the
machine.

8.8 Emergency stop

Emergency stop button can be pressed either in the reactor or in the washer/dryer (if available) if a problem can lead
to a safety risk. This button will stop micronization and reactor functions but does not switch power off .
If power cut off is needed, please switch off the machine from the main power switch placed in the front of the
machine.

To rearm the machine after an emergency stop follow these steps:

1. Ensure that the cause of the emergency stop has been eliminated.
2. Release the emergency button that has been pressed

3. Go to Alarms screen (button on Custom or Preset screen)

4. Clear the alarm by selecting it and pressing button .

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 WARRANTY

CHAPTER 9
WARRANTY

PAESO0840 — E-FLOW — OPERATION MANUAL REV. A.17 Page 47 of 86

 WARRANTY

JEANOLOGIA SL guarantees this system against operational or manufacturing defects during the following period:
14 months from the date of shipment

THE WARRANTY INCLUDES:

• Parts.
• Labour by our authorised technical service.
• The transport cost of the return of faulty parts to Spain.

THE WARRANTY DOES NOT INCLUDE:

• The cost of travel, stay and expense of our authorized technical service personnel.
• The transport and custom clearance costs derived from the shipment of parts.
• Items considered consumables (Optical parts of laser equipment, BigMac membranes, G2 filters, Nano Laser
filters, Mannequin rubbers and blades and cooling liquid).

JEANOLOGIA SL based on efficiency reasons will proceed to replace the parts subject to a functional or
manufacturing failure without a prior examination of the reason of failure. After receiving the defective part,
JEANOLOGIA SL will analyze and issue a report of the reasons that have caused the fault in order to accept or
dismiss their coverage.

This guarantee will be valid provided the working, maintenance, cleanliness and installation conditions specified by
JEANOLOGIA SL are followed but shall be considered invalid if any problems or faults occur due to negligence, misuse,
lack of care or exceeding the functional limits of the machine, damage caused by fire, freezing, accidents, wars,
natural disasters, acts of god, terrorism or other causes beyond human control.

IMPORTANT
The electricity power cuts or voltage instability could damage the machine. In this case JEANOLOGIA SL will not be
responsible for damage to the machine or its components. JEANOLOGIA SL recommends to install a UPS.

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 TECHNICAL SPECIFICATIONS

CHAPTER 10
TECHNICAL SPECIFICATIONS

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 TECHNICAL SPECIFICATIONS

PHYSICAL DESCRIPTION
Name e-FLOW
Model PAESO0840
Dimensions (mm) 1,518 mm x 1,278 mm x 1,230 mm (height x length x width)
(see the layout drawings)
Weight (kg) 330 kg
ELECTRICAL SPECIFICATIONS
Type of supply Three-phase
Number of wires 4 wires — 3P + PE
Nominal voltage 380 V AC ± 10%
Intensity 5A
Frequency 50–60 Hz
Power 2,2 KW
AIR SPECIFICATIONS
Pressure 5 bar
Pneumatic consumption 300 l/min
HYDRAULIC SPECIFICATIONS
Tank capacity 100 l.

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 EC CONFORMITY DECLARATION

APPENDIX A
EC CONFORMITY DECLARATION

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 EC CONFORMITY DECLARATION

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 EC CONFORMITY DECLARATION

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 SPARE PARTS

APPENDIX B
SPARE PARTS

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 SPARE PARTS

Mechanic components
Element Quantity Ref. Piece Description
1 1 48894521 Recirculation pump
2 1 UNIRAIN ARV 1” K Air eliminator
3 2 PU5404 Pressure transducers
4 1 APD45 1" Ball valve 1” with double effect pneumatic actuator
5 1 023TI3 Reactor tube
6 2 LMT121 Level sensors
7 2 MP-6035.12 Peristaltic pump
8 1 300000020426 Flow meter
9 1 7000691 Hydro-pneumatic anti-water hammer
10 1 APD40 1/2” Ball valve 1/2” with double effect pneumatic actuator

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 SPARE PARTS

Electrical components
Quantity Ref. Piece Description
1 CP1L-M40DR-A PLC
1 XBT-GT2330 Touch Screen Siemens
1 WTS4 Pt100/3 Converter
1 : L-61024V Buzzer 24VCC

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 IN/OUT PLC PARAMETERS

APPENDIX C
IN/OUT PLC PARAMETERS

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 IN/OUT PLC PARAMETERS

Input parameters
INPUT DESCRIPTION
I0.0 Flow meter
I0.1 Peristaltic pump 2 error
I0.2 Maximum level water tank
I0.3 Minimum level water tank
I0.5 Start Button
I0.6 Stop Button
I0.7 Emergency Button
I2.1 External stop
IWX Input pressure transducer
IWX+2 Output pressure transducer

Output parameters
OUTPUT DESCRIPTION
Q0.0 EV-1 Water Filling
Q0.1 EV-2 Draining water
Q0.2 EV-3 Micronizing
Q2.1 Peristaltic pump 2
Q2.7 Buzzer cycle

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 LAYOUT

APPENDIX D
LAYOUT

PAESO0840 — E-FLOW — OPERATION MANUAL REV. A.17 Page 59 of 86

 LAYOUT

Figure .1. Layout

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 HYDRAULIC DIAGRAM

APPENDIX E
HYDRAULIC DIAGRAM

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 HYDRAULIC DIAGRAM

1: Tank
2: Peristaltic pump 1
3: Peristaltic pump 2
4: Liquid distributor
5: Nozzles liquid inlet
6: Filter purge
7: Centrifugal pump purge
8: Reactor purge

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 PNEUMATIC DIAGRAM

APPENDIX F
PNEUMATIC DIAGRAM

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 PNEUMATIC DIAGRAM

1: Machine compressed air inlet

2: Micronizing valve
3: Air distributor
4: Micronizing valve mechanism feed
5: Water intake valve mechanism feed
6: Drain valve mechanism feed

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 ELECTRICAL DIAGRAMS

APPENDIX G
ELECTRICAL DIAGRAMS

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 ELECTRICAL DIAGRAMS

R / 4.0

S / 4.0

T / 4.0

PE / 4.0

2,5 mm²

2,5 mm²

2,5 mm²

PE
R

T
S
1F1 1F2 1F3
4 mm²

4 mm²

4 mm²

2A 2A 2A
PE
R

T
S

100

101

102

1G1
400VAC 2A L1 L2 L3 PE
24VDC 120W 5A 13
1469530000 Weidmüller
14
+ + - -
20 2,5 mm²

21 2,5 mm²

1 3 5 1
Q0 1Q1
32 A 2 4 6 5SL6106-7 2
3LD2203-0TK51 6A
22 2,5 mm²
L1 4 mm²

L2 4 mm²

L3 4 mm²

22

21

22

21

M
1M1
1~

L1 L2 L3 PE
22 21
4.4 4.4

SUPPLY CONNECTION 3P + TT FAN ELECTRICAL PANEL SUPPLY 24 VDC

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 ELECTRICAL DIAGRAMS

3.9 / R R / 6.0
3.9 / S S / 6.0
3.9 / T T / 6.0
3.9 / PE PE / 6.0
2,5 mm²

2,5 mm²

2,5 mm²

3.4 / 22 22 / 6.4
PE
3.5 / 21 21 / 6.4
R

T
S

1 3 5
2Q1
5SL6306-7 2 4 6
6A
103

104

105

21
2U1 2U1
/4.5 /4.0
1,5KW 1,5KW

10V

AI 1

0V

AI 2

DI 1

DI 2

DI 3

DI 4

DI 5

DI C

24V

0V
L2/N

DC+

DC-

R1

R2
PE
L1

L3

6SL3210-5BE21-5UV0
6SL3210-5BE21-5UV0

DO 2 NO
DO 2 NC
DO 2 C
DO 1+

DO 1-
W2
U2

AO 1
V2

PE

P+

N-
0V

0V
I2.2
22

P+

N-
I2.2
14.6

10V
R1 R2 R3

1K5 120 470

2SH1
2W1
2U1

2V1

PE

2U1 2V1 2W1 PE 2SH1

X1
+CAMPO

2W1
4x1,5 SH 1 2 3 GNYE SH

6.8 / SH

6.9 / P+

6.9 / N-
U1 V1 W1 PE

M
2M1
3
(1.1KW 2.43A) 2875rpm

RECIRCULATION PUMP MOTOR

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 ELECTRICAL DIAGRAMS

4.9 / R R / 7.0
4.9 / S S / 7.0
4.9 / T T / 7.0
4.9 / PE PE / 7.0
R 4 mm²

4 mm²

T 4 mm²

4.9 / 22 22 / 8.0
4.9 / 21 21 / 8.0
PE
S

1 3 5
2Q2
5SL6306-7 2 4 6

21
6A
106

107

108

2U2 2U2
/6.5 /6.0
0,37KW 0,37KW

10V

AI 1

0V

AI 2

DI 1

DI 2

DI 3

DI 4

DI 5

DI C

24V

0V
L2/N

DC+

DC-

R1

R2
PE
L1

L3

6SL3210-5BE13-7UV0 6SL3210-5BE13-7UV0

DO 2 NO
DO 2 NC
DO 2 C
DO 1+

DO 1-
W2
U2

AO 1
V2

PE

P+

N-
0V

0V
I2.3

P+
22

N-
I2.3
14.7
2SH2
2W2
2U2

2V2

PE

2U2 2V2 2W2 PE 2SH2

X1
+CAMPO

2W2
4x1,5 SH 1 2 3 GNYE SH

4.8 / SH

11.4 / P+

11.3 / N-

11.1 / SH

4.8 / P+

4.8 / N-
U1 V1 W1 PE

M
2M3
3
(0.09KW 0.45A 1350rpm)

PERISTALTIC PUMP MOTOR 1

PAESO0840 — E-FLOW — OPERATION MANUAL REV. A.17 Page 68 of 86

 ELECTRICAL DIAGRAMS

6.9 / R R/
6.9 / S S/
6.9 / T T/
6.9 / PE PE / 10.0
1,5 mm²

1,5 mm²

1,5 mm²

PE
R

T
S

1 3 5 13 21
2Q3
3RV20110GA10 14 22
0,45 - 0,63A
/12.3

I> I> I>

2 4 6
109

110

111

1 3 5
2KM6
/16.5 2 4 6
2W3
2U3

2V3

2U3 2V3 2W3 PE

X1
+CAMPO

2W3
4x1,5 1 2 3 GNYE

U1 V1 W1 PE

M
2M6
3
(0.09KW 0.45A 1350rpm)

PERISTALTIC PUMP MOTOR 2

PAESO0840 — E-FLOW — OPERATION MANUAL REV. A.17 Page 69 of 86

 ELECTRICAL DIAGRAMS

6.9 / 22 22 / 10.0

22

22

22
12 14 12 14 12 14
K000 K001 K002
/13.3 11 /13.4 11 /13.5 11
A000

A001

A002
X100 A000 A001 A002
PE PE
+CAMPO

A000

A001

A002

W102 W103 W104

3x1 GNYE 1 3x1 GNYE 1 3x1 GNYE 1

x1 x1 x1

PE PE PE

Y1 Y2 Y3
x2 x2 x2
W102 W103 W104
/8.1 2 /8.2 2 /8.3 2

21 21 21
21

21

21

6.9 / 21 21 / 10.0

WATER FILLING EV1 WATER EMPTYING EV2 MICRONIZED EV3

PAESO0840 — E-FLOW — OPERATION MANUAL REV. A.17 Page 70 of 86

 ELECTRICAL DIAGRAMS

A1 A3
/10.0 /12.0 /13.0 /18.0 /19.3 /14.0 /15.0 /16.0 /17.0 /20.3
Rack X Rack X
Slot Y Slot Y

24VDC INPUTS
X11 X10
L+ M L+ M 1M .0 .1 .2 .3 .4 .5 .6 .7 2M 0 1

X11
X10

DI a AI
24VDC 24VDC 24VDC INPUTS ANALOG
INPUTS
CB 1241 RS485 24
VDC L+ M 1M .0 .1 .2 .3 DI a

X50
6ES7241-1CH30-1XB0 MC 2M .4 .5 .6 .7

A2 .0 .1 .2 .3 .4 .5 .6 .7 .0 .1 .2 .3 .4 .5 .6 .7

DIAG
RUN / STOP
ERROR
MAINT

DI a DI a
Rack X
Slot Y CPU 1212C SM 1223
DC/DC/DC DC/DC

DQ a DQ a
RxD
TxD

.0 .1 .2 .3 .4 .5 .0 .1 .2 .3 .4 .5 .6 .7 +CAMPO A4
/10.7
X20:RS485 212-1AE40-0XB0 X12 .0 .1 .2 .3 Rack X
LINK
T/RA
T/RB

Slot Y
RTS

X13 .4 .5 .6 .7 DQ a
TB
TA
M

Rx/Tx

24VDC OUTPUTS
6ES7223-1BH32-0XB0

24VDC OUTPUTS
X12

X1 P1 DQ a
PROFINET (LAN) 3L+3M .0 .1 .2 .3 .4 .5
MAC ADDRESS
10.8 / A4

PAESO0840 — E-FLOW — OPERATION MANUAL REV. A.17 Page 71 of 86

 ELECTRICAL DIAGRAMS

8.9 / 22 22 / 11.0
8.9 / 21 21 / 11.0
7.9 / PE PE / 15.0

9.0
A4

PE

PE
22

21

22

21
X102 22 21 PE

PE
W107
10x1 8 9 GNYE

+CAMPO
A1 L+ M PE L+ M A4 L+ M PE 8 1

/9.0 -X10 1 -X10 2 -X10 3 -X10 4 -X10 5 /9.4 -X80 1 -X80 2 -X80 PE
Rack X Rack X
Slot Y /19.3 /19.3 /19.3 /19.3 Slot Y
PROFINET

X10 CPU 1212C DC/DC/DC SIEMENS X80 SIEMENS

24VDC INPUT 0VDC INPUT PE 24VDC OUTPUT 0VDC INPUT

TOUCH SCREEN

PAESO0840 — E-FLOW — OPERATION MANUAL REV. A.17 Page 72 of 86

 ELECTRICAL DIAGRAMS

10.9 / 22 22 / 12.0
10.9 / 21 21 / 12.0

6.9 6.8 6.8

SH N- P+

P+

P+
N-

N-

A2 M TA T_RA T_RB TB RTS

Rack X -X20 1 -X20 2 -X20 3 -X20 4 -X20 5 -X20 6
Slot Y

X20 SIEMENS

PAESO0840 — E-FLOW — OPERATION MANUAL REV. A.17 Page 73 of 86

 ELECTRICAL DIAGRAMS

11.9 / 22 22 / 13.0
11.9 / 21 21 / 13.0

22
22
21

22

22

22

21

22

21
X101 22 22 21 22 21 X102 22 22

22
+MAQ.AUX
W107

22

22

21

22

21
11
+CAMPO +CAMPO /10.7 1

12
W100 W101
3x0,5 SH 3x0,5 SH

22
BN WH BN WH

0.7
B3
RED
13

+CAMPO
B4 1 3 B5 1 3
FLOW METER 2Q3 0.7
(+) (-) (+) (-)

LMT121

LMT121
/7.1 14
BLACK
(NO) (NC) (NO) (NC) S1 S2
800FM-F1 800FM-E2
2 4 2 4

W100 W101
/12.3 GN /12.4 GN
0.7

W107
/10.7 4

+CAMPO
S3
800FP-MT44
I0.0

I0.2

I0.3
W107
/10.7 2 3 5

X101 I0.0 I0.2 I0.3 X102 I0.5 I0.6 I0.7

I0.0

I0.1

I0.2

I0.3

I0.5

I0.6

I0.7
A1 1M DI a DI a DI a DI a DI a DI a DI a DI a
/9.0 -X10 6 -X10 7 -X10 8 -X10 9 -X10 10 -X10 11 -X10 12 -X10 13 -X10 14
Rack X
Slot Y /19.3 I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7
/19.3 /19.3 /19.3 /19.3 /19.3 /19.3 /19.3 /19.3
+CAMPO-B3:BLACK -2Q3:14 +CAMPO-B4:4 +CAMPO-B5:4 +CAMPO-S1 +CAMPO-S2 +CAMPO-S3

INPUT BYTE X CPU 1212C DC/DC/DC SIEMENS

COM FLOW METER PERISTALTIC PUMP 2 TANK LEVEL PUMP SECURITY LEVEL SPARE START BUTTON STOP BUTTON EMERGENCY STOP
FAILURE MACHINE MACHINE BUTTON

PAESO0840 — E-FLOW — OPERATION MANUAL REV. A.17 Page 74 of 86

 ELECTRICAL DIAGRAMS

24VDC INPUT 0VDC INPUT WATER FILLING EV1 WATER EMPTYING EV2 MICRONIZED EV3 SPARE SPARE SPARE

A1
OUTPUT BYTE X CPU 1212C DC/DC/DC SIEMENS
/9.0
Rack X
Slot Y
/19.6 /19.6 /19.6 /19.6 /19.6 /19.6
/19.6 /19.6 Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5

-X12 1 -X12 2 -X12 3 -X12 4 -X12 5 -X12 6 -X12 7 -X12 8

3L+ 3M DQ a DQ a DQ a DQ a DQ a DQ a

Q0.0

Q0.1

Q0.2
22

21

A1 A1 A1
K000 K001 K002
G2R-1-SN 24VDC A2 G2R-1-SN 24VDC A2 G2R-1-SN 24VDC A2
21

21

21

12.9 / 22 22 / 14.0
12.9 / 21 21 / 14.0

14 11 /8.1 14 11 /8.2 14 11 /8.3

12 12 12

PAESO0840 — E-FLOW — OPERATION MANUAL REV. A.17 Page 75 of 86

 ELECTRICAL DIAGRAMS

13.9 / 22 22 / 15.0
13.9 / 21 21 / 15.0

22

21

21

22
X102 22

+MAQ.AUX
4.8 6.8
I2.2 I2.3

X102 I2.1

I2.1
A3 L+ M 1M DI a DI a DI a DI a
/9.2 -X10 1 -X10 2 -X10 3 -X10 4 -X10 5 -X10 6 -X10 7
Rack X
Slot Y /20.3 /20.3 /20.3 I2.0 I2.1 I2.2 I2.3
/20.3 /20.3 /20.3 /20.3
-2U1:DO 2 NO -2U2:DO 2 NO

INPUT BYTE X SM1223 DI 8x24VDC / DO 8x24VDC SIEMENS

24VDC INPUT 0VDC INPUT COM SPARE STOP OUTSIDE RECIRCULATION PUMP PERISTALTIC PUMP 1
CONVERTER FAILURE CONVERTER FAILURE

PAESO0840 — E-FLOW — OPERATION MANUAL REV. A.17 Page 76 of 86

 ELECTRICAL DIAGRAMS

14.9 / 22 22 / 16.0
14.9 / 21 21 / 16.0
10.9 / PE PE / 18.0

PE

A3 PE 2M DI a DI a DI a DI a
/9.2 -X11 1 -X11 3 -X11 4 -X11 5 -X11 6 -X11 7
Rack X
Slot Y /20.3 /20.3 I2.4 I2.5 I2.6 I2.7
/20.3 /20.3 /20.3 /20.3

INPUT BYTE X SIEMENS

PE COM SPARE SPARE SPARE SPARE

PAESO0840 — E-FLOW — OPERATION MANUAL REV. A.17 Page 77 of 86

 ELECTRICAL DIAGRAMS

SPARE RUN PERISTALTIC PUMP 2 SPARE SPARE

A3
OUTPUT BYTE X SIEMENS
/9.2
Rack X
Slot Y
/20.6 /20.6 /20.6 /20.6
Q2.0 Q2.1 Q2.2 Q2.3

-X12 4 -X12 5 -X12 6 -X12 7

DQ a DQ a DQ a DQ a

Q2.1

Q2.3
A1 A1
2KM6 K203
3RT20151BB41 A2 G2R-1-SN 24VDC A2

21

21
15.9 / 22 22 / 17.0
15.9 / 21 21 / 17.0

1 2 /7.1 14 11
12
3 4 /7.1
5 6 /7.1
13 14

PAESO0840 — E-FLOW — OPERATION MANUAL REV. A.17 Page 78 of 86

 ELECTRICAL DIAGRAMS

SPARE SPARE SPARE BUZZER END OF CYCLE

A3
OUTPUT BYTE X SIEMENS
/9.2
Rack X
Slot Y
/20.6 /20.6 /20.6 /20.6
Q2.4 Q2.5 Q2.6 Q2.7

-X13 4 -X13 5 -X13 6 -X13 7

DQ a DQ a DQ a DQ a

Q2.7
Q2.7
W107
/10.7 7

+CAMPO

H1
HD16-22 MZ-24 x2
24V

W107
/10.7 6

21

21
16.9 / 22 22 / 18.0
16.9 / 21 21 / 18.0

PAESO0840 — E-FLOW — OPERATION MANUAL REV. A.17 Page 79 of 86

 ELECTRICAL DIAGRAMS

17.9 / 22 22 /
17.9 / 21 21 /
15.9 / PE PE /

22

21

22

21
X101 22 21 PE 22 21 PE
+CAMPO

22

21

22

21
W105 W106
3x0,5 SH BN WH SH 3x0,5 SH BN WH SH
21

B6 1 3
B7 1 3
L+ L- L+ L-

CTX323B22A CTX323B22A
Vout Vout
2 2
AI0

AI1

W105 W106
/18.2 GN /18.3 GN

X101 AI0 AI1

AI0

AI1

A1 2M AI 0 AI 1
/9.0 -X11 1 -X11 2 -X11 3
Rack X
Slot Y /19.3 IWX IWX+2
/19.3 /19.3
+CAMPO-B6:2 +CAMPO-B7:2

ANALOG INPUT CPU 1212C DC/DC/DC SIEMENS

PUMP OUTPUT VENTURI OUTPUT

PRESSURE PRESSURE
TRANSDUCER TRANSDUCER
CIRCULATION

PAESO0840 — E-FLOW — OPERATION MANUAL REV. A.17 Page 80 of 86

 ELECTRICAL DIAGRAMS

A1
/9.0
Rack X
Slot Y

SIEMENS
CPU 1212C DC/DC/DC

-X10:1 + - - + -X12:1
24VDC INPUT /10.1 /13.1 24VDC INPUT
L+ 3L+
-X10:2 -X12:2
0VDC INPUT /10.2 /13.2 0VDC INPUT
M 3M
-X10:3
PE -X12:3
-X10:4 Q0.0 /13.3 -K000:A1 WATER FILLING EV1
DQ a
24VDC OUTPUT /10.4 -X12:4
L+
-X10:5 Q0.1 /13.4 -K001:A1 WATER EMPTYING EV2
DQ a
0VDC INPUT /10.5 -X12:5
M
Q0.2 /13.5 -K002:A1 MICRONIZED EV3
DQ a
-X10:6 - + -X12:6
COM /12.1 Q0.3 /13.6 SPARE
1M DQ a
-X12:7
-X10:7 Q0.4 /13.7 SPARE
DQ a
FLOW METER +CAMPO-B3:BLACK /12.2 I0.0 -X12:8
DI a
-X10:8 Q0.5 /13.8 SPARE
DQ a
PERISTALTIC PUMP 2 FAILURE -2Q3:14 /12.3 I0.1
DI a
-X10:9
TANK LEVEL +CAMPO-B4:4 /12.4 I0.2
DI a
-X10:10
PUMP SECURITY LEVEL +CAMPO-B5:4 /12.5 I0.3 -X1:P1/PN
DI a
-X10:11 P1/PN
SPARE /12.6 I0.4
DI a
-X10:12
START BUTTON MACHINE +CAMPO-S1 /12.7 I0.5
DI a
-X10:13
STOP BUTTON MACHINE +CAMPO-S2 /12.8 I0.6
DI a
-X10:14
EMERGENCY STOP BUTTON +CAMPO-S3 /12.9 I0.7
DI a

-X11:1
/18.1
2M

-X11:2
PUMP OUTPUT PRESSURE TRANSDUCER CIRCULATION +CAMPO-B6:2 /18.2 IWX +
AI 0

-X11:3
VENTURI OUTPUT PRESSURE TRANSDUCER +CAMPO-B7:2 /18.3 IWX+2 +
AI 1

PAESO0840 — E-FLOW — OPERATION MANUAL REV. A.17 Page 81 of 86

 ELECTRICAL DIAGRAMS

A3
/9.2
Rack X
Slot Y

SIEMENS

-X10:1 + - -X12:1
24VDC INPUT /14.1
L+ n.c.
-X10:2 -X12:2
0VDC INPUT /14.2
M n.c.
-X10:3 - + -X12:3
COM /14.3 DC
1M (+) (-) n.c.
-X10:4
SPARE /14.4 I2.0 -X12:4
DI a
-X10:5 Q2.0 /16.4 SPARE
DQ a
STOP OUTSIDE /14.5 I2.1 -X12:5
DI a
-X10:6 Q2.1 /16.5 -2KM6:A1 RUN PERISTALTIC PUMP 2
DQ a
RECIRCULATION PUMP CONVERTER FAILURE -2U1:DO 2 NO /14.6 I2.2 -X12:6
DI a
-X10:7 Q2.2 /16.6 SPARE
DQ a
PERISTALTIC PUMP 1 CONVERTER FAILURE -2U2:DO 2 NO /14.7 I2.3 -X12:7
DI a
Q2.3 /16.7 -K203:A1 SPARE
DQ a

-X11:1 -X13:1
PE /15.1
PE n.c.
-X11:2 -X13:2
n.c. n.c.
-X11:3 - + -X13:3
COM /15.3 DC
2M (+) (-) n.c.
-X11:4 -X13:4
SPARE /15.4 I2.4 Q2.4 /17.3 SPARE
DI a DQ a
-X11:5 -X13:5
SPARE /15.5 I2.5 Q2.5 /17.5 SPARE
DI a DQ a
-X11:6 -X13:6
SPARE /15.6 I2.6 Q2.6 /17.6 SPARE
DI a DQ a
-X11:7 -X13:7
SPARE /15.7 I2.7 Q2.7 /17.8 +CAMPO-H1 BUZZER END OF CYCLE
DI a DQ a

PAESO0840 — E-FLOW — OPERATION MANUAL REV. A.17 Page 82 of 86

 Page Function text External targets Wiring Part

=eFlow+ARM-X0
/3.1:I L1 PT 4

/3.1:I L2 PT 4

/3.1:I L3 PT 4

/3.1:I PE PT 4-PE

Page Function text External targets Wiring Part

=eFlow+ARM-X1
/4.2:H RECIRCULATION PUMP MOTOR 2U1 PT 2,5
2M1 2W1 4x1,5 mm² SH 1

/4.2:H " 2V1 PT 2,5

2M1 2W1 4x1,5 mm² SH 2

/4.2:H " 2W1 PT 2,5

2M1 2W1 4x1,5 mm² SH 3

/4.3:H " 2SH1 PT 2,5

2M1 2W1 4x1,5 mm² SH SH

PAESO0840 — E-FLOW — OPERATION MANUAL REV. A.17

/4.2:H " PE PT 2,5-PE
2M1 2W1 4x1,5 mm² SH GNYE

/6.2:H PERISTALTIC PUMP MOTOR 1 2U2 PT 2,5

2M3 2W2 4x1,5 mm² SH 1

/6.2:H " 2V2 PT 2,5

2M3 2W2 4x1,5 mm² SH 2

/6.2:H " 2W2 PT 2,5

2M3 2W2 4x1,5 mm² SH 3

/6.3:H " 2SH2 PT 2,5

2M3 2W2 4x1,5 mm² SH SH

/6.2:H " PE PT 2,5-PE

2M3 2W2 4x1,5 mm² SH GNYE

/7.1:G PERISTALTIC PUMP MOTOR 2 2U3 PT 2,5

2M6 2W3 4x1,5 mm² 1

/7.1:G " 2V3 PT 2,5

2M6 2W3 4x1,5 mm² 2

/7.1:G " 2W3 PT 2,5

2M6 2W3 4x1,5 mm² 3

/7.1:G " PE PT 2,5-PE

2M6 2W3 4x1,5 mm² GNYE

Page Function text External targets Wiring Part

=eFlow+ARM-X100
/8.1:E WATER FILLING EV1 PE PT 2,5-PE
Y1 W102 3x1 mm² GNYE

/8.1:E " Y1 W102 3x1 mm² 1 A000

/8.1:G " 21 PT 2,5
Y1 W102 3x1 mm² 2

/8.2:E WATER EMPTYING EV2 Y2 W103 3x1 mm² 1 A001

/8.2:G " 21 PT 2,5
Y2 W103 3x1 mm² 2

/8.3:E MICRONIZED EV3 Y3 W104 3x1 mm² 1 A002

/8.3:G " 21 PT 2,5
Y3 W104 3x1 mm² 2

WATER EMPTYING EV2 Y2 W103 3x1 mm² GNYE

/8.3:E " PE PT 2,5-PE
Y3 W104 3x1 mm² GNYE
ELECTRICAL DIAGRAMS

Page 83 of 86
 Page Function text External targets Wiring Part

=eFlow+ARM-X101
/12.2:B FLOW METER 22 PT 2,5
B3

/12.2:G I0.0 PT 2,5

B3

/12.4:B TANK LEVEL 22 PT 2,5

B4 W100 3x0,5 mm² SH BN

/12.4:B 21 PT 2,5
B4 W100 3x0,5 mm² SH WH

/12.4:G I0.2 PT 2,5

B4 W100 3x0,5 mm² SH GN

/12.4:B PUMP SECURITY LEVEL 22 PT 2,5

B5 W101 3x0,5 mm² SH BN

/12.5:B 21 PT 2,5
B5 W101 3x0,5 mm² SH WH

/12.5:G I0.3 PT 2,5

B5 W101 3x0,5 mm² SH GN

/18.2:B PUMP OUTPUT PRESSURE TRANSDUCER CIRCULATION 22 PT 2,5

B6 W15 WH

/18.2:B 21 PT 2,5
B6 W15 BN

/18.2:G AI0 PT 2,5

B6 W105 3x0,5 mm² SH GN

PAESO0840 — E-FLOW — OPERATION MANUAL REV. A.17

/18.2:B PE PT 2,5-PE
W15 W105 3x0,5 mm² SH SH

/18.3:B PUMP OUTPUT PRESSURE TRANSDUCER CIRCULATION 22 PT 2,5

B7 W16 WH

/18.3:B 21 PT 2,5
B7 W16 BN

/18.3:G AI1 PT 2,5

B7 W106 3x0,5 mm² SH GN

/18.3:B PE PT 2,5-PE
W16 W106 3x0,5 mm² SH SH

Page Function text External targets Wiring Part

=eFlow+ARM-X102
/17 PE
/14.5:B STOP OUTSIDE 22
/14.5:E " I2.1
/12.9:B AUXILIAR MACHINE EMERGENCY 22
/12.9:D " 0.7
/12.7:B START BUTTON MACHINE S1 W107 10x1 mm² 1 22
/12.7:G " S1 W107 10x1 mm² 2 I0.5
/12.8:G STOP BUTTON MACHINE S2 W107 10x1 mm² 3 I0.6
/12.9:E EMERGENCY STOP BUTTON S3 W107 10x1 mm² 4 0.7
/12.9:G " S3 W107 10x1 mm² 5 I0.7
/17.8:G BUZZER END OF CYCLE H1 W107 10x1 mm² 6 21
/17.8:E " H1 W107 10x1 mm² 7 Q2.7
/10.7:E TOUCH SCREEN SUPPLY A4 W107 10x1 mm² 8 22
/10.8:E A4 W107 10x1 mm² 9 21
/10.8:E A4 W107 10x1 mm² GNYE PE
ELECTRICAL DIAGRAMS

Page 84 of 86
 ELECTRICAL DIAGRAMS

Cable diagram

No. of conductors Cable type Cross-section Function text

10 JZ-500 GY G mm² CONTROL PANEL

Length

4m
W107

X-Ref Terminal Target designation to X-Ref Function text

/10.8:E X102 PE GNYE GNYE A4 /10.8:G

/11.7:B X102 22 1 1 S1 /11.7:D START BUTTON MACHINE

/11.7:G X102 I0.5 2 2 S1 /11.7:D "

/11.8:G X102 I0.6 3 3 S2 /11.8:D STOP BUTTON MACHINE

/11.9:E X102 0.7 4 4 S3 /11.9:F EMERGENCY STOP BUTTON

/11.9:G X102 I0.7 5 5 S3 /11.9:F "

/16.8:G X102 21 6 6 H1 /16.8:F BUZZER END OF CYCLE

/16.8:E X102 Q2.7 7 7 H1 /16.8:F "

/10.7:E X102 22 8 8 A4 /10.7:G TOUCH SCREEN SUPPLY

/10.8:E X102 21 9 9 A4 /10.8:G

PAESO0840 — E-FLOW — OPERATION MANUAL REV. A.17 Page 85 of 86

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