TA-2 Visual & Technical Inspection for Hydraulic Excavators

SMCS - Job Code - 540 Component Code - 753T

Cat dealer Customer

Address Address
Contact Contact

Serial Number : A6F02064 Inspector : Temperature : 72C

Model : 320D Work Order : Time :
Engine S/N: GDC67004 SMU: Date : 27/07/2020
Manufacturer : CATERPILLAR Unit Location: GDI EJE 128

Note: Review Machine & S·O·S History and check for Active Service Letters prior to inspection.

Status of the Machine

Normal
The status recommendation of your excavator is:
 * Visual Inspection for Hydraulic Excavators
Status assessment ü– Normal M – Monitor A – Action Blank – Not Applicable

1. Inspection Preparation
# Status Description Comments
1,1 Check with customer for operator complaints NORMAL

1,2 Perform machine inspection preparation NORMAL

1,3 Download Product Status Report NORMAL

1,4 Check Product Link

Is machine equipped with Product Link? OK

Is Product Link registered? OK

Is Product Link reporting to Vision Link? N/A

1,5 Observe engine exhaust colors NORMAL

1,6 Listen for unusual noises NORMAL

1,7 Lockout / Tagout Machine OK

1,8

1,9

Item No. Additional Comments

 2. Lower Level Inspection
# Status Description Comments
2,1 Final drive & sprocket NORMAL

2,2 Travel Motor & brake valve NORMAL

2,3 Track adjuster NORMAL

2,4 Carrier rollers NORMAL

2,5 Track rollers NORMAL

2,6 Front idlers NORMAL

2,7 Track guides NORMAL

2,8 Track shoes 1 ZAPATA DE CADENA IZQUIERDA DAÑADA

2,9 Track links, pins & bushings 2 PERNOS SOLDADOS DE CADENA DERECHA

2,10 Track roller frame & carbody NORMAL

2,11 Engine Oil Pan NORMAL

2,12

2,13

Item No. Additional Comments

 3. Middle Level Inspection
# Status Description Comments
3,1 Cab exterior NORMAL

3,2 Cab interior ASIENTO DAÑADO DE TAPICERIA , PARABRISAS ESTRELLADO

3,3 Steps & handrails CON GOLPES ,

3,4 Work lights NORMAL, PERO NO ENCIENDEN

3,5 Air cleaner NORMAL

3,6 Batteries and battery cables NORMAL

3,7 Radiator, oil cooler, condenser & aftercooler NORMAL

3,8 Lower radiator & oil cooler hoses NORMAL

3,9 Counterweight NORMAL

3,10 Hydraulic pump compartment NORMAL

3,11 Swing drive gear NORMAL

3,12

3,13

3,14

Item No. Additional Comments

 4. Upper-Level Inspection
# Status Description Comments
4.1 Hood & platform NORMAL

4.2 Exhaust manifold NORMAL

4.3 Turbocharger NORMAL

4.4 Cylinder head & valve cover NORMAL

4.5 Engine mounts NORMAL

4.6 Pulleys, belts & compressor clutch NORMAL

4.7 Fan guard & fan NORMAL

4.8 Upper radiator, air inlet, oil cooler & after cooler lines NORMAL

4.9 Radiator/oil cooler screen NORMAL

4.10 Water pump NORMAL

4.11 Radiator cap NORMAL

Fuel priming pump, secondary fuel filter & fuel injection NORMAL
4.12
pump
4.13 Engine wiring harness N/A

4.14 Swing drive compartment NORMAL

4.15 Swing drive NORMAL

4.16 Main hydraulic control valve NORMAL

4,17

4,18

4,19

Item No. Additional Comments

 5. Implement/Attachment Inspection
# Status Description Comments
5.1 Area around boom cylinders & swivel NORMAL

5.2 Lower boom area NORMAL

5.3 Boom cylinder NORMAL

5,4 Area where boom attaches to stick NORMAL

5,5 Stick cylinder NORMAL

5,6 Bucket cylinder NORMAL

5,7 Bucket linkage NORMAL

5,8 Bucket wear plates N/A

5,9 Side cutters N/A

5,10 Tips & adapters N/A

5,11

5,12

5,13

Item No. Additional Comments

 6. Site Conditions
# Status Description
6,1 Ambient Temperature

NORMAL: -18° to 32°C (0° to 90°F)

MONITOR: 32° to 46°C or -18° to -29°C (90° to 115°F or 0° to -20°F)

ACTION: Above 46°C or Below -29°C
(Above 115° or Below -20°F)
6,2 Altitude

NORMAL: 0 to 1524 m (0 to 5000 ft)

MONITOR: 1524 to 3048 m (5000 to 10,000 ft)

ACTION: Above 3048 m (Above 10,000 ft)

6,3 Haul Road Grade

NORMAL: Flat

MONITOR: Mild

ACTION: Steep

6,4 Haul Road Condition

NORMAL: Positive Banking, Gradual Turns, Good Erosion Control

ACTION: Negative Banking, Sharp Turns, Poor Erosion Control

6,5 Humidity

NORMAL: Below 25%

MONITOR: 25 to 60%

ACTION: Above 60%

6,6 Air Quality

NORMAL: No Dust

MONITOR: Light Dust

ACTION: Heavy Dust

6,7 Underfoot Condition

NORMAL: Dry Flat Surface

MONITOR: Moderate Grades, Mixture of Muddy / Dry Surfaces

ACTION: Steep Grades, Muddy, Snow, Ice

6,8 Machine Utilization

NORMAL: 0 to 10 Hours

ACTION: Above 10 hours

6,9 Equipment Role

NORMAL: Utility

MONITOR: Support

ACTION: Production

6,10 Working Material

NORMAL: Uncompacted, Low Abrasion

MONITOR: Moderately Compacted, Moderate Abrasion

ACTION: High Abrasion, Compacted, Dense

6,11 Maintenance Practices

NORMAL: Excellent

MONITOR: Good

ACTION: Poor

6,12 Primary Industries

6,13

6,14

6,15

Item No. Additional Comments

Other Remarks
 * Technical Inspection for Hydraulic Excavator
Status assessment ü- Normal M - Monitor A - Action Blank – Not Applicable / Not Performed (Add reason in comments)

1. Engine
1.1Cooling System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.1.1 Radiator Pressure Relief (Radiator Cap) PSI 13 USNR0673-03

1.1.2 Test Engine Coolant USNR0673-03

Check Freezing Point of Engine Coolant N/A

Test Engine Coolant Conditioner N/A

1.1.3 Check Belt Tension OK OK USNR0673-03

1.1.4 Engine Coolant Temperature C 72 USNR0673-03

1.1.5 Radiator Temperature Drop USNR0673-03

Upper Tank Temperature C 72

Lower Tank Temperature C 65

1.2 Fuel System

Status Description Units Observed New Rebuild Service Comments
Limit
rpm ± tol min / max
1.2.1 Engine Speed - Check USNR2963-05

No Load Low Idle RPM 1000 1100 50 1.000 ± 100 rpm

RPM 1980 1.800 ± 50 rpm 50 1.600 a 1.850 Record

rpm rpm three seconds after engine speed dial was placed at position
No Load High Idle - (AEC switch in OFF Position) "10"
RPM 1850 1880 50 Record rpm within three seconds after engine speed dial was placed at
No Load High Idle - (AEC switch in OFF Position) position "10"
RPM 1300 1300 50 1580
No Load High Idle - (AEC switch in ON position)
RPM 1700 1680 50 1650
Maximum Speed with Load - (Pump stall condition)
Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.2.2 Fuel System Pressure - Test USNR0673-03

Fuel Pressure at Low Idle KPA 465 26

Fuel Pressure at High Idle KPA 590 26

1.3 Lubrication System

*Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.3.1 Engine Oil Pressure - Test USNR0673-03

Oil Pressure at Low Idle KPA 260 315

Oil Pressure at High Idle KPA 394 315

1.4 Basic Engine

*Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.4.1 Cylinder Cutout Test 0K MANUAL OK
1.4.2 Engine Crankcase Pressure (Blowby) - Test N/A 100LT/MIN
1.5 Air Inlet and Exhaust System
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.5.1 Inlet Manifold Pressure - Test (Adjusted Boost Pressure from TMI)

1.5.2 Exhaust Temperature - Test (Measure at Each Cylinder) Units Cyl Observed Cyl Observed
C #1 #2

C #3 #4

C #5 #6

#7 #8
1.6 Miscellaneous Engine
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.6.1

1.6.2

1.6.3

2. Performance Checks
2.1 Hydraulic Performance Checks
Status Description Units Observed New Rebuild Service Comments
Limit
2.1.1 Travel on Level Ground -USNR2963-05

Travel Speed - Check

Travel Distance MT 25 25
High Forward SEG 17 14 16
High Reverse SEG 17 14 16
Low Forward SEG 25 22 25
Low Reverse SEG 25 22 25
Travel Deviation - Check

High Forward MM 400 800 1500

High Reverse MM 400 800 1500
Low Forward MM 350 800 1500
Low Reverse MM 350 800 1500
2.1.2 Travel on Level Ground - Test (Optional Test)
Travel Speed (Right Track) - Check (With each track -USNR2963-05
raised)
High-Forward SEG 15,5 17,5 19,5
High Reverse SEG 15,3 17,5 19,5
Low Forward SEG 25,7 32,5 32,5
Low Reverse SEG 25,2 32,5 32,5
 *Status Description Units Observed New Rebuild Service Comments
Limit
Travel Speed (Left Track) - Check (With each track -USNR2963-05
raised)
High Forward SEG 15,6 17,5 19,5
High Reverse SEG 15,8 17,5 19,5
Low Forward SEG 25,5 32,5 32,5
Low Reverse SEG 25,6 32,5 32,5
2.1.3 Machine Drift on a Slope - Check -USNR2963-05
MM 0 0 0
2.1.4 Swing Speed and Overswing on Level Ground - Check -USNR2963-05

Swing Speed (Right Swing) SEG 5,5 4,2 4,5

Swing Speed (Left Swing) SEG 5,6 4,2 4,5
Over Swing (Right Swing) MM 300 1100 1400
Over Swing (Left Swing) MM 300 1100 1400
2.1.5 Swing Speed and Swing Drift on a Slope -Check

Swing Speed (Right Swing) N/A

Swing Speed (Left Swing) N/A
Swing Drift (Right Swing) N/A
Swing Drift (Left Swing) N/A
2.1.6 Cylinder Drift - Check (Loaded Bucket) -USNR2963-05

Weight of Bucket Load N/A

Boom Cylinder N/A
Stick Cylinder N/A
Bucket Cylinder N/A
2.1.7 Cylinder Drift - Check (Empty Bucket) -USNR2963-05

Boom Cylinder MM 2 6 24
Stick Cylinder MM 3 10 25
Bucket Cylinder MM 3 10 25
2.1.8 Cylinder Speed - Check -USNR2963-05

Boom Extension SEG 3,5 3,2 4

Boom Retraction SEG 2,5 1,7 2,2
Stick Extension SEG 3,5 3,4 4,4
Stick Retraction SEG 2,5 2,6 3,3
Bucket Extension SEG N/A 3,8 4,8
Bucket Retraction TRAE PERFORADORA
SEG N/A 2,1 2,7
 3. Hydraulic System
3.1 Pilot System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
3.1.1 Relief Valve (Pilot) - Test and Adjust -USNR2963-05
KPA 4000 4100 200 200
3.1.2 Accumulator (Pilot) - Test -USNR2963-05
KPA 1760
3.2 Main Control Valve
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
3.2.1 Relief Valve (Main) - Test and Adjust -USNR2963-05

Pump 1 KPA 35600 35000 500 500

Pump 2 KPA 35600 35000 500 500
Boom Extension KPA 38200 39500 500 500
Stick Extension KPA 38000 38000 500 500
Stick Retraction KPA 38000 38000 500 500
Bucket Extension KPA 38200 38000 500 500
Bucket Retraction KPA N/A 38000 500 500
3.2.2 Relief Valve (Main) - Test and Adjust (Heavy Lift) KPA N/A 35000 500 500
3.3 Swing System
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
3.3.1 Relief Valve (Swing) - Test and Adjust -USNR2963-05

Relief Valve (Right Swing) KPA 26000 26000 1000 1000

Relief Valve (Left Swing) KPA 26000 26000 1000 1000
3.3.2 Swing Bearing Movement - Measure -USNR2963-05

Vertical Movement of Swing Bearing MM 4 2 4

3.4 Travel System
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
3.4.1 Relief Valve (Crossover) - Test and Adjust -USNR2963-05

Power Shift Pressure (Fixed) - Set KPA 3410 2850 50 50

Crossover Relief Valve (Forward Left Travel) KPA 37000 37500 500 500
Crossover Relief Valve (Reverse Left Travel) KPA 37200 37500 500 500
Crossover Relief Valve (Forward Right Travel) KPA 37200 37500 500 500
Crossover Relief Valve (Reverse Right Travel) KPA 37200 37500 500 500
3.5 Hydraulic Fan System
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
3.5.1 Hydraulic Fan (If Equipped)

Fan Speed (Minimum) N/A

Fan Speed (Upper Limit) N/A
3.6 Miscellaneous Hydraulic
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
3.6.1 N/A
3.6.2 N/A
3.6.3 N/A
4. Electrical System
4.1 Electrical System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
4.1.1 Battery Voltage

Engine Stopped VOTL

Low Idle VOTL
High Idle VOTL 27,5 28 0,5 0,5
4.1.2 Inspect Battery Cables

4.1.3 Starter Draw Test

4.2 Miscellaneous Electrical
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
4.2.1

4.2.2

4.2.3

5. S.O.S.
5.1 S·O·S Sampling
Status Description Obtain Comments
5.1.1 Engine Oil Sample

5.1.2 Engine Coolant Sample (Level II)

5.1.3 Hydraulic Oil Sample

5.1.4 Right Final Drive Oil Sample

5.1.5 Left Final Drive Oil Sample

5.1.6 Swing Drive Oil Sample