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Vehicle

Equipment
and
Inspection
Regulations
Copyright © 2014 by the Commonwealth of Pennsylvania.
All Rights Reserved.

PUB 45 (2-14)

www.dmv.state.pa.us
Table of Contents

TABLE OF CONTENTS
SUBCHAPTER A
GENERAL PROVISIONS
175.1 Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
175.2 Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
175.3 Application of Equipment Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
175.4 Vehicles Required to be Inspected. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
175.5 Semi-Annual Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
175.6 Annual Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
175.7 Inspection of Vehicles Reentering this Commonwealth . . . . . . . . . . . . . . . . . . . . . . . . . A-5
175.8 Newly-Purchased Vehicles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
175.9 Vehicles Registered in Another State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
175.10 Vehicles Requiring Emission Inspection Due to Address Change . . . . . . . . . . . . . . . . . A-5
175.11 Coordination of Safety and Emission Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5

SUBCHAPTER B
OFFICIAL INSPECTION STATION REQUIREMENTS
175.21 Appointment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
175.22 Making Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
175.23 Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
175.24 Required Certificates and Station Signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
175.25 Inspection Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
175.26 Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
175.27 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
175.28 Certified Inspection Mechanics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
175.29 Obligations and Responsibilities of Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5
175.30 Commonwealth Inspection Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7
175.31 Fleet Inspection Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7
175.32 Recreational and Utility Trailer Inspection Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7
175.33 Motorcycle Inspection Stations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
175.34 General Inspection Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
175.35 Enhanced Vehicle Safety Inspection Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8

SUBCHAPTER C
CERTIFICATE OF INSPECTION
175.41 Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
175.42 Recording Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
175.43 Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5
175.44 Ordering Certificates of Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
175.45 Violation of Use of Certificate of Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6

SUBCHAPTER D
SChEdULE OF PENALTIES & SUSPENSIONS: Official Inspection Stations & Certified Mechanics
175.51 Cause for Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
175.52 Reapplication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4
175.53 [Reserved] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4

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Table of Contents

SUBCHAPTER E
PASSENGER CARS ANd LIGhT TRUCkS
175.61 Application of Subchapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
175.62 Suspension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
175.63 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
175.64 Braking Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
175.65 Tires and Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
175.66 Lighting and Electrical Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2
175.67 Glazing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3
175.68 Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-4
175.71 Windshield Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-5
175.72 Fuel Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-5
175.73 Speedometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-5
175.74 Odometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-5
175.75 Exhaust Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6
175.76 Horns and Warning Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6
175.77 Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6
175.78 Chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6
175.80 Inspection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-7
175.80(a) External Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-7
175.80(b) Internal Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-10
175.80(c) Under the Hood Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-11
175.80(d) Vehicle Inspection of Emission Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-12
175.80(e) Beneath the Vehicle Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-12
175.80(f) Road Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-14
175.81 [Reserved] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-14
175.82 [Reserved] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-14
175.83 [Reserved] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-14

SUBCHAPTER F
MEdIUM ANd hEAVY TRUCkS, BUSES ANd SChOOL BUSES
175.91 Application of Subchapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
175.92 Suspension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
175.93 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
175.94 Braking Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
175.95 Tires and Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2
175.96 Lighting and Electrical Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2
175.97 Glazing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-4
175.98 Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-5
175.99 Windshield Defrosters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-6
175.100 Windshield Washers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-6
175.101 Windshield Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-6
175.102 Fuel Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-6
175.103 Speedometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-6
175.104 Odometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-6
175.105 Exhaust Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-6
175.106 Horns and Warning Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-7
175.107 Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-7
175.108 Chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-7
175.110 Inspection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-9
175.110(a) External Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-9
175.110(b) Internal Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-12
175.110(c) Under the Hood Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-13

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MEdIUM ANd hEAVY TRUCkS, BUSES ANd SChOOL BUSES (continued)


175.110(d) Beneath the Vehicle Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-14
175.110(e) Road Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-17
175.112 [Reserved] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-17
175.113 [Reserved] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-17

SUBCHAPTER G
RECREATIONAL, SEMI - ANd UTILITY TRAILERS
175.121 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1
175.122 Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1
175.123 Braking Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1
175.124 Tires and Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1
175.125 Lighting and Electrical Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2
175.126 Glazing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2
175.127 Body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2
175.128 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-3
175.130 Inspection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-3
175.130(a) External Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-3
175.130(b) Internal Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-4
175.130(c) Beneath the Vehicle Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-4
175.130(d) Road Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-6

SUBCHAPTER H
MOTORCYCLES
175.141 Application of Subchapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1
175.142 Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1
175.143 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1
175.144 Braking Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1
175.145 Tires and Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-2
175.146 Lighting and Electrical Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-2
175.147 Glazing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-3
175.148 Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-4
175.149 Fuel Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-4
175.150 Speedometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-4
175.151 Odometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-4
175.152 Exhaust Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-4
175.153 Horns and Warning Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-5
175.154 Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-5
175.155 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-5
175.160 Inspection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-5
175.160(a) External Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-5
175.160(b) Internal Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-7
175.160(c) Beneath the Vehicle Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-8
175.160(d) Road Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-9

SUBCHAPTER J
MOTOR-dRIVEN CYCLES ANd MOTORIzEd PEdALCYCLES
175.171 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-1
175.172 Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-1
175.173 Braking Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-1
175.174 Tires and Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-1
175.175 Lighting and Electrical Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-2

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MOTOR-dRIVEN CYCLES ANd MOTORIzEd PEdALCYCLES (continued)


175.176 Glazing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-3
175.177 Mirrors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-4
175.178 Fuel Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-4
175.179 Speedometers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-4
175.180 Odometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-4
175.181 Exhaust Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-4
175.182 Horns and Warning Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-5
175.183 Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-5
175.184 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-5
175.190 Inspection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-5
175.190(a) External Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-5
175.190(b) Internal Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-7
175.190(c) Beneath the Vehicle Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-8
175.190(d) Road Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-9
175.190(e) Exemption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-9

SUBCHAPTER K
STREET ROdS, SPECIALLY CONSTRUCTEd ANd RECONSTRUCTEd VEhICLES
175.201 Application of Subchapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-1
175.202 Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-1
175.203 Braking Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-1
175.204 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-1
175.205 Lighting and Electrical Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-1
175.206 Glazing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-1
175.207 Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-2
175.208 Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-2
175.209 Chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-2
175.210 Unconventional Operator Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-2
175.211 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-2
175.220 Inspection Procedure  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-3
175.220(a) External Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-3
175.220(b) Internal Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4
175.220(c) Under the Hood Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4
175.220(d) Beneath the Vehicle Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4

SUBCHAPTER L
ANIMAL-dRAWN VEhICLES, IMPLEMENTS OF hUSBANdRY ANd SPECIAL MOBILE EQUIPMENT
175.221 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-1
175.222 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-1
175.223 Braking Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-1
175.224 Tires and Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-1
175.225 Lighting and Electrical Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-2
175.226 Glazing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-3
175.227 Mirrors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-3
175.228 Fuel Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-3
175.229 Exhaust Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-3
175.230 Horns and Warning Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-3

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SUBCHAPTER M
ALTERNATE FUEL SYSTEMS ANd CONTROLS
175.241 Compressed and Liquified Gas Fuel Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-1
175.242 Inspection of Fuel System and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-9

SUBCHAPTER O
VEhICLE SUN SCREENING dEVICES 
175.261 Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-1
175.262 Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-1
175.263 Sun Screening Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-1
175.264 Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-1
175.265 Exemption Provisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-1

TABLES
Table I Brake Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table-1
Table II Required Motor Vehicle Lighting Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table-2
Table III Location of Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table-3
Table IV Required Motor Vehicle Lighting Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table-4
Table V Location of Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table-5
Table VI Vehicle Glazing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table-7
Table VII Vehicle Glazing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table-8
Table VIII Vehicle Glazing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table-9
Table IX Vehicle Glazing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table-9
Table X Acceptable Light Transmittance Levels for Vehicle Glazing. . . . . . . . . . . . . . . . . . Table-10

APPENDIX A
MINIMUM REQUIREMENTS FOR MOTOR VEhICLE BRAkE LININGS - SAE
J998 SAE Recommended Practice. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APP-1

APPENDIX B
MOTORCYCLE ANd MOTOR VEhICLE CYCLE ELECTRICAL SYSTEM (Maintenance of design Voltage)
SAE J392 SAE Recommended Practice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APP-1

APPENDIX C
RESERVED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APP-2

REFERENCE MATERIAL
Chart 1: Headlight Aiming Screen Distance & Marking Identification . . . . . . . . . . . . . . . . . . . REF-1
Chart 2: High Beam Inspection Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REF-2
Chart 3: Low Beam Inspection Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REF-2
Chart 4: Brake Chamber Push Rod Travel (typical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REF-3
Chart 5: Scrub Line (Street Rods, Specially Constructed and Reconstructed Vehicles). . . . . REF-4
Typical Brake Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REF-6
Tires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REF-10
Steering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REF-11
Suspension System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REF-12
Delayed Regulatory Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REF-19

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Subchapter A - General Provisions
Cargo Lamp - A lamp mounted on a multipurpose

Subchapter A
GENERAL PROVISIONS
passenger vehicle, truck or bus that provides
Subchapter A
illumination to load or unload cargo.
175.1. Purpose. Certified Inspection Mechanic - A person who
holds a valid certification card issued by the Bureau
This chapter implements 75 Pa.C.S. §§4101-4982, (re- certifying that the person is qualified, has passed all
lating to vehicle characteristics). requirements to inspect specific vehicles and holds a
valid driver’s license for the correct class of vehicle.
175.2. definitions.
Certified Inspector - A person who holds a certificate
The following words and terms, when used in this issued by the Boiler Division in the Bureau of
chapter, have the following meanings, unless the Occupation and Industrial Safety within the Department
context clearly indicates otherwise: of Labor and Industry certifying that the person is
ASME Code - The American Society of Mechanical qualified to inspect unfired pressure vessels.
Engineers Boiler and Pressure Vessel Code; Section Classic Motor Vehicle -  The term as defined in 75
VIII, Division I, and Section IX of the 1971 and later Pa.C.S. §102 (relating to definitions).
editions.
Clearance Lamps - Lamps which show to the front or
ASTM - The American Society for Testing and Materials. rear of a vehicle to indicate overall width and height of
Acute Area of the Windshield - The center of the a vehicle—on trucks and buses 80 inches or more in
critical area on the driver’s side of the vehicle directly width.
in the driver’s normal line of vision 8 1/2 inches wide Collectible Motor Vehicle  - The term as defined in
and 5 1/2 inches high. 75 Pa.C.S. § 102.
Allowable Working Pressure - The pounds per Combination - The term as defined in 75 Pa.C.S. § 102.
square inch for which the container was constructed, or
if conditions have changed, the maximum pressure at Commonwealth Inspection Station - An inspection
specified temperatures permitted at the most recent station appointed to inspect all types of vehicles, space
inspection by a certified inspector. permitted, owned by and engaged exclusively in the
performance of the official duties of the Federal
Alteration - A change in the construction, design, or Government, the Commonwealth, or a political
installation of a container that affects the strength subdivision of the Commonwealth.
or safety of the system.
Cord - The strands forming the plies in the tire.
Antique Motor Vehicle - The term as defined in 75
Pa.C.S. § 102 (relating to definitions). Critical Area of the Windshield - The part of the
vehicle windshield cleaned by the sweep of the
Auxiliary driving Lamp - A lighting device mounted windshield wiper system.
to provide illumination in front of the vehicle and to
supplement the upper beam of a standard headlamp dOT - The United States Department of
system; it is not intended for use alone or with the Transportation.
lower beam of a standard headlamp system. department - The term as defined in 75 Pa.C.S. § 102.
Back-Up Lamp - A lamp used to provide illumination designated Area  - The geographic area which the
behind the vehicle and to provide a warning signal Department, in conjunction with the Department of
when the vehicle is in reverse gear. Environmental Resources, and the United States
Bead - The part of the tire made of steel wires wrapped Environmental Protection Agency, has identified as an
or reinforced by ply cords, that is shaped to fit the rim. Emission I/M Program designated area. A copy of the
Department’s designation is available upon request
Belt - A layer made of fabric or other material located from the Department.
under the tread area.
driveaway-Towaway Operation - The term as defined
Bureau - The Bureau of Motor Vehicles of the in 75 Pa.C.S. § 102.
Department.
Emergency Vehicle - As defined in 75 Pa.C.S. §102.
Bus - A motor vehicle as defined in 75 Pa.C.S. §102
(relating to definitions). Essential Parts - The term as defined in 75 Pa.C.S. §
102.
CGA - The Compressed Gas Association, Inc.; 500
Fifth Avenue; New York, New York 10036. FMVSS - Federal Motor Vehicle Safety Standards in
49 C.F.R. Part 571 (relating to Federal Motor Vehicle
Safety Standards).

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Subchapter A - General Provisions

Farm Vehicle - The term as defined in 75 Pa.C.S. § 102. Inspection Area - The area of a station in which all
inspections must be conducted.
Firefighting Vehicle - A vehicle used exclusively for
fighting fires. The term does not include passenger Inspection/Maintenance (I/M) Insert Tab - A number
cars, buses and motorcycles. tab, applied to the safety certificate of inspection, which
indicates the month in which the safety certificate of
Fleet Inspection Station - An inspection station
inspection expires and that the vehicle is subject to
appointed to inspect all types of vehicles, space
the Emission Inspection Program.
permitting, leased by or owned and registered in the
name of the person in whose name the certificate of Inspection/Maintenance (I/M) Registration
appointment is issued. Indicator -  An indicator on the registration card which
identifies the vehicle as a subject vehicle which shall
Fleet Owner - The term as defined in 75 Pa.C.S. § 102.
be emission inspected annually.
Fog Lamps - Lamps which are used with or in lieu of
Inspection Station Supervisor - Any person
the lower beam headlamps to provide illumination
designated by the Department to investigate, inspect
under conditions of rain, snow or fog.
and supervise the operation of inspection stations.
Foreign Vehicle - The term as defined in 75 Pa.C.S. § 102.
License Plate Lamp - A lamp used to illuminate the
Fuel Supply Container - A tank or cylinder installed license plate on the rear of the vehicle.
on a vehicle to supply fuel for the propulsion system
Light Truck - A truck having a registered gross weight
of the vehicle.
of 11,000 pounds or less.
GCWR - Gross Combination Weight Rating - The
Manufacturer - The term as defined in 75 Pa.C.S. § 102.
term as defined in 75 Pa.C.S. § 102.
Mass Transit Vehicle - The term as defined in 75
GVWR - Gross Vehicle Weight Rating - The term as
Pa.C.S. § 102.
defined in 75 Pa.C.S. § 102.
Material Which does Not Permit a Person to See
General Inspection Station - An inspection station
or View the Inside of the Vehicle - A material which
appointed to inspect all types of vehicles if the station
reduces the transmittance of light to below 70% or to a
is so equipped.
percentage which is less than the percentage permitted
Groove - The space between two adjacent tread ribs. by FMVSS #205 in effect at the time of the vehicle’s
manufacture.
Gross Weight - The term as defined in 75 Pa.C.S. § 102.
Medium Truck - A truck having a registered gross
hazard Warning System or Emergency Signal
weight from 11,001 to 17,000 pounds, inclusive.
System - A driver-controlled system of flashing front
and rear lights used to warn approaching motorists Mobile home - The term as defined in 75 Pa.C.S. § 102.
when a car has broken down or is traveling at a slow
Modular housing Undercarriage - The term as
speed.
defined in 75 Pa.C.S. § 102.
heavy Truck - A truck having a registered gross weight
Modular housing Unit - The term as defined in 75
in excess of 17,000 pounds or a truck tractor.
Pa.C.S. § 102.
house Trailer - The term as defined in 75 Pa.C.S. § 102.
Motor Carrier Vehicle - A truck, truck-tractor or
ICC -  The Interstate Commerce Commission; now combination having a gross weight or registered gross
functionally superseded by DOT in matters relating to weight in excess of 17,000 pounds.
safety.
Motorcycle - The term as defined in 75 Pa.C.S. § 102.
Identification Lamps - Lamps used in groups of three,
Motorcycle Inspection Station - An inspection station
in a horizontal row, which show to the front or rear, or
appointed to inspect only motorcycles.
both, on vehicles 80 inches or more in width.
Motor-driven Cycle - A motorcycle, including a motor
Implement of husbandry - The term as defined in
scooter, with a motor which produces not to exceed
75 Pa.C.S. §102.
five-brake horsepower, and every pedalcycle with
Indicator Lights - Lamps that are visible to the motor attached.
operator of a vehicle that indicate operation of
Motor home -  The term as defined in 75 Pa.C.S. § 102.
appropriate electrical circuits, malfunction of vehicle
performance and requirement for remedial action by Motorized Pedalcycle -  The term as defined in 75
the operator of the vehicle. Pa.C.S. § 102.

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Subchapter A - General Provisions
Motor Vehicle - The term as defined in 75 Pa.C.S. § 102. Reflex Reflectors - A reflective device used for
reflecting light, usually built into a lens.
Multi-Purpose Passenger Vehicle - A passenger car
which is constructed on a truck chassis or which has Registered Gross Weight - The term as defined in
special features for off-road use, in addition to highway 75 Pa.C.S. § 102.
use.
Registration - The term as defined in 75 Pa.C.S. § 102.
NhTSA - The National Highway Traffic Safety
Renewed Emissions Certificate of Inspection -
Administration, Washington, D.C.
An emissions certificate of inspection that remains
NFPA - The National Fire Protection Association; valid for more than 90 days.
470 Atlantic Avenue; Boston, Massachusetts 02210.
Safety Insert Tab - A numbered tab, applied to the
Ornamental Lamps - Lamps not required and not Safety Certificate of Inspection, which indicates the
located as described in Tables III, IV and V of this month in which the Safety Certificate of Inspection
chapter, unless available as original equipment. expires.
Flashing or revolving lights are not ornamental lamps.
School Bus - The term as defined in 75 Pa.C.S. § 102.
Flashing or revolving lights and their use are addressed
in Chapters 15 and 173 (relating to authorized vehicles Secretary - The term as defined in 75 Pa.C.S. § 102.
and special operating privileges; and flashing or
Semitrailer - The term as defined in 75 Pa.C.S. § 102.
revolving lights on emergency and authorized vehicles).
Service Brake System - A brake system used for
Parking Brake System - A brake system used to hold
retarding, stopping and controlling the vehicle under
and maintain a vehicle in a stationary position. A
normal operating conditions.
positive mechanical means is employed to hold the
brake applied when the vehicle is unattended. Side Marker Lamps - Lamps located on the left and
right sides, beamed and intended to indicate vehicle
Parking Lamps - Steady-burning, low intensity lights
length.
used when a vehicle is stopped or parked.
Snow Plow Lamp - A lamp used in substitution of
Passenger Car - The term as defined in 75 Pa.C.S. §
headlamps on vehicles equipped with snow plows.
102.
Special Mobile Equipment - The term as defined in
Pedalcycle - The term as defined in 75 Pa.C.S. § 102.
75 Pa.C.S. § 102.
Person - The term as defined in 75 Pa.C.S. § 102.
Specially Constructed Vehicle -  The term as defined
Ply - A layer of rubber-coated parallel cords. in 75 Pa.C.S. § 102.
Pole Trailer - A trailer, including those with a variable Stop Lamp - A lamp at the rear of the vehicle which
wheelbase, attached to the towing vehicle by means indicates the brake is being applied by the operator to
of a reach or pole, or by being boomed or otherwise slow or stop the vehicle.
secured to the towing vehicle, and ordinarily used for
Street Rod - The term as defined in 75 Pa.C.S. § 102.
transporting long or irregular-shaped loads, including
poles, pipes or structural members capable of sus- Subject Vehicle - A gasoline powered vehicle with
taining themselves as beams between the supporting a gross vehicle weight rating of 9,000 pounds or less,
connections. moved upon a highway and registered or titled in a
designated area, as defined in Chapter 177 (relating
Rake - On motorcycles, the angle, measured in
to Emission Inspection Program), except any of the
degrees, of a motorcycle’s steering axis in relation to
following:
a line which is perpendicular to the vehicle wheel base;
on passenger cars or trucks the ground clearance at (i) Special mobile equipment.
the front or rear of a vehicle, reduced or increased,
(ii) An implement of husbandry.
giving tilted appearance.
(iii) A motor vehicle being towed.
Reconstructed Vehicle - The term as defined in 75
Pa.C.S. § 102. (iv) A motor vehicle being driven or towed by an
official inspection station owner or employee
Recreational Trailer - The term as defined in 75
for the purpose of inspection.
Pa.C.S. § 102.
(v) A classic motor vehicle.
Recreational and Utility Trailer Inspection Station -
An inspection station appointed to inspect only (vi) An antique motor vehicle.
recreational and utility trailers.
(vii) A motorcycle.

A-3 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter A - General Provisions

(viii) A motorized pedalcycle. Truck-Camper - The term as defined in 75 Pa.C.S. §


102.
(vix) A motor-driven cycle.
Truck Tractor - The term as defined in 75 Pa.C.S. § 102.
(x) A street rod.
Turn Signals - A lamp showing to front and rear for the
(xi) A vehicle being repossessed by a financier
purpose of indicating an intention to turn either to the
or collector/repossessor through the use of
right or left or for pulling into traffic or changing lanes.
a miscellaneous motor vehicle business
registration plate. UL - The Underwriter’s Laboratories, Inc.
(xii) A new vehicle while they are in the process Utility Trailer - The term as defined in 75 Pa.C.S. § 102.
of manufacture including testing and not in
(VIN) Vehicle Identification Number - The term as
transit from the manufacturer to a purchaser
defined in 75 Pa.C.S. § 102.
or dealer.
Vehicle - The term as defined in 75 Pa.C.S. § 102.
(xiii) A military vehicle used for training by a
private, nonprofit, tax exempt military Vehicle Inspection division - The area of the Bureau
educational institution when the vehicles do which administers vehicle equipment and inspection
not travel on public roads in excess of 1 mile matters.
and when the property on both sides of the
public road is owned by the institution. 175.3. Application of Equipment Rules.
(xiv) A school bus over 11,000 pounds gross Equipment rules apply to vehicles operated on a
vehicle weight rating. highway, unless specifically exempted by this chapter.
(xv) A bus, other than school bus, with a seating
capacity of 27 or more. 175.4. Vehicles Required to
Supply Line - The piping, tubing or hose, including all
be Inspected.
related fittings, through which vapor or liquid passes A registered vehicle moved upon a highway shall bear
between the first shut-off valve at the container and the a valid certificate of inspection except for the following:
final stage regulator or vaporizer.
(1) Special mobile equipment.
Suspend - The term as defined in 75 Pa.C.S. § 102.
(2) An implements of husbandry.
Tail Lamp - A steady burning low-intensity light used
on the rear of a vehicle. (3) A motor vehicle being towed.

Taxi - The term as defined in 75 Pa.C.S. § 102. (4) A motor vehicle being driven or a trailer being
towed by an official inspection station owner
Temporary Inspection Approval Indicator - An or employee or the purpose of inspection.
adhesive insert affixed to the current certificate of
safety inspection, as viewed from inside the vehicle, (5) A trailer having a registered gross weight of
used to designate vehicles which have successfully 3,000 pounds or less.
passed a required periodic safety inspection, but do not (6) A motorized pedalcycle.
display a renewed emission certificate of inspection.
(7) A vehicle being repossessed by a financer or
Tire Width - The term as defined in 75 Pa.C.S. § 102. collector-repossessor through the use of
Trail - The distance measured in inches between the miscellaneous motor vehicle business
point at which the steering axis of a motorcycle registration plates.
intersects with the ground in front of the motorcycle (8) A new vehicle while it is in the process of
and the point at which the forward limit of the wheel manufacture including testing, and not in
base intersects with the surface below the motorcycle. transit from the manufacturer to a purchaser
Trailer - The term as defined in 75 Pa.C.S. § 102. or dealer.

Trailer Inspection Station - An inspection station (9) A military vehicle used for training by a private,
appointed to inspect only trailers. nonprofit, tax-exempt military educational
institution when the vehicle does not travel on
Tread - That portion of the tire that comes into contact public roads in excess of 1 mile and when the
with the road. property on both sides of the public road is
Tread Rib - The tread section running circumferentially owned by the institution.
around the tire. (10) An antique vehicle.
Truck - The term as defined in 75 Pa.C.S. § 102.
Vehicle Equipment and Inspection Regulations • PUB 45 A-4
Subchapter A - General Provisions

175.5. Semiannual Inspection. 175.9. Vehicles Registered in


School buses, vehicles which are under contract with Another State.
or owned by a school district or a private or parochial A vehicle registered in another state may be inspected.
school, including vehicles having chartered group and A certificate of inspection shall be issued only if the
party rights under the Public Utility Commission and vehicle meets inspection requirements.
used to transport school students; passenger vans
used to transport persons for hire or owned by a 175.10. Vehicles Requiring Emission
commercial enterprise and used for the transportation
of employes to or from their place of employment;
Inspection due to Address
mass transit vehicles and motor carrier vehicles with Change.
a registered gross weight in excess of 17,000 pounds, A subject vehicle required to participate in the Emission
other than farm vehicles for which a biennial certificate I/M Program because of vehicle registration change of
of exemption has been issued shall be subject to semi- address shall be phased into the emission inspection
annual inspection. program at the time of the expiration of the current
safety certificate of inspection.
175.6. Annual Inspection.
Other vehicles, including motor homes, emergency 175.11. Coordination of Safety and
vehicles and private noncommercial vehicles used to Emission Inspection.
transport students, shall be inspected annually. Motor
(a) All subject vehicles required to participate in
homes and emergency vehicles built on a truck chassis
the Emission I/M Program shall display on the
shall be inspected according to the appropriate truck
vehicle a renewed emission certificate of
inspection procedure based on the registered gross
inspection prior to placement of a renewed
weight of the vehicle.
safety certificate of inspection.
175.7. Inspection of Vehicle Reentering (b) Upon successful completion of a safety
this Commonwealth. inspection, a certificate of inspection may be
affixed to the vehicle if the vehicle’s emissions
A vehicle subject to inspection which has been certificate of inspection is valid for more than 90
outside this Commonwealth continuously for 30 days days from the date of the safety inspection.
or more and which, at the time of reentering this
Commonwealth, does not bear a currently valid (c) If the emissions certificate of inspection will
certificate of inspection, is not required to be inspected expire in less than 90 days from the date of the
until 10 days after reentering this Commonwealth. safety inspection, the vehicle shall receive a
renewed emissions certificate of inspection prior
to a renewed safety certificate of inspection
175.8. Newly-Purchased Vehicles. being affixed.
(a) A vehicle which does not display a valid (d) A temporary inspection approval indicator may
certificate of inspection at the time of sale, resale be used to designate vehicles which have
or entry into this Commonwealth shall be successfully passed the required periodic safety
inspected within 10 days of sale, resale or entry inspection, but must display a renewed emission
into this Commonwealth, whichever occurs later. certificate of inspection, or obtain an official
The inspection shall be coordinated with the waiver, prior to placement of the renewed safety
staggered registration system regardless of the certificate of inspection.
date of a previous inspection in this or another
jurisdiction. (e) Under this chapter, the expiring safety certificate
of inspection may be replaced with a new safety
(b) A vehicle which displays a valid certificate of certificate of inspection at any time prior to the
inspection at the time of sale or resale may be expiration of the certificate of inspection to which
driven until the inspection certificate expires. the temporary inspection approval indicator is
(c) Vehicles subject to semiannual inspection and affixed. The temporary inspection approval
mass transit vehicles are exempt from the indicator does not extend the inspection
provision of subsection (a) which requires expiration of any certificate of inspection to
coordination of inspection expiration with the which it is affixed.
staggered registration system.

A-5 Vehicle Equipment and Inspection Regulations • PUB 45


Notes

Vehicle Equipment and Inspection Regulations • PUB 45 A-6


Subchapter B - Official Inspection Station Requirements
suspended station continues to conduct any type

Subchapter B
OFFICIAL INSPECTION STATION
of business which utilizes the same access. This
Subchapter B
prohibition shall not apply if the station and the
REQUIREMENTS other business each have a separate internal
access though sharing a common external
175.21. Appointment. access.
(a) Authority  - For the purpose of establishing a (g) Cancellation of Appointments - A certificate
system of official inspection stations, the Bureau of appointment previously issued for a station
will issue certificate of appointment to a privately which does not comply with the restrictions
owned facility within this Commonwealth that contained in subsection (e) or (f) will be
complies with the requirements of the Vehicle cancelled April 28, 1983.
Code and this title. An official inspection station
is authorized to inspect vehicles and issue 175.22. Making Application.
official certificates of inspection. See 75 Pa.C.S.
§4721 (relating to appointment of official (a) Form - The applicant shall file one copy of Form
inspection stations). MV-427, Application for Designation as an
Official Inspection Station, with the Bureau. A
(b) Certificate of Appointment  - The certificate of separate application shall be made for each
appointment will be issued only when the Bureau place of business.
is satisfied that the station is properly equipped
and has certified personnel to make inspections (b) Bond or Proof of Insurance - Requirements
and adjustments. Only those stations fulfilling shall be as follows:
Department requirements and complying with (1) An applicant for a certificate of appointment
this chapter will be issued a certificate of shall furnish a bond on a form prescribed by
appointment. Prior involvement with a suspended the Department or proof of insurance as
inspection station may be sufficient cause to required by 75 Pa.C.S. §4722 (c) (relating
deny appointment. The certificate of appointment to certificate of appointment).
at all times shall be conspicuously displayed at
the place for which it is issued. See 75 Pa.C.S. (2) The bond or insurance shall be in the
§4722 (relating to certificate of appointment). amount of $10,000 for each place of
business and shall provide compensation to
(c) Certificate Not Assignable  - A certificate of a vehicle owner for damage their vehicle
appointment shall be valid only for the person in may sustain while it is in possession of the
whose name it is issued and for transaction of inspection station.
business at the place designated therein. A
certificate of appointment shall not be assignable (3) The bond or proof of insurance shall be
to another person or location. renewed each year.

(d) Valid Certificate Required - No person shall in (4) Cancellation of the bond or insurance
any manner represent a place as an official shall automatically void the certificate of
inspection station unless the station is operating appointment. Inspections shall cease until
under a valid certificate of appointment issued the Bureau receives a new bond or proof
by the Bureau. of insurance.

(e) Inspection Stations With Common Access - (c) Specification of Type - The application shall
No certificate of appointment may be issued for indicate the type of inspection station
operation by an official safety inspection station authorization applied for; that is, Commonwealth,
on the premises of another official safety general, fleet, recreational and utility trailer, or
inspection station which utilizes the same motorcycle.
access. This prohibition does not apply if the (d) Applicant  - The applicant shall be the owner of
inspection stations have separate internal the business or, in the case of a corporation,
accesses though sharing common external some other person specifically authorized to sign
access. the application.
(f) Suspended Inspection Stations - No certificate (1) If a natural person, the applicant shall be
of appointment shall be issued for operation of 18 years of age or older.
an official safety inspection station on the
premises of an official safety inspection station (2) If the applicant is a corporation, partnership
which has been suspended, if the owner of the or association, the application shall be
signed by an officer, partner, associate or

B-1 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter B - Official Inspection Station Requirements

another person specifically authorized to (3) A current list of certified inspection


sign the application. mechanics, Form TS-443.
(i) The person who signs the application (4) An official inspection station sign outside the
shall be 18 years of age or older. garage, clearly visible to the public. This
sign shall have a keystone design which is
(ii) Except in the case of an executive
24 inches high and 21 inches wide. The
officer, partner or associate, written
station number plate shall be 23⁄4 inches
evidence of the authority of the person
high and 133⁄8 inches wide. The
–for example, station manager–to sign
background shall be navy blue with gold
the application shall be attached
lettering. If hung from a bracket the sign
thereto and attested to by a partner, or
shall be double faced. A previously issued
a corporation or association officer.
sign will still be permitted. Fleet and
Commonwealth stations are exempted from
175.23. Approval. this requirement.
(a) Investigation - An inspection station supervisor
will conduct an investigation of each applicant to 175.25. Inspection Area.
determine full compliance with the Vehicle Code
(a) General - The following requirements apply to
and this chapter.
inspection areas:
(b) English Comprehension  - The applicant and
(1) Except as provided in subsection (b)(1)(iii)
each inspection mechanic shall be sufficiently
and (3), the inspection area shall be entirely
versed in the English language to read and
within a sound, enclosed building, shall be
understand this title.
in good repair; and shall be kept in good
(c) Issuance of Certificate - Upon approval of condition.
the application by the Bureau, a certificate of
(2) Any anticipated alterations or change
appointment shall be issued to the applicant for
affecting the condition or size of the
the place of business located within this
inspection area shall be reported to the
Commonwealth, as set forth in the application.
inspection station supervisor at once.
No inspections shall be made unless a certificate
of appointment has been issued to and is (3) The floor shall be of a hard surface and in
prominently displayed at the official inspection sound condition. Dirt floors will not be
station. approved.
(4) The floor of the inspection area shall be
175.24. Required Certificates level. No more than 1% slope from front to
and Station Signs. rear or side to side is acceptable.
After appointment, the owner of each inspection (5) The inspection area shall be free from
stationshall prominently display all signs required by obstructions, including shelves, work
the Bureau, including the following: benches, partitions, displays, machinery and
(1) A certificate of appointment for each type stairways. If the inspection area or any part
of station approved for the location. is located outside the building, the area
shall also be kept clear of snow or other
(2) A sign clearly stating the fee for the substances which would curtail or interfere
certificate of inspection separate from the with inspections.
fee for inspection. The fee for inspection
shall be the same whether the vehicle (6) Hoists and lifts are permitted in the
passes or fails. The fee for inspection shall inspection area if a thorough and proper
include the cost of labor for the inspection, inspection can be performed.
including pulling wheels, but it shall not (b) Minimum Requirements - The following
include the cost of parts, repairs or minimum dimensions apply to inspection areas:
adjustments. The sign shall clearly indicate
the fee for different types of vehicles—for (1) Commonwealth, fleet, and general
example, passenger cars, trucks, trailers— inspection stations:
to the extent that the fee varies among (i) Twelve feet wide by 22 feet long, if the
vehicles. Fleet and Commonwealth stations station uses an approved headlight
are exempt from this requirement. aimer or tester.

Vehicle Equipment and Inspection Regulations • PUB 45 B-2


Subchapter B - Official Inspection Station Requirements
(ii) Twelve feet wide by 43 feet long, if the (13) Brake drum gauges.
station uses an approved headlight
(14) Micrometer gauges or thickness gauges,
aiming screen.
with measurements in 1/1000 inch,
(iii) A motor carrier vehicle may be capable of measuring both the range of rotor
inspected either as single unit or in thickness and the depth of the scores.
combination if, in the case of a station
(15) A ball joint gauge - not required for
meeting the requirements of
recreational, utility and motorcycle stations.
subparagraph (i), the inspection area
has an additional unobstructed length (16) A tread depth gauge capable of indicating
of 42 feet or, in the case of a station amount of usable tire tread in increments
meeting the requirements of of 1/32 inch.
subparagraph (ii), an additional
(17) A brake - lining gauge capable of indicating
unobstructed length of 21 feet.
the amount of usable lining on both riveted
(2) Motorcycle inspection stations: and bonded lining in increments of 1/32
inch.
(i) Ten feet wide by 18 feet long, if the
station uses an approved headlight (18) An approved headlight testing device - SAE
tester. approved No. J600a for photo - electric type
and J602c for mechanical aimers. Not
(ii) Ten feet wide by 32 feet long, if the
required for recreational and utility trailer
station uses an approved headlight
stations.
aiming screen.
(19) A paper punch with a minimum diameter or
(3) Trailer inspection stations: 12 feet wide by
width of 1/4 inch and a maximum diameter
55 feet long.
or width of 3/8 inch.
(c) Inspections Conducted in the Inspection
(b) discontinued testers - An inspection station
Area -  An inspection shall be conducted entirely
equipped with discontinued testers may continue
within the inspection area with the exception of
to use them as long as they are in good working
the road test.
order and capable of testing all types of
175.26. Tools and Equipment. headlights.

(a) General Requirements  -  An inspection station


175.27. hours.
shall have tools and equipment in good
operating condition sufficient to inspect each (a) An inspection station shall be open for business
type of vehicle to be inspected, including all of a minimum of 40 hours, Monday through Friday
the following: between 7 a.m. and 5 p.m. This section may be
waived by the Bureau upon written request of
(1) Hammers - a ball-peen hammer, one
the inspection station owner and prior approval
plastic or brass hammer and one rubber
of the inspection station supervisor. To be
hammer.
considered for a waiver of this section, the
(2) A workbench. inspection station shall be open for business at
least 10 business hours between 7 a.m. and
(3) A portable light.
8 p.m. Monday through Friday. A request for a
(4) Socket sets. waiver of this section shall be submitted on a
form provided by the Department. A waiver of
(5) Assorted open end and box end wrenches.
this section may be denied or revoked for any of
(6) Torque wrenches - foot-pound and inch- the following reasons:
pound.
(1) A violation of this chapter was committed by
(7) Screw drivers - assorted. the inspection station owner, manager, a
certified inspection mechanic or other
(8) Pliers - assorted.
employee at the station within 3 years
(9) Test light - continuity tester. immediately preceding a request for a
waiver.
(10) Floor stands - four.
(11) Floor jack or hoist - wheels shall spin freely.
(12) Tire pressure gauge.

B-3 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter B - Official Inspection Station Requirements

(2) The station owner, manager, a certified (d) Certification Requirements - A mechanic
inspection mechanic or other employee at desiring to maintain certification or to become
an inspection station that has been granted certified:
a waiver of this section commits a violation
(1) Shall be 18 years of age or older.
of this chapter after the waiver has been
granted. (2) Shall, as provided in subsection (a), have
valid driver’s license for each class of
(3) Station personnel currently employed or
vehicle which the mechanic will inspect;
hired have been or are currently suspended
except that a certified mechanic who
for a violation of this chapter.
inspects school buses is not required to hold
(4) The Department or a designee is unable, a school bus driver endorsement. For the
on two attempts on two different business purposes of this chapter, a valid driver’s
days, to perform an official visit, including a license does not include a learner’s permit,
periodic records audit, during the hours a probationary license held by a driver for
specified in the approved waiver. less than 3 years, an occupational limited
license or an interlock license. A mechanic
(5) An inspection station fails to be in operation
exempted from the requirement to perform
during the hours specified in the waiver.
the road test shall also be exempt from the
(6) An inspection station fails to comply with this requirement of this paragraph.
section.
(3) Shall have completed an approved
(b) This section does not apply to Commonwealth certification course and successfully
or fleet inspection stations. completed the required examination.
(4) Shall pass the required tactile test
175.28. Certified Inspection Mechanics. administered by a certified/qualified
(a) General - An official inspection station shall automotive instructor at an approved
have at least one certified inspection mechanic. educational facility.
Every inspection shall be performed by a (e) Recertification - A mechanic shall be certified
certified inspection mechanic. The mechanic for no more than 5 years. Mechanics may renew
shall only inspect the type of vehicle for which their mechanic certification by passing the
he is certified and for which he holds a valid required examination within 180 days of receipt
driver’s license, except as otherwise provided of notice from the Department that the mechanic
in 75 Pa.C.S. § 4726(a) (relating to certification card is due to expire.
of mechanics). The mechanic signing the
inspection sticker shall conduct and be (f) Prior Certification - A mechanic card without an
responsible for the entire inspection of the expiration date shall remain valid for 180 days
vehicle, including the road test, except that the after the date of notice to the mechanic to attend
Department may exempt a mechanic from the the certification course. Failure to complete the
requirement to perform a road test because of certification course and pass the required tests
a physical disability. See 75 Pa.C.S. § 4726. within 180 days will result in cancellation.

(b) Multiple Stations - A certified inspection (g) Mechanic License Codes - A mechanic will be
mechanic may work part time at more than one issued codes from the following table for the
official inspection station if the mechanic notifies types of vehicle inspections and equipment
the inspection station supervisor and the Vehicle testing the mechanic is authorized to perform:
Control Division of the names and station Code Authorized Inspection or Testing
numbers of all current employers. Failure to do
so may result in suspension of the mechanic’s 1 Inspection of passenger cars, trucks
inspection privileges. 17,000 pounds or less and trailers less
than 10,000 pounds
(c) Number of Inspections - A certified mechanic
may not inspect more than: 2 Inspection of motorcycles

(1) Two vehicles other than motorcycles 3 Inspection of trucks over 17,000
per hour. pounds, trailers over 10,000 pounds
and buses
(2) Three motorcycles per hour.
4 Inspection of vehicles

Vehicle Equipment and Inspection Regulations • PUB 45 B-4


Subchapter B - Official Inspection Station Requirements
Code Authorized Inspection or Testing (3) To notify the inspection station supervisor
and the Vehicle Control Division when a
5 Inspection under codes 1 and 2
certified mechanic is hired.
6 Inspections under codes 2 and 3
(4) To keep inspection records and required
7 Inspections under codes 1 and 3 work orders available for examination and
audit by the inspection station supervisor
9 Testing and calibration of electronic
and other authorized persons.
(nonradar) speed timing devices that
measure elapsed time between two (5) To keep, certificate of inspection requisition
sensors forms for each inspection campaign.
A Testing an calibration of electronic (6) To assume full responsibility, with or without
(radar) speed timing devices actual knowledge, for:
B Testing and calibration of stopwatches (i) Every inspection conducted by an
employe of the inspection station.
C Testing and calibration of speedometers
(ii) Every inspection conducted on the
D Testing and calibration of electronic
premises.
(nonradar) speed timing devices that
calculate average speed between (iii) Every certificate of inspection issued
two points to the inspection station.
J Enhanced vehicle safety inspection (iv) Every certificate of inspection issued
in conjunction with inspection under by the inspection station.
existing mechanic license codes in
(v) A violation of the Vehicle Code or
this table for the purpose of authorizing
this chapter related to inspections
the issuance of a branded
committed by any employe of the
Pennsylvania certificate of title
inspection station.
(h) Mechanic Card - The valid mechanic card shall
(7) To assure that each inspection is performed
be carried by the mechanic when performing
by an inspection mechanic certified to
an inspection.
inspect that type of vehicle.
(i) Certified document reviewer - The Department
(8) To have available, at all times, a current
may certify nonmechanics to perform document
certificate of inspection for all types of
review for the purpose of authorizing the
vehicles inspected at that station.
issuance of a branded Pennsylvania certificate
of title. (b) Change of Ownership - The following apply to
change of ownership:
175.29. Obligations and (1) In the case of any change of ownership,
Responsibilities of Stations. the certificate of appointment, all unissued
(a) Personal Liability - It is the responsibility of the certificates of inspection, and all inspection
owner of an inspection station to do all of the material shall be surrendered immediately to
following: the inspection station supervisor. The new
owner shall submit a Form MV-427
(1) To conduct the business of the official application to the Bureau. An investigation
inspection station honestly and in the best of the premises will be conducted by the
interests of this Commonwealth, in inspection station supervisor.
accordance with the provisions of the
Vehicle Code and this chapter, and, except (2) In the following circumstances, it shall
in the case of a fleet or Commonwealth not be necessary to surrender unissued
inspection station, to make every certificates of inspection; however, no
reasonable effort to inspect all vehicles inspections shall be conducted until the new
upon request. ownership has been approved and a new
certificate of appointment issued:
(2) To make official inspection regulations,
and supplements available for the use of (i) Creation, modification or termination of
certified inspection mechanics and other a partnership.
employes involved in inspection. (ii) Incorporation of a business.

B-5 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter B - Official Inspection Station Requirements

(iii) Transfer of the controlling interest in (e) Notice Required - The following events shall
a corporation. be reported at once to the inspection station
supervisor and the Bureau; however, it is not
(iv) Transfer of ownership to a spouse,
necessary to discontinue inspections:
child or parent.
(1) Whenever certificates of inspection are
(c) Change of Location -  In the case of a change
damaged, lost or stolen.
of location of an inspection station, all of the
following apply: (2) Whenever a certified mechanic or a person
authorized to purchase certificates of
(1) A Form MV-427 application shall be
inspection is dismissed or resigns.
completed and submitted to the Bureau.
(3) A change in the post office address of an
(2) An investigation of the premises will be
inspection station, not location. The change
conducted by the inspection station
shall be reported at once on Form MV-427.
supervisor.
(4) A change of the company name, not
(3) Certificates of inspection will be audited by
ownership. The change shall be reported
the inspection station supervisor and shall
at once on Form MV-427.
be retained by the station owner.
(5) When a person who signed the Form
(4) No inspections shall be made at the new
MV-427 application for a corporation is no
location until it has been investigated and
longer in charge of the inspection station.
approved and a new certificate of
appointment issued by the Bureau. (i) A new Form MV-427 shall be
submitted to the Bureau at once.
(5) If the new location is not approved at the
time of the investigation, the inspection (ii) A new letter of authority is required for
station supervisor will pick up all current the person signing the Form MV-427.
certificates of inspection and will retain
(6) Whenever a person, whose signature is on
them until the new location is approved.
the signature card, Form MV-417, resigns or
(d) discontinuance of Business - Inspections is relieved of inspection responsibilities, the
shall be discontinued in any of the following owner shall request new signature cards
circumstances: from the Bureau at once. Upon receipt of
new cards, the old cards shall be returned
(1) If the owner vacates, abandons or
to the Bureau.
discontinues the inspection business.
Immediate notice shall be provided to (f) Customer Relations - The garage owner shall
the Bureau and the inspection station consult the vehicle owner for permission to make
supervisor. The inspection station repairs.
supervisor will pick up the certificate of
(1) The permission may be established at the
appointment, and all certificates of
time the vehicle is brought to the station for
inspection, records and other inspection
inspection or after it is determined the
materials and return them to the Bureau.
repairs are needed.
(2) If the owner is deceased. If a member of
(2) The vehicle owner shall be allowed to make
the family or partner wishes to continue the
his own repairs or to select anyone else he
business, a new application for appointment
desires to do them for him.
shall be submitted to the Bureau.
(3) A part replaced as a result of inspection
(3) If the owner voluntarily discontinues the
shall be retained until the vehicle is returned
operation of an inspection station, the owner
to the customer. The customer shall have
shall immediately notify the inspection
the right to examine all replaced parts.
station supervisor. Remaining inspection
materials shall be returned to the inspection (4) The vehicle owner shall be informed in
station supervisor. writing on the receipt or work order of any
parts which, although in passing condition,
the mechanic believes may become
dangerous before the next inspection
period. The brake and tire readings shall be
indicated in writing on the receipt or work
order. If a temporary inspection approval

Vehicle Equipment and Inspection Regulations • PUB 45 B-6


Subchapter B - Official Inspection Station Requirements
indicator is issued, the receipt or work order shall
175.31. Fleet Inspection Stations.
also contain the following information:
(a) Eligibility - Eligibility requirements are as
(i) A statement which specifies that
follows:
failure to return the vehicle displaying
a renewed emission certificate of (1) A fleet inspection station owner shall own
inspection to the station prior to the or lease at least 15 or more vehicles.
expiration of the safety certificate of
(2) The certificate of appointment shall
inspection shall void the temporary
authorize inspection of only those vehicles
inspection approval indicator and
registered or leased by the fleet inspection
necessitate a complete reinspection
station owner. Privately owned or registered
of the vehicle for which a fee may be
vehicles of company officers and employes
charged.
may not be inspected at a fleet inspection
(ii) A statement indicating that the fee for station even if they are used for business
affixing a new certificate of inspection purposes.
which shall be charged upon the return
(3) The inspection certificate shall be cancelled
of the vehicle for the new certificate of
if the number of vehicles owned or leased
inspection to be affixed. This fee shall
falls below 15, except for a temporary delay
be no greater than the posted fee for
in ordering or receiving additional vehicles
the certificate of inspection as required
to supplement the fleet.
by Section 175.24(2) (relating to
required certificates and station signs). (b) Certified Inspection Mechanic - Each fleet
inspection station shall have at least one
175.30. Commonwealth Inspection inspection mechanic certified to inspect each
Stations. type of vehicle which will be inspected.

(a) Eligibility - This designation will be issued to (c) Requirements - Requirements shall include
stations owned and operated by: the following:

(1) The Federal Government. (1) An applicant for a fleet inspection station
shall meet the requirements of this chapter,
(2) The Commonwealth. unless specifically exempted.
(3) A political subdivision of the Commonwealth. (2) In addition to the minimum inspection area
(b) General Requirements - An applicant for a requirements of §175.25 (b)(1)(i) (relating to
Commonwealth inspection station shall meet the inspection area), the inspection area shall
requirements of this chapter, unless specifically be large enough to accommodate the
exempted, including the specific requirements largest vehicle to be inspected at the fleet
for fleet stations. inspection station.

(c) Certified Inspection Mechanic - Each official 175.32. Recreational and Utility Trailer
Commonwealth inspection station shall have
Inspection Stations.
at least one inspection mechanic certified to
inspect each type of vehicle which will be (a) Eligibility - This designation shall be issued to
inspected. stations that inspect trailers.
(d) Method of Inspection - A Commonwealth (b) Requirements - An applicant for a trailer station
inspection station shall inspect and issue shall meet the requirements of this chapter,
certificates of inspection only to vehicles unless specifically exempted.
registered in the name of the governmental body.
(c) Certified Inspection Mechanic -  Each trailer
(e) Certificates of Inspection - No fee shall inspection station shall have a mechanic certified
be charged for certificates of inspection to inspect trailers present during normal
requisitioned by Commonwealth inspection business hours.
stations.
(d) Record Sheets - Inspections of trailers shall
be recorded on Form MV-480. Inspection of
recreational trailers shall be recorded on
separate Form MV-480 report sheets.

B-7 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter B - Official Inspection Station Requirements

(e) Tools - In addition to the tool requirements of modified vehicles, street rods and other vehicles
§175.26 (relating to tools and equipment), trailer requiring a branded certificate of title as
stations shall have an ammeter–low range type. prescribed by the Department.
(b) General requirements - In addition to
175.33. Motorcycle Inspection Stations. contractual requirements prescribed by the
(a) Eligibility -  This designation shall be issued Department, an applicant for an enhanced
to stations that inspect only motorcycles. vehicle safety inspection station shall meet the
requirements of this chapter unless specifically
(b) General Requirements - A motorcycle exempted.
inspection station shall meet all requirements
of this chapter, unless specifically exempted. (c) Certified enhanced inspection mechanic -
Each enhanced vehicle safety inspection station
(c) Certified Inspection Mechanic - A motorcycle shall have a certified enhanced inspection
inspection station shall have a mechanic certified mechanic authorized by the Department
to inspect motorcycles present during normal employed and present during normal
business hours. business hours.
(d) Record Sheets - A motorcycle inspection shall (d) Certified document reviewer - An enhanced
be recorded on Form MV-480. vehicle safety inspection station shall have a
(e) Tools -  In addition to the tool requirements of certified document reviewer authorized by the
§175.26 (relating to tools and equipment), a Department employed and present during
motorcycle station shall have the following normal business hours. The certified enhanced
additional tools: inspection mechanic may act as the certified
document reviewer.
(1) A spoke wrench.
(e) Method of inspection - A subject vehicle shall
(2) A truing stand. undergo an enhanced vehicle safety inspection
(3) A photo-electric type aimer or approved according to this chapter by a mechanic certified
headlight aiming screen. to perform enhanced inspections on the
appropriate class of vehicle.
(f) Exemption - A motorcycle station is not required
to have floor jacks or a floor stand. (f) Tools - In addition to the tool requirements of
§ 175.26 (relating to tools and equipment),
175.34. General Inspection Stations. enhanced vehicle safety inspection stations
shall have additional tools and equipment as
(a) Eligibility - This designation will be issued to contractually required by the Department.
stations that inspect all vehicles if the station is
so equipped.
(b) General Requirements - An applicant for a
general inspection station shall meet the
requirements of this chapter, unless
specifically exempted.
(c) Certified Inspection Mechanic -  Each
general inspection station shall have a certified
mechanic present during normal business hours.
(d) Method of Inspection - All vehicles shall be
inspected according to this chapter by a
mechanic certified to inspect the appropriate
class of vehicle.

175.35. Enhanced Vehicle Safety


Inspection Stations.
(a) Eligibility - The enhanced vehicle safety
inspection designation will be issued to stations
that perform enhanced vehicle safety inspections
for the purpose of titling reconstructed, specially
constructed, recovered theft, flood, collectible,

Vehicle Equipment and Inspection Regulations • PUB 45 B-8


Notes

B-9 Vehicle Equipment and Inspection Regulations • PUB 45


Notes

Vehicle Equipment and Inspection Regulations • PUB 45 B-10


Subchapter C - Certificate of Inspection
completion of the inspection, on the premises of

Subchapter C
CERTIFICATE OF INSPECTION
the official inspection station and on a portion of
Subchapter C
the premises located within 100 feet and on the
same side of the street as the official inspection
175.41. Procedure. station. A certificate of inspection or temporary
(a) Unauthorized display of Certificate of approval indicator may not be issued or affixed
Inspection - No certificate of inspection or at another area or location.
temporary inspection approval indicator may be (1) It is the responsibility of the certified
marked or affixed to a vehicle unless the vehicle inspection mechanic who performed the
has successfully passed inspection, meeting the inspection to affix the certificate of
requirements of 75 Pa.C.S. §§101-9701 inspection or temporary inspection approval
(relating to the Vehicle Code) and this chapter. indicator to the vehicle in the location
(b) Type - A certificate of inspection shall be prescribed by the Department. The
selected for the particular type of vehicle certificate of inspection or temporary
being inspected according to this chapter. The inspection approval indicator shall be affixed
certificate of inspection shall be examined before only after completion of the entire
using. If found to be incorrect, the inspection inspection, including the road test. A
station supervisor and the Vehicle Inspection mechanic exempted by the Department from
Division shall immediately be notified. performing the road test under this chapter
is responsible for affixing the certificate of
(1) TS-460 shall be used for motor vehicles inspection or temporary inspection approval
except motorcycles and motor-driven cycles. indicator.
(2) TS-463 shall be used for all trailers, (i) Inspection stations may not replace a
motorcycles and motor-driven cycles. certificate of inspection to which a
(3) A temporary inspection approval indicator temporary inspection approval indicator
shall be used to designate a vehicle which has been affixed if one or more of the
has successfully passed the required following apply:
periodic safety inspection, but which shall (A) The inspection station did not
display a renewed emission certificate of perform the original inspection of
inspection before a new safety certificate the vehicle or issue the temporary
of inspection sticker may be affixed to the inspection approval indicator
vehicle. affixed to the current certificate
(c) Required Information - The information on of inspection.
the rear of the certificate of inspection shall be (B) The vehicle does not display a
completed in its entirety in permanent ink. renewed emission certificate of
The odometer reading is not required to be inspection.
completed for trailers and motorcycles.
(C) The original safety certificate of
(1) The temporary inspection approval indicator inspection has expired.
shall be affixed as described in subsection
(e)(5) so as to be visible to the vehicle (D) The vehicle is in an obviously
operator (while seated in the driver’s unsafe condition, including, but not
location) without obscuring any required limited to, bald tires, exhaust leaks,
information entered on the back of the broken glazing and broken or
safety certificate of inspection. missing lighting.

(2) When replacing a certificate of inspection (ii) Inspection stations may charge the
for which a temporary inspection approval posted fee for inspection of a vehicle to
indicator has been issued, the back of the which a temporary inspection approval
new certificate of inspection shall be indicator has been affixed, a fee may
completed using the information recorded not be charged for the temporary
at the time of the original inspection. inspection approval indicator. The
posted fee for the new certificate of
(d) Affixing Certificate of Inspection or inspection may only be charged when
Temporary Inspection Approval Indicator - the new safety certificate of inspection
The certificate of inspection or temporary is affixed to the vehicle.
inspection approval indicator shall only be affixed
to the vehicle immediately upon the successful

C-1 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter C - Certificate of Inspection

(2) The surface on which the sticker is to be (5) The temporary inspection approval indicator
attached shall be wiped dry and clean of shall be affixed to the top left portion of the
road film, grease and moisture for proper reverse side of the existing safety certificate
adhesion. The following apply: of inspection so as to be visible to the
vehicle operator (while seated in the driver’s
(i) The glass or body surface shall be
location) without obscuring any required
cleaned thoroughly.
information entered on the back of the
(ii) The protective slip sheet shall be safety certificate of inspection.
removed from the adhesive side of the
(f) Inspection Cycles - When selecting the proper
certificate of inspection or temporary
type of certificate insert, the new expiration date
inspection approval indicator.
is based upon whether the inspection is an
(iii) The sticker shall be positioned annual or semiannual inspection.
carefully, then squeezed until it is
(1) An annually inspected vehicle will receive
tightly affixed to the windshield, body
an inspection for 1 year from the expiration
or existing certificate of inspection.
of the safety inspection sticker which is
(iv) Only the current certificate of about to expire, except motorcycles, which
inspection shall be visible. receive an expiration in accordance with
charts provided by the Department. A sticker
(e) Certificate of Inspection Location - The
may not be issued for more than 15 months
certificate shall be located as follows:
from the month of inspection. If a vehicle,
(1) On a motor vehicle, the certificate of other than a motorcycle, does not display a
inspection shall be affixed in an upright currently valid certificate of inspection, the
position, to the extreme lower left-hand vehicle shall receive an inspection valid for
inside corner of the windshield–driver’s side. 1 year from the month of inspection.
(2) On a motorcycle or a motor-driven cycle, (2) A semiannually inspected vehicle will
the certificate of inspection shall be affixed receive an inspection for no more than 9
in a clearly visible, upright position to one of months based on charts supplied by the
the following areas of the vehicle: Department.
(i) On the left side–traffic side–of the front (3) Insert stickers will be selected based upon
fork. the expiration date on the new inspection. If
the vehicle is subject to emission inspection
(ii) On the left side–traffic side–of the front
as determined by an I/M indicator on the
fender.
registration card, the vehicle will receive an
(iii) On a plate attached by weld or rivets to I/M indicator tab on the safety certificate of
the left side–traffic side–of the vehicle inspection.
for purposes of mounting the certificate
(4) A temporary inspection approval indicator
of inspection.
shall be used to indicate that a vehicle has
(3) The new certificate of inspection may not be successfully passed the required periodic
placed over the old certificate of inspection. safety inspection, but shall display a
The certificate of inspection which expired renewed emission certificate of inspection
or is about to expire shall be removed prior before a new safety certificate of inspection
to placement of the new certificate of sticker may be affixed to the vehicle. The
inspection. temporary inspection approval indicator
does not extend the expiration of any
(4) On trailers, the certificate of inspection shall
certificate of inspection to which it is affixed.
be affixed, in an upright position, to the left
front–traffic side–of the trailer, approximately
6 feet high, if possible. The certificate may 175.42. Recording Inspection.
not be placed on the nose or front side of (a) Fraudulent Recording - Fraudulent recording
the trailer. A holder is permitted if it is in the of an inspection will be considered cause for
proper location and the certificate of suspension of inspection privileges.
inspection is affixed to prevent theft or
transfer to another vehicle. The new (b) Signature - The certified mechanic who
certificate of inspection may not be placed performed the entire inspection shall place his
over the old certificate of inspection. signature in accordance with the following
recordkeeping requirements:

Vehicle Equipment and Inspection Regulations • PUB 45 C-2


Subchapter C - Certificate of Inspection
(1) At stations utilizing Form MV-431 or (2) A work order signed by the inspecting
MV-480, the certified mechanic who mechanic as required under this section
performed the entire inspection shall place shall be available for inspection upon
his signature in the appropriate column of request by the inspection station supervisor
Form MV-431 or MV-480 immediately or an authorized representative of the
following the inspection. Both the mechanic Department.
exempted from perforimg the road test
(d) Content - 
under this chapter and the certified
mechanic who performed the road test shall (1) Stations utilizing Form MV-431 or MV-480.
place their signatures in the appropriate The paper inspection report sheet (Form
column. MV-431 for passenger cars, trucks and
buses or MV-480 for motorcycles and
(i) When the inspection information is
trailers) shall be neat and legible and
transferred from a work order to the
completed in its entirety. Details pertinent
Form MV-431 or MV-480 by anyone
to every vehicle inspected, including
other than the certified mechanic who
rejections, shall be recorded on the report
performed the inspection, the work
sheet at the time of inspection. Items
order shall contain the certified
inspected, adjusted or repaired shall be
mechanic’s signature and be retained
recorded. If the report sheet lists a piece
for audit.
of equipment which does not apply to the
(ii) The person who enters the information specific type of vehicle being inspected, a
shall place the name of the certified dash shall be placed in the column to
mechanic in the appropriate column indicate it has not been overlooked or
and the initials of the person putting neglected. Certificates of inspection issued
the information on the form in the shall be listed in numeric order.
appropriate column.
(i) Temporary inspection approval
(iii) A mechanic exempted from performing indicators, if issued in lieu of a
the road test under this chapter and certificate of inspection, shall be
the certified mechanic who performed recorded on a separate report sheet
the road test shall sign the work order. (Form MV-431) and shall be indicated
in the area designated for the sticker
(iv) The person who transfers the
number. This separate report sheet
information shall place the names of
shall be completed as described in
both certified mechanics in the
this subsection except a “T” shall be
appropriate column.
entered in the area designated for the
(2) At stations utilizing an electronic data sticker number to indicate that a
collection and storage program, the certified temporary inspection approval
mechanic who performed the entire indicator was issued. An inspection
inspection shall place his signature on the station may not impose a sticker
work order immediately following the charge for the issuance of a temporary
inspection. Both the mechanic exempted inspection approval indicator.
from performing the road test under this
(ii) Upon the return of a vehicle for which
chapter and the certified mechanic who
a temporary inspection approval
performed the road test shall place their
indicator has been issued, the station
signatures on the work order. Work orders
which originally affixed the temporary
shall be retained for audit.
inspection approval indicator shall:
(c) Records Retention  -
(A) Verify the year, make, body style,
(1) The original official inspection report sheet VIN and proof of financial
(Form MV-431 or MV-480) shall be retained responsibility for the vehicle
as a garage record and kept on file at the presented for a renewed certificate
station for audit. At the close of each of inspection to ensure it is the
inspection period, the official inspection same vehicle indicated on the
report sheet shall be placed in the station’s report sheet (Form MV-431) when
files, even though all spaces may not have the original inspection was
been used and a new inspection report performed. This information shall
sheet shall be started for the new inspection be recorded as a new entry on the
period.
C-3 Vehicle Equipment and Inspection Regulations • PUB 45
Subchapter C - Certificate of Inspection

regular report sheet (Form MV-431) same vehicle indicated on the


where all inspection sticker serial inspector record when the original
numbers issued are recorded. inspection was performed.
(B) Record, on the Form MV-431, the (B) Record, on the pending inspection
serial number of the new certificate of record, the serial number of the
inspection to be affixed to the vehicle new certificate of inspection to be
along with the vehicle owner’s name, affixed to the vehicle.
address, VIN, license plate number,
(C) If the name of the certified
vehicle year, make and body style. A
inspection mechanic that verified
reference to the date and number of
the original inspection information
the original inspection performed shall
and that is replacing the certificate
be noted in the shaded area to the left
of inspection is someone other
of the area designated for the sticker
than the certified inspection
serial number and total cost (that is,
mechanic who performed the
See T- inspection number 123 dated
original inspection, he shall also
01/01/97).
sign the work order.
(C) Enter, in the appropriate area of the
(3) Replacing a certificate of inspection. The
report sheet (Form MV-431), the name
certified inspection mechanic replacing the
of the certified inspection mechanic
certificate of inspection shall sign the back
that verified the original inspection
of the new certificate of inspection and
information and that is replacing the
record the information from the original
certificate of inspection.
inspection entry (wheels pulled, date of
(2) Stations utilizing an electronic data inspection, and the like) on the new
collection and storage program. The certificate of inspection before it is affixed
inspection record shall be completed in its to the vehicle.
entirety. Details pertinent to every vehicle
(4) Prohibitions against replacing a certificate
inspected, including rejections, shall be
of inspection. Inspection stations may not
recorded at the time of inspection. Items
replace a certificate of inspection to which a
inspected, adjusted or repaired shall be
temporary inspection approval indicator has
recorded. If the inspection record lists a
been affixed if one or more of the following
piece of equipment which does not apply to
apply:
the specific type of vehicle being inspected,
it shall be designated in the inspection (i) The inspection station did not perform
record as “N/A” to indicate it has not been the original inspection of the vehicle
overlooked or neglected. or issue the temporary inspection
approval indicator affixed to the current
(i) For those vehicles which pass the
certificate of inspection.
safety inspection but do not yet display
a renewed emission certificate of (ii) The vehicle does not display a
inspection as required, stations shall renewed emission certificate of
record a pending or incomplete safety inspection.
inspection without issuing a safety
(iii) The original safety certificate of
certificate of inspection.
inspection has expired.
(ii) The temporary inspection approval
(iv) The vehicle is in an obviously unsafe
indicator shall be affixed as described
condition, including, but not limited
in § 175.41 (relating to procedure).
to, bald tires, exhaust leaks, broken
Upon the return of a vehicle for which
glazing, and broken or missing lighting.
a temporary inspection approval
indicator has been issued, the station (e) Nonrelated Items - Gas, oil, or other non-
which originally affixed the temporary related items shall not be included in the total
inspection approval indicator shall: charges for repair and inspection.
(A) Verify the year, make, body style, (f) Classifications - The form numbers listed in this
VIN and proof of financial subsection explain the general classification of
responsibility for the vehicle vehicles to be recorded on each type of
presented for a renewed certificate inspection record:
of inspection to ensure it is the

Vehicle Equipment and Inspection Regulations • PUB 45 C-4


Subchapter C - Certificate of Inspection
(1) Form MV-431. Motor vehicles except (A) Acceptable proof of financial
motorcycles and motor-driven cycles shall responsibility is not provided. For
be recorded on this form. the purpose of this chapter,
financial responsibility shall be
(2) MV-480. Trailer, motorcycle, and motor-
proven by one of the following
driven cycles shall be recorded on this
documents:
form.
(I) A valid financial responsibility
175.43. Security. identification card issued in
accordance with 31 Pa. Code
(a) Check for Errors - When inspection stickers are (relating to insurance).
received by the inspection station, they should
be checked for errors. If errors are discovered, (II) The declaration page of a valid
they shall be reported to the Vehicle Control insurance policy.
Division at once. (III) A valid self-insurance identifi-
(b) Not Transferable - An inspection certificate is cation card.
not transferable. It shall only be affixed to (IV) A valid binder of insurance
vehicles as designated on the inspection issued by an insurance
record sheet of the inspection station to which company licensed to sell motor
the certificates were issued. vehicle liability insurance in
(c) Removal - Except as provided in paragraphs (1) this Commonwealth.
and (3), a certificate of inspection may not be (V) A valid insurance policy issued
removed from a vehicle for which the certificate by an insurance company
was issued, except to replace it with a new licensed to sell motor vehicle
certificate of inspection issued under this chapter liability insurance in this
and Chapter 177 (relating to emission inspection Commonwealth.
program).
(B) The vehicle is in an obviously
(1) A person replacing or repairing a windshield unsafe operating condition.
in a manner that requires removal of a
certificate of inspection shall, at the option (ii) The portion of the windshield contain-
of the registrant of the vehicle, cut out the ing the certificate of inspection shall be
portion of the windshield containing the retained for audit by the inspection
certificate of inspection and deliver it to the station supervisor.
registrant of the vehicle or destroy the (iii) Record all information from the old
certificate. The vehicle may be driven up to certificate of inspection on Form
5 days if it displays the portion of the old MV-431. The replacement certificate
windshield containing the certificate. Within of inspection shall be recorded on the
the 5-day period, an official inspection same Form MV-431 and marked
station may affix to the vehicle another “replacement sticker issued.” Stations
certificate of inspection for the same period utilizing an electronic data collection
without reinspecting the vehicle, in and storage program shall use the
exchange for the portion of the old appropriate replacement sticker
windshield containing the certificate of function menu to record replacements.
inspection. Example: A #1 certificate of
inspection shall be replaced with a #1 (iv) “Replacement” shall be marked on the
certificate of inspection. The replacement reverse side of the replacement
may be made any time prior to the expira- certificate of inspection.
tion of the certificate of inspection. A fee of (2) Only one current, valid certificate of inspec-
no more than $2 plus the fee paid to the tion shall be visible on a vehicle. The old
Department for the certificate may be certificate of inspection shall be removed
charged for exchanging the certificate of and completely destroyed before a new
inspection. sticker may be affixed.
(i) A replacement certificate of inspection (3) A vehicle that has an expired emission
may not be issued in the following certificate of inspection affixed and which no
circumstances: longer has an I/M Registration Indicator on
the registration card, shall have the expired

C-5 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter C - Certificate of Inspection

emission sticker removed by the safety cates of inspection unless his signature is
inspection mechanic who is affixing a new on Form MV-500 on file with the
safety certificate of inspection. Department.
(d) Security - Inspection certificates and temporary (c) Additional Instructions - The following also
inspection approval indicators shall be kept apply:
under lock and key in a safe place. The station
(1) When special delivery is desired, a separate
owner shall be solely responsible for their safety
check shall be enclosed for postage. Do not
and shall account for certificates of inspection
enclose cash or add the amount for postage
and temporary inspection approval indicators
to the check for certificates of inspection.
issued to the station.
(2) Each sticker requisition shall be
(e) Unused - Unused certificates of inspection for
accompanied by a separate check.
an expired period shall be retained by the
Certificates of inspection may be ordered
inspection station until audited by the inspection
on one requisition form. Checks shall be
station supervisor. The Department will refund
made payable to the “Department of
75% of the purchase price of the unused
Transportation” or “PennDOT.”
certificates of inspection after the audit has been
completed. (3) Requisitions may be snap-out forms with
two sheets in each set. All copies shall be
(f) Issuance of Certificates of Inspection -
forwarded to the Department. No copy shall
Certificates of inspection will not be issued by
be detached.
the Bureau to anyone who is not listed as an
authorized purchaser on Form MV-500 on file (4) An incomplete or improper certificate of
with the Bureau. The inspection station owner inspection requisition or check shall be
or manager shall accept full responsibility for returned to the official inspection station
certificates of inspection delivered to authorized for correction. To avoid unnecessary
purchasers listed on Form MV-500. inconvenience or delay, information shall be
rechecked carefully.
(g) Authorized Purchasers - A new MV-500 to
authorize persons to purchase certificates of (5) If certificates of inspection are to be
inspection shall be ordered from the Vehicle delivered to a mailing address instead of
Inspection Division immediately whenever an the inspection station address, the mailing
employee whose signature appears on the form address shall be included on every
is no longer employed by the station or a requisition submitted to the Department.
signature is to be added or deleted.
(d) Copies - A copy of the requisition or a
Department receipt will be returned with the
175.44. Ordering Certificates of order of certificates of inspection shipped from
Inspection. the Department. Station copies of all requisitions
(a) Forms - The following requisition forms shall be or Department receipts shall be kept on file at
used to order certificates of inspection and the station for 2 years and shall be made
inserts: available for inspection upon request of the
inspection station supervisor or an authorized
(1) MV-436A - For vehicles. representative of the Department.
(2) MV-467A - For inserts and temporary (e) Suggested Schedule - Certificates of inspection
inspection approval indicators. should be ordered as needed. Thirty days should
(b) Contents - Required information shall be be allowed for delivery.
entered on the order form. (f) Additional Certificates - An inspection station
(1) The correct name, address and station should anticipate their need for additional
number, as shown on the certificate of certificates of inspection.
appointment, shall be entered on every
requisition form.
175.45. Violation of Use of Certificate
(2) A requisition shall be personally signed by
of Inspection.
one of the persons whose signature appears
on Form MV-500. The signature shall be A person may not do any of the following:
identical to the one on file or the requisition
(1) Make, issue, transfer or possess an
will be rejected. No one may order certifi-
imitation or counterfeit of an official

Vehicle Equipment and Inspection Regulations • PUB 45 C-6


Subchapter C - Certificate of Inspection
certificate of inspection or temporary
inspection approval indicator and shall be
sanctioned consistent with 75 Pa.C.S.
§4730(c) (relating to penalty).
(2) Display or cause to be displayed on a
vehicle or have in his possession a
certificate of inspection or temporary
inspection approval indicator knowing it is
fictitious, stolen, issued for another vehicle
or issued without an inspection having been
made and shall be sanctioned consistent
with the provisions of 75 Pa.C.S. §4730(c)
(relating to penalty).
(3) Furnish, loan, give or sell certificates of
inspection and approval to other official
inspection station or other person except
upon an inspection made in accordance with
this chapter. See 75 Pa.C.S. §4730(b).

C-7 Vehicle Equipment and Inspection Regulations • PUB 45


Notes

Vehicle Equipment and Inspection Regulations • PUB 45 C-8


Subchapter d - Schedule of Penalties and Suspension

Subchapter D
SChEdULE OF PENALTIES ANd
Subchapter D

SUSPENSION: Official Inspection


Stations and Certified Mechanics
175.51. Cause for Suspension.
(a) Schedule - The complete operation of an official
inspection station is the responsibility of the
owner. Failure to comply with the appropriate

dURATION OF SUSPENSION
provisions of 75 Pa.C.S. (relating to Vehicle
Code) will be considered sufficient cause for
suspension of inspection privileges. A violator
3rd and
is also subject to criminal prosecution. 1st 2nd
Subsequent
Violation Violation
TYPE OF VIOLATION Violation
(1) CATEGORY 1
(i) Issuance or possession of altered, forged, 1 year Permanent
stolen or counterfeit certification of inspection
(ii) Furnish, lend, give, sell or receive a
1 year Permanent
certificate of inspection without inspection
(iii) Faulty inspecting of equipment or parts 2 months 1 year 3 years

(2) CATEGORY 2
1 year Permanant
(i) Fraudulent record keeping

(ii) Improper record keeping 2 months 1 year 3 years

(iii) Failure to verify registration, title,


manufacturer’s statement of origin, financial
responsibility information, or inspecting a
2 months 4 months 1 year
vehicle with an expired registration or when
valid proof of financial responsibility has not
been submitted
(iv) Failure to affix certificate of inspection
immediately upon successful completion 2 months 4 months 1 year
of the inspection
(v) Improperly assigning certificate of inspection 2 months 4 months 1 year

(vi) Failure to produce records, certificates of


inspection, signature cards, certificate of 2 months 6 months 1 year
appointment, or mechanic card upon demand until or until or until
by inspection station supervisor or authorized produced produced produced
representative of the Department

(vii) Improper certificate of inspection security Warning 4 months 1 year


(viii) Careless record keeping Warning 4 months 6 months

d-1 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter d - Schedule of Penalties and Suspension

dURATION OF SUSPENSION
3rd and
1st 2nd
Subsequent
TYPE OF VIOLATION Violation Violation
Violation
(3) CATEGORY 3
(i) Inspection by mechanic with suspended, 2 months 6 months 1 year
revoked, cancelled or recalled operating privilege
(ii) Inspecting more than three motorcycles or
4 months 6 months 1 year
two other vehicles per hour
(iii) Inspection by uncertified mechanic 4 months 6 months 1 year
(4) CATEGORY 4
2 months 4 months 1 year
(i) Misstatement of fact
(ii) Performing or indicating unnecessary repairs
4 months 6 months 1 year
for the purpose of passing an inspection
(iii) Performing repairs for the purpose of passing
an inspection without vehicle owner 4 months 6 months 1 year
authorization
(iv) Unclean inspection area 2 months 4 months 6 months
Warning if tools
6 months
are repaired or 2 months
or until tools
replaced; if not, or until tools are
are repaired or
(v) Required tools or equipment missing or broken suspension repaired,
replaced,
until tools are whichever
whichever
repaired or is greater.
is greater
replaced
Warning if
amount due is
2 months or 6 months or
paid within 10
until amount until amount
days from date
(vi) Bad check notified. If not,
due is paid, due is paid,
whichever whichever is
suspension
is greater greater
until amount
due is paid.

(vii) Failure to report discontinuance of business 1 year 3 years Permanent


(viii) Failure to notify the Department of changes
of ownership, location or other changes 4 months 6 months 1 year
affecting an official inspection station
(ix) Failure to give a written receipt or work order
to customer, or to list required information on 2 months 4 months 1 year
work order
(x) Failure to satisfy monetary penalties for 2 months or 6 months or
Suspension until amount until amount
violations of Chapter 177 (relating to emission
until amount due is paid, due is paid,
inspection program) within 90 days of due is paid whichever is whichever is
notification greater greater

Vehicle Equipment and Inspection Regulations • PUB 45 d-2


Subchapter d - Schedule of Penalties and Suspension
(b) Assignment of point - The Department will (3) Only suspensions issued as the result of an
permit the station owner to consent to the accumulation of points shall be counted in
acceptance of a point assessment for the station determining whether a suspension for point
in lieu of suspension, if the station owner, accumulation is a second, third or fourth
manager, supervisor or other management level suspension.
employe was without knowledge of the violation,
(4) If the point record of a station has been
and should not have known of the violation.
reduced to zero, any subsequent
(1) The station owner bears the burden of accumulation of points that will result
proving that it provided proper supervision in the suspension of the station will be
of the employe who committed the violation, considered first, second, third and fourth
but that supervision could not have suspensions.
prevented the violation.
(e) Restoration of Suspensions -  Stations and
(2) By accepting the assessment of points the mechanics that have had their privilege to
station owner waives the right to appeal the inspect suspended shall be restored as follows:
Department’s determination in the case to a
(1) A station that has been suspended as a
court of record. If the station owner refuses
result of a point accumulation shall have its
to accept the point assessment, the
point total reduced to six points upon
Department shall issue the suspension
restoration.
indicated in this subchapter.
(2) Additional points assessed against the
(c) Point determination - When offering a point
station since the last violation resulting in a
assessment, in lieu of a suspension, the
suspension will be added to the point record
Department will calculate points in the following
unless the station has served an additional
manner:
suspension under subsection (c)(3).
(1) One point will be assessed for every 2
(3) A certified inspection mechanic that has
months of suspension which the Department
been suspended under this chapter will be
would otherwise impose.
restored at the termination of the suspension.
(2) A point assessment will not exceed eight
(4) Prior to restoration, the station shall meet
points for a single violation.
the reapplication requirements of section
(3) If an inspection station is currently serving §175.52 (relating to reapplication) to ensure
a suspension for a violation of this chapter, timely restoration.
no point assessment will be made. A
(f) Removal of Points - Points assessed against a
subsequent violation which occurs while a
station shall be removed at the rate of two points
current suspension is being served will
for each 12 consecutive months in which the
result in a suspension that will run
station has not had additional violations charged
consecutively with the current suspension.
against it that could result in additional points.
(d) Point Suspension - The Department will The 12-month period starts at the date of the last
suspend the privileges of an official inspection violation resulting in points or from the date of
station for an accumulation of points whenever restoration of a suspension resulting from an
the station accumulates ten or more points. accumulation of points, whichever occurred last.
(1) The first occurrence of an accumulation of (g) Subsequent Violations - Determination of
ten points or more shall result in a suspen- second and subsequent violations is made on
sion for a period of 2 months for each point the basis of previous violations in the same
over nine points; the second occurrence of category within a 3-year period.
an accumulation of ten points or more shall
(h) Multiple Violations - In the case of multiple
result in a suspension for a period of 4
violations which are reviewed and considered at
months for each point over nine points; the
one Departmental hearing, the Department will
third occurrence of an accumulation of ten
impose separate penalties for each violation as
points or more shall result in a suspension
required by the schedule. The Department may
for a period of 6 months for each point over
direct that a suspension be served concurrently.
nine points.
If the Department permits a station to accept
(2) The fourth occurrence for an accumulation points in lieu of a suspension, the points will be
of ten or more points shall result in a assigned for the more serious violation affecting
permanent suspension.

d-3 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter d - Schedule of Penalties and Suspension

each vehicle. Violations affecting more than


one vehicle will be treated as separate
violations.
(i) Sale of Business - An inspection station may be
sold, transferred or leased to a new owner, and
an application for appointment will be considered
while the station is suspended or restored
pending an appeal unless sold, transferred or
leased to a person affiliated with the station or
related to the station owner.
(j) Confiscated Materials - Certificates of
inspection and records confiscated as the
result of an investigation will be retained by the
inspection station supervisor. Certificates of
inspection, certificate of appointment, mechanic
certification cards and records confiscated as
the result of a suspension will be returned to the
Department. The Department will refund 75% of
the purchase price for certificates of inspection
confiscated as the result of a suspension.
(k) Official documents - Whenever an inspection
station or mechanic is suspended or cancelled,
the Department may order the surrender, upon
demand, to any Inspection Station Supervisor or
authorized representative of the Department of
any of the following items:
(1) Inspection records.
(2) A certificate of appointment.
(3) Signature cards.
(4) Unused certificates of inspection.
(5) Unused monthly insert tabs.
(6) A mechanic certification card.

175.52. [Reserved]
After a suspension has been served, inspection
privileges will not be restored until an application for
reappointment has been received by the Department.
Upon receipt of an application for reappointment
following suspension of 3 months or more, a complete
and thorough investigation by the inspection station
supervisor will be conducted to determine if applicant
qualifies for reappointment under Subchapter B
(relating to official inspection stations). Other
applications for reappointment are subject to
investigation at the discretion of the Department. The
station shall submit an application for appointment 30
days prior to the restoration date to ensure timely
restoration.

175.53. [Reserved]

Vehicle Equipment and Inspection Regulations • PUB 45 d-4


Notes

d-5 Vehicle Equipment and Inspection Regulations • PUB 45


Notes

Vehicle Equipment and Inspection Regulations • PUB 45 d-6


Subchapter E - Passenger Cars and Light Trucks
brake system will not result in the complete

Subchapter E
PASSENGER CARS ANd LIGhT
loss of braking function. Braking function
Subchapter E
may be obtained by hydraulic or other
TRUCkS means through a normal brake mechanism.
In the event of a rupture or failure of
actuating force component, the unaffected
175.61. Application of Subchapter. brakes shall be capable of applying
Equipment standards set forth in this subchapter apply adequate braking force to vehicle.
to passenger cars and light trucks driven on highways. (4) Metal from a shoe may not contact the
brake drums or rotors.
175.62. Suspension.
(5) Brake lines shall be approved for use as
Every suspension component shall be in safe operating brake lines.
condition as described in §175.80 (relation to inspection
procedure). (c) Parking Brake System - A vehicle specified
under this subchapter shall be equipped with a
175.63. Steering. parking brake system. See 75 Pa.C.S. §4502.
(1) A parking brake system shall be adequate
(a) Condition of Steering Components - The
to hold the vehicle on a surface free from ice
steering assembly and steering mechanism shall
or snow on a 20% grade with vehicle in neutral.
be in safe operating condition as described in
§175.80 (relating to inspection procedure). (2) The parking brakes shall be separately
actuated so that failure of any part of the
(b) Steering Wheel - The steering wheel, except if
service brake actuation system will not
specially designed for handicapped drivers, shall
diminish the vehicle’s parking brake holding
be equivalent to original equipment in material
capability.
strength and have minimum outside diameter of
13 inches.
175.65. Tires and Wheels.
175.64. Braking Systems. (a) Condition of Tires and Wheels - Tires and
wheels shall be in safe operating condition as
(a) Condition of Braking Systems -  Braking
described in §175.80 (relating to inspection
systems and components shall be in safe
procedure).
operating condition as described in §175.80
(relating to inspection procedure). (b) Tire Standards - A vehicle specified under this
subchapter shall have tires manufactured in
(b) Service Brakes - A vehicle specified under this
conformance with standards in Chapter 159
subchapter shall be equipped with a service
(relating to new pneumatic tires). See 75
brake system. See 75 Pa.C.S. §4502 (relating
Pa.C.S. §4525 (relating to tire equipment and
to general requirements for braking systems).
traction surfaces). Tires with equivalent metric
(1) The service brakes shall act on all wheels size designations may be used.
upon application and shall be capable of
(c) Radial Ply Tires - A radial ply tire may not be
stopping a vehicle in not more than the
used on same axle with a bias or belted tire.
maximum stopping distance prescribed in
Table I (relating to brake performance), (d) different Types of Tires - Tires of different
except on a vehicle being transported in types, such as one snow tire and one regular tire
driveaway-towaway operation. or bias, belted or radial tire, may not be used on
same axle, except in an emergency.
(2) The brake lining and brake fluids shall be of
type approved by the vehicle manufacturer, (e) Non-Pneumatic Tires - A passenger car or light
or shall meet the Society of Automotive truck operated on highway may not be equipped
Engineers (SAE) standards Appendix A with nonpneumatic tires except an antique
(relating to minimum requirements for motor vehicle with nonpneumatic tires if originally
vehicle brake lining - SAE J998). equipped by the manufacturer.
(3) A passenger car manufactured or assembled (f) Ice Grips or Studs - A tire may not be equipped
after June 30, 1967, and designated as a with ice grips or tire studs or wear-resisting
1968 or later model shall be equipped with material which have projections exceeding 2/32
a service brake system of a design that inches beyond the tread of the traction surface
rupture or failure of either the front or rear of the tire.

E-1 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter E - Passenger Cars and Light Trucks

(g) Tires and Rims  - The axles of a vehicle (d) Total Candlepower - The total candlepower for
specified under this subchapter shall be headlamps and auxiliary lamps shall not exceed
equipped with the number and type of tires and 150,000.
rims with a load rating equal to or higher than
(e) Other Required Lamps - A vehicle specified
those offered by the manufacturer.
under this subchapter shall have at least one red
(h) Spacers - Spacers or similar devices thicker stop lamp on each side of rear of vehicle, which
than 1/4 inch may not be installed to increase shall be illuminated immediately upon application
wheel track. of the service brake.
(f) Illumination, Except headlamps, Fog Lamps,
175.66. Lighting and Electrical Systems. and Auxiliary driving Lamps - A vehicle
(a) Condition of Lamps and Switches - Every specified under this subchapter shall be
required lamp or switch shall be in safe equipped with parking lamps, stop lamps, tail
operating condition as described in §175.80 lamps, turn signal lamps and hazard warning
(relating to inspection procedure). lamps designed for that specific function, which
under normal atmospheric conditions shall be
(b) Lighting Standards - A lamp shall comply with capable of being seen and distinguished during
vehicle lighting equipment requirements of this nighttime operation at a distance of 500 feet.
title. See Tables II-IV Chapter 153 and 75 See 75 Pa.C.S. §4303(b)—(d).
Pa.C.S. §4301.
(1) Stop lamps, turn signals and hazard warning
(c) headlamp System - A vehicle specified under lamps shall be visible at distance of 100 feet
this subchapter which is driven on highway shall during normal sunlight.
have two- or four-headlamp system. See 75
Pa.C.S. §4303 (a) (relating to general lighting (2) Rear lamps shall be lighted whenever head
requirements). lamps, fog lamps or auxiliary driving lamps
are in operation.
(1) Both lamps in the two-headlamp system
shall be of Type II construction consisting of (3) A vehicle specified under this subchapter
high beam and low beam. One lamp shall be shall be equipped with hazard warning
located on each side of front of motor vehicle. lamps unless the lamps were not included
as original equipment.
(2) In the four-headlamp system, two lamps
shall be of Type II construction and two (4) The turn signals shall have a frequency of
lamps shall be of Type I construction. Type I flash between 60-120 flashes per minute.
lamps consist of a high beam only. One of (g) Condition and Position of Lamps - Lamps
each type shall be located on each side of shall be properly fastened; direct light properly;
front of the motor vehicle. be of a color not contrary to Tables II-IV and not
(3) The headlamp low beam minimum be so obstructed by a screen, bar, auxiliary
candlepower shall not be less than 7,500. equipment or a device as to obscure, change
the color of or obstruct beam.
(4) The headlamp high beam minimum
candlepower shall not be less than 10,000. (h) Ornamental Lamps - A lamp not enumerated
in this section and not located as described in
(5) A headlamp shall be aimed to comply with Tables III, IV and V of this chapter, is prohibited
inspection procedure of this subchapter. unless it is available as original equipment. An
(6) A vehicle specified under this subchapter illuminated sign is prohibited except on taxicabs,
shall be equipped with manual dimmer ambulances and trucks. Flashing or revolving
switch conveniently located for use by the lights are not ornamental lamps. Provisions
driver while in normal operating position. relating to flashing or revolving lights are in
An automatic dimming device may be used Chapters 15 and 173 (relating to authorized
in addition to the manual switch. vehicles and special operating privileges; and
flashing or revolving lights on emergency and
(7) A vehicle specified under this subchapter authorized vehicles).
shall be equipped with a beam indicator,
which shall be lighted whenever high beam (i) [Reserved]
of light from the headlamp is in use and shall (j) Back-Up Lamps - Back-up lamps are not
not otherwise be lighted. An indicator shall be permitted to be lighted when the vehicle is in
located so that when lighted it is readily forward motion. Back-up lamps shall turn off
visible without glare to operator of vehicle. automatically when the vehicle goes forward.

Vehicle Equipment and Inspection Regulations • PUB 45 E-2


Subchapter E - Passenger Cars and Light Trucks
If the lamps do not turn off automatically, a dash shall the high intensity portion of a beam be
indicator that lights or creates audible warning is higher than 42 inches above the level upon
required. which the vehicle stands at distance of 75
feet ahead. Lamps shall be spaced at a
(k) Registration Plate Lamp - If the vehicle was
distance of not less than 20 inches apart
originally so equipped, the registration plate lamp
and shall be symmetrically located on each
shall emit white light and make the registration
side of the vehicle centerline.
plate visible from distance of 50 feet to the rear
of vehicle. (9) In accordance with 75 Pa.C.S. §4303 (f)
(relating to general lighting requirements),
(l) Auxiliary driving Lamps and Fog Lamps -
roof or roll bar mounted off-road lights may
Auxiliary driving lamps and fog lamps may be
be installed if they are not used on a high-
installed on a passenger vehicle or light truck
way or trafficway and are covered with an
if the lamps comply with the following:
opaque covering at all times while operating
(1) Auxiliary driving lamps shall not be on the highway or trafficway. Vehicles
substituted for headlamps. Auxiliary driving equipped with roof or roll bar mounted
lamps may only be used with high headlamp off-road lights shall have a switch that
beams. indicates to the driver, through the use of a
pilot light, that the lights are on when so
(2) Fog lamps may not be substituted for
switched.
headlamps.
(10) White or clear cargo lamps are permitted
(3) Auxiliary driving lamps and fog lamps shall
if available as original equipment or installed
be mounted on the front, spaced at least 20
in a manner which expressly illuminates the
inches apart from center to center and at
cargo area of a multipurpose passenger
height not more than 42 inches above level
vehicle, truck or bus.
surface upon which the vehicle stands nor
lower than the lowest chassis part. Rear fog (11) Guidance laser systems used during
lamps, if originally installed or offered as highway maintenance operations, such as line
optional equipment, are acceptable. painting and snow plowing, are authorized if
they comply with 21 CFR § 1040.10 (relating
(4) Auxiliary driving lamps and fog lamps shall
to laser products) for Class IIIa laser
be aimed when the vehicle and lamp
products and Occupational Health and
assembly are in straight ahead position with
Safety Administration standard 1926.54 and
the beam not above horizontal centerline of
are installed and operated in accordance
lamp at 25 feet.
with manufacturer’s requirements. Guidance
(5) A vehicle specified under this subchapter laser systems shall not emit red or blue light
may have only one pair of approved visible to other motorists.
auxiliary driving lamps and fog lamps.
(m) Antique Vehicle Lighting Exemption - An
(6) Auxiliary driving lamps and fog lamps shall antique vehicle, if operated exclusively between
not be placed in front of a required lamp. the hours of sunrise to sunset and not during
periods of reduced visibility or insufficient
(7) Auxiliary driving lamps shall not be used on
illumination, is exempt from requirements of this
snow plows as a substitute for headlamps
section except requirements pertaining to stop
obscured by blade. A substitute for head-
lamps.
lamps used on the vehicle shall be
complete, approved headlamps having both (n) Battery Fastening - A vehicle specified under
high and low beams. this subchapter shall be equipped with a system
specifically designed for the secure fastening of
(8) Snow plow lamps shall be installed as follows:
the battery.
(i) These lamps shall be wired through a
double throw switch so that both sets 175.67. Glazing.
of lights will not operate at same time.
(a) Condition of Glazing - Glazing shall meet the
(ii) Snow plow lamps shall be aimed so requirements of Chapter 161 (relating to glazing
that the high intensity beam does not materials). See 75 Pa.C.S. §4526 (relating to
project to the left of the extreme left safety glass).
side of the vehicle nor higher than the
center of the lamp at a distance of 25 (b) Safety Glazing - A vehicle specified under
feet in front of the vehicle. In no case this subchapter shall be equipped with safety

E-3 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter E - Passenger Cars and Light Trucks

glazing in all windshields, windows and wings. of a passenger car which either covers more
Requirements of this subsection do not apply to than 20% of the exposed portion of the win-
a vehicle manufactured or assembled before dows or wings, or extends more the 3½
January 1, 1934, if the original glazing is not inches above the lowest exposed portion of
cracked or discolored. the windows or wings.
(c) Stickers - Stickers shall be located as follows: (3) This subsection also applies to glass
etchings, except those used for vehicle
(1) Truck Weight Classification Stickers - Trucks
identification.
Only - shall be affixed to lower left hand
corner of the windshield to the immediate (4) A sun screening device or other material
right of the certificate of inspection. which does not permit a person to see or
view the inside of the vehicle is prohibited,
(2) The following stickers are authorized to
unless otherwise permitted by FMVSS No.
be affixed to windshield or windows, as
205, or a certificate of exemption has been
indicated:
issued in compliance with §175.265 (relating
(i) Out-of-State inspection stickers, tax to exemption provisions). See Table X for
stamps, road use permits or other specific requirements for vehicles subject
government-related permits- munici- to this subchapter. Passenger car
palities and states–may be placed at requirements relating to the rear window are
the lower left or right-hand corner of delineated by vehicle model year in Table X.
windshield.
(5) Vehicles specified under this subchapter
(ii) A Delaware River Port Authority Bridge may not have an obstruction forward of the
Travel Permit may be affixed to the left windshield which extends more than 2
rear window. This permit is 2¼ inches inches upward into the horizontally projected
x 4¼ inches and is an automatic vision area of the windshield with the
triggering device for passing vehicles exception of windshield wiper components.
through toll gates on a bridge.
(iii) The suggested manufacturer’s retail 175.68. Mirrors.
price sheet may be affixed to a new (a) Condition of Mirrors - Mirrors shall be in safe
vehicle of a dealer. These labels are operating condition as described in §175.80
permitted only on the lower portion of (relating to inspection procedure).
a side window, as far to the rear of a
vehicle as possible. When the vehicle (b) Rearview Mirrors - A vehicle specified under
is sold, this label shall be removed. this subchapter shall be equipped with at least
one rearview mirror or similar device which
(d) Obstructions - A vehicle specified under this provides the driver an unobstructed view of the
subchapter shall have glazing free from highway to the rear of the vehicle for a distance
obstructions as described in §175.80 (relating to of not less than 200 feet. A mirror may not be
inspection procedure). cracked, broken or discolored.
(1) With the exception of materials in paragraph (c) Obstructions -  On a vehicle specified under this
(4), signs, posters or other materials whose subchapter, a rearview mirror shall be free from
design prevents a driver from seeing obstructions as described in §175.80.
through the material may not be placed on
the windshield, a side wing, a side window, (1) A vehicle specified under this subchapter
or rear window so as to obstruct, obscure or having a sign, load or material which
impair the driver’s clear view of the highway obstructs, obscures or impairs the driver’s
or an intersecting highway. Under FMVSS clear view of the highway or an intersecting
No. 205, these restrictions do not apply to highway shall have two outside rearview
the rear side windows, rear wings or rear mirrors, one on the driver’s side and one on
window of trucks or multipurpose passenger the passenger’s side, each with a minimum
vehicles. reflective surface of 19.5 square inches.

(2) With the exception of materials in paragraph (2) Rear window louvers are permitted only if
(4), signs, posters or other materials whose the vehicle has at least two outside rearview
design prevents a driver from seeing mirrors, one on the driver’s side and one on
through the material may not be placed on a the passenger’s side, each with minimum
rear side window, rear wing or rear window reflective surfaces of 19.5 square inches.

Vehicle Equipment and Inspection Regulations • PUB 45 E-4


Subchapter E - Passenger Cars and Light Trucks
(3) Rearview mirrors, each with a minimum 175.71. Windshield Wipers.
reflective surface of 19.5 square inches,
shall be installed on both sides of a vehicle (a) Condition of Windshield Wipers - A wiper
for which a certificate of exemption for a sun system shall be in safe operating condition as
screening device or other material has been described in §175.80 (relating to inspection
issued. A vehicle for which a certificate of procedure).
exemption has been issued for medical (b) Cleaning - A vehicle specified under this
reasons may be equipped with only a left subchapter shall be equipped with a wiper
outside rearview mirror, unless the vehicle system capable of cleaning rain, snow and other
was originally equipped with an outside moisture from windshield and constructed so as
rearview mirror on both sides of the vehicle. to be operated by a switch conveniently located
(4) No object or material may be hung from the for use by the driver while in normal operating
rearview mirror and no object or material position.
may be hung, placed or attached in a (1) Wipers shall operate as specified by the
position so as to materially obstruct, obscure manufacturer or a minimum of 45 cycles per
or impair driver’s vision through the wind- minute if not specified.
shield or constitute a safety hazard.
(2) A vehicle specified under this subchapter
(5) This subsection also applies to glass originally equipped with two wiper blades
etchings except those used for vehicle and two wiper arms—driver and passenger
identification. side—shall have them in place and in good
(d) Motor homes - A motor home shall be free from working order.
obstructions as described in this subchapter.
175.72. Fuel Systems.
(i) A vehicle manufactured as or
permanently converted into a motor (a) Condition of Fuel Systems - All components in
home with GVW of 11,000 pounds or a fuel system shall be in safe operating condition
less may have windows—approved as described in §175.80 (relating to inspection
glass only—transparent screens and procedure).
roll-up shades or curtains installed if (b) Fuel System Requirements - The fuel system
the shades and curtains are securely components shall be leakproof and shall be
fastened in the completely opened fastened securely to the vehicle with fasteners
position to avoid covering a portion of designed for that purpose.
window while the vehicle is being
operated on the highway. Venetian (c) Accelerator Operation - An accelerator
blinds may not cover a window while control system shall return engine throttle to the
the vehicle is operated on the highway. idle position when the operator removes the
actuating force from the accelerator control.
(ii) If a window is covered for installation
of a wardrobe, cupboard or other (d) Filler Cap - A fuel system shall be equipped with
convenience; it shall be factory a filler cap.
installed or otherwise permanently (e) Alternate Fuel Systems - See Subchapter M
installed–optional equipment or (relating to alternate fuel systems and controls).
facsimile only. Two outside mirrors
shall be installed to afford the operator
a clear view 200 feet to rear of vehicle.
175.73. Speedometers.
A vehicle specified under this subchapter shall have an
175.69. Windshield defrosters. operating speedometer calibrated to indicate miles per
hour or kilometers per hour.
A windshield defroster system shall be in safe
operating condition.
175.74. Odometers.
175.70. Windshield Washers. A vehicle specified under this subchapter, except a
motor vehicle at least 25 years old, shall have an
A windshield washer system shall be installed and in operating odometer calibrated to indicate total miles
safe operating condition on passenger cars and light or kilometers driven.
trucks manufactured after 1968.

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Subchapter E - Passenger Cars and Light Trucks

175.75. Exhaust Systems. equipped with a siren, bell, whistle or similar


device emitting any unreasonably loud or harsh
(a) Condition of Exhaust System - All components sound except emergency vehicles and vehicles
of the exhaust system shall be in safe operating equipped with an anti-theft device.
condition as described in §175.80 (relating to
inspection procedure). 175.77. Body.
(b) Exhaust System Requirements - A vehicle (a) Condition of Body - All items on the body shall
specified under this subchapter shall be be in safe operating condition as described in
constructed, equipped, maintained and operated §175.80 (relating to inspection procedure).
to prevent engine exhaust gases from penetrat-
(b) Fenders - The wheels of a vehicle specified
ing and collecting in any part of the vehicle
under this subchapter shall be equipped with
occupied by the driver or a passenger, in
fenders of a type used as original equipment.
addition to requirements of this title for an
A tire may not come in contact with the body,
emission control system and smoke control for
fenders or chassis of vehicle.
a diesel-powered vehicle.
(c) hood and hood Latches - The entire motor
(1) A vehicle specified under this subchapter
compartment of a vehicle specified under this
shall be equipped with a muffler or other
subchapter shall be covered by a hood. The
effective noise-suppressing system in good
hood shall be equipped with a double latch
working order and in constant operation. A
system to hold it in the closed position if the
muffler or exhaust system may not be
hood was originally so equipped.
equipped with a cutout, bypass or similar
device and a muffler may not show evidence (d) Protruding Objects - There may be no torn
of external repair. metal, glass or other loose or dislocated parts
protruding from the body of the vehicle.
(2) The exhaust system of a vehicle may not be
modified in a manner which will amplify or (e) Fender Flares - A vehicle may be equipped with
increase noise emitted by the motor of a fender flares not to exceed 3 inches.
vehicle above the maximum level permitted
(f) doors - A vehicle specified under this subchapter
by Chapter 157 (relating to established
shall be equipped with doors of a type used as
sound levels).
original equipment. The doors shall open and
(3) Headers and side exhaust are permitted if close securely unless the vehicle has been
the vehicle meets the requirements of this manufactured or modified to the extent that there
section. is no roof or side. Tailgates, except on vehicles
where the tailgate gives access to the passenger
(4) An exposed exhaust system shall be
compartment, may be replaced with wood
equipped with an adequate heat shield or
planking, nets or other material that will prevent
protective system.
loss of load. Tailgates may be removed when
(5) An exhaust system shall extend and optional equipment, for example a truck camper,
discharge completely to the outside edge of is added.
the vehicle body, including a truck bed, or as
originally designed. 175.78. Chassis
(6) A firefighting vehicle is exempt from (a) Condition of Chassis - All items on the chassis
regulations concerning exhaust systems, shall be in safe operating condition as described
mufflers and noise control. in §175.80 (relating to inspection procedure).
(b) Vehicle Frame - A vehicle frame shall be in solid
175.76. horns and Warning devices. condition.
(a) Condition of horns and Warning devices - (c) Motor Mounts - Motor mounts may not be
All components of a horn or warning device shall broken, cracked or missing.
be in safe operating condition as described in
(d) Flooring and Floor Beds - Flooring and floor
§175.80 (relating to inspection procedure).
beds shall be of a construction to support
(b) horn and Warning device Requirements - A occupants and cargo which the vehicle is
vehicle specified under this subchapter shall capable of carrying, and may not have openings
have a horn or other warning device which is through which exhaust gases could enter
audible under normal conditions at a distance of passenger compartment.
not less than 200 feet. No vehicle shall be

Vehicle Equipment and Inspection Regulations • PUB 45 E-6


Subchapter E - Passenger Cars and Light Trucks
(e) Bumpers - A vehicle specified under this
175.80. Inspection Procedure.
subchapter shall be equipped with bumpers of
a type used as original equipment, or suitable (a) External Inspection - An external inspection
replacement which is equal to or greater in shall be performed as follows:
strength than that provided by the vehicle
(1) Verify ownership, legality, and proof of
manufacturer, securely attached to the chassis
financial responsibility. For the purpose of
or frame. See 75 Pa.C.S. § 4536 (relating to
this subchapter, ownership and legality shall
bumpers).
be proven by a vehicle registration card,
(1) A bumper shall be of at least equivalent certificate of title or manufacturer’s
strength and mounting as the original statement of origin. When a vehicle being
equipment. held for resale is presented for inspection by
a dealer licensed to sell vehicles in this
(2) No portion of a bumper may be broken,
Commonwealth, a VIN-specific auction slip
torn or protruding to create a hazard.
or VIN-specific secure power of attorney
(3) A bumper may not extend beyond the body evidencing the dealership’s acquisition of
line or be longer than original equipment, the vehicle, or both, may be presented
whichever is greater. instead of a vehicle registration card,
certificate of title or manufacturer’s
(4) A wood plank bumper is permitted on a
statement of origin. REJECT IF one or
road service truck or wrecker, if it is firmly
more of the following apply:
attached to a regular bumper or equivalent
steel backing. (i) When vehicle ownership and legality
are demonstrated by presentation
(5) Some part of the main horizontal bumper
of certificate of title, manufacturer’s
bar on passenger vehicles shall fall within
statement of origin, VIN-specific
16-20 inches above ground level.
auction slip or VIN-specific secure
(6) Some part of the main horizontal bumper power of attorney:
bar on multipurpose passenger vehicles and
(A) The VIN is not in agreement
light trucks shall fall within 16-30 inches
with the certificate of title,
above ground level.
manufacturer’s statement of origin,
(f) Seats - A vehicle specified under this subchapter VIN-specific auction slip or VIN-
shall be equipped with a seat for an operator specific secure power of attorney:
which is firmly anchored to the frame or a Exception: If only one digit is
support. incorrect or two digits are
transposed, and the owner
(1) Metal springs may not protrude from the
provides evidence that the
driver’s seat.
appropriate Department form has
(2) A seat adjusting mechanism may not move been completed to correct the error
from a set position when so adjusted. or transposition.
(g) Safety Belts - A vehicle specified under this (B) The VIN plate is not securely
subchapter shall be equipped with safety belts fastened or is defaced, misplaced
of a type used as original equipment securely or missing.
attached to the frame or structure. If attached to
(ii) When vehicle ownership and legality
sheet metal, they shall have backing plates.
are demonstrated by presentation of
(1) Safety belt webbing may not be frayed. vehicle registration card:
(2) Belt buckles shall operate properly. (A) The license plate is not in
agreement with the numbers on
(h) Body Mounts - Body mounts may not be
the vehicle registration card.
broken, cracked, deteriorated or missing.
Exception: If only one digit is
incorrect or two digits are
transposed, and the owner
provides evidence that the
appropriate Department form has
been completed to correct an error
or transposition.

E-7 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter E - Passenger Cars and Light Trucks

(B) The license plate is hanging (D) A vehicle displays a sticker other
loosely from its mounting bracket. than those prescribed under
§175.67(c) (relating to glazing), or
(C) The license plate is obscured so
displays a parking sticker in a
that numbers cannot be identified.
location described in §175.67(d).
(D) The license plate lamp, if originally
(E) Glass is shattered or broken or has
so equipped, does not illuminate
exposed sharp edges.
the license plate.
(F) The windshield is removed.
(iii) Acceptable proof of financial
responsibility is not provided. For the (G) There are defects in an acute area
purpose of this chapter, financial of the windshield–center of the
responsibility shall be proven by one critical area on the driver’s side of
of the following documents: the vehicle directly in the driver’s
normal line of vision, 8 ½ inches
(A) A valid financial responsibility
wide and 5 ½ inches high–or
identification card issued in
discolorations or hazardous cracks
accordance with 31 Pa. Code
to the front, right, left or rear of the
(relating to insurance).
driver which would interfere with
(B) The declaration page of a valid the driver’s vision.
insurance policy.
(H) Glass etchings, except those used
(C) A valid self-insurance identification for vehicle identification, are on the
card. windshield or front side windows.
(D) A valid binder of insurance issued (I) Glass etchings extend more than
by an insurance company licensed 3 ½ inches from lowest exposed
to sell motor vehicle liability portion of rear window, rear side
insurance in this Commonwealth. windows or rear wings.
(E) A valid insurance policy issued (ii) This paragraph does not prohibit the
by an insurance company licensed use of a product or material along the
to sell motor vehicle liability top edge of a windshield as long as the
insurance in this Commonwealth. product or material is transparent and
does not encroach upon the AS-1
(2) Check Glazing.
portion of the windshield as provided
(i) REJECT IF any of the following apply: by FMVSS No. 205, and the product or
material is not more than 3 inches from
(A) Approved safety glazing is not
the top of the windshield.
used in every windshield, window
and wing. (3) Check the windshield wiper system and
REJECT IF any of the following apply:
(B) A sign, poster or other material
whose design prevents a driver (i) The wipers do not operate as specified
from seeing through the material, by manufacturer, or 45 cycles per
obstructs, obscures or impairs the minute if not specified.
driver’s clear view of the highway
(ii) Wiper blades are torn or smear or
or an intersecting highway. Under
streak windshield after 5 cycles.
FMVSS No. 205, this restriction
does not apply to the rear side (iii) There is only one wiper where two
windows, rear wings or rear are required.
window of trucks or multipurpose
(iv) The wipers do not return to rest
passenger vehicles.
position.
(C) A sign, poster or other material,
(v) The windshield washers, if originally
whose design prevents a driver
so equipped, do not operate.
from seeing through the material,
extends more than 3 ½ inches from
the lowest exposed portion of the
rear window, rear side windows or
rear wings of a passenger car.

Vehicle Equipment and Inspection Regulations • PUB 45 E-8


Subchapter E - Passenger Cars and Light Trucks
(4) Check the door operation, including the (7) Check the flooring and floor beds and
tailgate, and REJECT IF one or more of REJECT IF one or more of the following apply:
the following apply:
(i) They are not in a condition to support
(i) The doors, except a tailgate on a the occupants and cargo.
pick-up truck, are not on the vehicle if
(ii) The floor pan is rusted through so as
originally fitted by the manufacturer.
to cause hazard to occupants or to
(ii) The doors, including the tailgate, do permit exhaust gases to enter
not open and close securely, unless passenger compartment.
the vehicle has been manufactured or
(8) Check the bumpers and REJECT IF one or
modified to the extent that there is no
more of the following apply:
roof or side.
(i) The bumper, if required as original
(5) Check outside mirrors and REJECT IF one
equipment, is not on the vehicle.
or more of the following apply:
(ii) The bumpers are not firmly attached to
(i) The mirror is cracked, broken, or
the frame or chassis.
discolored.
(iii) Some part of the main horizontal
(ii) The mirror will not hold adjustment.
bumper bar on passenger vehicles
(iii) A vehicle does not have rearview does not fall within 16-20 inches above
mirrors as originally equipped by the ground level.
manufacturer.
(iv) Some part of the main horizontal
(iv) Outside rearview mirrors, with a bumper bar on multipurpose
minimum reflective surface as passenger vehicles and light trucks
described in §175.68 (relating to does not fall within 16-30 inches above
mirrors), are not installed on both sides ground level.
of the vehicle if a certificate of
(v) The broken or torn portion is protruding
exemption for a sun screening device
so as to create hazard.
or other material has been issued by
the Department. See §175.264 (vi) The bumpers extend beyond body line
(relating to mirrors). A vehicle for which or are longer than originally equipped,
a certificate of exemption has been whichever is greater.
issued for medical reasons may be
(9) Check the lamps and lenses and REJECT
equipped with only a left outside
IF one or more of the following apply:
rearview mirror, unless originally
equipped with an outside rearview (i) An exterior bulb or sealed beam, if
mirror on both sides of the vehicle. originally equipped or installed, fails to
light properly, except ornamental lights.
(v) The mirrors, if originally so equipped,
are missing. (ii) The turn signal lamps do not flash
between 60-120 flashes per minute.
(6) Check fenders, hood and trunk lid and
REJECT IF one or more of the following (iii) The turn signal lamps do not properly
apply: indicate right or left or hold in position
when so switched or do not self-cancel
(i) A fender–front or rear–has been
if originally designed to do so.
removed.
(iv) The back-up lamps do not turn off
(ii) The fenders are not of a type and size
automatically when vehicle goes
used as original equipment.
forward, there is no indicator on dash
(iii) The hood does not cover the entire that lights or there is no audible
motor compartment or cannot be fully warning signal.
closed.
(v) The lamp shows color contrary to
(iv) The trunk lid is not present or does not lighting chart.
close securely.
(vi) The lamp or filament indicated at the
(v) The fender flares exceed 3 inches in switch position does not light when the
width. correct switch indicates the lamp
should be on.

E-9 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter E - Passenger Cars and Light Trucks

(vii) The lamp has a missing or broken lens. (b) Internal Inspection - An internal inspection shall
be performed as follows:
(viii) A required lamp is missing.
(1) Check steering column and REJECT IF one
(ix) The auxiliary equipment is placed on,
or more of the following apply:
in or in front of a lamp.
(i) Free play exceeds the following
(x) The fog lamps operate with the high
allowances:
beams of the headlamps or are
substituted for the low beams. Wheel Diameter Freeplay
16 inches or less . . . . . . . . 2 inches
(xi) The auxiliary driving lamps operate
18 inches . . . . . . . . . . . . 2 ¼ inches
with the low beam of standard
20 inches . . . . . . . . . . . . 2 ½ inches
headlamp system or alone.
22 inches . . . . . . . . . . . . 2 ¾ inches
(xii) The headlamps are out of adjustment
(ii) The gear box is loose on the frame.
as follows:
(iii) The energy-absorbing column is
(A) Mechanical aimer:
defective.
(I) The horizontal aim is more than
(iv) The steering wheel, except if specially
4 inches to the left or right.
designed for handicapped drivers, is
(II) The vertical aim is higher or not circular or equivalent in strength to
lower than 4 inches from original equipment or has an outside
center. diameter less than 13 inches.
(B) Screen or photo electric type (v) The front wheels cannot be turned to
tester. See Charts 1-3 (relating to the full right or left position without .
headlight aiming screen distance binding or interference.
and marking identification: high
(vi) The flexible steering coupler–rag joint–
beam inspection limits: and low
is badly misaligned–twisted or out of
beam inspection limits).
alignment between attaching collars.
(I) Turn the lamps on high beam
(vii) The number of turns of the steering
and REJECT IF the center of
wheel from a straight ahead tire
the beam is horizontally more
position to the right stop is not equal to
than 4 inches to the right or left
the number of turns to the left stop
of “straight ahead” or if center
within a tolerance of 1/4 turn.
of light beam is vertically more
than 4 inches above or below (2) Check the high beam and turn signal
horizontal line. indicator lamps and REJECT IF the
indicator lamps are not working.
(II) Turn the lamps on low beam
and REJECT IF the upper edge (3) Check the horn and REJECT IF any of the
of the beam is more than 4 following apply:
inches above or below
(i) There is no horn or other acceptable
horizontal center line of head-
audible warning device.
lamp or if inner edge of beam is
more than 4 inches to the right (ii) The horn or other warning device is not
or the left of the vertical line. audible under normal conditions for
distance of not less than 200 feet.
(10) Check for protruding metal and REJECT IF
torn metal, glass or other loose or dislocated (iii) The vehicle is equipped with a siren,
parts protrude from a surface of the vehicle bell, whistle or any device emitting
so as to create a hazard. harsh or unreasonably loud sound,
except emergency vehicles and vehicles
(11) Check the fuel tank cap and REJECT IF the
equipped with an anti-theft device.
fuel tank filler cap is missing.
(4) Check brake pedal and REJECT IF one or
(12) Check the shock absorbers and REJECT IF
more of the following apply:
the vehicle continues free rocking motion
greater than three cycles after release, (i) The brake pedal travel exceeds 80%
indicating loss of the shock absorber of the total available travel unless
function. originally designed to do so.

Vehicle Equipment and Inspection Regulations • PUB 45 E-10


Subchapter E - Passenger Cars and Light Trucks
(ii) The brake pedal fades while the (c) Under the hood Inspection - An under the
vehicle is stopped unless originally hood inspection shall be performed as follows:
designed to do so.
(1) Check the hood and REJECT IF any of the
(iii) There is excessive friction in pedal following apply:
linkage or components, pedal levers
(i) The latch does not hold securely in the
are misaligned or improperly
fully-closed position.
positioned, or the pedal pad is missing.
(ii) The latch release mechanism or its
(iv) A brake warning lamp or other device
parts are broken, missing or so poorly
indicates a malfunction of the braking
adjusted that the hood cannot be
systems unless the vehicle is equipped
closed properly.
with an antilock braking system (ABS)
which is designed to revert to standard (iii) The double latch mechanism is not
braking operation and no driveability operating as originally equipped.
deficiency or loss of braking
(2) Check the motor mounts, either here or
performance is present.
during the beneath vehicle inspection, and
(5) Check the parking brake operation and REJECT IF the motor mounts are broken,
REJECT IF the pedal or lever reaches its cracked or missing.
limit of travel before parking brakes are set.
(3) Check the fuel systems and controls and
(6) Check the seat and safety belts, if originally REJECT IF any of the following apply:
equipped, and REJECT IF one or more of
(i) There is liquid fuel leakage at any point
the following apply:
in system.
(i) The driver’s seat or back rest is not
(ii) A part of fuel line is not securely
firmly attached.
fastened.
(ii) The metal spring protrudes from
(iii) A fuel tank or line was not specifically
driver’s seat.
designed or manufactured as fuel tank
(iii) The seat adjusting mechanism slips or line.
out of set position.
(iv) A fuel line is in contact with high
(iv) There is no safety belt for each seating temperature surfaces or moving parts.
location, if the vehicle was originally so
(v) A fuel tank or line intrudes into a driver,
equipped, or if seats have been added.
passenger or cargo compartment
(v) The safety belt webbing is frayed. except if vehicle was originally so
designed. If the vehicle is equipped
(vi) The belt buckles do not operate properly.
with an alternate fuel system, see
(vii) The belt anchorages are broken. Subchapter M (relating to alternate fuel
systems and controls).
(viii) A passive seat belt restraint system
is inoperative. (vi) The throttle does not return to the idle
position when the actuating force is
(7) Check the inside mirror and REJECT IF one
removed.
or more of the following apply:
(vii) The firewall has any holes or cracks
(i) The mirror is cracked, broken or
which would permit fumes to enter
discolored.
driver and passenger compartments.
(ii) The mirror will not hold adjustment.
(4) Check the exhaust system and REJECT IF
(iii) An object or material is hung from or there is exhaust leak.
blocking inside mirror.
(5) Check the brake system and REJECT IF
(iv) The mirror, if originally so equipped, is any of the following apply:
missing.
(i) The master cylinder leaks.
(8) Check the front windshield defroster system,
if so equipped, and REJECT IF the defroster
fan does not function.

E-11 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter E - Passenger Cars and Light Trucks

(ii) The power brake lines or hydraulic (vi) Evaporative control system
hoses or lines leak or are disconnected, components have been removed,
flattened, or restricted. disconnected or is the wrong type
for the certified vehicle configuration.
(iii) The hydraulic booster for power brake
system is leaking or inoperative or has (e) Beneath the Vehicle Inspection - A beneath the
excessively worn belts that would vehicle inspection shall be performed as follows:
prevent proper operation of the pump.
(1) Inspect tires and wheels and REJECT IF
(6) Check the battery and REJECT IF the one or more of the following apply:
battery is not securely fastened with a
(i) A tire has two adjacent treads with less
device specifically designed for that
than 2/32-inch tread remaining at any
function.
point - less than 4/32-inch tread on front
(d) Visual Inspection of Emission Control tires of the vehicles having a gross
System. weight in excess of 10,000 pounds.
Vehicles registered in counties where there is (ii) A tire is worn so that the tread wear
not an emission inspection program under 67 indicators contact the road in any two
Pa. Code, Chapter 177 (relating to emission adjacent grooves.
inspection program), shall be checked visually
(iii) A part of ply or cord is exposed.
for the presence of emission control compo-
nents. These components may be original (iv) A tire has been repaired with a
vehicle equipment or an equivalent aftermarket blowout patch or boot.
replacement component meeting the same
(v) There is a bump, bulge or separation.
standards. In addition to the exceptions under
§ 175.4, this subsection shall not apply to (vi) A tire is marked “not for highway use,”
vehicles registered as collectible or classic “for racing purposes only” or “unsafe
motor vehicles as defined in 75 Pa.C.S. § 102 for highway use” or has a similar
designation.
(1) The visual inspection shall be performed
through direct observation or through (vii) There are other conditions or markings
indirect observation, using a mirror or other reasonably believed to render the tire
visual aid. unsafe for highway use.
(2) Provided that the make and model year of (viii) A tire has been regrooved or recut
the vehicle would have originally been below original tread design depth
equipped with the device, reject if one or except special taxicab tires which are
more of the following apply: identified as having extra undertread
rubber.
(i) The catalytic converter has been
removed, disconnected or is the wrong (ix) A tire’s tread extends beyond the outer
type for the certified vehicle edge of the wheel housing inclusive of
configuration. fender flares.
(ii) Exhaust gas recirculation (EGR) valve (x) The tires used on the same axle are
has been removed, disconnected or is not the same size or type of
the wrong type for the certified vehicle construction–bias, belted, radial or
configuration. snow.
(iii) Positive crankcase ventilation (PCV) (xi) The wheel nuts or bolts are missing,
valve has been removed, disconnected loose or have improper thread
or is the wrong type for the certified engagement.
vehicle configuration.
(xii) The stud or bolt holes are worn out of
(iv) Fuel inlet restrictor has been removed, round.
disconnected or is the wrong type for
(xiii) Part of wheel is bent, cracked, welded
the certified vehicle configuration.
or damaged so as to affect safe
(v) Air pump has been removed, discon- operation of vehicle.
nected or is the wrong type for the
certified vehicle configuration.

Vehicle Equipment and Inspection Regulations • PUB 45 E-12


Subchapter E - Passenger Cars and Light Trucks
(xiv) The rear wheel does not track front (ii) The shock absorbers are missing.
wheel in straight ahead position as
(iii) The shock absorbers mounting bolts
originally designed.
or mounts are broken.
(xv) The wheel base on one side differs
(iv) The shock absorbers have severe
from the wheel base on the other side
leakage–not slight dampness.
by more than 1 inch, unless vehicle’s
design specifications indicate different (v) The sway or stabilizer bar is missing or
left and right wheel base dimension. broken.
(xvi) Studded tires in use after April 15 and (vi) The coil spring or main leaf spring is
before November 1. broken if originally equipped.
(xvii) Retreads on the front axle of a taxi. (vii) The spring attaching part is loose,
badly worn, broken or missing.
(xviii)The diameter of duals is not within
3/8-inch of each other. (viii) Spring shackle kits or blocks are used
to lower the suspension of the front of
(xix) An axle has missing tires or rims.
the vehicle.
(xx) A tire makes contact with the body or
(ix) Spring shackle kits are more than
chassis.
2 inches over original equipment.
(xxi) Spacers over 1/4 inch in thickness are
(x) Blocks are used on front axle to raise
used to increase wheel track.
the vehicle.
(xxii) A tire is smaller than the manufacturer’s
(xi) Blocks used on rear axle exceed 5
recommended minimum size or below
inches over original equipment.
the manufacturer’s recommended load
rating. (4) Inspect floor and REJECT IF any of the
following apply:
(2) Inspect steering system and REJECT IF
one or more of the following apply: (i) The floor bed or inner panels have
openings which would allow exhaust
(i) Steering gear box is loose on frame.
gases to enter either occupant
(ii) Measured movement at the front or compartment or trunk.
rear of a tire is greater than 1/4-inch.
(ii) The floor bed is not sufficient to hold
Eliminate all wheel bearing movement
the weight of the driver, passengers
by applying the service brake; then,
and cargo.
with the vehicle raised and wheels in
the straight ahead position, grasp the (5) Inspect the vehicle frame and REJECT IF
front and rear of the tire and attempt one or more of the following apply:
to move the assembly right and left
(i) The vehicle frame is not in solid
with out moving the steering gear.
condition.
Measure the movement.
(ii) The repairs are made with tape, tar
(iii) The linkage components are not
paper or cloth, or are made in another
secured with cotter pins or other
temporary manner.
suitable devices.
(iii) The frame components are missing,
(iv) The steering stops allow the tire to rub
cracked, rotted, or broken or are in
on the frame or chassis parts.
deteriorated or dangerous condition.
(v) The front wheels are incapable of
(iv) Body mounts do not hold as required.
being turned to the right and left
steering stops without binding or (v) A body mount is broken, cracked,
interference. deteriorated or missing.
(3) Inspect suspension system and REJECT IF (vi) The difference in the body floor and the
one or more of the following apply: top of the frame rail exceeds 4 inches.
(i) The ball joint movement is in excess
of the manufacturer’s specifications.

E-13 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter E - Passenger Cars and Light Trucks

(6) Inspect exhaust system and REJECT IF one (viii) The bonded linings are less than
or more of the following apply: 2/32 inch at thinnest point.
(i) The vehicle has no muffler or muffler (ix) The riveted linings are less than 1/32
has external repair. inch above rivet head at thinnest point.
(ii) There are loose or leaking joints. (x) The drums or rotors are scored deeper
than .015 inches.
(iii) There are holes, cracks or leaking
seams in exhaust system. (8) Inspect fuel system and REJECT IF any of
the following apply:
(iv) There is muffler cutout or similar device.
(i) There is fuel leakage.
(v) Part of the exhaust system passes
through occupant compartment. (ii) Part of the system is not securely
fastened.
(vi) The elements are not securely
fastened with proper clamps and (iii) The system is not properly routed.
hangers.
(f) Road Test 
(vii) The exposed exhaust system does Perform road test and REJECT IF one or more
not have adequate heat shield or of the following apply:
protective system.
(1) The parking brake fails to exhibit normal
(viii) The exhaust does not discharge to resistance when an attempt is made to
the outside edge of the vehicle body, move the vehicle both forward and
including a truck bed, or as originally backward from a stopped position.
designed.
(2) The automatic transmission will not hold in
(7) Inspect the braking system. Remove at least the park position.
one front and one opposite rear wheel and
(3) The vehicle is not capable of stopping within
REJECT IF one or more of the following
the maximum stopping distance prescribed
apply:
in Table I (relating to brake performance) or
(i) The hydraulic hoses or tubing leak; swerves so that any part leaves a 12-foot
is flattened, restricted, insecurely lane.
fastened, improperly retained; or have
(4) There is a malfunction of the braking or
exposed cords.
steering mechanism, particular shimmy,
(ii) The wheel cylinder leaks, has missing wander, pull or another questionable
parts, is improperly retained or is not operating behavior that affects safe
functioning. operation of the vehicle.
(iii) The caliper leaks, has missing parts, (5) The speedometer does not operate.
is improperly retained or is not
(6) The odometer does not operate, except on
functioning.
a motor vehicle at least 25 years old.
(iv) The lining is broken; not firmly attached
(7) The vehicle cannot be driven both forward
to shoe; or contaminated with oil,
and backward.
grease or any other substance that
would affect proper brake operation.
(v) There is mechanical damage other 175.81. [Reserved].
than wear.
(vi) The inside diameter of drum is greater
than maximum diameter stamped on 175.82. [Reserved].
drum, or greater than .090 inch over
original drum diameter for unmarked
drums.
175.83. [Reserved].
(vii) The disc thickness is less than
minimum stamped on assembly or less
than manufacturer’s specifications.

Vehicle Equipment and Inspection Regulations • PUB 45 E-14


Notes

E-15 Vehicle Equipment and Inspection Regulations • PUB 45


Notes

Vehicle Equipment and Inspection Regulations • PUB 45 E-16


Subchapter F - Medium and heavy Trucks, Buses and School Buses
(2) Service brakes, when required, shall be

Subchapter F
MEdIUM ANd hEAVY TRUCkS,
capable of stopping the vehicle in not more
Subchapter F
than the maximum stopping distance
BUSES ANd SChOOL BUSES prescribed in Table I (relating to brake
performance).
175.91. Application of Subchapter. (3) Surge or inertia type brake systems are
authorized.
Equipment standards in this subchapter apply to
medium and heavy trucks, buses and school buses (4) The brake lining and brake fluids shall be of
driven on highways. type approved by the vehicle manufacturer
or shall meet Society of Automotive
175.92. Suspension. Engineers (SAE) standards (1998, January
1980)—see Appendix A (relating to minimum
Every suspension component shall be in safe operating requirements for motor vehicle brake
condition as described in §175.110 (relation to lining-SAEJ998).
inspection procedure).
(5) A vehicle specified under this subchapter
175.93. Steering. manufactured or assembled after June 30,
1967 and designated as a 1968 or later
(a) Condition of Steering Components - The model shall be equipped with a service
steering assembly and steering mechanism shall brake system of a design that rupture or
be in safe operating condition as described in failure of either the front or rear brake
§175.110 (relating to inspection procedure). system will not result in the complete loss
of braking function. Braking function may be
(b) Steering Wheel - The steering wheel, except
obtained by hydraulic or other means
specially designed for handicapped drivers, shall
through normal brake mechanism. In the
be equivalent to original equipment in material
event of a rupture or failure of an actuating
strength and have a minimum outside diameter
force component, the unaffected brakes
of 13 inches.
shall be capable of applying an adequate
braking force to the vehicle.
175.94. Braking Systems.
(6) Metal from the shoe may not contact the
(a) Condition of Braking Systems - Braking brake drums or rotors.
systems and components shall be in safe
operating condition as described in §175.110 (7) If a vehicle has air brakes, warning signal
(relating to inspection procedure). devices, or gauges, it shall be maintained in
proper operating condition, as described in
(b) Service Brakes - Every medium and heavy §175.110.
truck, bus and school bus shall be equipped with
a service brake system. See 75 Pa.C.S. §4502 (8) A vehicle to which additional axles and
(relating to general requirements for braking wheels have been added shall be equipped
systems). with brakes on all additional wheels.

(1) The service brakes shall act on all wheels (9) An air chamber push rod travel may not
upon application except for the following: exceed the manufacturer’s specifications’
maximum stroke allowance. See Chart 4
(i) On interconnected dual wheels, brakes (relating to brake chamber push rod travel
may act upon only one wheel. typical) for a drawing of the air chamber
(ii) A motor vehicle being towed in push rod.
driveaway-towaway operation. (10) Brake lines shall be approved for use as
(iii) The steering axle of a truck or truck- brake lines.
tractor having three or more axles was (c) Parking Brake System - A vehicle specified
manufactured before July 25, 1980. under this subchapter shall be equipped with a
The steering axle of truck or truck- parking brake system. See 75 Pa.C.S. §4502.
tractor having three or more axles
manufactured between July 24, 1980 (1) The parking brake system shall be adequate
and October 27, 1986 shall be to hold the vehicle on a surface free from ice
equipped with functioning service brakes or snow on a 20% grade with the vehicle in
not later than February 26, 1988. neutral.

F-1 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter F - Medium and heavy Trucks, Buses and School Buses

(2) The parking brakes shall be separately


actuated so that failure of any part of the
175.96. Lighting and Electrical Systems.
service brake actuation system does not (a) Condition of Lamps and Switches - Every
diminish the vehicle’s parking brake holding required lamp or switch shall be in safe
capability. operating condition as described in §175.110
(relating to inspection procedure).
175.95. Tires and Wheels. (b) Lighting Standards - Lamps shall comply with
(a) Condition of Tires and Wheels - Tires and vehicle lighting equipment requirements of this
wheels shall be in safe operating condition as title. See Appendix A and Tables II-III-IV of
described in §175.110 (relating to inspection Chapter 153 (relating to lamps, reflective devices
procedure). and associated equipment); and 75 Pa.C.S.
§4301 (relating to promulgation of regulations
(b) Tire Standards -  A vehicle specified under this by Department).
subchapter shall have tires manufactured in
conformance with standards contained in (c) headlamp System - A vehicle specified
Chapter 159 (relating to new pneumatic tires). under this subchapter driven on a highway shall
See 75 Pa.C.S. §4525 (relating to tire have two- or four-headlamp system. See 75
equipment and traction surfaces). Tires with Pa.C.S. §4303(a) (relating to general lighting
equivalent metric size designations may be requirements).
used. (1) Both lamps in a two-headlamp system shall
(c) Radial Ply Tires - A radial ply tire shall not be be of Type II construction consisting of high
used on the same axle with a bias or belted tire. beam and low beam. One lamp shall be
located on each side of front of the motor
(d) different Types of Tires - Tires of different vehicle.
types and sizes, such as one snow tire and one
regular tire or bias, belted or radial tires, may not (2) In the four-headlamp system, two lamps
be used on the same axle except in an shall be of Type II construction and two
emergency. lamps shall be of Type I construction. A
Type I lamp consists of a high beam only.
(e) Non-Pneumatic Tires - A vehicle specified One of each type shall be located on each
under this chapter operated on highways may side of the front of the motor vehicle.
not be equipped with nonpneumatic tires, except
an antique vehicle with nonpneumatic tires if (3) The headlamp low beam minimum
originally equipped by the manufacturer. candlepower shall not be less than 7,500.
(f) Ice Grips or Studs - A tire may be equipped (4) The headlamp high beam minimum
with ice grips or tire studs of wear-resisting candlepower shall not be less than 10,000.
material which have projections exceeding 2/32 (5) Every headlamp shall be aimed to comply
inch beyond the tread of the traction surface of with inspection procedure of this subchapter.
the tire.
(6) A vehicle specified under this subchapter
(g) Tires and Rims - The axles of a vehicle shall be equipped with manual dimmer
specified under this subchapter shall be switch conveniently located for use by the
equipped with the number and type of tires and driver while in a normal operating position.
rims with a load rating equal to or higher than An automatic dimming device may be used
those offered by the manufacturer. in addition to a manual switch.
(h) Exceptions - Subsection (b), insofar as it (7) A vehicle specified under this subchapter
requires tires to conform to the vehicle shall be equipped with a beam indicator,
manufacturer’s specifications as to tire size, which shall be lighted whenever the high
and subsection (g) are not applicable if the beam of light from the headlamp is in use,
Department has issued a permit under 75 and shall not otherwise be lighted. The
Pa.C.S. §4969 (relating to permit for movement indicator shall be located so that when
of vehicles with oversize wheels and tires) lighted, it is readily visible without glare to
authorizing the vehicle to be operated with the operator of the vehicle.
oversize wheels and tires.

Vehicle Equipment and Inspection Regulations • PUB 45 F-2


Subchapter F - Medium and heavy Trucks, Buses and School Buses
(d) Total Candlepower  - Total candlepower for (j) Back-Up Lamps - Back-up lamps are not
headlamps and auxiliary lamps shall not exceed permitted to be lighted when the vehicle is in
150,000. forward motion. Back-up lamps shall turn off
automatically when the vehicle goes forward.
(e) Other Required Lamps - A vehicle specified
If the lamps do not turn off automatically, a dash
under this subchapter shall have at least one red
indicator that lights or creates audible warning
stop lamp on each side of the rear of the vehicle,
is required.
which shall be illuminated immediately upon
application of the service brake. (k) Registration Plate Lamp - If the vehicle was
originally so equipped, the registration plate
(f) Illumination, Except headlamps, Fog Lamps,
lamp shall emit white light and make registration
and Auxiliary driving Lamps - A vehicle
plate visible from distance of 50 feet to rear of
specified under this subchapter shall be
vehicle. This requirement does not apply to a
equipped with parking lamps, stop lamps, tail
vehicle which has the registration plate mounted
lamps, turn signal lamps and hazard warning
on the front of the vehicle.
lamps designed for that specific function which,
under normal atmospheric conditions, shall be (l) Auxiliary driving Lamps and Fog Lamps -
capable of being seen and distinguished during Auxiliary driving lamps and fog lamps may be
nighttime operation at a distance of 500 feet. installed on a medium or heavy truck and bus if
See 75 Pa.C.S. §4303(b)–(d). the lamps comply with the following:
(1) Stop lamps, turn signals and hazard warning (1) Auxiliary driving lamps shall not be
lamps shall be visible at a distance of 100 substituted for headlamps. Auxiliary driving
feet during normal sunlight. lamps may only be used with high headlamp
beams.
(2) Rear lamps shall be lighted whenever
headlamps, fog lamps or auxiliary driving (2) Fog lamps are not permitted to be
lamps are in operation. substituted for headlamps.
(3) A vehicle specified under this subchapter (3) Auxiliary driving lamps and fog lamps shall
shall be equipped with hazard warning be mounted on the front, spaced not less
lamps, unless these lamps were not than 20 inches apart from center to center
included as original equipment. and at a height not more than 42 inches
above level surface upon which the vehicle
(4) The turn signals shall have frequency of
stands, nor lower than the lowest chassis
flash between 60-120 flashes per minute.
part. Rear fog lamps, if originally installed or
(g) Condition and Position of Lamps - Lamps offered as optional equipment are acceptable.
shall be properly fastened; direct light properly;
(4) Auxiliary driving lamps and fog lamps shall
be of a color not contrary to Tables II-IV; and
be aimed when the vehicle and lamp
may not be so obstructed by a screen, bar,
assembly are in straight ahead position with
auxiliary equipment or a device so as to obscure,
beam not above the horizontal centerline of
change the color of or obstruct the beam.
lamp at 25 feet.
Exception: A bus used for public transportation
may be equipped with a device used to carry (5) A vehicle specified under this subchapter
pedalcycles mounted on the front of the bus if may have only one pair of approved
the device, including the pedalcycle, does not auxiliary driving lamps and fog lamps.
extend more than 36 inches.
(6) Auxiliary driving lamps and fog lamps shall
(h) Ornamental Lamps - A lamp not enumerated not be placed in front of a required lamp.
in this section, and not located as described in
(7) Auxiliary driving lamps shall not be used on
Tables III-V of this chapter, is prohibited unless it
snowplows as a substitute for headlamps
is available as original equipment. An illuminated
obscured by blade. A substitute for head-
sign is prohibited except on taxicabs, ambulances
lamps used on these vehicles shall be
and trucks. Flashing or revolving lights are not
complete, approved headlamps having both
ornamental lamps. Provisions relating to flashing
high and low beams.
or revolving lights are in Chapters 15 and 173
(relating to authorized vehicles and special (8) Snowplow lamps shall be installed as follows:
operating privileges; and flashing or revolving
(i) These lamps shall be wired through a
lights on emergency and authorized vehicles).
double throw switch so that both sets
of lights will not operate at the same
time.
F-3 Vehicle Equipment and Inspection Regulations • PUB 45
Subchapter F - Medium and heavy Trucks, Buses and School Buses

(ii) Snowplow lamps shall be aimed so


that the high intensity beam does not
175.97. Glazing.
project to the left of the extreme left (a) Condition of Glazing - Glazing shall meet
side of the vehicle, nor higher than the requirements of Chapter 161 (relating to glazing
center of the lamp at a distance of 25 materials). See 75 Pa.C.S. §4526 (relating to
feet in front of vehicle. In no case shall safety glass).
the high intensity portion of a beam be
higher than 42 inches above the level (b) Safety Glazing
surface upon which vehicle stands at a (1) A vehicle specified under this subchapter
distance of 75 feet ahead. The lamps shall be equipped with safety glazing in all
shall be spaced at a distance of not windshields, windows, and wings.
less than 20 inches apart and shall be Requirements of this subsection do not
symmetrically located on each side of apply to a vehicle manufactured or
the vehicle centerline. assembled before January 1, 1934, if the
(9) In accordance with 75 Pa.C.S. §4303(f), original glazing is not cracked or discolored.
roof or roll bar mounted off-road lights may (2) Rigid plastic glazing may be used in doors
be installed if they are not used on a and windows of buses except windshields
highway or trafficway and are covered with and windows to the immediate right or left
an opaque covering at all times while of the driver.
operating on the highway or trafficway.
Vehicles equipped with roof or roll bar (c) Stickers
mounted off-road lights shall have a switch (1) Truck Weight Classification Stickers, Trucks
that indicates to the driver, through the use Only - shall be affixed to the lower left-hand
of a pilot light, that the lights are on when corner of the windshield to the immediate
so switched. right of the certificate of inspection.
(10) White or clear cargo lamps are permitted if (2) The following stickers are authorized to be
available as original equipment or installed affixed to the windshield or windows as
in a manner which expressly illuminates the indicated:
cargo area of a truck or bus.
(i) Out-of-state inspection stickers, school
(11) Guidance laser systems used during bus stickers, tax stamps, road use
highway maintenance operations, such as permits or other government-related
line painting and snow plowing are authorized permits–municipalities and states–may
if they comply with 21 CFR § 1040.10 be placed at the lower left- or right-
(relating to laser products) for Class IIIa hand corner of the windshield.
laser products and Occupational Health
and Safety Administration Standard 1926.54 (ii) A Delaware River Port Authority Bridge
and are installed and operated in accordance Travel Permit may be affixed to the left
with manufacturer’s requirements. Guidance rear window. This permit is 2 ¼ inches
laser systems may not emit red or blue light x 4 ¼ inches and is automatic
visible to other motorists. triggering device for passing vehicles
through toll gates on bridge.
(m) Antique Vehicle Lighting Exemption - An
antique vehicle, if operated exclusively between (iii) The suggested manufacturer’s retail
the hours of sunrise to sunset and not during price sheet may be affixed to a new
periods of reduced visibility or insufficient vehicle of a dealer. These labels are
illumination, is exempt from the requirements of permitted only on the lower portion of
this section, except requirements pertaining to a side window, as far to the rear of the
stop lamps. vehicle as possible. When the vehicle
is sold, this label shall be removed.
(n) Battery Fastening - A vehicle specified under
this subchapter shall be equipped with a system (d) Obstructions - A vehicle specified under this
specifically designed for the secure fastening of subchapter shall have glazing free from
the battery. obstructions as described in §175.110 (relating
to inspection procedure).
(1) With the exception of materials in paragraph
(3), signs, posters or other materials, whose
design prevents a driver from seeing

Vehicle Equipment and Inspection Regulations • PUB 45 F-4


Subchapter F - Medium and heavy Trucks, Buses and School Buses
through the material, may not be placed on (3) Rearview mirrors, each with a minimum
the windshield or a side wing or a side reflective surface of 19.5 square inches,
window so as to obstruct, obscure or impair shall be installed on both sides of a vehicle
the driver’s clear view of the highway or an for which a certificate of exemption for a sun
intersecting highway. Under FMVSS No. 205, screening device or other material has been
these restrictions do not apply to the rear issued. A vehicle for which a certificate of
side windows, rear wings or rear window. exemption has been issued for medical
reasons may be equipped with only a left
(2) The requirements of this subsection also
outside rearview mirror, unless originally
apply to glass etchings, except those used
equipped with an outside rearview mirror on
for vehicle identification.
both sides of the vehicle.
(3) A sun screening device or other material
(4) An object or material may not be hung from
which does not permit a person to see or
rearview mirror and an object or material
view the inside of the vehicle is prohibited
may not be hung, placed or attached in such
unless otherwise permitted by FMVSS No.
position that materially obstructs, obscures,
205, or a certificate of exemption has been
or impairs driver’s vision through windshield
issued in compliance with §175.265 (relating
or in a manner that constitutes a safety
to exemption provisions). See Table X for
hazard.
specific requirements for vehicles subject to
this subchapter. (5) This subsection also applies to glass
etchings, except those used for vehicle
175.98. Mirrors. identification.

(a) Condition of Mirrors - Mirrors shall be in safe (d) Motor homes - A motor home shall be free from
condition as described in §175.110 (relating to obstructions as described in this subchapter.
exemption provisions). (1) A vehicle manufactured as or permanently
(b) Rearview Mirrors - A vehicle specified under converted into motor home with a GVW of
this subchapter shall be equipped with at least 11,001 pounds or more may have windows,
one rearview mirror, or similar device which approved glass only, transparent screens
provides driver unobstructed view of the highway and roll-up shades or curtains installed if the
to the rear of the vehicle for a distance of not shades and curtains are securely fastened
less than 200 feet. Mirrors shall not be cracked, in completely opened position to avoid
broken or discolored. covering a portion of a window, while the
vehicle is being operated on the highway.
(c) Obstructions - On a vehicle specified under this Venetian blinds may not cover a window
subchapter, the rearview mirror shall be free while the vehicle is operated on a highway.
from obstructions as described in §175.110.
(2) If a window is covered for installation of
(1) A vehicle specified under this subchapter wardrobe, cupboard or other convenience,
having a sign or load or another material it shall be factory installed or otherwise
which obstructs, obscures or impairs driver’s permanently installed optional equipment or
clear view of the highway or an intersecting facsimile only. Two outside mirrors shall be
highway shall have two outside rearview installed to afford the operator a clear view
mirrors, one on the driver’s side and one on 200 feet to the rear of the vehicle.
the passenger’s side, each with minimum
reflective surface as follows:
175.99. Windshield defrosters.
The windshield defroster system shall be in safe
Required Reflective Gross Vehicle
operating condition.
Surface Weight

175.100. Windshield Washers.


19.5 square inches . . . . . . . . Less than 10,001 pounds
50 square inches . . . . . . . . . . . . . Over 10,000 pounds
(2) Rear window louvers are permitted only if The windshield washer system shall be installed and in
the vehicle has at least two outside rearview safe operating condition on medium and heavy trucks
mirrors, one on driver’s side and one on the and buses manufactured after 1968.
passenger’s side, each with minimum
reflective surface of 19.5 square inches.
This paragraph does not apply to school
buses.

F-5 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter F - Medium and heavy Trucks, Buses and School Buses

175.101. Windshield Wipers. 175.105. Exhaust Systems.


(a) Condition of Windshield Wipers - The wiper (a) Condition of Exhaust System - All components
system shall be in safe operating condition as of the exhaust system shall be in safe operating
described in §175.110 (relating to inspection condition as described in §175.110 (relating to
procedure). inspection procedure).
(b) Cleaning - A vehicle specified under this (b) Exhaust System Requirements - A vehicle
subchapter shall be equipped with wiper system, specified under this subchapter shall be
capable of cleaning rain, snow and other constructed, equipped, maintained and operated
moisture from the windshield and constructed to prevent engine exhaust gases from
so as to be operated by a switch conveniently penetrating and collecting in any part of the
located for use by the driver while in normal vehicle occupied by the driver or a passenger,
operating position. in addition to the requirements of this title for
emission control systems and smoke control for
(1) Wipers shall operate as required by the
a diesel-powered vehicle.
manufacturer or a minimum of 45 cycles per
minute if not specified. (1) A vehicle specified under this subchapter
shall be equipped with a muffler or other
(2) A vehicle specified under this subchapter
effective noise-suppressing system in good
originally equipped with two wiper blades
working order and in constant operation. A
and two wiper arms—driver and passenger
muffler or exhaust system may not be
side—shall have them in place and in good
equipped with a cutout, bypass or similar
working order.
device, and a muffler may not show
evidence of external repair.
175.102 Fuel Systems.
(2) The exhaust system of a vehicle may not be
(a) Condition of Fuel Systems - All components in modified in a manner which will amplify or
a fuel system shall be in safe operating condition increase noise emitted by the motor of a
as described in §175.110 (relating to inspection vehicle above the maximum level permitted
procedure). by Chapter 157 (relating to established
(b) Fuel System Requirements - Fuel system sound levels).
components shall be leakproof and shall be (3) Headers and side exhaust are permitted if the
fastened securely to the vehicle with fasteners vehicle meets the requirements of this section.
designed for that purpose.
(4) An exposed exhaust system shall be
(c) Accelerator Operation -  An accelerator control equipped with an adequate heat shield or
system shall return the engine throttle to the protective system.
idle position when the operator removes the
actuating force from accelerator control. (5) An exhaust system shall extend and
discharge completely to the outside edge of
(d) Filler Cap - A fuel system shall be equipped with the vehicle body, including a truck bed, or as
a filler cap. originally designed, except for the following:
(e) Alternate Fuel Systems -  See Subchapter M (i) Gasoline powered buses, including
(relating to alternate fuel systems and controls). school buses. The exhaust system of a
bus powered by a gasoline engine
175.103. Speedometers. shall discharge to the atmosphere at or
A vehicle specified under this subchapter shall have an within 6 inches forward of the rearmost
operating speedometer calibrated to indicate miles per part of the bus.
hour or kilometers per hour. (ii) Buses, including school buses,
powered by fuels other than gasoline.
175.104. Odometers. The exhaust system of a bus using
fuels other than gasoline shall discharge
A vehicle specified under this subchapter shall have an to the atmosphere either at or within
operating odometer calibrated to indicate total miles or 15 inches forward of the rearmost part
kilometers driven, except a motor vehicle at least 25 of the vehicle; or to the rear of all doors
years old or a vehicle over 17,000 pounds registered or windows designed to be opened,
gross weight. except windows designed to be
opened solely as emergency exits.

Vehicle Equipment and Inspection Regulations • PUB 45 F-6


Subchapter F - Medium and heavy Trucks, Buses and School Buses
(c) Exemption: A firefighting vehicle is exempt
from this section.
175.108. Chassis.
(a) Condition of Chassis - All items on the chassis
175.106. horns and Warning devices. shall be in safe operating condition as described
in §175.110 (relating to inspection procedure).
(a) Condition of horns and Warning devices -
Components of a horn or warning device shall (b) Vehicle Frame - A vehicle frame shall be in solid
be in safe operating condition as described in condition.
§175.110 (relating to inspection procedure). (c) Motor Mounts - The motor mounts may not be
(b) horn and Warning device Requirements - A broken, cracked or missing.
vehicle specified under this subchapter shall (d) Flooring and Floor Beds - Flooring and floor
have a horn or other warning device which is beds shall be of a construction to support
audible under normal conditions at distance of occupants and cargo which the vehicle is
not less than 200 feet. No vehicle shall be capable of carrying, and shall not have any
equipped with siren, bell, whistle or similar openings through which exhaust gases could
device emitting any unreasonably loud or harsh enter passenger compartment.
sound, except emergency vehicles and vehicles
equipped with an antitheft device. (e) Front Bumper - Every vehicle specified under
this subchapter shall be equipped with front
175.107. Body. bumper or a suitable replacement which is equal
to or greater in strength than that provided by the
(a) Condition of Body - All items on the body shall vehicle manufacturer, securely attached to
be in safe operating condition as described in chassis or frame. See 75 Pa.C.S. §4536
§175.110 (4-02) (relating to inspection procedure). (relating to bumpers).
(b) Fenders - The wheels of a vehicle specified (1) A bumper shall be of at least equivalent
under this subchapter shall be equipped with strength and mounting as the original
fenders of a type used as original equipment. equipment.
A tire may not come in contact with body, fenders
or chassis of vehicle, at any time. (2) No portion of bumper shall be broken, torn
or protruding as to create a hazard.
(c) hood and hood Latches - The entire motor
compartment of a vehicle specified under this (3) No bumper shall extend beyond the body
subchapter shall be covered by a hood. The line or be longer than original equipment,
hood shall be equipped with a double latch whichever is greater.
system to hold it in the closed position if the (4) A wood plank bumper is permitted on a road
hood was originally so equipped. service truck or wrecker, if firmly attached to
(d) Protruding Objects - Torn metal, glass or other a regular bumper or equivalent steel backing.
loose or dislocated parts may not protrude from (5) Some part of the horizontal bumper bar shall
the body of the vehicle. fall within 16-30 inches above ground level.
(e) Fender Flares - A vehicle may be equipped with (f) Rear Protection device -  A vehicle specified
fender flares not to exceed 3 inches. under this subchapter, except truck tractors,
(f) doors - A vehicle specified under this whose body or chassis has a rear end clearance
subchapter shall be equipped with doors of a of more than 30 inches from the ground when
type used as original equipment. The doors shall empty, shall be equipped with a rear bumper or
open and close securely unless the vehicle has rear end protection devices as follows:
been manufactured or modified to the extent that (1) The rear bumper or rear end protection
there is no roof or side. Tailgates, except on device shall be:
vehicles where the tailgate gives access to the
passenger compartment, may be replaced with (i) Within 30 inches of ground when the
wood planking, nets or other material that will vehicle is empty.
prevent loss of load. Tailgates may be removed (ii) Within 24 inches of another rear
when optional equipment, for example a truck bumper or rear end protection device,
camper, is added. if more than one rear bumper or rear
end protection device is used.

F-7 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter F - Medium and heavy Trucks, Buses and School Buses

(iii) Within 18 inches—transverse (1) Safety belt webbing shall not be frayed.
distance—of the widest part of the rear
(2) Belt buckles shall operate properly.
of the vehicle.
(l) Body Mounts - Body mounts may not be
(iv) Within 24 inches of the extreme rear
broken, cracked, deteriorated or missing.
of the vehicle.
(v) Substantially constructed and firmly 175.110. Inspection Procedure.
attached.
(a) External Inspection - An external inspection
(2) Vehicles constructed and maintained so shall be performed as follows:
that the body, chassis or other parts of the
vehicle afford the rear end protection (1) Verify ownership, legality, and proof of
described in paragraph (1) will be deemed financial responsibility. For the purpose of
to be in compliance with this subsection. this subchapter, ownership and legality shall
be proven by a vehicle registration card,
(3) No bumper shall extend beyond the body or certificate of title or manufacturer’s state-
line or be longer than original equipment, ment of origin. When a vehicle being held
whichever is greater. for resale is presented for inspection by a
(4) A wood plank bumper is permitted on a road dealer licensed to sell vehicles in this
service truck or wrecker if firmly attached to Commonwealth, a VIN-specific auction slip
a regular bumper or equivalent steel backing. or VIN-specific secure power of attorney
evidencing the dealership’s acquisition of
(5) Some part of the horizontal bumper bar shall the vehicle, or both, may be presented
fall within 16-30 inches above ground level. instead of a vehicle registration card,
(g) Fenders and Flaps - A vehicle specified under certificate of title or manufacturer’s
this subchapter shall be equipped with fenders statement of origin.
which provide at least as much coverage of the REJECT IF one or more of the following
wheel as original equipment. Wheels shall be apply:
sufficiently covered with fenders or flaps to
prevent loose objects, rain, snow, and the like (i) When vehicle ownership and legality
from being thrown about in a manner which may are demonstrated by presentation of
interfere with other persons using the highways. certificate of title, manufacturer’s
statement of origin, VIN-specific
(h) Rear Wheel Shields -  A vehicle specified under auction slip or VIN-specific secure
this subchapter, except a truck-tractor while power of attorney.
towing a trailer, shall be constructed or equipped
to bar water or other road surface substances (A) The VIN is not in agreement with
thrown from the rear wheels of the vehicle or the certificate of title, manufac-
combination at tangents exceeding 22.5°, turer’s statement of origin, VIN-
measured from the road surface, from passing specific auction slip or VIN-specific
in a straight line to the rear of the vehicle or secure power of attorney.
combination. See 75 Pa.C.S. §4533 (relating to Exception: If only one digit is
rear wheel shields). incorrect or two digits are
transposed, and the owner
(i) [Reserved]. provides evidence that the
(j) Seats - A vehicle specified under this subchapter appropriate Department form has
shall be equipped with an operator seat which is been completed to correct the
firmly anchored to frame or support. error or transposition.

(1) No metal spring shall protrude from driver’s (B) The VIN plate is not securely
seat. fastened or is defaced, misplaced
or missing.
(2) A seat adjusting mechanism shall not
move from set position when so adjusted. (ii) When vehicle ownership and legality
are demonstrated by presentation of
(k) Safety Belts - A vehicle specified under this vehicle registration card:
subchapter shall be equipped with safety belts,
of a type used as original equipment, securely (A) The license plate is not in
attached to frame or structure. If attached to agreement with numbers on
sheet metal they shall have backing plates. vehicle registration card.

Vehicle Equipment and Inspection Regulations • PUB 45 F-8


Subchapter F - Medium and heavy Trucks, Buses and School Buses
Exception: If only one digit is (C) A vehicle displays a sticker other
incorrect or two digits are than those prescribed under
transposed, and the owner §175.97(c) (relating to glazing),
provides evidence that the or displays a parking sticker in a
appropriate Department form has location described in §175.97(d).
been completed to correct an error
(D) The glass is shattered, broken or
or transposition.
has any exposed sharp edges.
(B) The license plate is hanging
(E) The windshield is removed.
loosely from its mounting bracket.
(F) There are defects in an acute area
(C) The license plate is obscured so that
of windshield–center of the critical
the numbers cannot be identified.
area on the driver’s side of the
(D) The license plate lamp, if so vehicle directly in driver’s normal
equipped, does not illuminate the line of vision—8 ½ inches wide and
license plate, except truck-tractors. 5 ½ inches high–or discolorations
or hazardous cracks to the front,
(iii) Acceptable proof of financial
right, left or rear of the driver which
responsibility is not provided. For the
would interfere with the driver’s
purpose of this chapter, financial
vision.
responsibility shall be proven by one
of the following documents: (G) Glass etchings, except those used
for vehicle identification, are on
(A) A valid financial responsibility
windshield or front side windows.
identification card issued in
accordance with 31 Pa. Code (H) Glass etchings extend more than
(relating to insurance). 3 ½ inches from lowest exposed
portion of rear window, rear side
(B) The declaration page of a valid
windows or rear wings.
insurance policy.
(ii) This paragraph does not prohibit the
(C) A valid self-insurance identification
use of a product or material along the
card.
top edge of the windshield as long as
(D) A valid binder of insurance issued the product or material is transparent
by an insurance company licensed and does not encroach upon the AS-1
to sell motor vehicle liability portion of the windshield as provided
insurance in this Commonwealth. by FMVSS No. 205, and the product or
material is not more than 3 inches from
(E) A valid insurance policy issued by
the top of the windshield.
an insurance company licensed to
sell motor vehicle liability insurance (3) Check the windshield wiper system and
in this Commonwealth. REJECT IF one or more of the following
apply:
(2) Check the Glazing.
(i) The wipers do not operate as specified
(i) REJECT IF one or more of the
by the manufacturer or 45 cycles per
following apply:
minute if not specified.
(A) Approved safety glazing is not used
(ii) The wiper blades are torn or smear or
in every windshield, window or wing.
streak the windshield after five cycles.
(B) A sign, poster or other material
(iii) There is only one wiper, where two are
whose design prevents a driver
required.
from seeing through the material,
obstructs, obscures or impairs the (iv) Wipers do not return to rest position.
driver’s clear view of the highway
(v) The windshield washers, if originally
or an intersecting highway. In
so equipped, do not operate.
accordance with FMVSS No. 205,
this restriction does not apply to
the rear side windows, rear wings
or rear window of vehicles subject
to this subchapter.

F-9 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter F - Medium and heavy Trucks, Buses and School Buses

(4) Check the door operation, including tailgate, (7) Check flooring and floor beds and
and REJECT IF one or more of the following REJECT IF any of the following apply:
apply:
(i) They are not in a condition to support
(i) The doors are not on the vehicle if the occupants and cargo.
originally fitted by manufacturer. (ii) The floor pan is rusted through so as
(ii) The doors, including the tailgate, if so to cause hazard to occupants or to
equipped, do not open and close permit exhaust gases to enter
securely. passenger compartment.

(iii) Tailgate or equivalent is not on the (iii) Not equipped with rear wheel shields –
vehicle, unless removed for the mud flaps–as required under 75
addition of optional equipment that is Pa.C.S. §4533 (relating to rear wheel
shields).
present at the time of the inspection.
(iv) The lamps or wiring are attached to
(5) Check the outside mirrors and REJECT IF
any guard or flap.
one or more of the following apply:
(v) A flap or guard does not consist of
(i) A required mirror is cracked, broken, suitable metal protectors or substantial
missing or discolored. flexible flaps which are strong enough
(ii) A mirror will not hold adjustment. to prevent stones or objects being
thrown through them.
(iii) The vehicle does not have a mirror
where required for the driver’s side and (vi) On buses, reject if any of the following
one on the opposite side, each with a apply:
minimum reflective surface as follows: (A) The step well or floor on the bus is
cluttered or worn to present
tripping hazard.
Gross Vehicle Required Reflective

(B) The guard rails or grab rails on the


Weight Surface

bus are loose or fastening parts


Less than 10,001 pounds . . . 19.5 square inches

are missing.
(iv) Outside rearview mirrors, with a
Over 10,000 pounds . . . . . . . . . 50 square inches

minimum reflective surface as described (C) The service doors on a bus, bind,
in §175.98 (relating to mirrors), are not jam or malfunction, preventing
proper operation
installed on both sides of the vehicle if
a certificate of exemption for a sun (D) The emergency exit is not easily
screening device or other material has accessible.
been issued by the Department. See
(E) The inside or outside quick release
§175.264 (relating to mirrors). A vehicle mechanism on emergency doors
for which a certificate of exemption has or windows on the bus fails to
been issued for medical reasons may function properly or opens
be equipped with only a left outside accidentally or too easily.
rearview mirror, unless originally
equipped with an outside rearview (8) Check bumpers and REJECT IF any of the
mirror on both sides of the vehicle. following apply:

(6) Check fenders, hood and truck lid and (i) The bumpers are not on the vehicle
REJECT IF any of the following apply: if required as original equipment.
(ii) The bumpers are not firmly attached to
(i) Any fender, front and rear, has been
frame or chassis.
removed.
(iii) Some part of horizontal bumper bar on
(ii) The fenders are not of a type and size
medium and heavy trucks and buses
used as original equipment. does not fall within 16-30 inches above
(iii) The hood does not cover the entire motor ground level.
compartment or cannot be fully closed. (iv) A broken or torn portion is protruding,
(iv) The trunk lid does not close. so as to create hazard.

(v) The fender flares exceed 3 inches in width. (v) The bumper extends beyond the body
line or is longer than originally
equipped, whichever is greater.
Vehicle Equipment and Inspection Regulations • PUB 45 F-10
Subchapter F - Medium and heavy Trucks, Buses and School Buses
(9) Check the lamps and lenses and REJECT (I) Turn lamps on high beam and
IF one or more of the following apply: REJECT IF the center of the
beam is horizontally more than
(i) An exterior bulb or sealed beam, if
4 inches to the right or left of
originally equipped or installed, fails to
straight ahead or if the center
light properly, except ornamental lights.
of the light beam is vertically
(ii) The turn signal lamps do not flash more than 4 inches above or
between 60-120 flashes per minute. below horizontal line.
(iii) The turn signal lamps do not properly (II) Turn lamps on low beam and
indicate the right or left or hold in REJECT IF the upper edge of
position when so switched or do not the beam is more than 4
self-cancel if originally designed to do so. inches above or below
horizontal center line of
(iv) The back-up lamp does not turn off
headlamp or if inner edge of
automatically when vehicle goes
beam is more than 4 inches to
forward, there is no indicator on dash
right or left of vertical line.
that lights, or there is no audible
warning signal. (10) Check for protruding metal and REJECT IF
torn metal, glass or other loose or dislocated
(v) The lamp shows a color contrary to
parts protrude from the surface of the
the lighting chart.
vehicle so as to create a hazard.
(vi) The lamp or filament indicated at the
(11) Check fuel tank cap and REJECT IF fuel
switch position does not light when the
tank filler cap is missing.
correct switch indicates the lamp
should be on. (12) Check the shock absorbers and REJECT IF
the vehicle continues a free rocking motion
(vii) The lamp has missing or broken lens.
greater than three cycles after release,
(viii) A required lamp is missing. indicating loss of shock absorber function.
(ix) The auxiliary equipment is placed on, (13) Inspect the fifth wheel completely and
in or in front of a lamp. Exception: A REJECT IF any of the following apply:
bus used for public transportation may
(i) The lower half of the fifth wheel is not
be equipped with a device used to
securely affixed by U-bolts or by other
carry pedalcycles mounted on the front
secure means.
of the bus if the device, including the
pedalcycle, does not extend more than (ii) The lower half of the fifth wheel is
36 inches. cracked, loose, missing or has
inoperative locking devices.
(x) The fog lamps operate with the high
beams of headlamps. (b) Internal Inspection - An internal inspection shall
be performed as follows:
(xi) The auxiliary driving lamps operate
with the low beam of a standard (1) Check steering column completely and
headlamp system or alone. REJECT IF one or more of the following
apply:
(xii) The headlamps are out of adjustment
as follows: (i) Freeplay exceeds the following
allowances:
(A) Mechanical aimer:
(I) The horizontal aim is more
Wheel Diameter Freeplay
than 4 inches to left or right. 16 inches or less . . . . . . . . . . . . . . . . . . 2 inches

(II) The vertical aim is higher or


18 inches . . . . . . . . . . . . . . . . . . . . . . 2 ¼ inches
lower than 4 inches from center. 20 inches . . . . . . . . . . . . . . . . . . . . . . 2 ½ inches

(B) Screen or photo electric type


22 inches . . . . . . . . . . . . . . . . . . . . . . 2 ¾ inches
tester. See Charts 1-3 (relating to (ii) The gear box is loose on the frame.
headlight aiming screen distance
(iii) The energy absorbing column is
and marking identification; high
defective.
beam inspection limits; and low
beam inspection limits):

F-11 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter F - Medium and heavy Trucks, Buses and School Buses

(iv) The steering wheel, except specially (vi) Air brakes, if any of the following apply:
designed for handicapped drivers, is
(A) With the engine stopped and
not circular or equivalent in strength to
brakes not applied, the gauge
original equipment, or has outside
indicates loss of more than 3
diameter less than 13 inches.
pounds per minute.
(v) The front wheels cannot be turned to
(B) With the engine running, the gauge
the full right or left position without
indicates a loss of more than 4
binding or interference.
pounds per minute after the full
(vi) The flexible steering coupler–rag joint– brake application for 2 minutes.
is badly misaligned–twisted or out of
(C) With the engine running at fast
alignment between attaching collars.
idle, the time to raise the pressure
(vii) The U-Bolts, or positioning parts, are to cutout exceeds 5 minutes.
absent or loose. Some steering column
(D) A warning device–audible or
systems are designed to permit some
visible–does not operate at all
movement.
pressures at and below 60 psi
(viii) The steering wheel is not properly pressure.
secured.
(5) Check parking brake operation and REJECT
(2) Check high beam and turn signal indicator IF the pedal or lever reaches its limit of travel
lamps and REJECT IF indicator lamps are before the parking brakes are set.
not working.
(6) Check the seat and safety belts, if the
(3) Check horn and REJECT IF any of the vehicle is so equipped and REJECT IF one
following apply: or more of the following apply:
(i) There is no horn or other acceptable (i) The driver’s seat or back rest is not
audible warning device. firmly attached.
(ii) The horn or other warning device is not (ii) The metal spring protrudes from the
audible under normal conditions for driver’s seat.
distance of not less than 200 feet.
(iii) The seat adjusting mechanism slips
(iii) The vehicle is equipped with a siren, out of a set position.
bell, whistle, or a device emitting a
(iv) There is no safety belt for each seating
harsh or unreasonably loud sound,
location, if the vehicle was originally so
except on emergency vehicles and
equipped, or if seats have been added.
vehicles equipped with antitheft device.
(v) The safety belt webbing is frayed.
(4) Check brake pedal and REJECT IF any of
the following apply: (vi) The belt buckles do not operate
properly.
(i) The brake pedal travel exceeds 80% of
total available travel. (vii) The belt anchorages are broken.
(ii) The brake pedal fades while vehicle is (7) Check the inside mirror and REJECT IF one
stopped. or more of the following apply:
(iii) There is excessive friction in the pedal (i) The mirror is cracked, broken, or
linkage or components if the pedal discolored.
levers are misaligned or improperly
(ii) The mirror will not hold adjustment.
positioned, or the pedal pad is missing.
(iii) An object or material is hung from or
(iv) The low-vacuum indicator fails to
blocking inside mirror.
activate at a reading of 8 inches Hg
(Mercury). (iv) Mirror is missing, unless the vehicle is
equipped with outside mirror, except
(v) Any brake warning system is not
on school buses.
working.
(8) Check front windshield defroster system, if
so equipped, and reject if the defroster fan
does not function.

Vehicle Equipment and Inspection Regulations • PUB 45 F-12


Subchapter F - Medium and heavy Trucks, Buses and School Buses
(c) Under the hood Inspection - An under the (G) The firewall has holes or cracks
hood inspection shall be performed as follows: which would permit fumes to enter
the driver and passenger
(1) Check hood and REJECT IF any of the
compartments.
following apply:
(ii) If the vehicle is equipped with an
(i) Latch does not hold securely in
alternate fuel system, see Subchapter
fully-closed position.
M (relating to alternate fuel systems
(ii) Latch release mechanism or its parts and controls).
are broken, missing, or so poorly
(5) Check the exhaust system and REJECT IF
adjusted so that the hood can not be
there is an exhaust leak.
properly closed.
(6) Check the brake system and REJECT IF
(iii) The double latch mechanism is not
one or more of the following apply:
operating as originally equipped.
(i) The master cylinder leaks.
(2) Check the motor mounts, either here or
during beneath vehicle inspection, and (ii) The power brake lines or hydraulic
REJECT IF motor mounts are broken, hoses or lines leak or are discon-
cracked, or missing. nected, flattened, or restricted.
(3) Check air pressure and REJECT IF one or (iii) The hydraulic booster for the power
more of the following apply: brake system is leaking or inoperative
or has excessively worn belts that
(i) The air pressure relief valve does not
would prevent proper operation of the
operate.
pump.
(ii) The compressor drive belts are worn,
(iv) The brake hoses seep or swell under
loose or frayed so as to prevent proper
application of pressure.
operation of the compressor.
(v) The connecting hoses are improperly
(iii) Air intake cleaner is clogged so as to
joined; for example, a splice made by
prevent proper air intake.
sliding the hose ends over a piece of
(iv) The air compressor has loose tubing and clamping the hose to the
mounting bolts. tube.
(v) The air compressor has a cracked, (7) Check the battery and reject if the battery
broken or loose pulley. is not securely fastened with a device
specifically designed for that function.
(4) Check fuel systems and controls.
(8) Check steering gear box and reject if loose
(i) REJECT IF any of the following apply:
on frame.
(A) There is liquid fuel leakage at any
(d) Beneath the Vehicle Inspection - A beneath the
point in system.
vehicle inspection shall be performed as follows:
(B) Part of fuel line is not securely
(1) Inspect the tires and wheels and REJECT IF
fastened.
one or more of the following apply:
(C) A fuel tank or line was not
(i) A tire has two adjacent treads with less
specifically designed or
than 2/32-inch tread remaining at any
manufactured as fuel tank or line.
point - less than 4/32-inch tread on front
(D) A fuel line is in contact with high tires of vehicles having gross weight in
temperature surfaces or moving excess of 10,000 pounds.
parts.
(ii) The tire is worn so that tread wear
(E) The fuel tank or line intrudes into indicators contact the road in any two
a driver, passenger or cargo adjacent groves.
compartment, except if the vehicle
(iii) Part of the ply or cord is exposed.
was originally so equipped.
(iv) A tire has been repaired with blow-out
(F) The throttle does not return to the
patch or boot.
idle position when actuating force
is removed. (v) There is a bump, bulge or separation.

F-13 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter F - Medium and heavy Trucks, Buses and School Buses

(vi) A tire is marked “not for highway use,” (xxi) A tire makes contact with the body or
“for racing purposes only” or “unsafe chassis.
for highway use,” or has a similar
(xxii) A tire smaller than the manufacturer’s
designation. This subparagraph is not
recommended minimum size or below
applicable if the Department has
the manufacturer’s recommended load
issued a permit under 75 Pa.C.S.
rating.
§4969 (relating to permit for movement
of vehicles with oversized wheels and (2) Inspect the steering system and REJECT IF
tires) authorizing the vehicle to be one or more of the following apply:
operated with oversize wheels and
(i) Movement at front or rear of a tire is
tires.
greater than ¼ inch on wheels 16 inches
(vii) There are other conditions or markings or under, greater than 3/8 inch on
reasonably believed to render tire wheels 17 inches or 18 inches, or
unsafe for highway use. greater than ½ inch on wheels over
18 inches. Make sure any looseness
(viii) The front tire on a bus is retreaded or
detected is not wheel bearing free play.
recapped.
(ii) The linkage components are not
(ix) A front tire has been regrooved.
secured with cotter pins or other
(x) A tire has been regrooved or recut suitable devices.
below the original tread design depth,
(iii) The steering stops allow the tire to rub
except a tire which is identified as
on the frame or the chassis parts.
having extra undertread rubber.
(iv) The front wheels are incapable of
(xi) The diameter of one of the duals is not
being turned to the right and left
within 3/8 inch of other.
steering stops without binding or
(xii) A tire’s tread extends beyond the outer interference.
edge of the wheel housing, inclusive of
(v) The universal joint is worn, faulty or
fender flares, or exceeds the manufac-
shows repairs that were obviously
turer’s specifications as to size.
welded.
(xiii) The tires used on same axle are not
(vi) The front axle beam or steering
the same size or type of construction–
components are cracked or show
bias, belted, radial or snow.
repairs that were obviously welded.
(xiv) The wheel nuts or bolts are missing
(3) Inspect the suspension system and
or loose or have improper thread
REJECT IF one or more of the following
engagement.
apply:
(xv) The stud or bolt holes are worn out of
(i) The ball joint movement is in excess of
round.
the manufacturer’s specifications.
(xvi) Part of wheel is bent, cracked, welded
(ii) The shock absorbers are missing.
or damaged so as to affect safe
operation of vehicle. (iii) The shock absorbers mounting bolts or
mounts are broken.
(xvii) The rear wheel does not track the front
wheel in the straight ahead position as (iv) The shock absorbers have severe
originally designed. leakage–not slight dampness.
(xviii)The wheel base on one side differs (v) The sway or stabilizer bar is missing or
from the wheel base on other side by broken, if originally equipped.
more than 1 inch, unless the vehicle’s
(vi) The coil spring or main leaf spring is
design specifications indicate different
broken.
left and right wheel base dimensions.
(vii) The spring attaching part is loose,
(xix) Studded tires are in use after April 15
badly worn, broken or missing.
and before November 1.
(viii) The king pin movement is in excess of
(xx) Any axle has missing wheels or rims.
1/4 inch on rims less than 20 inches in
diameter.

Vehicle Equipment and Inspection Regulations • PUB 45 F-14


Subchapter F - Medium and heavy Trucks, Buses and School Buses
(ix) The king pin movement is in excess of (vii) The exposed exhaust system does not
1/2 inch on rims 20 inches in diameter have an adequate heat shield or
or larger. protective system.
(x) A torsion bar spring is broken. (viii) The exhaust does not discharge to
the outside edge of the vehicle body,
(xi) A part of a torque, radius or tracking
including a truck bed, or as originally
component assembly or a part used for
designed, except for the following:
attaching the same to the vehicle frame
or axle is cracked, loose, broken or (A) Gasoline powered buses, including
missing. This subparagraph does not school buses. The exhaust system
apply to loose bushings in torque or of a bus powered by a gasoline
track rods. engine shall discharge to the
atmosphere at or within 6 inches
(xii) The air suspension is leaking or
forward of the rearmost part of the
deflated.
bus.
(4) Inspect the floor and REJECT IF any of the
(B) Buses, including school buses,
following apply:
powered by fuels other than
(i) The floor bed or inner panels have gasoline. The exhaust system of a
openings which would allow exhaust bus using fuels other than gasoline
gases to enter either occupant shall discharge to the atmosphere
compartment or trunk. either at or within 15 inches
forward of the rearmost part of the
(ii) The floor bed is not sufficient to hold
vehicle; or to the rear of all doors
the weight of the driver, passengers
or windows designed to be opened,
and cargo.
except windows designed to be
(5) Inspect the vehicle frame and REJECT IF opened solely as emergency exits.
one or more of the following apply:
(7) Inspect the braking system and remove at
(i) The vehicle frame is not in solid least one front and one opposite rear wheel.
condition. It is not necessary to remove the wheel and
drum assembly if there is a removable
(ii) The repairs are made with tape, tar
backing plate that allows examination of the
paper or cloth or are made in another
brake system. REJECT IF one or more of
temporary manner.
the following apply:
(iii) The frame components are missing
(i) The hydraulic hoses or tubing leak; is
cracked, rotted, or broken, or are in a
flattened, restricted, insecurely
deteriorated or dangerous condition.
fastened or improperly retained; or has
(iv) An adjustable axle assembly has exposed cords.
locking pins missing or not engaged.
(ii) The wheel cylinder leaks, has missing
(6) Inspect the exhaust system and REJECT IF parts or is improperly retained or not
one or more of the following apply: functioning.
(i) The vehicle has no muffler or noise (iii) The caliper leaks, has missing parts
suppressing system or the muffler has or is improperly retained or not
external repair. functioning.
(ii) There are loose or leaking joints. (iv) The lining is broken; not firmly attached
to the shoe; or is contaminated with oil,
(iii) There are holes, cracks or leaking
grease, or another substance that
seams in exhaust system.
would affect proper brake operation.
(iv) There is a muffler cutout or similar
(v) There are leaks in air brake system
device.
valves, diaphragms or piston cups.
(v) Part of the exhaust system passes
(vi) The drums are scored deeper than
through the occupant compartments.
.060 inch.
(vi) The elements are not securely
(vii) The inside diameter of the drum is
fastened with proper clamps and
greater than the maximum diameter
hangers.

F-15 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter F - Medium and heavy Trucks, Buses and School Buses

stamped on the drum or greater than (8) Inspect critical body mounts and REJECT IF
.090 inch over the original drum one or more of the following apply:
diameter for unmarked drums less than
(i) Body mounts do not hold as required.
14 inches, or greater than .120 inch
over original drum diameter for (ii) A body mount is broken, cracked,
unmarked drums 14 inches or larger. deteriorated or missing.
(viii) The disc thickness is less than (9) Inspect the fuel system and REJECT IF one
minimum stamped on the assembly or more of the following apply:
or less than the manufacturer’s
(i) There is fuel leakage.
specifications.
(ii) Part of system is not securely fastened.
(ix) The bonded linings are less than 2/32
inch at the thinnest point. (iii) The system is not properly routed.
(x) The riveted linings are less than 1/32 (e) Road Test  - Perform a road test and REJECT IF
inch above the rivet head at thinnest one or more of the following apply:
point.
(1) The parking brake fails to exhibit normal
(xi) The bolted lining is worn to less than resistance when an attempt is made to
5/16 inch at the center of shoe. move the vehicle both forward and
backward from a stopped position.
(xii) The air pressure relief valve does not
operate. (2) The automatic transmission will not hold in
the park position.
(xiii) The air compressor belts are worn,
loose or frayed so as to prevent the (3) The vehicle is not capable of stopping within
proper operation of the compressor. the maximum stopping distance prescribed
in Table I or swerves so that any part leaves
(xiv) The air intake cleaner is clogged so as
the 12-foot lane.
to prevent proper air intake.
(4) There is a malfunction of braking or steering
(xv) There is mechanical damage other
mechanism—particularly shimmy, wander,
than wear.
pull—or another questionable operating
(xvi) A truck or truck-tractor with three or behavior that affects the safe operation of
more axles manufactured after October vehicle.
26, 1986, is not equipped with service
(5) The speedometer does not operate.
brakes on all axles.
(6) The odometer does not operate, except a
(xvii) A truck or truck-tractor with three or
motor vehicle at least 25 years old or a
more axles manufactured between
vehicle over 17,000 pounds registered gross
July 24, 1980 and October 27, 1986,
weight.
is not equipped with service brakes on
all axles after February 26, 1988. (7) The vehicle cannot be driven both forward
and backward.
(xviii)The brake hoses seep or swell under
application of pressure.
175.112. [reserved].
(xix) The connecting hoses are improperly
joined; for example, a splice made by 175.113. [reserved].
sliding the hose ends over a piece of
tubing and clamping the hose to the
tube.
(xx) One or more of the following are
mismatched across a motor vehicle
steering axle:
(A) Air chamber size.
(B) Slack adjuster length.
(C) Retracted push rod lengths
differing by more than 1/2 inch.

Vehicle Equipment and Inspection Regulations • PUB 45 F-16


Notes

F-17 Vehicle Equipment and Inspection Regulations • PUB 45


Notes

Vehicle Equipment and Inspection Regulations • PUB 45 F-18


Subchapter G - Recreational, Semi- and Utility Trailers
(6) A vehicle to which additional axles and

Subchapter G
RECREATIONAL, SEMI- ANd
wheels have been added shall be equipped
Subchapter G
with brakes on all the additional wheels.
UTILITY TRAILERS (7) Brake lines shall be approved for use as
brake lines.
175.121. Application. (c) Breakaway System - A trailer operated on a
Equipment standards set forth in this subchapter apply highway which is equipped with brakes or which
to trailers towed or operated on highways. has gross weight in excess of 3,000 pounds
shall be equipped with a breakaway system
175.122. Suspension. which shall stop and hold the vehicle automati-
cally upon breakaway from the towing vehicle.
Every suspension component shall be in safe operating
condition. (d) Air Chamber Push Rod - Air chamber push rod
travel may not exceed the manufacturer’s
175.123. Braking Systems. specifications maximum stroke allowance. See
Chart 4 (relating to brake chamber push rod
(a) Condition of Braking Systems -  Braking travel (typical)) for drawing of air chamber push
systems and components shall be in safe rod.
operating condition as described in §175.130
(relating to inspection procedure). 175.124. Tires and Wheels.
(b) Service Brakes - A trailer shall be equipped with (a) Condition of Tires and Wheels - Tires and
a service brake system. See 75 Pa.C.S. §4502 wheels shall be in safe operating condition as
(relating to general requirements for braking described in §175.130 (relating to inspection
systems). procedure).
(1) The service brakes shall act on all wheels (b) Tire Standards - A trailer shall have tires that
upon application except for the following: were manufactured in conformance with
(i) On inter-connected dual wheels, the standards contained in Chapter 159 (relating to
brakes may act upon only one wheel. new pneumatic tires). See 75 Pa.C.S. §4525,
(relating to tire equipment and traction surface).
(ii) A vehicle being towed in driveaway- Tires with equivalent metric size designations
towaway operation. may be used.
(iii) A trailer of a gross weight not (c) Radial Ply Tires - A radial ply tire may not be
exceeding 3,000 pounds, if the gross used on the same axle with a bias or belted tires.
weight of the trailer does not exceed
40% of the gross weight of the towing (d) different Types of Tires - Tires of different types
vehicle. and sizes, such as one snow tire and one
regular tire or bias, belted or radial tires, may not
(2) The service brakes, when required, shall be be used on same axle, except in an emergency.
capable of stopping the vehicle in not more
than the maximum stopping distance (e) Non-Pneumatic Tires - No trailer operated on a
prescribed in Table I. highway shall be equipped with non-pneumatic
tires.
(3) Surge or inertia type brake systems are
authorized. (f) Ice Grips or Studs - A tire may not be equipped
with ice grips or tire studs of wear-resisting
(4) The brake lining and brake fluids shall be of material which have projections exceeding 2/32
type approved by the vehicle manufacturer inch beyond the tread of traction surface of the
or shall meet the Society of Automotive tire.
Engineers (SAE) standards (J998 January
1980) see Appendix A (relating to minimum (g) Tires and Rims - The axles of a vehicle specified
requirements for motor vehicle brake under this subchapter shall be equipped with the
linings-SAE J998). number and type of tires and rims which have a
load rating equal to or higher than those offered
(5) Metal from shoe may not contact brake by the manufacturer.
drums or rotors.

G-1 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter G - Recreational, Semi- and Utility Trailers

Chapters 15 and 173 (relating to authorized


175.125. Lighting and Electrical vehicles and special operating privileges; and
Systems. flashing or revolving lights on emergency and
(a) Condition of Lamps and Switches - Every authorized vehicles).
required lamp or switch shall be in safe (g) Back-Up Lamps - Back-up lamps, if the vehicle
operating condition as described in §175.130 is so equipped, shall turn off automatically when
(relating to inspection procedure). the vehicle goes forward.
(b) Lighting Standards - All lamps shall comply with (h) Registration Plate Lamp - A registration plate
Tables II-IV; Chapter 153 (relating to lamps, lamp, if originally equipped, shall emit white light
reflected devices and associated equipment); and make the registration plate visible from a
and 75 Pa.C.S. Chapter 43 (relating to lighting distance of 50 feet to rear of vehicle.
equipment).
(i) Trailer - A trailer that is less than 30 inches in
(c) Other Required Lamps - A trailer shall have at overall width may be equipped with only one of
least one red stop lamp on each side of the rear each of the following lamps and reflective
of the vehicle, which shall be illuminated devices, located at or near its vertical centerline:
immediately upon application of the service tail lamps, stop lamp and rear reflex reflector.
brake.
(d) Illumination - A trailer shall be equipped with 175.126. Glazing.
parking lamps, stop lamps, tail lamps, turn signal
lamps and hazard warning lamps designed for (a) Condition of Glazing - Glazing, including rigid
that specific function, which under normal plastic, shall meet the requirements of Chapter
atmospheric conditions, shall be capable of 161 (relating to glazing materials). See 75
being seen and distinguished during nighttime Pa.C.S. §4526 (relating to safety glass).
operation, at a distance of 500 feet. See 75 (b) Safety Glazing - A trailer except house trailers,
Pa.C.S. §4303(b)–(d) (relating to general lighting shall be equipped with safety glazing in all
requirements). windows and wings. Requirements of this
(1) Stop lamps, turn signals and hazard warning subsection do not apply to a vehicle
lamps shall be visible at a distance of 100 manufactured or assembled before January 1,
feet during normal sunlight. 1934, if the original glazing is not cracked or
discolored.
(2) Rear lamps shall be lighted whenever head
lamps, fog lamps, or auxiliary driving lamps
are in operation.
175.127. Body.
(3) A trailer shall be equipped with hazard (a) Condition of Body - All items on the body shall
warning lamps, unless these lamps were be in safe operating condition as described in
not included as original equipment. §175.130 (relasting to inspection procedure).
(4) The turn signals shall have a frequency of (b) Protruding Objects - A trailer shall have no torn
flash between 60-120 flashes per minute. metal, glass or other loose or dislocated parts
(e) Condition and Position of Lamps - Lamps shall protruding from the body.
be properly fastened; direct light properly; be of (c) doors - A vehicle specified under this subchapter
a color not contrary to Tables II-IV (relating to shall be equipped with doors of a type used as
required motor vehicle lighting equipment; original equipment. The doors shall open and
location of required equipment and required close securely. Tailgates may be replaced with
motor vehicle lighting equipment); and may not wood planking, nets or other material that will
be so obstructed by a screen, bar, auxiliary prevent loss of load. Tailgates may be removed
equipment or device of any kind as to obscure, when optional equipment is added.
change color of or obstruct the beam.
(f) Ornamental Lamps - A lamp not enumerated in 175.128. Chassis.
this section, and not located as described in (a) Condition of Chassis - All items on the chassis
Tables III-V of this chapter is prohibited unless it shall be in safe operating condition as described
is available as original equipment. An illuminated in §175.130 (relating to inspection procedure).
sign is prohibited. Flashing or revolving lights are
not ornamental lamps. Provisions relating to (b) Vehicle Frame - The vehicle frame shall be in
flashing or revolving lights are located in solid condition.

Vehicle Equipment and Inspection Regulations • PUB 45 G-2


Subchapter G - Recreational, Semi- and Utility Trailers
(c) Flooring and Floor Beds - Flooring and floor (1) Verify ownership, legality and proof of
beds shall be of a construction that supports financial responsibility. For the purpose of
occupants and cargo which the vehicle is this subchapter, ownership and legality shall
capable of carrying, and may not have any be proven by a vehicle registration card,
openings through which exhaust gases could certificate of title or manufacturer’s
enter the passenger compartment. statement of origin. When a vehicle being
held for resale is presented for inspection
(d) Rear Protection device - A trailer, except for
by a dealer licensed to sell vehicles in this
pole trailers, whose body has a rear end
Commonwealth, a VIN-specific auction slip
clearance of more than 30 inches from the
or VIN-specific secure power of attorney
ground when empty, shall be equipped with a
evidencing the dealership’s acquisition of
rear bumper or rear end protection device as
the vehicle, or both, may be presented
follows:
instead of a vehicle registration card,
(1) The rear bumper or rear end protection certificate of title or manufacturer’s
device shall be: statement of origin.
(i) Within 30 inches of ground when the REJECT IF one or more of the following
vehicle is empty. apply:
(ii) Within 24 inches of another rear (i) When vehicle ownership and legality
bumper or rear end protection device, are demonstrated by presentation of
if more than one rear bumper or rear certificate of title, manufacturer’s
end protection device is used. statement of origin, VIN-specific
auction slip or VIN-specific secure
(iii) Within 18 inches–transverse distance–
power of attorney:
of the widest part of the rear of the
vehicle. (A) The VIN is not in agreement with
the certificate of title, manufacturer’s
(iv) Within 24 inches of the extreme rear
statement of origin, VIN-specific
of the vehicle.
auction slip or VIN-specific secure
(v) Substantially constructed and firmly power of attorney. Exception: If
attached. only one digit is incorrect or two
digits are transposed, and the
(2) Trailers constructed and maintained so that
owner provides evidence that the
the body, chassis or other parts of the
appropriate Department form has
vehicle afford the rear end protection
been completed to correct the
described in paragraph (1) shall be deemed
error or transposition.
to be in compliance with this subsection.
(B) The VIN plate is not securely
(e) Fenders and Flaps - The wheels of a trailer
fastened or is defaced, misplaced
originally manufactured with fenders or flaps
or missing.
shall be equipped with fenders or flaps of
a type used as original equipment. (ii) When vehicle ownership and legality
are demonstrated by presentation of
(f) Rear Wheel Shields - A trailer shall be constructed
vehicle registration card:
or equipped as to bar water or other road surface
substances thrown from the rear wheels of the (A) The license plate is not in
vehicle or combination at tangents exceeding 22  agreement with numbers on
1/2°, measured from road surface, from passing vehicle registration card.
in a straight line to the rear of the vehicle or Exception: If only one digit is
combination. See 75 Pa.C.S. §4533 (relating to incorrect or two digits are
rear wheel shields). transposed, and the owner
provides evidence that the
(g) Tire Contact - A tire may not come in contact
appropriate Department form has
with the body, fenders or chassis of the vehicle.
been completed to correct the
error or transposition.
175.130. Inspection Procedure.
(B) The license plate is hanging
(a) External Inspection - An external inspection loosely from its mounting bracket.
of a trailer over 3,000 pounds registered gross
weight shall be performed as follows:

G-3 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter G - Recreational, Semi- and Utility Trailers

(C) The license plate is obscured so (vii) A lamp has a missing or broken lens.
that the numbers cannot be
(viii) A required lamp is missing.
identified.
(ix) Auxiliary equipment is placed on, in,
(D) The license plate lamp, if so
or in front of a lamp.
equipped, does not illuminate the
license plate. (x) Detachable electrical connections are
not contained in the cable or cables or
(2) Check the glazing and REJECT IF any
entirely within substantially constructed
of the following apply:
protection device.
(i) Approved safety glazing or rigid plastic
(b) Internal Inspection - An internal inspection of a
is not used in every window or wing
trailer over 3,000 pounds registered gross weight
except in house trailers.
shall be performed as follows:
(ii) The glass or rigid plastic is shattered
(1) Check the flooring and REJECT IF any
or broken or has any sharp edges.
of the following apply:
(iii) A trailer designed for passengers does
(i) The flooring and floor beds are not in
not have safety glazing or rigid plastic.
a condition to support cargo.
(3) Check door operation, including the
(ii) On passenger-carrying trailers
tailgate and REJECT IF one or more of the
REJECT IF any of the following apply:
following apply:
(A) The flooring and floor beds are
(i) The doors are not on the vehicle if
not substantially constructed to
originally fitted by manufacturer.
support occupants and cargo. The
(ii) The doors, including the tailgate, floor pan is rusted through to
cannot be closed securely. cause hazard to occupants or to
permit exhaust gases to enter
(iii) Tailgate or equivalent is not on the
passenger compartment.
vehicle, unless removed for the
addition of optional equipment that is (B) The step well or floor is cluttered
present at the time of inspection. or worn so as to present tripping
hazard.
(4) Check the lamps and lenses and REJECT
IF one or more of the following apply: (C) The guard rails or grab rails are
loose or fastening parts are
(i) An exterior bulb or sealed beam, if
missing.
originally equipped or installed, fails to
light properly, except ornamental lights. (D) The emergency exit is not easily
accessible.
(ii) The turn signal lamps do not flash
between 60-120 flashes per minute. (E) The inside or outside quick release
mechanism on emergency doors
(iii) The turn signal lamps do not properly
or windows on passenger-carrying
indicate right or left when so switched.
trailer fail to function properly or
(iv) The back-up lamps do not turn off open accidentally.
automatically when the vehicle goes
(c) Beneath the Vehicle Inspection - A beneath the
forward.
vehicle inspection of a trailer over 3,000 pounds
(v) The lamp shows a color contrary to law registered gross weight shall be performed as
as specified in lighting chart–Tables II - follows:
IV (relating to required motor vehicle
(1) Inspect tires and wheels and REJECT IF
lighting equipment; location of required
one or more of the following apply:
equipment; and required motor vehicle
lighting equipment). (i) A tire has two adjacent treads with less
than 2/32 inches tread remaining at
(vi) A lamp or filament indicated at the
any point.
switch position does not light when the
correct switch indicates the lamp (ii) The tire is worn so that tread wear
should be on. indicators contact road in any two
adjacent groves.

Vehicle Equipment and Inspection Regulations • PUB 45 G-4


Subchapter G - Recreational, Semi- and Utility Trailers
(iii) Part of the ply or cord is exposed. (v) Torn metal or other loose or dislocated
parts protrude from the surface of
(iv) A tire has been repaired with blow-out
body.
patch or boot.
(vi) The tailgate or doors are broken or
(v) There is a bump, bulge or separation.
sagging so that the doors cannot be
(vi) The tire is marked “not for highway tightly closed.
use,” “for racing purposes only” or
(vii) The landing gear parts are broken or
“unsafe for highway use,” or has any
missing and the gear is not operating
similar designation.
properly.
(vii) There are other conditions or markings
(viii) The rear wheel shields or mud flaps
reasonably believed to render tire
are not mounted properly. Every trailer
unsafe for highway use.
must be equipped with rear wheel
(viii) A tire has been regrooved or recut shields to bar water or other
below original tread design depth. substances thrown from rear wheels
at tangents exceeding 22 1/2 degrees,
(ix) A tire extends beyond body line, a tire
measured from road surface, from
is smaller than the manufacturer’s
passing in straight line to rear.
recommended minimum size, or below
the manufacturer’s recommended load (ix) The king pin has excessive wear.
rating or a tire makes contact with the
(x) There are cracks in the contact area
body or chassis.
on the 5th wheel plate.
(x) Tires on same axle are not the same
(xi) An adjustable axle assembly has
size or type of construction–bias,
locking pins missing or not engaged.
belted, or radial.
(xii) A torsion bar spring is broken.
(xi) The wheel nuts or bolts are missing or
loose or have improper thread (xiii) A part of a torque, radius or tracking
engagement. component assembly or a part used for
attaching the same to the vehicle
(xii) The stud or bolt holes are worn out
frame or axle is cracked, loose, broken
of round.
or missing. This subparagraph does
(xiii) Part of the wheel is bent, cracked, not apply to loose bushings in torque
welded or damaged so as to affect or track rods.
safe operation of vehicle.
(3) Inspect the braking system.
(xiv) Studded tires are in use after April 15
(i) Inspect braking system and REJECT
and before November 1.
IF one or more of the following apply:
(xv) The diameter of duals is not within
(A) The bonded linings are less than
3/8 inch of each other.
2/32 inch at the thinnest point.
(xvi) An axle has missing tires or rims.
(B) The riveted linings are less than
(2) Inspect the vehicle frame and REJECT IF 1/32 inch above the rivet head at
one or more of the following apply: the thinnest point.
(i) The vehicle frame is not in solid (C) The lining on a semi-trailer is less
condition. than 5/16 inch at the center of the
shoe.
(ii) A repair is made with tape, tar paper
or cloth or is made in any another (D) The lining is broken; not firmly
temporary manner. attached to the shoe; or
contaminated with oil, grease or
(iii) The frame components are missing
another substance that would
cracked, rotted, or broken or in
affect proper brake operation.
deteriorated or dangerous condition.
(E) There are substantial cracks on
(iv) There is no rear end protrusion which is
the friction surface of a drum
within 24 inches of the rear of the trailer
extending to an open edge.
and within 30 inches of the ground and
within 18 inches of each side.

G-5 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter G - Recreational, Semi- and Utility Trailers

(F) There is wear to such an extent (ii) The brake lining from one side of
that the brake cam is on end or each axle shall be examined.
cam has turned over.
(4) Inspect the air suspension system and
(G) The brake shoe rollers are worn REJECT IF the system is leaking or
and flattened so as to interfere with deflated.
brake operation.
(d) Road Test  - Perform a road test of a trailer over
(H) The air chamber push rod travel 3,000 pounds registered gross weight and reject
exceeds maximum stroke if the vehicle is not capable of stopping within the
allowance. See chart 4 (relating to maximum stopping distance prescribed in Table I
brake chamber push rod travel or swerves so that any part leaves the 12 foot
(typical) for a drawing of the air lane.
chamber push rod.
(I) The hydraulic hoses or tubing
leaks; is flattened, restricted,
insecurely fastened or improperly
retained; or have exposed cords.
(J) The brake hoses, lines or tubing is
leaking, chaffed, restricted,
crimped, cracked or broken.
(K) The surge brake system is leaking.
(L) There is leakage in the lines or
cylinders, reservoirs, hydraulic,
vacuum or air brake systems.
(M) There is no control from the cab of
the towing vehicle.
(N) The brakes are not equalized to
stop the vehicle from swerving
when tested in combination with
the trailer.
(O) The brakes fail to apply
automatically on disconnection
with the tractor.
(P) The surge brake system is
defective.
(Q) The maximum amperage on the
electric brakes is more than 20%
above or more than 30% below the
brake manufacturers’ maximum
current rating.
(R) All wheels are not equipped with
brakes.
(S) The drums are scored deeper than
.060 inch.
(T) The brake hoses bulge or swell
under application of pressure.
(U) The connecting hoses are
improperly joined; for example, a
splice made by sliding the hose
ends over a piece of tubing and
clamping the hose to the tube.

Vehicle Equipment and Inspection Regulations • PUB 45 G-6


Notes

G-7 Vehicle Equipment and Inspection Regulations • PUB 45


Notes

Vehicle Equipment and Inspection Regulations • PUB 45 G-8


Subchapter h - Motorcycles
(2) The handlebars or steering system shall be

Subchapter H
MOTORCYCLES
designed so as not to restrict front fork
Subchapter H
movement and shall be capable of vertical
adjustment.
175.141. Application of Subchapter. (3) The handlebar design shall provide a
Equipment standards set forth in this subchapter apply minimum of 18 inches between ends, after
to all motorcycles being driven on highways. final assembly.
(4) The handlebars shall be equipped with grips
175.142. Suspension. of non-slip design and materials.
(a) Condition of Suspension Components - Every
suspension component shall be in safe operating 175.144. Braking Systems.
condition as described in §175.160 (relating to (a) Condition of Braking Systems -  Braking
inspection procedure). systems and components shall be in safe
(b) Suspension System - A motorcycle shall be operating condition as described in §175.160
equipped with a suspension system. (relating to inspection procedure).

(1) A motorcycle shall be equipped with a (b) Service Brakes - A motorcycle shall be
suspension system on at least the front equipped with a service brake system. See
wheel. 75 Pa.C.S. §4502 (relating to general
requirements for braking systems).
(2) The suspension system shall be effective in
reducing road shock and shall be designed (1) The service brakes shall act on all wheels
for the purpose of maximizing the vehicle’s upon application and shall be capable of
stability. stopping the vehicle in not more than the
maximum stopping distance prescribed in
175.143. Steering. Table I (relating to brake performance).

(a) Condition of Steering Components  - The (2) The service brake system shall act upon
steering assembly and steering mechanism shall all wheels according to the vehicle
be in safe operating condition as described in manufacturer’s specifications, except on a
§175.160 (relating to inspection procedure). vehicle being towed in driveaway-towaway
operation or side cars not originally
(b) Condition of Steering - A motorcycle shall meet equipped.
the following specifications in relation to front
wheel geometry: (3) The brake lining and brake fluids shall be of
type approved by vehicle manufacturer or
(1) Maximum Rake: 450–Maximum trail: shall meet the Society of Automotive
14 inches positive. Engineers (SAE) standards (J998 January
(2) Minimum Rake: 200–Minimum trail: 1980) see Appendix A (relating to minimum
2 inches positive. requirements for motor vehicle brake linings
- SAE J998).
(3) Minimum rake and minimum trail are not
applicable to three-wheel motorcycles (4) The service brake system shall be of a
unless the third wheel is derived from a design that rupture or failure of either the
sidecar. front or rear brake system will not result in
the complete loss of braking function.
(c) Steering head - A head shall be provided Braking function may be obtained by
with a bearing or similar device allowing the hydraulic or other means through normal
steering shaft to turn freely in rotating fashion. brake mechanism. In the event of rupture or
(d) handlebars - Nothing in this subchapter failure of actuating force component, the
prohibits a motorcycle from being equipped unaffected brakes shall be capable of
with a steering wheel instead of handlebars. applying adequate braking force to vehicle.

(1) The handlebars or steering system shall be (5) Metal from the shoe or caliper shall not
of a sturdy construction adequate in size contact brake drums or rotors.
and length to provide proper leverage for (6) Brake lines shall be approved for use as
steering and capable of withstanding a brake lines.
minimum force of 100 pounds applied to
each handle grip in any direction.

h-1 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter h - Motorcycles

175.145. Tires and Wheels.


(4) Every headlamp shall be aimed to comply
(a) Condition of Tires and Wheels - Tires and with inspection procedure of this subchapter.
wheels shall be in safe operating condition as
described in §175.160 (relating to inspection (5) Approved SAE modulating lamps are legal.
procedure). (6) A motorcycle shall be equipped with a
(b) Tire Standards  - A motorcycle shall have tires manual dimmer switch conveniently located
that were manufactured in conformance with for use by the driver while in a normal
standards contained in Chapter 159 (relating to operating position. An automatic dimming
new pneumatic tires). See 75 Pa.C.S. §4525 device may be used in addition to a manual
(relating to tire equipment and traction surfaces). switch.
Tires with equivalent metric size designations (7) A motorcycle shall be equipped with a beam
may be used. indicator which shall be lighted whenever
(c) Non-Pneumatic Tires - A motorcycle operated the high beam of light from the headlamp is
on a highway may not be equipped with in use and shall not otherwise be lighted.
nonpneumatic tires. The indicator shall be so located that when
lighted it is readily visible without glare to the
(d) Ice Grips or Stud - A tire may not be equipped operator of the vehicle.
with ice grips or tire studs of wear-resisting
material which have projections exceeding 2/32 (d) Total Candlepower - Total candlepower for
inch beyond the tread of the traction surface of headlamps and auxiliary lamps shall not
the tire. exceed 150,000.
(e) Antique Vehicle Pneumatic Tire Exemption - (e) Other Required LampS - A motorcycle shall
An antique vehicle may be equipped with have at least one red stop lamp, and no more
nonpneumatic tires if originally equipped by the than two–one on each side–on the rear of the
manufacturer. vehicle, which shall be illuminated immediately
upon application of the service brake.
175.146. Lighting and Electrical (f) Illumination, Except headlamps, Fog Lamps,
Systems. and Auxiliary driving Lamps -  A motorcycle
shall have a stop lamp and tail lamp which,
(a) Condition of Lamps and Switches -  Every
under normal atmospheric conditions, shall be
required lamp or switch shall be in safe
capable of being seen and distinguished during
operating condition as described in §175.160
night time operation at a distance of 500 feet.
(relating to inspection procedure).
See 75 Pa.C.S. §4303(b) and (d).
(b) Lighting Standards - Lamps shall comply with
(1) Rear lamps shall be lighted whenever
the vehicle lighting equipment requirements of
headlamps, fog lamps, or auxiliary driving
Tables II, IV, and V; Chapter 153 and 75 Pa.C.S.
lamps are in operation.
§4301.
(2) A vehicle specified under this subchapter
(c) headlamp System - A motorcycle driven on a
may be equipped with turn signals.
highway shall have at least one and no more
than two headlamps. See 75 Pa.C.S. §4303(a) (3) The turn signals shall have frequency of
(relating to general lighting requirements). flash between 60-120 flashes per minute.
(1) Lamps in the headlamp system shall be (4) The stop lamps shall be operated through a
of Type I or Type II construction. On switching arrangement so that any motion of
one-lamp system, the lamp shall be brake towards applied position immediately
located in the center of vehicle. On a illuminates the stop lamp.
two-lamp system, the lamps shall be
(5) The stop lamps shall not be combined with
symmetrically located on each side of the
turn signal lamps unless arrangement of
vehicle’s vertical centerline.
switches or other parts are such that the
(2) The headlamp low beam minimum stop lamp is extinguished when turn signal
candlepower shall not be less than 7,500. is in use.
(3) The headlamp high beam minimum (6) The stop lamps shall be visible for 100 feet
candlepower shall not be less than 10,000. in normal sunlight.

Vehicle Equipment and Inspection Regulations • PUB 45 h-2


Subchapter h - Motorcycles
(7) A motorcycle manufactured after 1978 shall or offered as optional equipment, are
be equipped with alternator, generator, or acceptable.
electrical energy storage source, capable of
(3) Auxiliary lamps and fog lamps shall be
providing lighting in compliance with
aimed when the vehicle and lamp assembly
Chapter 153 (relating to lamps, reflective
are in the straight ahead position with the
devices, and associated equipment) and SAE
beam not above the horizontal centerline of
J392-Appendix B (relating to motorcycle and
the lamp at 25 feet.
motor vehicle cycle electrical system
[maintenance of design voltage]-SAE J392) (4) A motorcycle may have one and no more
Maintenance of Design Voltage. than two approved auxiliary driving lamps
and fog lamps.
(8) A motorcycle shall be equipped with at least
one red reflector to the rear. (5) Auxiliary driving lamps and fog lamps shall
not be placed in front of any required lamp.
(9) A motorcycle shall have at least one tail
lamp if it was manufactured after 1973 or if (6) A vehicle equipped with headlamps,
originally so equipped. auxiliary driving lamps, or fog lamps may not
have more than four forward projecting
(g) Condition and Position of Lamps - Lamps
lamps illuminated at the same time.
shall be properly fastened; direct light properly;
be of a color not contrary to Tables II, IV, and V; (l) Antique Vehicle Lighting Exemption - An
and not be so obstructed by a screen, bar, antique vehicle, if operated exclusively between
auxiliary equipment, or a device as to obscure, the hours of sunrise to sunset and not during
change the color of or obstruct the beam. periods of reduced visibility or insufficient
illumination, is exempt from requirements of
(h) Ornamental Lamps - A lamp not enumerated
this section, except requirements pertaining to
in this section, and not located as described in
stop lamps.
Tables III - V of this chapter, is prohibited
unless it is available as original equipment or is (m) Battery Fastening - A vehicle specified under
auxiliary lighting added to a motorcycle to protect this subchapter shall be equipped with a system
the driver as permitted by 75 Pa.C.S. § 4310 which is specifically designed for the secure
(related to motorcycle lighting). An illuminated fastening of the battery.
sign is prohibited. Flashing or revolving lights are
not ornamental lamps. Provisions relating to 175.147. Glazing.
flashing or revolving lights are located in
Chapters 15 and 173 (relating to authorized (a) Condition of Glazing - Glazing shall meet the
vehicles and special operating privileges; and requirements of Chapter 161 (relating to glazing
flashing or revolving lights on emergency and materials). See 75 Pa.C.S. §4526 (relating to
authorized vehicles). safety glass).

(i) [Reserved]. (b) Safety Glazing - A motorcycle may be equipped


with a windscreen. This subsection does not
(j) Registration Plate Lamp - A registration plate apply to a vehicle manufactured or assembled
lamp, if originally equipped, shall emit white light before January 1, 1934, if original glazing is not
and make registration plate visible from a cracked or discolored.
distance of 50 feet to the rear of the vehicle.
(c) Stickers - Out-of-state inspection stickers, tax
(k) Auxiliary driving Lamps and Fog Lamps - stamps, road use permits, or other government-
Auxiliary driving lamps and fog lamps may be related permits–all municipalities and states–
installed on a motorcycle if they comply with the may be placed at lower left or right-hand corner
following requirements: of the windscreen.
(1) Fog lamps shall not be substituted for (d) Obstructions - A vehicle specified under this
headlamps, except under conditions of subchapter shall have galzing free from
rain or fog. Fog lamps may be used with obstructions as described in §175.160
lower headlamp beams. (relating to inspection procedure).
(2) Auxiliary driving lamps and fog lamps shall (1) With the exception of the materials in
be mounted on front at a height not less paragraph (3), signs, posters or other
than 12 inches nor more than 42 inches materials, whose design prevents a driver
above level surface upon which the vehicle from seeing through the material, may not
stands. Rear fog lamps, if originally installed be placed on the windscreen or a side wing

h-3 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter h - Motorcycles

or side window so as to obstruct, obscure or


impair the driver’s clear view of the highway
175.149. Fuel Systems.
or an intersecting highway. Under FMVSS (a) Condition of Fuel Systems - All components
No. 205, these restrictions do not apply to in the fuel system shall be in safe operating
the rear side windows, rear wings or rear condition as described in §175.160 (relating to
window of vehicles subject to this sub– inspection procedure).
chapter, if so equipped.
(b) Fuel System Requirements - The fuel system
(2) The requirements of this subsection also components shall be leakproof and shall be
apply to glass etchings, except those used fastened securely to the vehicle with fasteners
for vehicle identification. designed for that purpose.
(3) A sun screening device or other material (c) Accelerator Operation - The accelerator control
which does not permit a person to see or system shall return the engine throttle to the
view the inside of the vehicle is prohibited idle position when the operator removes the
unless otherwise permitted by FMVSS actuating force from the accelerator control.
No. 205, or a certificate of exemption has
been issued in compliance with §175.265 (d) Filler Cap - The fuel system shall be equipped
(relating to exemption provisions). See with a filler cap.
Table X for specific requirements for (e) Alternate Fuel Systems - See Subchapter M
vehicles subject to this subchapter. (relating to alternate fuel systems and controls).

175.148. Mirrors. 175.150. Speedometers.


(a) Condition of Mirrors - Mirrors shall be in safe Every motorcycle shall have an operating speedometer
operating condition as described in §175.160 calibrated to indicate miles per hour or kilometers per hour.
(relating to inspection procedure).
(b) Rearview Mirrors - A motorcycle shall be 175.151. Odometers.
equipped with at least one rearview mirror or Every motorcycle shall have an operating odometer
similar device. If a certificate of exemption for a calibrated to indicate total miles or kilometers driven,
sun screening device or other material has been except motorcycles at least 25 years old.
issued, rearview mirrors, each with a minimum
reflective surface of 12 1/2 square inches for a
175.152. Exhaust Systems.
flat mirror or 10 square inches for a convex
mirror, shall be installed on both sides of a (a) Condition of Exhaust System - All components
motorcycle. A vehicle for which a certificate of of the exhaust system shall be in safe operating
exemption has been issued for medical reasons condition as described in §175.160 (relating to
may be equipped with only a left outside inspection procedure).
rearview mirror, unless originally equipped with
(b) Exhaust System Requirements - A motorcycle
an outside rearview mirror on both sides of the
shall be equipped with a muffler or other
vehicle.
effective noise-suppressing system in good
(1) A mirror may not be cracked, broken or working order and in constant operation. A
discolored. muffler or exhaust system may not be equipped
with a cutout, bypass or similar device and a
(2) A mirror shall hold adjustment.
muffler may not show evidence of external repair.
(3) A mirror shall provide an unobstructed view
(1) The exhaust system of a motorcycle may
of the highway to the rear of the vehicle for
not be modified in a manner which will
distance of not less than 200 feet.
amplify or increase noise emitted by the
(4) A mirror shall provide a minimum reflective motor of the vehicle above the maximum
surface of 12 1/2 square inches for a flat level permitted by Chapter 157 (relating to
mirror or 10 square inches for a convex established sound levels).
mirror.
(2) An exposed exhaust systems shall be
(c) Obstructions - A motorcycle rearview mirror equipped with adequate heat shield or
shall be free from obstructions as described in protective system or be located to prevent
§175.160. contact by operator or passenger.

Vehicle Equipment and Inspection Regulations • PUB 45 h-4


Subchapter h - Motorcycles
(h) highway Bars - If the motorcycle is so
175.153. horns and Warning devices. equipped, highway bars shall have a maximum
(a) Condition of horns and Warning devices - width of 26 inches and shall be located less than
All components of the horn or warning device 15 inches from the foot controls and shall not
shall be in safe operating condition as described interfere with the operation of foot controls.
in §175.160 (relating to inspection procedure).
(b) horn and Warning device Requirements - A
175.160. Inspection Procedure.
motorcycle shall have a horn or other warning (a) External Inspection - An external inspection
device which is audible under normal conditions shall be performed as follows:
at a distance of not less than 200 feet. No vehicle
shall be equipped with a siren, bell, whistle or (1) Verify ownership, legality and proof of
similar device emitting an unreasonably loud or financial responsibility. For the purpose of
harsh sound, except emergency vehicles and this subchapter, ownership and legality shall
vehicles equipped with an anti-theft device. be proven by a vehicle registration card,
certificate of title or manufacturer’s
statement of origin. When a vehicle being
175.154. Body. held for resale is presented for inspection
(a) Condition of Body - All items on the body shall by a dealer licensed to sell vehicles in this
be in safe operating condition as described in Commonwealth, a VIN-specific auction slip
§175.160 (relating to inspection procedure). or VIN-specific secure power of attorney
evidencing the dealership’s acquisition of
(b) Fenders  - The wheels of a motorcycle shall be the vehicle, or both, may be presented
equipped with fenders of a type used as original instead of a vehicle registration card,
equipment. At no time shall tires come in contact certificate of title or manufacturer’s
with the body, fenders or chassis of the vehicle. statement of origin. REJECT IF one or
(c) Protruding Objects - A motorcycle shall have more of the following apply:
no torn metal, glass or other loose or dislocated (i) When vehicle ownership and legality
parts protruding from body. are demonstrated by presentation of
certificate of title, manufacturer’s
175.155. Chassis. statement of origin, VIN-specific
(a) Condition of Chassis - All items on the chassis auction slip or VIN-specfic secure
shall be in safe operating condition as described power of attorney:
in §175.160 (relating to inspection procedure). (A) The VIN is not in agreement with
(b) Vehicle Frame - A vehicle frame shall be in solid the certificate of title, manufacturer’s
condition. statement of origin, VIN-specific
auction slip or VIN-specific secure
(c) Seats - A motorcycle shall be equipped with a power of attorney. Exception: If
seat for the operator which is firmly anchored to only one digit is incorrect or two
the frame or support. No metal spring shall digits are transposed, and the
protrude from the driver’s seat. owner provides evidence that the
(d) Chain guard or drive Shaft Cover - A covering appropriate Department form
device to prevent contact with a rider while in a has been completed to correct
normal riding position must be provided. the error or transposition.

(e) Stands - A motorcycle stand shall operate and (B) The VIN plate is not securely
be strong enough to support the vehicle and stay fastened or is defaced, misplaced
in the proper position when not holding the bike or missing.
in standing position. (ii) When vehicle ownership and legality
(f) hand-hold - A hand-hold device shall be are demonstrated by presentation of
provided if the motorcycle is designed to carry vehicle registration card:
more than one person. (A) The license plate is not in
(g) Footrests - A motorcycle operated or driven agreement with the numbers on
upon highway shall have footrests for each the vehicle registration card.
person operating or riding upon the vehicle. Exception: If only one digit is
incorrect or two digits are
transposed, and the owner

h-5 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter h - Motorcycles

provides evidence that the (D) The glass is shattered, broken or


appropriate Department form has has any exposed sharp edges.
been completed to correct an error
(E) There are defects in an acute area
or transposition.
of the windscreen–center of the
(B) The license plate is hanging critical area on the driver’s side of
loosely from its mounting bracket. the vehicle directly in the driver’s
normal line of vision, 8 1/2 inches
(C) The license plate is obscured so
wide and 5 1/2 inches high–or
that the numbers cannot be
discolorations or hazardous cracks
identified.
which would interfere with the
(D) The license plate lamp, if so driver’s vision.
equipped, does not illuminate the
(ii) This paragraph does not prohibit the
license plate.
use of a product or material along the
(iii) Acceptable proof of financial top edge of the windscreen as long as
responsibility is not provided. For the the product or material is transparent
purpose of this chapter, financial and does not encroach upon the AS-1
responsibility shall be proven by one portion of the windscreen as provided
of the following documents: by FMVSS No. 205, and the product or
material is not more than 3 inches from
(A) A valid financial responsibility
the top of the windscreen.
identification card issued in
accordance with 31 Pa. Code (3) Check mirrors and REJECT IF one or more
(relating to insurance). of the following apply:
(B) The declaration page of a valid (i) The mirror is cracked, broken, or
insurance policy. discolored.
(C) A valid self-insurance identification (ii) The mirror will not hold adjustment.
card.
(iii) The mirror does not provide a
(D) A valid binder of insurance issued minimum reflective surface of 12 1/2
by an insurance company licensed square inches for a flat mirror or 10
to sell motor vehicle liability square inches for a convex mirror.
insurance in this Commonwealth.
(iv) Outside rearview mirrors, with a
(E) A valid insurance policy issued by minimum reflective surface as
an insurance company licensed to described in §175.148(b) (relating to
sell motor vehicle liability insurance mirrors), are not installed on both sides
in this Commonwealth. of the motorcycle, if a certificate of
exemption for a sun screening device
(2) Check the Glazing.
or other material has been issued by
(i) REJECT IF one or more of the the Department. See §175.264
following apply: (relating to mirrors). A vehicle for which
a certificate of exemption has been
(A) Approved safety glazing is not
issued for medical reasons may be
used in the windscreen.
equipped with only a left outside
(B) A sign, poster or other material rearview mirror, unless originally
whose design prevents a driver equipped with an outside rearview
from seeing through the material, mirror on both sides of the vehicle.
obstructs, obscures or impairs the
(4) Check the fenders and REJECT IF any of
driver’s clear view of the highway
the following apply:
or an intersecting highway.
(i) A fender—front or rear—has been
(C) A vehicle displays a sticker
removed.
other than those prescribed under
§175.147(c) (relating to glazing), (ii) A fender is not of a type and size used
or displays a parking sticker in a as original equipment.
location described in §175.147(d).

Vehicle Equipment and Inspection Regulations • PUB 45 h-6


Subchapter h - Motorcycles
(5) Check the flooring and floor beds if inspection limits and low beam
applicable and REJECT IF any of the inspection limits).
following apply:
(I) Turn the lamps on high beam
(i) The flooring or floor beds are not in and REJECT IF the center of
a condition constructed to support the beam is horizontally more
occupants and cargo. than 4 inches to the right or left
of straight ahead or if the
(ii) The floor pan is rusted through so as
center of the light beam is
to cause a hazard to occupants or
vertically more than 4 inches
to permit exhaust gases to enter
above or below the horizontal
passenger compartment.
line.
(6) Check the lamps and lenses and REJECT
(II) Turn the lamps on low beam
IF one or more of the following apply:
and REJECT IF the upper
(i) An exterior bulb or sealed beam, if edge of beam is more than
originally equipped or installed, fails to 4 inches above or below the
light properly, except ornamental lights. horizontal center line of the
headlamp or if the inner edge
(ii) The turn signal lamps do not flash
of the beam is more than 4
between 60-120 flashes per minute.
inches to the right or left of
(iii) The turn signal lamps do not properly the vertical line.
indicate right or left, when so switched.
(7) Check for protruding metal and REJECT IF
(iv) The lamp shows a color contrary to torn metal, glass or other loose or dislocated
Tables IV or V (relating to required parts protrude from the surface of the
motor vehicle lighting equipment; and vehicle so as to create a hazard.
location of required equipment), as
(8) Check the fuel tank cap and REJECT IF the
applicable.
fuel tank filler cap is missing.
(v) The lamp or filament indicated at
(b) Internal Inspection - An internal inspection shall
switch position does not light when the
be performed as follows:
correct switch indicates the lamp
should be on. (1) Check the high beam and turn signal
indicator lamps and REJECT IF the
(vi) The lamp has a missing or broken lens.
indicator lamps are not working.
(vii) A required lamp is missing.
(2) Check the horn and REJECT IF any of the
(viii) Auxiliary equipment is placed on, in, or following apply:
in front of any lamp.
(i) There is no horn or other acceptable
(ix) The fog lamps operate with the high audible warning device.
beams of headlamps.
(ii) The horn or other warning device is not
(x) Auxiliary driving lamps operate with the audible under normal conditions for a
low beam of the standard headlamp distance of not less than 200 feet.
system or alone.
(iii) The vehicle is equipped with a siren,
(xi) The headlamps are out of adjustment bell, whistle or a device emitting harsh
as follows: or unreasonably loud sound, except on
emergency vehicles and vehicles
(A) Mechanical aimer, if any of the
equipped with an anti-theft device.
following apply:
(3) Check the brake system by doing visual
(I) Horizontal aim is more than
inspection. If the vehicle is equipped with
4 inches to the left or right.
view ports or mechanical brake wear
(II) Vertical aim is higher or lower indicators, wheels do not have to be pulled
than 4 inches from the center. but the mechanic shall determine if lining
should be replaced. REJECT IF one or
(B) Screen or photo electric type
more of the following apply:
tester. See charts 1-3 (relating to
aiming screen distance and (i) Brake control travel exceeds 80% of
marking identification; high beam total available travel.

h-7 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter h - Motorcycles

(ii) Brake control fades while the vehicle (v) The fuel tank or line intrudes into a
is stopped. driver, passenger or cargo compart-
ment, except if the vehicle was
(iii) There is excessive friction in the
originally so designed. If the vehicle is
control linkage or components, or
equipped with an alternate fuel system,
control levers are misaligned or
see Subchapter M (relating to alternate
improperly positioned.
fuel systems and controls).
(iv) The drums or rotors are scored deeper
(vi) The throttle does not return to the idle
than .015 inch.
position when the actuating force is
(v) There is mechanical damage other removed.
than wear.
(c) Beneath the Vehicle Inspection - A beneath
(vi) The inside diameter of the drum is the vehicle inspection shall be performed as
greater than the maximum diameter follows:
stamped on the drum or greater than
(1) Inspect the tires and wheels and REJECT IF
.090 inch over the original drum
one or more of the following apply:
diameter for unmarked drums.
(i) A tire has two adjacent treads with less
(vii) The disc thickness is less than the
than 2/32 inches tread remaining at
minimum stamped on assembly or less
any point.
than the manufacturer’s specifications.
(ii) A tire is worn so that tread wear
(viii) The bonded linings are less than 1/32
indicators contact the road in any two
inches at the thinnest point.
adjacent groves.
(ix) The riveted linings are less than 1/32
(iii) Part of the ply or cord is exposed.
inches above the rivet head at the
thinnest point. (iv) A tire has been repaired with blow-out
patch or boot.
(x) The lining is broken; not firmly attached
to the shoe; or contaminated with oil, (v) There is a bump, bulge or separation.
grease or another substance that
(vi) A tire is marked “not for highway use,”
would affect proper brake operation.
“for racing purposes only,” or “unsafe
(xi) The master cylinder leaks. for highway use,” or has a similar
designation.
(xii) The hydraulic hoses or lines leak or are
disconnected, flattened or restricted. (vii) There are other conditions or markings
reasonably believed to render a tire
(xiii) The hydraulic booster for the power
unsafe for highway use.
brake system is leaking or inoperative
or has excessively worn belts. (viii) A tire has been regrooved or recut.
(xiv) Mechanical indicator shows that pads (ix) The wheel nuts or bolts are missing or
should be replaced. loose or have improper thread
engagement.
(4) Check the motor mounts and REJECT IF
motor mounts are broken, cracked or missing. (x) The stud or bolt holes are worn out of
round.
(5) Check the fuel systems and controls and
REJECT IF any of the following apply: (xi) Part of the wheel is bent, cracked,
welded or damaged so as to affect
(i) There is liquid fuel leakage at any point
safe operation of vehicle.
in the system.
(xii) The rear wheel does not track front
(ii) Part of the fuel line is not securely
wheel track in the straight ahead
fastened.
position within 1 inch to either side,
(iii) A fuel tank or line was not specifically except for three-wheeled vehicles
designed or manufactured as fuel tank which must track as originally
or line. designed.
(iv) A fuel line is in contact with a high (xiii) Studded tires are in use after April 15
temperature surface or moving part. and before November 1.

Vehicle Equipment and Inspection Regulations • PUB 45 h-8


Subchapter h - Motorcycles
(xiv) A tire extends beyond body line, any (iii) The shock absorbers have severe
tire is smaller than the manufacturer’s leakage–not slight dampness.
recommended minimum size or below
(iv) The vehicle continues free rocking
the manufacturer’s recommended load
after release, indicating loss of the
rating or a tire makes contact with the
shock absorber function.
body or chassis.
(4) Inspect the vehicle frame and REJECT IF
(2) Inspect the steering system and REJECT IF
any of the following apply:
one or more of the following apply:
(i) The vehicle frame is not in solid
(i) The front wheel geometry of a
condition.
motorcycle with a single front wheel
does not meet the following (ii) A repair is made with tape, tar paper or
specifications as to rake and trail: cloth or is made in another temporary
manner.
(A) Maximum rake: 45 degrees;
maximum trail: 14 inches positive. (iii) The frame components are missing
cracked, rotted, or broken or are in
(B) Minimum rake: 20 degrees;
deteriorated or dangerous condition.
minimum trail: 2 inches positive.
(iv) The chain guard or other covering
(ii) The handlebars or steering system of
device is missing.
each motorcycle are not of sturdy
construction. (v) The motorcycle stand does not operate
or is not strong enough to support the
(iii) The handlebars or steering system
vehicle.
restrict front fork movement.
(vi) A hand-hold device is not provided if
(iv) The handlebars do not provide a
the motorcycle is designed to carry
minimum of 18 inches between grip
more than one person.
ends. If equipped with a steering wheel
instead of handlebars, the steering (vii) Footrests are not provided for each
wheel, except if specially designed for person operating or riding upon
handicapped drivers, is not circular or vehicle.
equivalent in strength to original
(viii) The highway bars exceed maximum
equipment or has an outside diameter
width of 26 inches or are located more
less than 13 inches.
than 15 inches from the foot controls.
(v) The handlebars are not equipped with
(5) Inspect the exhaust system and REJECT IF
grips of non-slip design and material.
one or more of the following apply:
(vi) The measured movement at the front
(i) The vehicle has no muffler or muffler
or rear of the tire is greater than 1/4
has external repair.
inch in relation to the axle shaft.
(ii) There are loose or leaking joints.
(vii) The linkage components are not
secured with cotter pins or other (iii) There are holes, cracks or leaking
suitable devices. seams in exhaust system.
(viii) The steering stops allow a tire to rub (iv) There is a muffler cutout or similar device.
on the frame or chassis parts.
(v) Part of the exhaust system passes
(ix) The front wheel is incapable of being through the occupant compartment.
turned to the right and left steering
(vi) The elements are not securely fastened
stops without binding or interference.
with proper clamps and hangers.
(3) Inspect the suspension system and
(vii) The exposed exhaust system does
REJECT IF any of the following apply:
not have an adequate heat shield or
(i) The shock absorbers are missing. protective system or is not located to
prevent contact with riders.
(ii) The shock absorber’s mounting bolts
or mounts are broken. (6) Check the battery and REJECT IF the
battery is not securely fastened.

h-9 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter h - Motorcycles

(d) Road Test - Perform road test and REJECT IF


one or more of the following apply:
(1) The vehicle is not capable of stopping within
the maximum stopping distance prescribed
in Table I (relating to brake performance).
(2) There is a malfunction of the braking or
steering mechanism particularly, shimmy,
wander and pull—or another questionable
operating behavior that affects safe
operation of vehicle.
(3) The speedometer does not operate.
(4) The odometer does not operate except on
motorcycles at least 25 years old.
(5) The vehicle cannot be driven forward.

Vehicle Equipment and Inspection Regulations • PUB 45 h-10


Notes

h-11 Vehicle Equipment and Inspection Regulations • PUB 45


Notes

Vehicle Equipment and Inspection Regulations • PUB 45 h-12


Subchapter J - Motor-driven Cycles and Motorized Pedalcycles
maximum stopping distance prescribed in

Subchapter J
MOTOR-dRIVEN CYCLES ANd
Table I.
Subchapter J

MOTORIzEd PEdALCYCLES
(2) A service brake system shall act upon all
wheels according to the vehicle manu -
facturer’s specifications, except on a vehicle
175.171. Application. being towed in driveaway-towaway
operation or side cars not originally
Equipment standards set forth in this subchapter apply equipped.
to all motor-driven cycles and motorized pedalcycles
driven on highways. (3) The brake lining and brake fluids shall be of
type approved by the vehicle manufacturer
175.172. Steering. or shall meet the Society of Automotive
Engineers (SAE) standards (J998 January
(a) Condition of Steering Components - The 1980). See Appendix A (relating to minimum
steering assembly and steering mechanism shall requirements for motor vehicle brake
be in safe operating condition as described in linings-SAE J998).
§175.190 (relating to inspection procedure).
(4) A vehicle specified under this subchapter
(b) Steering head - The steering head shall be shall be equipped with a service brake
provided with a bearing or similar device system of a design that rupture or failure of
allowing the steering shaft to turn freely in a either the front or rear brake system will not
rotating fashion. result in the complete loss of braking
(c) handlebars - Nothing in this subchapter function. Braking function may be obtained
prohibits a motor-driven cycle or pedalcycle from by hydraulic or other means through normal
being equipped with a steering wheel instead of brake mechanism. In the event of a rupture
handlebars. or failure of an actuating force component,
the unaffected brakes shall be capable of
(1) The handlebars or steering system shall be applying an adequate braking force to vehicle.
of a sturdy construction adequate in size
and length to provide proper leverage for (5) Metal from the shoe or caliper shall not
steering and capable of withstanding a contact the brake drums or rotors of the
minimum force of 100 pounds applied to cycle if so equipped.
each handle grip in any direction.
175.174. Tires and Wheels.
(2) The handlebars or steering system shall
be designed so as not to restrict front fork (a) Condition of Tires and Wheels - Tires and
movement and shall be capable of vertical wheels shall be in safe operating condition as
adjustment. described in §175.190 (relating to inspection
procedure).
(3) The handlebar design shall provide a
minimum of 18 inches between ends, after (b) Tire Conditions - The tires shall not bear a
final assembly. marking or condition which may render the tire
unsafe for highway use. The tires must be free of
(4) The handlebars shall be equipped with grips partial exposure of ply or cord; blow-out patches;
of non-slip design and materials. bumps, bulges or separation; and regrooving
and recutting below the original tread design
175.173. Braking Systems. depth.
(a) Condition of Braking Systems - Braking (c) Tire Standards - A vehicle specified under this
systems and components shall be in safe subchapter shall have tires manufactured in
operating condition as described in §175.190 conformance with standards in Chapter 159
(relating to inspection procedure). (relating to new pneumatic tires). See 75
(b) Service Brakes - A vehicle specified under this Pa.C.S. § 4525 (relating to tire equipment and
subchapter shall be equipped with a service traction surfaces). Tires with equivalent metric
brake system. See 75 Pa.C.S. §4502 (relating size designations may be used.
to general requirements for braking systems). (d) Non-Pneumatic Tires - No vehicle specified
(1) The service brakes shall act on all wheels under this subchapter, operated on highway
upon application and shall be capable of shall be equipped with non-pneumatic tires.
stopping the vehicle in not more than the

J-1 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter J - Motor-driven Cycles and Motorized Pedalcycles

(e) Ice Grips or Studs - No tire shall be equipped (7) A vehicle specified under this subchapter
with ice grips or tire studs of wear-resisting shall be equipped with a beam indicator,
material which have projections exceeding 2/32 which shall be lighted whenever the high
inch beyond the tread of the traction surface of beam of light from the headlamp is in use,
the tire. and shall not otherwise be lighted. The
indicator shall be so located that when
(f) Antique Vehicle Pneumatic Tire Exemption -
lighted it is readily visible without glare to
An antique vehicle may be equipped with
the operator of the vehicle.
non-pneumatic tires if originally equipped by
the manufacturer. (d) Total Candlepower - Total candlepower for
headlamps and auxiliary lamps shall not exceed
(g) Wheel Conditions - The wheels shall conform
150,000.
to the manufacturer’s specifications and shall not
be bent, cracked, welded or damaged so as to (e) Other Required Lamps - A vehicle specified
affect safe operating conditions. The wheels under this subchapter shall have at least one red
shall be free of missing and loose studs and stop lamp and no more than two stop lamps–one
bolts or an improper thread engagement. on each side–on the rear of the vehicle, which
shall be illuminated immediately upon application
175.175. Lighting and Electrical of the service brake.
Systems. (f) Illumination, Except headlamps, Fog Lamps,
(a) Condition of Lamps and Switches - Every and Auxiliary driving Lamps - A vehicle
required lamp or switch shall be in safe specified under this subchapter shall have a
operating condition as described in §175.190 stop lamp and tail lamp which, under normal
(relating to inspection procedure). atmospheric conditions, shall be capable of
being seen and distinguished during night time
(b) Lighting Standards - A vehicle specified under operation at a distance of 500 feet. See 75
this subchapter driven on highways shall have Pa.C.S. §4303(b) and (d).
lamps which comply with Tables II, IV, and V;
Chapter 153; and 75 Pa.C.S. §4301. (1) Rear lamps shall be lighted whenever
headlamps, fog lamps, or auxiliary driving
(c) headlamp System - A vehicle specified under lamps are in operation.
this subchapter driven on the highway shall have
at least one and no more than two headlamps. (2) A vehicle specified under this subchapter
See 75 Pa.C.S. §4303(a) (relating to general may be equipped with turn signals.
lighting requirements). (3) The turn signals shall have frequency of
(1) Lamps in a headlamp system shall be of flash between 60-120 flashes per minute.
Type I or Type II construction. On one-lamp (4) A vehicle specified under this subchapter
system, the lamp shall be located in the shall be equipped with one stop lamp. The
center of the vehicle. On two lamp system, stop lamp shall be red. See 75 Pa.C.S.
the lamps shall be symmetrically located on §4303 (b).
each side of the vehicle’s vertical centerline.
(5) The stop lamps shall be operated through a
(2) The headlamp low beam minimum switching arrangement so that any motion
candlepower shall not be less than 7,500. of the brake towards the applied position
(3) The headlamp high beam minimum immediately illuminates the stop lamp.
candlepower shall not be less than 10,000. (6) The stop lamps shall not be combined with
(4) Every headlamp shall be aimed to comply turn signal lamps unless arrangement of the
with §175.190. switches or other parts are such that the
stop lamp is extinguished when the turn
(5) Approved SAE modulating lamps are legal. signal is in use.
(6) A vehicle specified under this subchapter (7) The stop lamps shall be visible for 100 feet
shall be equipped with a manual dimmer in normal sunlight.
switch conveniently located for use for the
driver while in a normal operating position. (8) A motor-driven cycle registered shall be
An automatic dimming device may be used equipped with an alternator, generator or
in addition to a manual switch. electrical energy storage source, capable
of providing lighting in compliance with
Chapter 153 and SAE J392-Appendix B

Vehicle Equipment and Inspection Regulations • PUB 45 J-2


Subchapter J - Motor-driven Cycles and Motorized Pedalcycles
(relating to motorcycle and motor vehicle (3) Auxiliary lamps and fog lamps shall be
cycle electrical system (maintenance of aimed when vehicle and lamp assembly are
design voltage)—SAE J392) Maintenance in the straight ahead position with beam not
of Design Voltage. above horizontal centerline of lamp at 25
feet.
(9) A vehicle specified under this subchapter
shall be equipped with at least one red (4) A vehicle specified under this subchapter
reflector to the rear. may have one and no more than two
approved auxiliary driving lamps and fog
(10) A vehicle specified under this subchapter
lamps.
shall have at least one tail lamp if it was
manufactured after 1973, or if originally so (5) Auxiliary driving lamps and fog lamps shall
equipped. not be placed in front of any required lamp.
(g) Condition and Position of Lamps - Lamps (6) A vehicle equipped with headlamps,
shall be properly fastened; direct light properly; auxiliary driving lamps, or fog lamps may
be of color not contrary to Tables II, IV, and V; not have more than four forward projecting
and may not be so obstructed by a screen, bar, lamps illuminated at the same time.
auxiliary equipment or device as to obscure,
(l) Antique Vehicle Lighting Exemption - An
change color of or obstruct beam.
antique vehicle, if operated exclusively between
(h) Ornamental Lamps - A lamp not enumerated in the hours of sunrise to sunset and not during
this section, and not located as described in periods of reduced visibility or insufficient
Tables III-V of this chapter, is prohibited unless it illumination, are exempt from requirements of
is available as original equipment or is auxiliary this section except requirements pertaining to
lighting added to a motorcycle to protect the stop lamps.
driver as permitted by 75 Pa.C.S. § 4310
(m) Battery Fastening - A vehicle specified under
(related to motorcycle lighting). An illuminated
this subchapter shall be equipped with a system
sign is prohibited. Flashing or revolving lights are
for secure fastening of the battery.
not ornamental lamps. Provisions relating to
flashing or revolving lights are located in
Chapters 15 and 173 (relating to authorized 175.176. Glazing.
vehicles and special operating privileges; and (a) Condition of Glazing - Glazing shall meet the
flashing or revolving lights on emergency and requirements of Chapter 161 (relating to glazing
authorized vehicles). materials). See 75 Pa.C.S. §4526 (relating to
(i) [Reserved]. safety glass).

(j) Registration Plate Lamp - A registration plate (b) Safety Glazing - A vehicle specified under this
lamp, if originally equipped, shall emit white light subchapter may be equipped with a windscreen.
and make the registration plate visible from a Requirements of this subsection do not apply to
distance of 50 feet to rear. a vehicle manufactured or assembled before
January 1, 1934, if original glazing is not cracked
(k) Auxiliary driving Lamps and Fog Lamps  - or discolored.
Auxiliary driving lamps and fog lamps may be
installed on a motor-driven cycle or motorized (c) Stickers - Out-of-state inspection stickers, tax
pedalcycle if they comply with the following stamps, road use permits or other government-
requirements: related permits–all municipalities and states–
may be placed at the lower left or right-hand
(1) Fog lamps shall not be substituted for corner of windscreen.
headlamps except under conditions of rain
or fog. Fog lamps may be used with lower (d) Obstructions - A vehicle specified under this
headlamp beams. subchapter shall have glazing free from
obstructions as described in §175.190 (relating
(2) Auxiliary driving lamps and fog lamps shall to inspection procedure).
be mounted on front at a height not less
than 12 inches nor more than 42 inches (1) With the exception of materials in paragraph
above level surface upon which the vehicle (3), signs, posters or other materials, whose
stands. Rear fog lamps, if originally installed design prevents a driver from seeing
or offered as optional equipment, are through the material, may not be placed on
acceptable. the windscreen or a side wing or a side
window so as to obstruct, obscure or impair

J-3 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter J - Motor-driven Cycles and Motorized Pedalcycles

the driver’s clear view of the highway or an


intersecting highway. Under FMVSS No.
175.178. Fuel Systems.
205, these restrictions do not apply to the (a) Condition of Fuel Systems - All components
rear side windows, rear wings or rear in the fuel system shall be in safe operating
window of vehicles subject to this condition as described in §175.190 (relating to
subchapter, if so equipped. inspection procedure).
(2) The requirements of this subsection also (b) Fuel System Requirements - The fuel system
apply to glass etchings, except those used components shall be leakproof and shall be
for vehicle identification. fastened securely to the vehicle with fasteners
(3) A sun screening device or other material designed for that purpose.
which does not permit a person to see or (c) Accelerator Operation -  If the vehicle was
view the inside of the vehicle is prohibited originally equipped with an accelerator control
unless otherwise permitted by FMVSS No. system, the accelerator control system shall
205, or a certificate of exemption has been return the engine throttle to idle position when
issued in compliance with §175.265 (relating operator removes actuating force from
to exemption provisions). See Table X for accelerator control.
specific requirements for vehicles subject to
this subchapter. (d) Filler Cap - The fuel system shall be equipped
with filler cap.
175.177. Mirrors. (e) Alternate Fuel Systems - See Subchapter M
(relating to alternate fuel systems and controls).
(a) Condition of Mirrors - Mirrors shall be in safe
operating condition as described in §175.190
(relating to inspection procedure).
175.179. Speedometers.
(b) Rearview Mirrors - A vehicle specified under Every motor-driven cycle shall have an operating
this subchapter shall be equipped with at least speedometer calibrated to indicate miles per hour or
one rearview mirror or similar device. If a kilometers per hour, if the vehicle was originally
certificate of exemption for a sun screening equipped with a speedometer.
device or other material has been issued,
rearview mirrors, each with a minimum reflective 175.180. Odometers.
surface of 12 1/2 square inches for a flat mirror A vehicle specified under this subchapter shall have an
or 10 square inches for a convex mirror, shall be operating odometer to indicate total miles or kilometers
installed on both sides of a motor-driven cycle or driven, if the vehicle was originally equipped with an
motorized pedalcycle. A vehicle for which a odometer.
certificate of exemption has been issued for
medical reasons may be equipped with only a
175.181. Exhaust Systems.
left outside rearview mirror, unless originally
equipped with an outside rearview mirror on both (a) Condition of Exhaust System - All components
sides of the vehicle. of the exhaust system shall be in safe operating
condition as described in §175.190 (relating to
(1) A mirror may not be cracked, broken or
inspection procedure).
discolored.
(b) Exhaust System Requirements - A vehicle
(2) A mirror shall hold adjustment.
specified under this subchapter shall be
(3) A mirror shall provide an unobstructed view equipped with a muffler or other effective
of highway to the rear of the vehicle for noise-suppressing system in good working order
distance of not less than 200 feet. and in constant operation. A muffler or exhaust
system may not be equipped with a cutout,
(4) Mirrors shall provide a minimum reflective
bypass or similar device and a muffler may not
surface of 12 1/2 square inches for a flat
show evidence of external repair.
mirror or 10 square inches for a convex
mirror. (1) The exhaust system of a motor-driven cycle
or motorized pedalcycle may not be
(c) Obstructions - In vehicles specified under this
modified in a manner which will amplify or
subchapter rearview mirror shall be free from
increase noise emitted by the motor of
obstructions as described in §175.190.
vehicle above the maximum level permitted
by Chapter 157 (relating to established
sound levels).

Vehicle Equipment and Inspection Regulations • PUB 45 J-4


Subchapter J - Motor-driven Cycles and Motorized Pedalcycles
(2) An exposed exhaust systems shall be (f) hand-hold - A hand-hold device shall be
equipped with an adequate heat shield or provided if motor-driven cycle or motorized
protective system or be located to prevent pedalcycle is designed to carry more than one
contact by the operator or passenger. person.
(g) Footrests - A vehicle specified under this
175.182. horns and Warning devices. subchapter operated upon highway shall have
(a) Condition of horns and Warning devices - All footrests or pedals for each person operating
components of a horn or warning device shall be and footrests for each person riding upon vehicle.
in safe operating condition as described in (h) highway Bars - If the vehicle specified under
§175.190 (relating to inspection procedure). this subchapter is so equipped, highway bars
(b) horn and Warning device Requirements - A shall have a maximum width of 26 inches, and
vehicle specified under this subchapter shall shall be located not more than 15 inches from
have a horn or other warning device which is the foot controls and may not interfere with the
audible under normal conditions at a distance of operation of the foot controls.
not less than 200 feet. No vehicle shall be
equipped with a siren, bell, whistle or similar 175.190. Inspection Procedure.
device emitting any unreasonably loud or harsh
(a) External Inspection - An external inspection of
sound, except emergency vehicles and vehicles
motor-driven cycles only shall be performed as
equipped with an anti-theft device.
follows:
175.183. Body. (1) Verify ownership, legality, and proof of
financial responsibility. For the purpose of
(a) Condition of Body - All items on the body shall this subchapter, ownership and legality shall
be in safe operating condition as described in be proven by a vehicle registration card,
§175.190 (relating to inspection procedure). certificate of title or manufacturer’s
(b) Fenders - The wheels of a vehicle specified statement of origin. When a vehicle is being
under this subchapter shall be equipped with held for resale is presented for inspection
fenders of a type used as original equipment. At by a dealer licensed to sell vehicles in this
no time shall tires come in contact with the body, Commonwealth, a VIN-specific auction slip
fenders or chassis of the vehicle. or VIN-specific secure power of attorney
evidencing the dealership’s acquisition of
(c) Protruding Objects - A vehicle specified under the vehicle, or both, may be presented
this subchapter shall have no torn metal, glass instead of a vehicle registration card,
or other loose or dislocated parts protruding certificate of title, manufacturer’s statement
from body. of origin. REJECT IF one or more of the
following apply:
175.184. Chassis.
(i) When vehicle ownership and legality
(a) Condition of Chassis - All items on the chassis are demonstrated by presentation of
shall be in safe operating condition as described certificate of title, manufacturer’s
in §175.190 (relating to inspection procedure). statement of origin, VIN-specific
(b) Vehicle Frame - A vehicle frame shall be in solid auction slip or VIN-specific secure
condition. power of attorney:

(c) Seats - A vehicle specified under this subchapter (A) The VIN is not in agreement with
shall be equipped with seat for operator which is the certificate of title, manufacturer’s
firmly anchored to frame or support. No metal statement of origin, VIN-specific
spring shall protrude from the driver’s seat. auction slip or VIN-specific secure
power of attorney. Exception: If
(d) Chain Guard or drive Shaft Cover - A covering only one digit is incorrect or two
device, to prevent contact with a rider while in digits are transposed, and the
the normal riding position, must be provided. owner provides evidence that the
(e) Stands - A vehicle specified under this appropriate Department form has
subchapter shall have stands which are required been completed to correct the error
to operate and be strong enough to support the or transposition.
vehicle and stay in proper position when not
holding the vehicle in standing position.

J-5 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter J - Motor-driven Cycles and Motorized Pedalcycles

(B) The VIN plate is not securely from seeing through the material,
fastened or is defaced, misplaced obstructs, obscures or impairs the
or missing. driver’s clear view of the highway
or an intersecting highway. Under
(ii) When vehicle ownership and legality
FMVSS No. 205, this restriction
are demonstrated by presentation of
does not apply to the rear side
vehicle registration card:
windows, rear wings or rear
(A) The license plate is not in window of vehicles subject to this
agreement with the numbers on subchapter, if so equipped.
the vehicle registration card.
(C) A vehicle displays a sticker other
Exception: If only one digit is
than those prescribed under
incorrect or two digits are
§175.176(c) (relating to glazing),
transposed, and the owner
or displays a parking sticker in a
provides evidence that the
location described in §175.176(d).
appropriate Department form
has been completed to correct (D) Glass is shattered or broken or has
an error or transposition. any exposed sharp edges.
(B) The license plate is hanging (E) There are defects in an acute area
loosely from its mounting bracket. of windscreen–center of the critical
area on the driver’s side of the
(C) The license plate is obscured so
vehicle directly in the driver’s
that numbers cannot be identified.
normal line of vision 8 1/2 inches
(D) The license plate lamp, if so wide and 5 1/2 inches high–or
equipped, does not illuminate the discolorations or hazardous cracks
license plate. which would interfere with the
driver’s vision.
(iii) Acceptable proof of financial
responsibility is not provided. For the (ii) This paragraph does not prohibit the
purpose of this chapter, financial use of a product or material along the
responsibility shall be proven by one top edge of the windscreen as long as
of the following documents: the product or material is transparent
and does not encroach upon the AS-1
(A) A valid financial responsibility
portion of the windscreen as provided
identification card issued in
by FMVSS #205 and the product or
accordance with 31 Pa. Code
material is not more than 3 inches from
(relating to insurance).
the top of the windscreen.
(B) The declaration page of a valid
(3) Check the mirrors and REJECT IF one or
insurance policy.
more of the following apply:
(C) A valid self-insurance identification
(i) The mirror is cracked, broken, or
card.
discolored.
(D) A valid binder of insurance issued
(ii) The mirror will not hold adjustment.
by an insurance company licensed
to sell motor vehicle liability (iii) The mirror does not provide a
insurance in this Commonwealth. minimum reflective surface of 12 1/2
square inches for a flat mirror or 10
(E) A valid insurance policy issued by
square inches for a convex mirror.
an insurance company licensed
to sell motor vehicle liability (iv) Outside rearview mirrors, with a
insurance in this Commonwealth. minimum reflective surface as
described in §175.177(b) (relating to
(2) Check the Glazing.
mirrors), are not installed on both sides
(i) REJECT IF any of the following apply: of the vehicle, if a certificate of
exemption for a sun screening device
(A) Approved safety glazing is not
or other material has been issued by
used in windscreen.
the Department. See §175.264
(B) A sign, poster or other material, (relating to mirrors). A vehicle for which
whose design prevents a driver a certificate of exemption has been

Vehicle Equipment and Inspection Regulations • PUB 45 J-6


Subchapter J - Motor-driven Cycles and Motorized Pedalcycles
issued for medical reasons may be (B) Screen or photo electric type
equipped with only a left outside tester. See charts 1-3 (relating to
rearview mirror, unless originally
headlight aiming screen distance
equipped with an outside rearview
and marking identification; high
mirror on both sides of the vehicle.
beam inspection limits; and low
(4) Check fenders and REJECT IF any of beam inspection limits):
the following apply:
(I) Turn the lamps on high beam
(i) A fender—front or rear—has been and REJECT IF the center of
removed. the beam is horizontally more
than 4 inches to right or left of
(ii) A fender is not of a type and size used
straight ahead or if the center
as original equipment.
of the light beam is vertically
(5) Check the lamps and lenses and REJECT more than 4 inches above or
IF one or more of the following apply: below horizontal line.
(i) An exterior bulb or sealed beam, if (II) Turn the lamps on low beam
originally equipped or installed, fails to and REJECT IF upper edge
light properly, except ornamental lights. of beam is more than 4 inches
above or below horizontal
(ii) The turn signal lamps do not flash
center line of headlamp or if
between 60-120 flashes per minute.
inner edge of beam is more
(iii) The turn signal lamps do not properly than 4 inches to right or left
indicate the right or left, when so of vertical line.
switched.
(6) Check for protruding metal and REJECT IF
(iv) The lamp shows a color contrary to torn metal, glass, or other loose or
Tables IV or V (relating to required dislocated parts protrude from surface of
motor vehicle lighting equipment; and vehicle so as to create a hazard.
location of required equipment), as
(7) Check the fuel tank cap and REJECT IF the
applicable.
fuel tank filler cap is missing.
(v) The lamp or filament indicated at
(8) Check the battery and REJECT IF the
switch position does not light when the
battery is not securely fastened.
correct switch indicates the lamp
should be on. (b) Internal Inspection - An internal inspection of
motor-driven cycles only shall be performed as
(vi) The lamp has a missing or broken lens.
follows:
(vii) A required lamp is missing.
(1) Check the high beam and turn signal
(viii) Auxiliary equipment is placed on, in or indicator lamps and REJECT IF the
in front of any lamp. indicator lamps are not working.
(ix) The fog lamps operate with high (2) Check the horn and REJECT IF any of
beams of headlamps. the following apply:
(x) Auxiliary driving lamps operate with (i) There is no horn or other acceptable
the low beam of standard headlamp audible warning device.
system or alone.
(ii) The horn or other warning device is not
(xi) The headlamps are out of adjustment audible under normal conditions for a
as follows: distance of not less than 200 feet.
(A) Mechanical aimer: (iii) A vehicle is equipped with a siren, bell,
whistle or a device emitting harsh or
(I) The horizontal aim is more
unreasonably loud sound except
than 4 inches to the left or
emergency vehicles and vehicles
right.
equipped with an anti-theft device.
(II) The vertical aim is higher or
(3) Check the brake system and REJECT IF
lower than 4 inches from
any of the following apply:
center.

J-7 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter J - Motor-driven Cycles and Motorized Pedalcycles

(i) There is excessive friction in the control (vii) A tire has been regrooved or recut.
linkage or components or if the control
(viii) The wheel nuts or bolts are missing
levers are misaligned or improperly
or loose or have improper thread
positioned.
engagement.
(ii) There is mechanical damage other
(ix) The stud or bolt holes are worn out of
than wear.
round.
(4) Check the motor mounts and REJECT IF
(x) Part of the wheel is bent, cracked,
motor mounts are broken.
welded or damaged so as to affect
(5) Check the fuel systems and controls and safe operation of vehicle.
REJECT IF any of the following apply:
(xi) The rear wheel does not track front
(i) There is liquid fuel leakage at any point wheel track in straight ahead position
in system. within one inch to either side.
(ii) Part of the fuel line is not securely (xii) Studded tires are in use after April 15
fastened. and before November 1.
(iii) The fuel tank or line was not specifically (xiii) A tire extends beyond body line, a tire
designed or manufactured as fuel tank is smaller than the manufacturer’s
or line. recommended minimum size, or below
the manufacturer’s recommended load
(iv) The fuel line is in contact with high
rating or a tire makes contact with the
temperature surfaces or moving parts.
body or chassis.
(v) The fuel tank or line intrudes into a
(2) Inspect the steering system and REJECT IF
driver, passenger or cargo
one or more of the following apply:
compartment, except if the vehicle
was originally so designed. If the (i) The handlebars, grips or steering
vehicle is equipped with an alternate system are not of sturdy construction.
fuel system, see Subchapter M
(ii) The handlebars or steering system
(relating to alternate fuel systems
restrict the front fork movement.
and controls).
(iii) The handlebars do not provide a
(vi) The throttle, if originally equipped,
minimum of 18 inches between the grip
does not return to the idle position
ends. If equipped with a steering wheel
when actuating force is removed.
instead of handlebars, the steering
(c) Beneath the Vehicle Inspection - A beneath wheel, except if specially designed for
the vehicle inspection of motor-driven cycles handicapped drivers, is not circular or
only shall be performed as follows: equivalent in strength to original
equipment or has an outside diameter
(1) Inspect the tires and wheels and REJECT IF
less than 13 inches.
one or more of the following apply:
(iv) The handlebars are not equipped with
(i) A tire has two adjacent treads with less
grips of non-slip design and material.
than 1/32 inch tread remaining.
(v) Measured movement at the front or
(ii) Part of the ply or cord is exposed.
rear of the tire is greater than 1/4 inch
(iii) A tire has been repaired with blow-out in relation to the axle shaft.
patch.
(vi) The linkage components are not
(iv) There is a bump, bulge or separation. secured with cotter pins or other
suitable devices.
(v) A tire is marked “not for highway use,”
“for racing purposes only” or “unsafe (vii) The steering stops allow a tire to rub
for highway use,” or has a similar on the frame or chassis parts.
designation.
(viii) The front wheel is incapable of being
(vi) There are other conditions or markings turned to the right and left steering
reasonably believed to render tire stops without binding or interference.
unsafe for highway use.

Vehicle Equipment and Inspection Regulations • PUB 45 J-8


Subchapter J - Motor-driven Cycles and Motorized Pedalcycles
(3) Inspect the vehicle frame and REJECT IF (3) The speedometer, if originally equipped,
any of the following apply: does not operate.
(i) The vehicle frame is not in solid (4) The odometer, if originally equipped, does
condition. not operate, except motor-driven cycles at
least 25 years old.
(ii) A repair is made with tape, tar paper or
cloth, or is made in another temporary (5) The vehicle cannot be driven forward.
manner.
(e) Exemption - A motorized pedalcycle is exempt
(iii) The frame components are missing from inspection.
cracked, rotted or broken or are in a
deteriorated or dangerous condition.
(iv) The chain guard or other covering
device is missing.
(v) The stand does not operate or is not
strong enough to support vehicle.
(vi) The hand-hold device is not provided if
motorcycle is designed to carry more
than one person.
(vii) The footrests or pedals are not
provided for each person operating
or footrests are not provided for each
person riding upon vehicle.
(viii) The highway bars exceed maximum
width of 26 inches or are located more
than 15 inches from foot controls.
(4) Inspect the exhaust system and REJECT IF
one or more of the following apply:
(i) The vehicle has no muffler or muffler
has external repair.
(ii) There are loose or leaking joints.
(iii) There are holes, cracks or leaking
seams in the exhaust system.
(iv) There is a muffler cutout or similar
device.
(v) The elements are not securely fastened
with proper clamps and hangers.
(vi) The exposed exhaust system does not
have an adequate heat shield or
protective system or is not located to
prevent contact with riders.
(d) Road Test - Perform a road test and REJECT IF
any of the following apply:
(1) The vehicle is not capable of stopping within
the maximum stopping distance prescribed
in Table I.
(2) There is a malfunction of the braking or
steering mechanism, particularly shimmy,
wander or pull-or another questionable
operating behavior that affects safe
operation of vehicle.

J-9 Vehicle Equipment and Inspection Regulations • PUB 45


Notes

Vehicle Equipment and Inspection Regulations • PUB 45 J-10


Subchapter k - Street Rods, Specially Constructed and Reconstructed Vehicles

Subchapter K
175.204. Tires.
STREET ROdS, SPECIALLY
Subchapter K
(a) Condition of Tires - Tires shall be in safe
CONSTRUCTEd ANd operating condition as described in this
RECONSTRUCTEd VEhICLES Subchapter and Subchapters E-H and J.
(b) Tire Width - The front tires on a street rod shall
175.201. Application of Subchapter. have a minimum width of 5 inches. If the rear
tires on a street rod are wider than 9 inches, the
The equipment standards set forth in this subchapter vehicle shall be equipped with a dual service
shall apply to all street rods, specially constructed brake system, see S175.203(b) (relating to
vehicles and reconstructed vehicles being driven on braking systems).
highways.
175.205. Lighting and Electrical
175.202. Conditions. Systems.
All parts of a vehicle must comply with this Subchapter A vehicle specified under this subchapter shall have
and Subchapters E-H and J. hazard warning lamps if so originally equipped which,
under normal atmospheric conditions, shall be capable
175.203. Braking Systems. of being seen and distinguished during nighttime
(a) Condition of Braking Systems - Braking operation at a distance of 500 feet. See 75 Pa.C.S.
systems and components shall be compatable §4303(b), (c) and (d) (relating to general lighting
and in safe operating condition as described in requirements).
§175.80, 175.110, 175.130, 175.160, 175.190,
and 175.220. 175.206. Glazing.
(b) Service Brakes - The service brakes shall act (a) Condition of Windshield - A windshield shall
on all wheels upon application and shall be be in safe operating condition as described in
capable of stopping the vehicle in not more than §175.80, 175.110, 175.130, 175.160, 175.190,
the maximum stopping distance prescribed in and 175.220 and this subchapter.
Table I (relating to brake performance). Every (b) Requirements - Glazing shall meet following
street rod, specially constructed vehicle and requirements:
reconstructed vehicle shall be equipped with a
service brake system which is identical to the (1) A windshield may not be less than 7 inches
originally manufactured brake system; except, if in vertical height on a street rod and 12
the original system has been modified or the inches vertical height on reconstructed
street rod has rear tires wider than 9 inches, the vehicles and specially constructed vehicles.
service brake system shall be of a design that If the original body configuration provided by
rupture or failure of either the front or rear brake a recognized manufacturer had a windshield
system will not result in the complete loss of of less than 12 inches, reconstructed
braking function. Braking function may be vehicles and specially constructed vehicles
obtained by hydraulic or other means through may use the original windshield size, except
a normal brake mechanism. In the event of a that this size may not be less than 7 inches.
rupture or failure of actuating force component, (2) A windshield and side windows or openings
unaffected brakes shall be capable of applying shall allow the driver minimum outward
adequate braking force to the vehicle. horizontal vision capability of 90 degrees
(c) Refuse Trucks - A vehicle reconstructed as a from each side of the vertical plane passing
refuse trucks and designed to be operated from through the fore and aft centerline of the
an unconventional location–usually the right side vehicle. This range of vision may be
of the vehicle–shall be equipped with a system interrupted by window framing not
that prevents movement of the vehicle when the exceeding 2 inches in width and windshield
operator is not at the controls. This system shall door post support areas not exceeding 4
engage the brakes and lock the transmission in inches in width.
neutral. This system need be operative only (c) Obstructions Forward of the Windshield -
when the vehicle is being operated from the A vehicle specified under this subchapter may
unconventional location. not have obstruction forward of the windshield
which extends more than 2 inches upward into

k-1 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter k - Street Rods, Specially Constructed and Reconstructed Vehicles

the horizontally projected vision area of the provided by a recognized manufacturer did not
windshield with the exception of the windshield include bumpers in the design of the vehicle.
wiper components. Vehicles registered as street rods are exempt
from the requirements regarding bumpers.
175.207. Mirrors. (1) Some part of the main horizontal bumper of
(a) Condition of Mirrors - Mirrors shall be in safe a passenger vehicle and all street rods, if so
operating condition as described in §175.80, equipped, shall fall within 12-20 inches
175.110, 175.130, 175.160, 175.190, and above ground level.
175.220 and this subchapter. (2) Some part of the horizontal bumper of a
(b) Mirrors - A specially constructed or truck shall fall within 16-30 inches above
reconstructed vehicle designed to be operated ground level.
from an unconventional location–usually the right (c) Scrub Line - A vehicle specified under this
side–shall have sufficient mirrors for the operator subchapter shall meet the minimum scrub line
to view the front and both sides and rear of the requirements. See Chart 5 (relating to scrub line).
vehicle for a distance not less than 200 feet from
any operator location. (1) A scrub line is an imaginary surface created
if lines were drawn from the bottom of the
175.208. Body. wheel rim on one side to the bottom of the
tire on the other side. When lines are drawn
(a) Condition of Body - All items on the body shall from both sides, an “X” under the vehicle
be in safe operating condition as described in suspension is created. A suspension or
§175.80, 175.110, 175.130, 175.160, 175.190, chassis component may not be below the
and 175.220 (relating to inspection procedure) top portion of this imaginary “X.”
and this subchapter.
(2) Only exhaust system and sheet metal may
(b) Fenders - A vehicle specified under this extend below the scrub line.
subchapter shall have fenders on all wheels
which cover the entire tread width of a tire that 175.210. UNCONVENTIONAL
comes in contact with the road surface. The tire
OPERATOR LOCATION.
tread circumference coverage shall be from at
least 15 degrees front to at least 75 degrees rear A vehicle described under this subchapter designed to
of the vertical centerline at each wheel, measured be operated from an unconventional location shall have
from the center of wheel rotation. Vehicles all controls and switches listed as follows positioned so
registered as street rods are exempt from the they may be conveniently operated from each operator
requirements regarding fenders. location.
1. A steering wheel.
(c) hood - Street Rods Only - A street rod is not
required to have a hood which covers the top of 2. A gear shift.
the entire engine compartment. If the hood top or
3. Brake controls.
sides, or both, are removed from the vehicle, the
engine fan must be enclosed with a shroud 4. Windshield wiper controls.
designed to protect the fan from accidental
5. A speedometer.
contact from the outside.
6. A headlamp and tail lamp control.
(d) doors - A door shall be installed for any location
from which a refuse truck is to be operated. If the 7. A turn signal control.
vehicle is equipped with dual controls, a door
8. A defroster control.
shall be installed at each control position.
9. A hazard warning light control.
175.209. Chassis. 10. A horn or warning device activator.
(a) Condition of Chassis - All items of a chassis
shall be in safe operating condition as described 175.211. Inspection.
in this subchapter and Subchapters E-H and J.
A vehicle shall be inspected by a certified inspection
(b) Bumpers - A vehicle specified under this mechanic to insure the vehicle conforms to Vehicle
subchapter shall be equipped with front and rear Code and this title prior to titling. The vehicle owner
bumpers securely attached to the chassis, shall not be the inspecting mechanic. A certificate of
except when the original body configuration inspection shall not be issued upon initial inspection.

Vehicle Equipment and Inspection Regulations • PUB 45 k-2


Subchapter k - Street Rods, Specially Constructed and Reconstructed Vehicles
After the title and registration have been issued, an vehicle registration card. If only
inspection station shall reinspect the vehicle to make one digit is incorrect or two digits
certain the vehicle still complies with this chapter and are transposed, and the owner
only then shall a certificate of inspection be issued. provides evidence that the
Failure to follow proper inspection procedures in either appropriate Department form has
of the two inspections listed in this chapter will be been completed to correct an error
reasonable grounds to suspend the station and or transposition, this clause does
mechanic under Subchapter D (relating to schedule of not apply.
penalties and suspensions: official inspection stations
(B) The license plate is hanging
and certified mechanics).
loosely from its mounting bracket.
175.220. Inspection Procedure. (C) The license plate is obscured so
that the numbers cannot be
(a) External Inspection - An external inspection identified.
shall be performed as follows:
(D) The license plate lamp, if so
(1) Verify ownership, legality, and proof of equipped, does not illuminate the
financial responsibility. For the purpose of license plate.
this subchapter, ownership and legality shall
be proven by a vehicle registration card, (iii) Acceptable proof of financial
certificate of title or manufacturer’s statement responsibility is not provided. For the
of origin. When a vehicle being held for purpose of this chapter, financial
resale is presented for inspection by a dealer responsibility shall be proven by one
licensed to sell vehicles in this Common- of the following documents:
wealth, a VIN-specific auction slip or VIN- (A) A valid financial responsibility
specific secure power of attorney evidencing identification card issued in
the dealership’s acquisition of the vehicle, or accordance with 31 PA Code
both, may be presented instead of a vehicle (relating to insurance).
registration card, certificate of title or
manufacturer’s statement of origin. REJECT (B) The declaration page of a valid
IF one or more of the following apply: insurance policy.

(i) When vehicle ownership and legality (C) A valid self-insurance identification
are demonstrated by presentation of card.
certificate of title, manufacturer’s (D) A valid binder of insurance issued
statement or origin. VIN-specific by an insurance company licensed
auction slip or VIN-specific secure to sell motor vehicle liability
power of attorney: insurance in this Commonwealth.
(A) The VIN is not in agreement with (E) A valid insurance policy issued by
the certificate of title, manufacturer’s an insurance company licensed
statement of origin. VIN-specific to sell motor vehicle liability
auction slip or VIN-specific secure insurance in this Commonwealth.
power of attorney. Exception: If only
one digit is incorrect or two digits (2) Check the windshield and REJECT IF one
are transposed, and the owner or more of the following apply:
provides evidence that the (i) A windshield is less than 7 inches in
appropriate Department form has vertical height on a street rod.
been completed to correct the
error or transposition. (ii) A windshield is less than 12 inches
in vertical height, or the vertical height
(B) The VIN plate is not securely is less than what was originally
fastened or is defaced, misplaced designed, on a reconstructed or
or missing. specially constructed vehicle.
(ii) When vehicle ownership and legality (iii) The windshield and side windows or
are demonstrated by presentation of openings do not allow the driver
vehicle registration card: minimum outward horizontal vision
(A) The license plate is not in capability of 90° from each side of
agreement with numbers on vertical plane passing through before
and after centerline of vehicle.
k-3 Vehicle Equipment and Inspection Regulations • PUB 45
Subchapter k - Street Rods, Specially Constructed and Reconstructed Vehicles

(iv) The range of vision is interrupted by (c) Under the hood compartment Inspection -
window framing exceeding 2 inches in An under the hood inspection shall be performed
width and windshield door post support as follows:
areas exceeding 4 inches in width.
(1) Check the engine compartment and reject if
(v) Obstructions except windshield wiper the street rod hood top and sides, or both,
components of more than 2 inches are removed from the vehicle and the
upward into horizontally projected engine fan is not enclosed with a shroud
vision area of the windshield is found. designed to protect the fan from accidental
contact from the outside.
(3) With the exception of vehicles registered as
street rods, check the fenders and REJECT (2) Check the brake system and REJECT IF
IF one or more of the following apply: any of the following apply:
(i) The fenders do not cover the entire tire (i) The dual service brake system is not
tread width of tire that comes in contact installed when the original system was
with the road surface. modified.
(ii) The front tire tread circumference (ii) The dual service brake system is not
coverage is less than 15° to the front installed on the vehicle with the rear
and 75° to the rear of each tire. tires exceeding 9 inches in width.
(iii) The rear tire tread circumference (d) Beneath the Vehicle Inspection - A beneath
coverage is less than 15°. the vehicle inspection shall be performed as
follows:
(4) With the exception of vehicles registered
as street rods, check the bumpers and (1) Inspect the tires and REJECT IF any of the
REJECT IF one or more of the following following apply:
apply:
(i) The front tires measure less than 5
(i) The front or rear bumper is missing. inches in width on the street rods.
(ii) Some part of the main horizontal (ii) The rear tires exceed 9 inches in width
bumper does not fall within 12-20 and the vehicle is not equipped with
inches above the ground level on dual service brake system.
specially constructed vehicles and
(2) Inspect the scrub line and REJECT IF any
reconstructed passenger vehicles.
of the following chassis and suspension
(5) Check the lights and REJECT IF the components are below the scrub line:
vehicle does not have operating hazard
(i) The Frame
warning lamps capable of being seen and
distinguished during nighttime operations at (ii) The Axle
a distance of 500 feet.
(iii) The Axle Housing
(b) Internal Inspection - An internal inspection shall
(iv) The Lower Control Bar
be performed as follows:
(v) The Shock Mounts
(1) Check the mirrors and REJECT IF the
mirrors for the operator are insufficient to (vi) The Crossmembers
view front and both sides and rear of vehicle
(vii) The Torsion bar
for distance not less than 200 feet.
(viii) The Radius Rods
(2) Check the unconventional operation location
and REJECT IF all the major controls and (ix) The Spindle Arms
switches are not conveniently located for
(x) The Steering Components
use by the driver while in an unconventional
operating position. (xi) The Brake Components
(xii) The Spring Perch Bolts

Vehicle Equipment and Inspection Regulations • PUB 45 k-4


Notes

k-5 Vehicle Equipment and Inspection Regulations • PUB 45


Notes

Vehicle Equipment and Inspection Regulations • PUB 45 k-6


Subchapter L - Animal-drawn Vehicles, Implements of husbandry and Special Mobile Equipment
special mobile equipment. See 75 Pa.C.S.

Subchapter L
ANIMAL-dRAWN VEhICLES,
§4502 (relating to general requirements for
Subchapter L
braking systems). A parking brake system shall
IMPLEMENTS OF hUSBANdRY ANd be adequate to hold the vehicle on a surface free
SPECIAL MOBILE EQUIPMENT
from ice or snow on 20% grade.
(d) Breakaway System - A trailer operated on the
175.221. Application. highway, except a towed implement of husbandry,
which is equipped with brakes or has a gross
Equipment standards set forth in this subchapter shall weight in excess of 3,000 pounds shall be
apply to all animal-drawn vehicles, implements of equipped with a breakaway system which shall
husbandry and special mobile equipment driven on stop and hold the vehicle automatically upon
highways. breakaway from the towing vehicle.

175.222. Steering. 175.224. Tires and Wheels.


(a) Condition of Steering Components - The  (a) Condition of Tires and Wheels - Tires and
steering assembly and steering mechanism shall wheels or traction surfaces shall be in safe
be in safe operating condition as prescribed in operating condition as described in this
this subchapter. subchapter.
(b) Steering Wheel - The steering wheel, if so (b) Tire Standards
equipped, must be equivalent to the original
(1) If of pneumatic type, the tires shall be
equipment in material, strength and size. A
operated at a cold inflation pressure no less
modification affecting the steering of vehicle
than that specified for the load being carried.
must be corrected.
(2) The tires shall meet the minimum
(c) Frame - The frame may not be bent in such a
manufacturer specifications as to tire size
manner as to affect the steering.
and shall be free of defective conditions
reasonably believed to render the tire
175.223. Braking Systems. unsafe for highway use.
(a) Condition of Braking Systems - Braking (3) The wheel nuts, bolts, clamps or lugs shall
systems and components shall be in safe have proper thread engagement; and
operating condition as described in this wheels shall not be bent, cracked or
subchapter. damaged in such a way as to affect safe
(b) Service Brakes - A vehicle specified under this operation of vehicle.
subchapter shall be equipped with service brake (c) Nonpneumatic Tires - A vehicle equipped with
system. This section shall not apply to nonself- nonpneumatic tires shall meet the following
propelled special mobile equipment having a requirements:
gross weight which does not exceed 40% of the
gross weight of the towing vehicle, or to a towed (1) An implement of husbandry or special
implement of husbandry. mobile equipment shall not be equipped
with cleats or guide bands which come in
(1) The service brake system shall be adequate contact with the highway of a greater height
to control movement and stop and hold the or less width than that specified for classes
vehicle or combination on any grade on and gross weights as follows- except
which it is operated under all conditions of caterpillar or crawler type vehicles:
loading.
(2) A service brake system shall act upon
Cleats Guide Bands

wheels according to the original


manufacturer’s specifications.
Gross Weight Max. Min. Max. Min.
in Pounds Height Width Height Width

(3) The brake lining and fluids utilized in the


braking function shall be of a type approved
Less than 12,000 2" 3/8" 1 1/2" 2"

by the vehicle manufacturer.


12,000 and over 2" 1" 1 1/2" 2"
(2) When cleats are placed diagonally across
(c) Parking Brake System - A vehicle shall be the face of the driving surface or placed in
equipped with a parking brake system except a two sections similar to the letter “V,” cleats
towed implement of husbandry and towed shall be spaced so as not to exceed 9

L-1 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter L - Animal-drawn Vehicles, Implements of husbandry and Special Mobile Equipment

inches from center to center, measured at sunset and sunrise or during periods of reduced
right angles to the cleats. When the cleats visibility or insufficient illumination shall be equipped
are placed on the driving surface in two with the following lamps:
sections–standard type of cleat mounting–
(1) A self-propelled implement of husbandry
sections shall be spaced so as not to
and special mobile equipment shall be
exceed 7 1/2 inches from the center
equipped with at least a two-headlamp
measured at right angles to the cleats. The
system.
cleats and guide bands shall have a flat
surface with rounded edges. (2) At least one lamp shall be located on each
side of the vehicle centerline.
(3) An implement of husbandry or special
mobile equipment shall not be equipped with (3) At a distance of 75 feet, the high intensity
caterpillar or crawler type cleats or grousers portion of the beam shall not be higher than
or guide bands–which come in contact with 42 inches above level ground upon which
highway of greater height or less width than vehicle stands.
specified for classes and gross weights as
(4) A vehicle with a headlamp system shall
follows:
have a manual dimmer switch, as originally
equipped, conveniently located for use by
the driver while in a normal operating
Cleats Guide Bands

position. An automatic dimming devices may


Gross Weight Max. Min. Max. Min.
be used in addition to a manual switch.
in Pounds Height Width Height Width

(5) A vehicle with a headlamp system shall


Less than 7,500 2" 1" 1 1/2" 2"
have a beam indicator, as originally
equipped, which shall be lighted whenever
7,500 and over 2" 1 1/2" 1 1/2" 2”

the high beam of light from the headlamp is


but less than 12,000

in use and shall not otherwise be lighted.


12,000 and over 2" 2" 1 1/2" 2"
(4) The cleats or grousers on a caterpillar or The indicator shall be located so that when
crawler type tractors shall have a flat surface lighted it is readily visible without glare to the
with rounded edges; shall be placed at right operator of vehicle.
angles to front to rear axis of the vehicle, so
(6) A vehicle shall not have auxiliary equipment
arranged that five or more cleats on each
so placed as to obstruct beam.
traction surface shall be in road contact with
highway; and shall not be less than 3/4 of (e) Other Required Lamps - A vehicle specified
the width of the tread or driving surface. under this subchapter operated on the highway
between sunset and sunrise or during periods of
(5) An animal-drawn vehicle is permitted
reduced visibility, or insufficient illumination shall
non-pneumatic tires.
be equipped with all of the following:
(d) Alignment - Tires or wheels may not be out of
(1) One red reflex reflector or reflective tape
alignment to such a degree that steering control
with a minimum of 3 square inches of
is affected.
surface on rear of each side of vehicle.
(e) Tires and Rims - The axles of a vehicle specified
(2) One amber reflex reflector or reflective tape
under this subchapter shall be equipped with tires
with a minimum of 3 square inches of
and rims as originally designed.
surface on front of each side of vehicle.
175.225. Lighting and Electrical (3) One double-faced–amber to front, red to
Systems. rear–hazard lamp on each side of the
vehicle or two amber hazard warning lamps
(a) Condition of Lamps and Switches - Every on front and two red hazard warning lamps
required lamp or switch shall be in safe operating on the rear of vehicle.
condition as described in this subchapter.
(f) Illumination - Lamps shall direct light properly
(b) Lighting Standards - An external lighting and not be of a color contrary to law.
system shall meet the requirements of this
subchapter. (g) Battery Fastening - A vehicle specified under
this subchapter shall be equipped with a system
(c) headlamp System - An animal-drawn vehicle, for secure fastening of the battery, if applicable.
implement of husbandry, or special mobile
equipment operated on the highway between

Vehicle Equipment and Inspection Regulations • PUB 45 L-2


Subchapter L - Animal-drawn Vehicles, Implements of husbandry and Special Mobile Equipment
(d) Alternate Fuel Systems - See Subchapter M
175.226. Glazing. (relating to alternate fuel systems and controls).
(a) Condition of Glazing - Glazing shall meet
requirements of Chapter 161 (relating to glazing 175.229. Exhaust Systems.
materials). See 75 Pa.C.S. §4526 (relating to
safety glass). (a) Condition of Exhaust System - All components
of an exhaust system shall be in safe operating
(b) Stickers - Out-of-state inspection stickers, tax condition as described in this subchapter.
stamps, road use permits or other government-
related permits—all municipalities and states (b) Exhaust System Requirements - A vehicle
shall be placed at the lower left or right-hand shall be constructed, equipped, maintained and
corner of the windshield.  operated so as to prevent the engine exhaust
gases from penetrating and collecting in any part
(c) Obstructions - Vehicle glazing shall be free from of the vehicle occupied by the driver or
obstructions as described in this subchapter. No passenger.
sign, poster or other material may be placed on
the windshield or front side windows so as to (c) Mufflers - A vehicle specified under this
obstruct, obscure or impair the driver’s clear subchapter shall be equipped with a muffler or
view of the highway or an intersecting highway. other noise-suppressing system in good working
order and in constant operation, if applicable. No
(d) Sun Screening devices - A sun screening muffler or exhaust system shall be equipped with
device or other material which does not permit a a cutout, bypass or similar device, and no muffler
person to see or view the inside of the vehicle is shall show evidence of external repair.
prohibited unless a certificate of exemption has
been issued in compliance with §175.265 175.230. horns and Warning devices.
(relating to exemption provisions). This
subsection applies only to motor vehicles. See (a) Condition of horns and Warning devices -
Table X for specific requirements for vehicles All components of a horn or warning device shall
subject to this subchapter. be in safe operating condition as described in
this subchapter.
175.227. Mirrors. (b) horn and Warning device Requirements -
(a) Condition of Mirrors - Mirrors shall be in safe A vehicle, except a trailer, implement of
operating condition as described in this husbandry and special mobile equipment not
subchapter. originally equipped shall have a horn or other
warning device which is audible under normal
(b) Rearview Mirrors - A vehicle—except a trailer, conditions at distance of not less than 200 feet.
implement of husbandry and special mobile
equipment not originally so equipped–when
operated on highway shall be equipped with at
least one rearview mirror or similar device which
provides the driver an unobstructed view of the
highway to the rear of the vehicle for a distance
of not less than 200 feet. A mirror shall not be
broken, cracked, or discolored.

175.228. Fuel Systems.


(a) Condition of Fuel Systems - All components in
a fuel system shall be in safe operating condition
as described in this subchapter.
(b) Fuel System Requirements - The fuel system
components shall be leakproof and shall be
fastened securely to the vehicle with fasteners
designed for that purpose.
(c) Accelerator Operation -  The accelerator
control system shall return the engine throttle to
idle position when operator removes actuating
force from accelerator control or shall be as
originally equipped.
L-3 Vehicle Equipment and Inspection Regulations • PUB 45
Notes

Vehicle Equipment and Inspection Regulations • PUB 45 L-4


Subchapter M - Alternate Fuel Systems and Controls
(b) Liquified Petroleum Gas - A fuel system using

Subchapter M
ALTERNATE FUEL SYSTEMS
liquified petroleum gas (LPG) shall meet the
Subchapter M
following requirements in addition to those in
ANd CONTROLS subsection (e).
(1) Fuel Supply Contained. An LPG fuel supply
175.241. COMPRESSEd ANd container shall be constructed, inspected,
LIQUEFIEd GAS FUEL and permanently marked in accordance with
SYSTEMS. the appropriate DOT regulation or ASME
code. A container constructed to the DOT
(a) Reference Publications - Regulatory, statutory, regulations shall have a minimum service
and informational publications may be obtained pressure of 240 psi. Containers constructed
at the addresses indicated: to the ASME shall have a minimum working
pressure of 250 psi. That containers installed
(1) ASME Code  - The American Society of
in enclosed space, including automobile
Mechanical Engineers codes for boilers
trunks or cabinets on vehicles and all engine
and pressure vessels may be obtained from:
fuel containers shall be constructed for at
United Engineering Center least a 312.5 psig design pressure. A
345 East 47th Street container shall be equipped with a fixed
New York, New York 10017 liquid level gauge to indicate when the
container is 79.8% full. A float gauge does
(2) ASTM Standards - The American Society for
not meet the requirements for an outage
Testing and Materials Standards may be
valve or a fixed liquid level gauge.
purchased from:
(2) Two or More Containers. When two or more
American Society for Testing and Materials
containers are used, a backflow check valve
1916 Race Street
shall be installed in each fuel line to prevent
Philadelphia, Pennsylvania 19103
passing of fuel between tanks during filling
(3) Bureau of Explosives - Information on operations. A hydrostatic relief valve with a
approval of safety devices by the Bureau of pressure setting not lower than 350 psi nor
Explosives may be obtained from: higher than 500 psi shall be installed
between the backflow check valves and the
Bureau of Explosives
fuel cutoff valve to the carburetor and
Association of American Railroads
between two positive liquid shut-off points in
1920 L Street N.W.
the liquid piping and hose.
Washington, D.C. 20036
(3) Identification Markings. An LPG fuel supply
(4) CGA Pamphlet  - The Compressed Gas
container shall be permanently marked as
Association pamphlet may be obtained from:
follows:
Compressed Gas Association, Inc.
(i) Markings on the containers constructed
500 Fifth Avenue
to the ASTM Code shall include all of
New York, New York 10036
the following:
(5) Code of Federal Regulations - The Code
(A) An official ASME Code U Symbol.
of Federal Regulations, Title 49,
“Transportation,” Parts 100 to 199, may be (B) The manufacturer’s name, initials,
purchased from: or trademark.
Superintendent of Documents (C) The maximum allowable working
United States Government pressure (___psi at ___F).
Printing Office
(D) The serial number.
Washington, D.C. 20402
(E) The year built.
(6) National Fire Protection Association
Pamphlet - 58. This pamphlet may be (F) The words “FOR LP GAS ONLY” in
obtained from: letters not less than 1/4 inch high
and visible after installation.
NFPA
Decals are acceptable.
470 Atlantic Avenue
Boston, Massachusetts 02210 (ii) Permanent markings on containers
constructed to DOT regulations shall
include:
M-1 Vehicle Equipment and Inspection Regulations • PUB 45
Subchapter M - Alternate Fuel Systems and Controls

(A) The letters “DOT” or “ICC” with TANk SURFACE AIR FLOW
the appropriate specification and AREA (sq ft.) RATE(cfm)
service pressure. 20 or less . . . . . . . . . . . . . . . . . . 626
25 . . . . . . . . . . . . . . . . . . . . 751
(B) The serial number.
30 . . . . . . . . . . . . . . . . . . . . 872
(C) The year tested. 35 . . . . . . . . . . . . . . . . . . . . 990
40 . . . . . . . . . . . . . . . . . . . 1,100
(D) The manufacturer’s name, initials,
45 . . . . . . . . . . . . . . . . . . . 1,220
or trademark, as registered with
50 . . . . . . . . . . . . . . . . . . . 1,330
DOT.
55 . . . . . . . . . . . . . . . . . . . 1,430
(E) The words “FOR LP GAS ONLY” 60 . . . . . . . . . . . . . . . . . . . 1,540
or “FOR LPG ONLY” in letters not 65 . . . . . . . . . . . . . . . . . . . 1,640
less than 1/4 inch high and visible 70 . . . . . . . . . . . . . . . . . . . 1,750
after installation. Decals and 75 . . . . . . . . . . . . . . . . . . . 1,850
stencils are acceptable. 80 . . . . . . . . . . . . . . . . . . . 1,950
85 . . . . . . . . . . . . . . . . . . . 2,050
(iii) A container inlet and outlet except
90 . . . . . . . . . . . . . . . . . . . 2,150
those for relief valves and gauging
95 . . . . . . . . . . . . . . . . . . . 2,240
devices shall be marked to designate
100 . . . . . . . . . . . . . . . . . . . 2,340
whether they communicate with vapor
105 . . . . . . . . . . . . . . . . . . . 2,440
or liquid space.
110 . . . . . . . . . . . . . . . . . . . 2,530
(4) Valves. A valve shall be of a type that has 115 . . . . . . . . . . . . . . . . . . . 2,630
been tested and listed by UL or by other 120 . . . . . . . . . . . . . . . . . . . 2,720
nationally recognized testing laboratories as 125 . . . . . . . . . . . . . . . . . . . 2,810
meeting the UL requirements for LPG. All 130 . . . . . . . . . . . . . . . . . . . 2,900
valves shall be securely mounted and 135 . . . . . . . . . . . . . . . . . . . 2,990
shielded or installed in a protected location 140 . . . . . . . . . . . . . . . . . . . 3,080
to prevent damage from vibration and 145 . . . . . . . . . . . . . . . . . . . 3,170
unsecured objects. 150 . . . . . . . . . . . . . . . . . . . 3,260
155 . . . . . . . . . . . . . . . . . . . 3,350
(i) Safety Relief Valves. One or more
160 . . . . . . . . . . . . . . . . . . . 3,440
spring-loaded internal safety valves
165 . . . . . . . . . . . . . . . . . . . 3,530
shall be installed directly in each fuel
170 . . . . . . . . . . . . . . . . . . . 3,620
container in communication with the
175 . . . . . . . . . . . . . . . . . . . 3,700
vapor space. The markings showing
180 . . . . . . . . . . . . . . . . . . . 3,790
“set to discharge pressure” shall be
185 . . . . . . . . . . . . . . . . . . . 3,880
visible after the valves are installed in
190 . . . . . . . . . . . . . . . . . . . 3,960
the container. Safety relief valves for
195 . . . . . . . . . . . . . . . . . . . 4,050
DOT fuel supply containers shall be
200 . . . . . . . . . . . . . . . . . . . 4,130
approved by the Bureau of Explosives,
and the valve setting shall be as
required by the Bureau. The safety (B) Permanent markings on safety
relief valve setting shall be as required relief valves in ASME containers
by the Bureau. The safety relief valve shall include all of the following:
setting for ASME containers shall not
(I) The manufacturer’s name,
be less than 100% nor more than 110%
initials, or trademark.
of the maximum allowable service
pressure of the container. (II) The manufacturer’s design or
type numbers.
(A) Safety relief valves for ASME fuel
containers shall be so constructed (III) The discharge pressure
so as to discharge at not less than (___psi).
the following rates before the
(IV) The discharge capacity (cfm
pressure is in excess of 120% of
air at 60°F and 14.7 psia).
the maximum allowable working
pressure of the container: (V) The ASME or UL symbol.
(C) Permanent markings on safety
relief valves in DOT containers

Vehicle Equipment and Inspection Regulations • PUB 45 M-2


Subchapter M - Alternate Fuel Systems and Controls
shall include all of the following: (iii) A gauge that requires bleeding of the
product shall be bled to outside of the
(I) The manufacturer’s name,
vehicle compartment and shall be
initials, or trademark.
equipped with a bleeder valve. A
(II) The catalog number. restricting orifice not larger than
Number 54 drill size shall be inside
(III) The discharge pressure
the fuel supply container.
(___psi).
(6) Vaporizer and pressure reducing regulator.
(IV) The discharge capacity (cfm
Devices which supply heat directly to the
air at 60°F and 14.7 psia).
fuel container shall be equipped with an
(ii) Excess Flow Valve. An internal excess automatic device to cut off the supply of
flow valve, designed to close when heat before the pressure in the container
maximum volume escapes through the reaches 200 psig. A vaporizer shall be
smallest connection in the supply line fabricated of materials suitable for LPG
system, shall be installed in every fuel service and resistant to any action of the
supply container outlet except the relief LPG under service conditions. Such
valve or gauging device outlets. The vaporizers shall be designed for engine fuel
excess flow valve shall have a bypass service and shall comply with the following:
not to exceed a Number 60 drill size
(i) The vaporizer, any part of it, or any
opening to allow equalization of
devices used with it which may be
pressure.
subjected to container pressure shall
(iii) Check Valve. Inlet connections in the have a design pressure of at least 250
fuel supply container shall be fitted psig, and shall be plainly and
with an internal and external check permanently marked at a readily visible
valve or an internal check valve with an point:
adjacent or remote manual shut off
(A) With the design pressure of the
valve. The inlet of the filling system
fuel containing portion in psig.
shall be capped, except when filling, to
withstand the maximum service (B) With the water capacity of the
pressure of the container. A container fuel-containing portion in pounds.
installed after January 1, 1973 shall be
(ii) A vaporizer shall not be equipped with
equipped for remote filling exterior to
fusible plugs.
the vehicle compartment with an
internal and external check valve (iii) A vaporizer shall have a valve or
installed in the container. suitable plug located at or near the
lowest portion of the section occupied
(iv) Shut-off valve. A manually operated
by the water or other heating liquid
shut-off valve shall be installed directly
to permit substantially complete
into the fuel supply container outlet
drainage. The engine cooling system
connection serving the supply line and
drain or water hoses may serve this
shall be marked with the words,
purpose, if effective.
“SHUT-OFF VALVE.” Decals or
stencils are acceptable. (iv) Vaporizers and regulators shall be
securely fastened in position.
(5) Gauge. An LPG containers shall be
equipped with a liquid volume gauge, which (v) Engine exhaust gases may be used as
shall be designed and installed as follows: a direct source of heat to vaporize the
fuel if the materials of construction of
(i) The gauging device shall be of a type
those parts of the vaporizer in contact
that has been listed by UL or by other
with the exhaust gases are resistant to
nationally recognized testing
corrosion from these gases and if
laboratories as meeting the UL
vaporizer system is designed to
requirements for LPG.
prevent excessive pressures.
(ii) The gauge shall be securely mounted
(vi) Approved automatic pressure-
and shielded or installed in a protected
reducing equipment, properly secured,
location to prevent damage from
shall be installed between the fuel
excessive vibration and unsecure
supply container and the gas air mixer
objects.

M-3 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter M - Alternate Fuel Systems and Controls

to regulate the pressure of the fuel It shall not be filled beyond the working
delivered to the gas-air mixture. pressure stamped on the tank and marked
near the filler connection, corrected for the
(vii) An approved automatic shut-off valve
ambient temperature at time of filling as
shall be installed in the fuel system at
prescribed by DOT.
some point ahead of the inlet of the
gas regulator, designed to prevent the (2) Identification Markings. Each CNG fuel
flow of fuel to the gas-air mixer when supply container shall have the following
the engine is not running. Atmospheric identification markings:
type regulators–zero governors–shall
(i) The letters “DOT” with the appropriate
not be considered as automatic
specification and working pressure.
shut-off valves.
(ii) The serial number.
(7) Vents. A compartment in which an LPG
container is installed shall be vented to the (iii) The year tested.
atmosphere unless all piping and
(iv) The manufacturer’s name, initials,
connectors are exterior to the compartment.
or trademark.
The vent or vents shall be installed at the
lowest practicable point of the compartment (v) The words “FOR CNG ONLY” in
and shall have an open area totaling not letters at least 1/4 inch high and visible
less than 3 square inches. after installation. Decals or stencils are
acceptable.
(8) LPG hose for high pressure liquid or vapor
use. The hose and hose assemblies shall (3) Shut-Off Valve. A manually operated shut-off
have a working pressure of not less than valve shall be in direct communication with
350 psi and a burst pressure of not less than the container and shall be marked with the
1750 psi. The hose shall be reinforced with words, “SHUT-OFF VALVE.” Decals or
corrosion-resistant wire braid and shall be of stencils are acceptable. A normally closed
a type that has been tested and listed by UL automatic shut-off valve that is held open by
or by other nationally recognized testing electrical current may be used in addition to
laboratories as meeting the UL requirements a manual shut-off valve and shall be marked
for LPG. Hose shall have the following with the words, “AUTOMATIC SHUT-OFF
permanent identification markings in letters VALVE.” The automatic shut-off valve shall
and numerals at least 1/5 inch in height at be wired so that it shuts off when the ignition
intervals of 24 inches or less: switch is in the off or accessory positions or
when engine vacuum or oil pressure is not
(i) The manufacturer’s name, initials, or
present. A valve may not be used for CNG
trademark,
unless it has been certified for that purpose
(ii) LPG or LP GAS by the manufacturer. The shut-off valve shall
be securely mounted and shielded or
(iii) The working pressure
installed in a protected location to prevent
(iv) The burst pressure damage from vibration and unsecured
objects.
(9) Hydrostatic Relief Valve. Hydrostatic relief
valves designed to relieve the hydrostatic (4) Safety Relief Valve. One or more safety
pressure that might develop shall be relief devices shall be installed in the fuel
installed in sections of piping or hose supply container in communication with the
between closed shut-off valves and have a fuel and vented to the outside of the vehicle
pressure setting of not less than 350 psig, or compartment. A relief device shall be
more than 500 psig. approved as to type, size, quantity and
location by the Bureau of Explosives and
(c) Compressed Natural Gas - A fuel system
shall have the following permanent
using compressed natural gas (CNG) shall meet
identification markings:
the following requirements in addition to those in
subsection (e): (i) The manufacturer’s name, initials or
trademark.
(1) Fuel Supply Container. A CNG fuel supply
container shall be constructed and (ii) The flow capacity (____cf).
inspected in accordance with DOT
(iii) The yield temperature rating (____F).
regulations and shall have a rated service
pressure of not less than 2250 psi at 70°F.

Vehicle Equipment and Inspection Regulations • PUB 45 M-4


Subchapter M - Alternate Fuel Systems and Controls
(5) Gauges. Gauges used in CNG systems 90°F ambient temperatures when the
shall be designed and installed as follows: container has been filled with LNG
conditioned at one atmosphere.
(i) A gauging device shall be designed
for the most severe pressure and (ii) The container shall be equipped with a
temperature conditions to which the liquid level gauging device and a dip
devices may be subjected with a tube to prevent filling beyond 90% by
pressure safety factor of not less than volume at atmospheric pressure.
four.
(iii) Each completed container, including its
(ii) Gauges shall be securely mounted and supporting structure and valves,
shielded or installed in a protected enclosures, and lines normally attached
location to prevent damage from thereto, shall have structural integrity
vibration and unsecured objects. to withstand damage from deceleration
and acceleration forces resulting from
(6) Pressure Reducing Regulators. An
a 30 miles per hour front-end and
automatic pressure reducing regulator shall
rear-end collision of the type of vehicle
be installed in CNG systems to reduce
in which the container is installed. A
container pressure to a value consistent
test or other means shall demonstrate
with the working pressure required by the
that the container and its openings do
carburetor. Means shall be provided to
not rupture in such collisions.
prevent malfunction due to refrigeration
effects. Regulators shall be installed so that (iv) Each LNG fuel supply container shall
their weight is not placed on or supported have the following permanent
alone by the attaching lines. Regulators identification markings:
shall be designed to a container’s maximum
(A) The numbers indicating the service
working pressure and temperature with a
pressure.
pressure safety factor of not less than four.
(B) The serial number.
(7) Vents. Every compartment in which a CNG
container is installed shall be vented to the (C) The manufacturer’s name, initials,
atmosphere, unless all piping and or trademark.
connections are exterior to the compartment
(D) The inspector’s mark.
or vapor sealed and vented to the
atmosphere. The vents shall be installed at (E) The date tested.
the highest practicable point of the
(F) The words, “FOR LNG ONLY” in
compartment and shall have an open area
letters not less than 1/4 inch high
totalling not less than 3 square inches.
and visible after installation.
(d) Liquified Natural Gas - A fuel system using Decals or stencils are acceptable.
liquified natural gas (LNG) shall meet the
(v) An inlet and outlet except relief valves
following requirements in addition to those in
and gauging devices shall be marked to
subsection (e).
designate whether they communicate
(1) Fuel supply container. An LNG fuel supply with vapor or liquid space.
container shall be constructed and inspected
(2) Valves. A valve shall be certified for LNG
in accordance with 49 CFR §178.57 (relating
use by the manufacturer or certified for
to specification 4L for welded insulated
cryogenic service at temperatures down to
cylinders), with the exception of 49 CFR
and including 320° F. A valve shall be
178.57-13 and 178.57-20 (relating to
securely mounted and shall be shielded or
pressure relief devices pressure control
installed in a protected location to prevent
valves; and markings) and the report to the
damage from vibration and unsecured
Bureau of Explosives in §178.57-4(d)
objects.
(relating to duties of inspector). Each LNG
container shall meet the following additional (i) Safety Relief Valve. A container shall
requirements: be equipped with one or more safety
relief valves. The safety relief valve
(i) The unrelieved fuel pressure inside the
shall be installed in a line that
container shall not exceed 100 psi
communicates with the vapor space of
within a total 72-hour period consisting
the container. A safety relief valve shall
of 48 hours at 60ºF and 12 hours at
be installed between two shut-off

M-5 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter M - Alternate Fuel Systems and Controls

valves in a supply line to prevent a (3) Gauges. Gauges used in LNG systems shall
buildup of pressure between the valves be designed and installed as follows:
in the off position. The discharge
(i) A gauging device shall be designed for
pressure of safety relief valves shall
the most severe pressure and
not exceed 125% of the service
temperature conditions to which the
pressure of the container. A relief
devices may be subjected with a
valve shall have sufficient capacity to
pressure safety factor of not less than
meet the requirement of either the
four.
Bureau of Explosives for approval of
safety relief valves or NFPA 59(A) (ii) The gauges shall be securely mounted
Appendix A and be capable of and shall be shielded or installed in a
preventing explosion of the normally protected location to prevent damage
charged cylinder when it is placed in from vibration and unsecured objects.
a fire. A relief valve shall have the
(iii) A gauging device that requires
following permanent identification
bleeding of the product shall be bled to
markings:
the outside of the vehicle compartment.
(A) The manufacturer’s name,
(4) Pressure Reducing Regulators. An LNG
initials or trademark.
system shall be equipped with one- or two-
(B) The catalog number. stage pressure-reducing regulators. The
regulators shall be installed so that their
(C) The discharge pressure (_____psi).
weight is not placed on or supported alone
(D) The discharge capacity (_____cfm by the attaching tubing or flexible lines.
air at 60°F and 14.7 psia).
(5) Vents. A compartment in which an LNG
(ii) Shut-Off Valves. One manually operated container is installed shall be vented to the
shut-off valve shall be secured directly atmosphere unless all piping and connectors
to the tank vapor outlet with no are exterior to the compartment. The vents
intervening fitting other than the relief shall be installed at the highest practicable
valve and shall be marked with the point of the compartment and shall have an
words, “VAPOR SHUT-OFF VALVE.” open area totalling not less than 3 square
Another manually operated shut-off inches.
valve and shall be secured directly to
(e) Installation - The installation of liquefied
the tank liquid outlet and shall be
petroleum gas, compressed natural gas, or
marked with the words, “LIQUID
liquefied natural gas fuel systems on motor
SHUT-OFF VALVE.” Decals or stencils
vehicles shall be in accordance with the
are acceptable. Normally closed
following requirements:
automatic shut-off valves that are held
open by electrical current may be used (1) Driver, passenger, and luggage
in lieu of manual shut-off valves at compartments. A fuel supply container on a
either the tank vapor port or tank liquid bus shall not be located in or above the
port, or both. An automatic shut-off passenger compartment, except that a fuel
valve shall be wired so it shuts off supply container for compressed natural gas
when the ignition switch is in the off may be located above the driver and
and accessory positions and when passenger compartment(s).
engine vacuum is not present.
A fuel supply container on a vehicle shall be
(iii) Control Valve. A positive shut-off installed and fitted so that no gas from
control valve shall be installed in the fueling and gauging operations or from relief
fuel supply lines as close to the valves can be released inside the driver,
containers as possible, automatically passenger, or luggage compartments.
closing off and preventing the flow of
(2) Fuel Supply Containers - A fuel supply
fuel to the carburetor when the ignition
container shall meet all appropriate
switch is off or in the accessory position.
requirements of the ASME code, the DOT
regulations, and this chapter and shall be
marked in accordance with subsections (b) - 
(d). A fuel supply container shall comply with
the following requirements:

Vehicle Equipment and Inspection Regulations • PUB 45 M-6


Subchapter M - Alternate Fuel Systems and Controls
(i) Each container and container cradle fittings and valves shall be protected
shall be mounted in protected locations from damage by:
to minimize damage from collision.
(A) A guardrail or similar device which
(ii) To prevent damage from road hazards, is designed to absorb the impact of
slippage, loosening or rotation, each a collision with a stationary object
container or cradle shall be secured to when the vehicle is moving either
the vehicle body, bed, or frame by: forward or backward at 8 kilometers
per hour (5 miles per hour). The
(A) Attaching bolts not less than 7/16
guardrail, or similar device, shall
inch in diameter to at least four
be free of projections that could
securement points and, where the
damage the container, its valves
bolts pierce body metal but not the
and fittings.
frame, by reinforcing both sides of
each securement point with metal (B) A shield designed to absorb impacts
plates at least 1/5 inch thick and 7 that may occur during loading,
square inches in area. unloading or use of the vehicle. The
shield shall be free of projections
(B) Using other means capable of
that could damage the container, its
withstanding in any direction a
valves and fittings.
static force of eight times the
weight of the fully loaded container. (x) A part of a fuel container or its
appurtenances may not project beyond
(iii) Each container in a cradle shall be
the sides and ends or above the
secured to its cradle by means capable
highest structural point of a vehicle.
of withstanding in any direction a static
force of eight times the weight of the (xi) The devices, bolts and nuts attaching a
fully loaded container. fuel container to the outside of a
vehicle shall have a corrosion
(iv) No portion of the container or container
resistant coating.
valves in communication with the
liquid or vapor shall be located behind (3) Visibility of Required Markings. Markings of
the rear frame crossmember of the set-to-discharge pressure for safety relief
vehicle. devices and working pressure of fuel supply
containers required by subsections (b), (c),
(v) The weight of the container shall not
and (d) shall be visible either directly or by
in any way be supported by outlets,
use of a mirror after installation. Remote
valves, manifold or other fuel
filling inlets shall be visibly marked with the
connections.
lowest working pressure of any fuel supply
(vi) No part of the container shall be field container in the system.
welded. Only saddle plates, brackets
(4) Discharge Lines and Outlets. All safety
or other nonpressure parts that were
devices that may discharge to the
provided and installed by the
atmosphere shall be vented to the outside
manufacturer of the container may
of the vehicle, and all discharge lines and
be field welded.
outlets shall be installed as follows:
(vii) No container shall be repaired until
(i) Lines shall be constructed of metal
the contemplated repair has been
other than aluminum and shall be of a
authorized by a certified inspector. A
size and so located and maintained as
DOT container shall be repaired under
not to restrict the maximum gas flow of
DOT regulations and control. The
the safety device. Flexible metallic
replacement of valves, fittings and
lines shall be used when necessary.
accessories intended for the same
purpose is not considered a repair. (ii) The discharge line of a container
installed inside a compartment shall
(viii) A container located less than 8 inches
extend to the outside of the
from the engine or exhaust system
compartment.
shall be shielded against direct heat.
(iii) Lines shall be located as far from the
(ix) Where a container is installed above
exhaust outlet as is practicable and
the driver or passenger compartment
shall direct escaping gas upward within
of a vehicle, the container, its piping,

M-7 Vehicle Equipment and Inspection Regulations • PUB 45


Subchapter M - Alternate Fuel Systems and Controls

45 degrees of the vertical. Escaping (i) Materials and assemblies shall be


gas shall not impinge upon fuel supply designed for the widest pressure and
containers and shall not be directed temperature ranges to which they may
into wheel wells, at other vehicles in be subjected with a pressure safety
traffic, or at engine air intake inlets. factor of at least four.
(iv) The discharge line from the safety (ii) Materials, including gasket and
relief valve on all buses shall be packing material, shall be compatible
directed upward and extended to the with the fuel used in the system and its
top of the roof. service conditions. Aluminum pipe,
tubing or fittings shall not be used
(v) Outlets shall be protected by caps,
between the container and first-stage
covers or other means to keep water
regulator. Copper tubing, when used,
or dirt from collecting in the lines.
shall be seamless and conform to
Protective devices shall not restrict the
ASTM B88 types K or L.
flow of gas.
(iii) A pipe thread sealant impervious to the
(vi) Each line and its connectors shall
action of the fuel used in the system
withstand the pressure caused by the
shall be applied to all male pipe
discharge of vapor or liquid from a
threads prior to assembly. Only tin-silver
safety device in fully open position.
(95% tin, 5% silver) or silver braze
(vii) A CNG container may be vented to the alloy is permitted on sweat type joints
outside of the vehicle with a flexible of fittings.
bag. The bag shall be constructed of
(7) Supply Lines. Supply lines passing through
material that is non–flammable or self-
a panel shall be protected by grommets or
extinguishing. The bag and attachments
similar devices, which shall snugly fit both
shall be capable of withstanding an
the supply lines and the holes in the panel.
internal pressure produced by a flow
Supply lines shall have a minimum clearance
rate of 300 cfm with a safety factor of
of 8 inches from the engine exhaust system
not less than four. The bag shall be
unless they are shielded from exhaust heat.
shielded or installed in a protected
Supply lines shall be supported at least
location to prevent damage from
every 24 inches and shall be prevented from
unsecured objects and abrasion.
sagging. Damaged lines shall be replaced,
(5) Manifolds. Manifolds connected to fuel not repaired.
containers shall be supported to minimize
(8) Automatic Fuel Supply Shut-Off. An
vibration and shall be installed in a protected
automatic fuel supply shut-off valve shall be
location or shielded to prevent damage from
installed in a protected location adjacent to
unsecured objects.
the manual shut-off valve on all buses and
(i) A manual shut-off valve shall be shall be activated by engine vacuum or oil
installed in the outlet of the manifold pressure.
and marked with the words “MANUAL
(9) Gaseous Fuel Cutoff. Means shall be
SHUT-OFF VALVE.” Decals or stencils
provided in the system to prevent the flow
are acceptable.
of gaseous fuel to the carburetor when the
(ii) A normally closed automatic shut-off ignition is in the off or accessory position or
valve that is held open by electrical from the carburetor when engine vacuum is
current may be used in lieu of a not present.
manual shut-off valve and shall be
(10) Liquid Fuel Cutoff. A dual fuel systems using
marked with the words, “AUTOMATIC
liquid and gaseous fuel shall have an
SHUT-OFF VALVE.” The automatic
approved automatic shut-off valve installed
shut-off valve shall be wired so it shuts
in the liquid fuel line to the carburetor.
off when the ignition switch is in the off
or accessory positions and when engine (11) Bypass Relief Valve. A bypass relief device
vacuum is not present. shall be installed in the fuel pump or between
the fuel pump and the automatic shut-off
(6) Pipes, Tubing, Hose and Fittings. Pipes,
valve in the liquid fuel line to the carburetor
tubing, hose and fittings shall meet the
on vehicles equipped with dual fuel systems
following requirements:
for the use of gasoline and gaseous fuel.

Vehicle Equipment and Inspection Regulations • PUB 45 M-8


Subchapter M - Alternate Fuel Systems and Controls
The relief device need not be installed on
fuel pumps containing a bypass relief device
175.242. INSPECTION OF FUEL
as original equipment. SYSTEM ANd CONTROLS.
(12) Engine Exhaust Outlet. The engine exhaust ALTERNATE FUEL SYSTEMS - LNG, CNG, LPG -
system shall extend to the outer edge of the Include approved and marked supply containers and
vehicle body or bed on passenger cars, valves, gauges, vaporizers, regulators, vents, hoses,
station wagons, house cars, pickup trucks and manifolds. The components of the alternate fuel
with campers, buses, and delivery vans. system shall be inspected. The vehicle shall be
REJECTEd IF the alternate fuel system does not
(13) Electrical Equipment. Radio transmitters, comply with all applicable requirements of §175.241
radio receivers, electric motors or other (relating to compressed and liquified gas fuel systems).
electrical equipment except vehicle lamps
and wiring shall not be mounted in a
compartment with fuel supply containers
unless one of the following conditions is met:
(i) All piping and all connectors and
valves on the fuel supply containers
are exterior to and sealed from the
compartment containing electrical
equipment.
(ii) All piping, connectors and valves within
the compartment are contained in a
vapor-tight enclosure and vented to the
atmosphere exterior of the vehicle.
(iii) The electrical equipment is contained
in a vapor-tight enclosure that is
vented to the atmosphere exterior of
the vehicle.
(14) Road Clearance. The fuel system including
the fuel supply container shall be installed
with as much road clearance as practicable
but not less than the minimum road
clearance of vehicle under maximum spring
deflection. The clearance shall be measured
to the bottom of the container or to the
lowest fitting, support, or attachment on the
container or container housing, whichever is
lower.
(15) Vehicle Weight Distribution. The total weight
of the vehicle with the fuel containers filled
to capacity may not do one or more of the
following:
(i) Exceed the manufacturer’s load rating
for an axle, wheel or tire, or gross
weight limitations.
(ii) Create another unsafe load distribution
that would increase the risk of a
hazardous operating condition, such
as vehicle rollover.
(iii) Adversely affect the driving
characteristics of the vehicle.

M-9 Vehicle Equipment and Inspection Regulations • PUB 45


Notes

Vehicle Equipment and Inspection Regulations • PUB 45 M-10


Subchapter O - Vehicle Sun Screening device

reflective surface of 19.5 square inches, except as

Subchapter O
VEhICLE SUN SCREENING
otherwise provided in §175.148(b) and §175.177(b)
Subchapter O
(relating to mirrors). A vehicle for which a certificate of
dEVICES exemption has been issued for medical reasons may
be equipped with only a left outside rearview mirror,
unless originally equipped with an outside rearview
175.261. Scope. mirror on both sides of the vehicle.
This subchapter governs the application upon windows
and wings, except roof locations, of sun screening 175.265. Exemption provisions
devices, and other material which do not permit a
person to see or view the inside of the vehicle, and (a) Exempt Vehicles - The following vehicles
which do not comply with FMVSS No. 205, and the are exempt from §175.263 (relating to sun
application for a certificate of exemption from the screening location):
provisions of this subchapter. (1) A hearse, ambulance or government vehicle.
(2) A vehicle for which a certificate of exemption
175.262. Applicability. has been issued by the Department under
This subchapter applies to vehicles which are subject subsection (b).
to a periodic safety inspection, except those inspected (b) Certificate Of Exemptions - The Department
in accordance with §175.130 (relating to inspection will issue a certificate of exemption from
procedure). §175.263 for the following vehicles:

175.263. Sun Screening Location. (1) A vehicle which was registered in this
Commonwealth as of September 8, 1984,
(a) Windshields, Side Windows and Side Wings - and was equipped with a prohibited sun
A person may not operate, on a highway, a screening device or other prohibited material
motor vehicle with a front windshield, side window prior to September 9, 1984. Requests for
or side wing that has been equipped with a sun this type of exemption shall be accompanied
screening device or other material which does by an application for a certificate of
not permit a person to see or view the inside of exemption, made on a form furnished by the
the vehicle. This subchapter does not prohibit Department, which shall contain a description
the use of products or material along the top of the vehicle by make, year, model, vehicle
edge of the windshield if the products or materials identification number, windows and wings
are transparent and do not encroach upon the equipped with sun screening device or other
AS-1 portion of the windshield as provided by material and other information as the
FMVSS No. 205 and if the devices or materials Department may prescribe.
are not more than 3 inches from the top of the
windshield. (2) A vehicle owned by a person who is
affiliated with a condition for which the
(b) Rear Window - The rear window on a motor Department has determined, in consultation
vehicle may be treated by the vehicle owner with with a Medical Advisory Board, that the use
a sun screening device or other material. If the of prohibited sun screening devices or other
rear window is treated with a sun screening materials is justified; or a vehicle owned by
device or other material, the vehicle shall comply a person residing with a person who is so
with §175.264 (relating to mirrors). See Table X afflicted, if the afflicted person normally
for specific requirements for vehicles subject to drives or is driven in the vehicle. An
this subchapter). application for a certificate of exemption
(c) Louvered Materials - Louvered materials, may shall be granted only for colorless sun
not reduce the area of driver visibility below 50% screening device or other material and shall
as measured on a horizontal plane. be made on a form furnished by the
Department, which shall contain the following:
175.264. Mirrors. (i) A description of the vehicle by make,
year, model and vehicle identification
Right and left outside rearview mirrors shall be required
number.
with the use of a sun screening device or other material
unless the sun screening device or other material is (ii) A medical certification of need due to a
only used or applied above the AS-1 portion of the disability from a licensed physician or
windshield as permitted in §175.263(a) (relating to sun optometrist.
screening location). Each mirror shall have a minimum

O-1 Vehicle Equipment and Inpection Regulations • PUB 45


Subchapter O - Vehicle Sun Screening device

(iii) Other information as the Department


may prescribe.
(c) display Of Certificate Issued For Vehicles
Registered As Of September 8, 1984 - Upon
compliance with the criteria in subsection (b)(1),
the Department will issue a certificate of
exemption which shall be carried in the vehicle
at all times by the operator of the vehicle and
shall be displayed upon request of a police
officer. The certificate of exemption shall also
be submitted to the inspection station upon
submission of the vehicle for inspection.
(d) display Of Certificate Issued For Medical
Reasons - Upon compliance with the criteria
listed in subsection (b)(2), the Department will
issue a certificate of exemption authorizing the
installation of a colorless sun screening device
or other material which filters ultraviolet light.
This certificate of exemption shall be carried in
the vehicle at all times by the operator of the
vehicle and shall be displayed upon request of a
police officer. The certificate of exemption shall
also be submitted to the inspection station upon
submission of the vehicle for inspection.
(e) Sale Or Transfer Of Exempted Vehicle - Upon
the sale or transfer of a vehicle for which a
certificate of exemption has been issued under
subsection (b)(2), the certificate of exemption is
void. Prior to the sale or transfer of a vehicle
exempted under subsection (b)(2), it is the sole
responsibility of the owner or seller of the vehicle
to remove sun screening devices or other
materials which do not comply with Departmental
regulations. The owner or seller shall destroy the
certificate of exemption and provide the purchaser
with a notarized statement specifying the name
and address of the owner or seller, the vehicle
identification number, year and model, and the
business entity and process used to remove the
sun screening device or other material.

Vehicle Equipment and Inpection Regulations • PUB 45 O-2


Notes

O-3 Vehicle Equipment and Inpection Regulations • PUB 45


Notes

Vehicle Equipment and Inpection Regulations • PUB 45 O-4


Tables

TABLE I
Brake Performance

Passenger carrying vehicles with seating capacity of 10 persons or less and built on passenger frame:

SERVICE BRAkE SYSTEM EMERGENCY BRAkE


Percent Deceleration in Stopping distance Stopping distance
braking force feet/seconds in feet at 20 MPH in feet at 20 MPH
65.2 21 20 54

Passenger carrying vehicles with seating capacity of over 10 persons built on passenger car chassis; vehicles
built on truck or bus chassis with manufacturer’s gross weight of 10,000 pounds or less:

Percent Deceleration in Stopping distance Stopping distance


braking force feet/seconds in feet at 20 MPH in feet at 20 MPH
52.8 17 25 66

All other passenger carrying vehicles:

Percent Deceleration in Stopping distance Stopping distance


braking force feet/seconds in feet at 20 MPH in feet at 20 MPH
43.5 14 35 85

Property-carrying vehicles having manufacturer’s gross weight of 10,000 pounds or less:

Percent Deceleration in Stopping distance Stopping distance


braking force feet/seconds in feet at 20 MPH in feet at 20 MPH
52.8 17 25 66

Single property-carrying vehicles having manufacturer’s gross weight over 10,000 pounds except truck
tractors. Combinations of 2-axle towing vehicle and trailer having GVRW of 3,000 pounds or less:

Percent Deceleration in Stopping distance Stopping distance


braking force feet/seconds in feet at 20 MPH in feet at 20 MPH
43.4 14 35 85

All other property-carrying vehicles and combinations of property carrying vehicles:

Percent Deceleration in Stopping distance Stopping distance


braking force feet/seconds in feet at 20 MPH in feet at 20 MPH
43.5 14 40 90

Table-1 Vehicle Equipment and Inpection Regulations • PUB 45


Tables

TABLE II
Required Motor Vehicle Lighting Equipment
(as adopted in Chapter 153)

MULTI-PURPOSE PASSENGER VEhICLES,


ITEM TRUCkS ANd BUSES-80" OR MORE OVERALL WIdTh

Headlamps . . . . . . . . . . . . . . . . . . . . .2 white, 7" Type 2 headlamp units or


2 white, 5 ¾" Type 1 headlamp units and
2 white, 5 ¾" Type 2A headlamp units and
2 white, Type 1A headlamp units.

2 white headlamps, Type 2B1 or Type 2D1; or


4 white headlamps; 2 each Type 1C1 and Type 2C1, Type 2A1.

Taillamps . . . . . . . . . . . . . . . . . . . . . .2 red

Stoplamps . . . . . . . . . . . . . . . . . . . . .2 red

License Plate Lamp . . . . . . . . . . . . . .1 white

Reflex Reflectors . . . . . . . . . . . . . . . .4 red; 2 amber

Side Marker Lamps . . . . . . . . . . . . . .2 red; 2 amber

Backup Lamp . . . . . . . . . . . . . . . . . . .1 white

Turn Signal Lamps . . . . . . . . . . . . . . .2 red or amber; 2 amber

Turn Signal Operating Unit . . . . . . . . .1

Turn Signal Flasher . . . . . . . . . . . . . .1

Vehicular Hazard Warning


Signal Operating Unit . . . . . . . . . . .1

Vehicular Hazard Warning


Signal Flasher . . . . . . . . . . . . . . . . .1

Identification Lamps . . . . . . . . . . . . . .3 amber; 3 red

Clearance Lamps . . . . . . . . . . . . . . . .2 amber; 2 red

Intermediate SideMarker Lamp . . . . .2 amber

Intermediate ReflexReflectors . . . . . .2 amber

Vehicle Equipment and Inpection Regulations • PUB 45 Table-2


Tables

TABLE III
Location of Required Equipment
Multi-purpose Passenger Vehicles, Trucks, Trailers and Buses-80" or More Overall Width

ITEM LOCATION ON height above road surface


measured from center of
Multi-purpose passenger vehicles, trucks and buses item on vehicle
Headlamps . . . . . . .Type 1 headlamps at the same height. . . . . . . . . . . . . . . . . .Not less than 24" nor
1 on each side of the vertical centerline. Type 2 more than 54"
headlamps at the same height. 1 on each side of
the vertical centerline, as far apart as practicable.

Taillamps . . . . . . . .On the rear, 1 on each side of the vertical centerline, . . . . . .Not less than 15" nor
at the same height, and as far apart as practicable. more than 72"

Stoplamps . . . . . . .On the rear, 1 on each side of the vertical centerline, . . . . . .Not less than 15" nor
at the same height, and as far apart as practicable. more than 72"

License Plate Light . At rear license plate, to illuminate the plate from the . . . . . . .No Requirement
top or sides.

Backup Lamp . . . . .On the rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .No Requirement

Turn Signal Lamps .At or near the front 1 amber on each side of the vertical . . . .Not less than 15" nor
centerline, at the same height and as far apart as more than 83"
practicable. On the rear 1 red or amber on each side of
the vertical centerline, at the same height, and as far
apart as practicable.

Identification . . . . . .On the front and rear 3 lamps, amber in front, red in rear, . . .No Requirements
Lamps as close as practicable to the top of the vehicle, at the
same height as close as practicable to the vertical
centerline, with lamp centers spaced not less than 6” or
more than 12” apart.

Clearance Lamps . .On the front and rear 2 amber lamps on front, red in rear, . . .No Requirements
as close as practicable to the top of the vehicle, 1 on
each side of the vertical centerline, at the same height,
and as near the top as practicable.

Intermediate Side . .On each side 1 amber located at or near the midpoint . . . . . .Not less than 15"
Marker Lamps between the front and rear side marker lamps.

Intermediate Side . .On each side 1 amber located at or near the midpoint . . . . . .Not lest than 15" nor
Reflex Reflectors between the front and rear side reflex reflector. more than 60"

Reflex Reflectors . . On the rear 1 red on each side of the vertical center- . . . . . . Not less than 15" nor
line, as far apart as practicable, and at the same height. more than 60"

Side Marker . . . . . .On each side 1 red as far to the rear as practicable, . . . . . . .Not less than 15" and
Lamps and 1 amber as far to the front as practicable. on the rear of trailers
not more than 60"

Table-3 Vehicle Equipment and Inpection Regulations • PUB 45


Tables

TABLE IV
Required Motor Vehicle Lighting Equipment
(as adopted in Chapter 153)

PASSENGER CARS, MOTORCYCLES ANd MULTI-PURPOSE


VEhICLES, TRUCkS, TRAILERS, ANd BUSES OF LESS
ITEM ThAN 80” OVERALL WIdTh

Headlamps . . . . . . . . . . . . . . . . . . . . .2 white, 7", Type 2 headlamp units or 2 white 5 ¾", Type 1 headlamp
units or 2 white 5 ¾" Type 2A headlamp units and 2 white Type 1A
headlamp units.

2 white headlamps, Type 2B1 or Type 2D1; 4 white headlamps,


2 each Type 1C1 and Type 2C1, or Type 1A1 and Type 2A1.

Taillamps . . . . . . . . . . . . . . . . . . . . . .2 red

Stoplamps . . . . . . . . . . . . . . . . . . . . .2 red

License Plate Light . . . . . . . . . . . . . . .1 white

Parking Lamps . . . . . . . . . . . . . . . . . .2 amber or white

Reflex Reflectors . . . . . . . . . . . . . . . .4 red; 2 amber

Intermediate Side
Reflex Reflectors . . . . . . . . . . . . . . . .2 amber

Intermediate Side
Marker Lamps . . . . . . . . . . . . . . . . . .2 amber

Side Marker Lamps . . . . . . . . . . . . . .2 red; 2 amber

Backup Lamp . . . . . . . . . . . . . . . . . . .1 white

Turn Signal Lamps . . . . . . . . . . . . . . .2 red or amber

Turn Signal Operating Unit . . . . . . . . .1

Turn Signal Flasher . . . . . . . . . . . . . .1

Vehicular Hazard Warning


Signal Operating Unit . . . . . . . . . . . . .1

Vehicular Hazard Warning


Signal Flasher . . . . . . . . . . . . . . . . . .1

Vehicle Equipment and Inpection Regulations • PUB 45 Table-4


Tables

TABLE V
Location of Required Equipment
MOTORCYCLES

ITEM LOCATION ON height above road surface


MOTORCYCLES measured from center of
item on vehicle
Turn Signal . . . . . . .At or near the front 1 amber on each side of the . . . . . . . . . .Not less than 15" nor
Lamps vertical centerline at the same height, and having more than 83"
a minimum horizontal separation distance (centerline
of lamps) of 16". Minimum edge to edge separation
distance between lamp and headlamp is 4".
At or near the rear 1 red or amber on each side of the vertical
centerline, at the same height and having a minimum
horizontal separation distance (centerline to centerline
of lamps) of 9". Minimum edge to edge separation
distance between lamp and tail or stop lamp is 4".

NOTE: A portion of Table V was inadvertently omitted from the official text of Chapter 175.
The remainder of Table V is as follows:

Headlamps . . . . . . .On the vertical centerline, except if two are used, they . . . . .Not less than 24" nor
shall be symmetrically disposed about the vertical more than 54"
centerline.

Taillamps . . . . . . . .On the rear, on the vertical centerline except that . . . . . . . . .Not less than 15" nor
if two are used, they shall be symmetrically disposed more than 72"
about the vertical centerline.

Stoplamps . . . . . . .On the rear, on the vertical centerline except that if . . . . . . . .Not less than 15" nor
two are used, they shall be symmetrically disposed more than 72"
about the vertical centerline.

License Plate Lamp . At rear license plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .No Requirement

Reflex Reflectors . .On the rear 1 red on the vertical centerline except . . . . . . . . .Not less than 15"
that if two are used on the rear, they shall be
symmetrically disposed about the vertical centerline.
On each side, 1 red as far to the rear as practicable,
and 1 amber as far to the front as practicable.

(Table V continued on next page)

Table-5 Vehicle Equipment and Inpection Regulations • PUB 45


Tables

TABLE V - Location of Required Equipment (continued)


PASSENGER CARS, MULTI-PURPOSE PASSENGER CARS, TRUCKS, TRAILERS,
AND BUSES OF LESS THAN 80" OVERALL WIDTH

ITEM LOCATION ON height above road surface


Passenger Cars, Multi-Purpose Passenger Cars, measured from center of
Trucks, Trailers and Buses item on vehicle
Turn Signal . . . . . . .At or near the front 1 amber on each side of the vertical . . . .Not less than 15" nor
Lamps centerline, at the same height, and as far apart as nor more than 83"
practicable.
On the rear, 1 red or amber on each side of the . . . . . . . . . .Not less than 15"
vertical centerline, at the same height, and as far nor more than 83"
apart as practicable.

Headlamps . . . . . . .Type 1 headlamp at the same height, 1 each side . . . . . . . . .Not less than 24"
of the vertical centerline, at the same height, and nor more than 54"
as far apart as practicable.

Taillamps . . . . . . . .On the rear, 1 on each side of the vertical centerline, . . . . . .Not less than 15"
at the same height, and as far apart as practicable. nor more than 72"

Stoplamps . . . . . . .On the rear, 1 on each side of the vertical centerline, . . . . . .Not less than 15"
at the same height, and as far apart as practicable. nor more than 72"

License Plate Light . At rear license plate, to illuminate the plate from . . . . . . . . . .No Requirement
the top or sides.

Reflex Reflectors . .On the rear, 1 red on each side of the vertical centerline, . . .Not less than 15"
at the same height, and as far apart as practicable. nor more than 60"
On each side, 1 red as far to the rear as practicable,
and 1 amber as far to the front as practicable.

Parking Lamps . . . .On the front, 1 on each side of the vertical centerline, . . . . . .Not less than 15"
at the same height, and as far apart as practicable.

Backup Lamps . . . .On the rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .No Requirement

Side Marker . . . . . .On each side, 1 red as far to the rear as practicable, . . . . . . .Not less than 15"
Lamps and 1 amber as far to the front as practicable.

Intermediate Side . .On each side, 1 amber located at or near the midpoint . . . . .Not less than 15"
Marker Lamps between the front and rear side marker lamps.

Intermediate Side . .On each side, 1 amber located at or near the midpoint . . . . .Not less than 15"
between the front and rear side marker reflector.

* Front Turn Signal Lamps Not Required for Trailers.

Vehicle Equipment and Inpection Regulations • PUB 45 Table-6


Tables

TABLE VI
Vehicle Glazing

AddITIONAL GLAzING INFORMATION


NOTES: — Table below is an appendix in ANSI Glazing Standard Z26.1
— Glazing marked AS10 or AS11 has bullet resisting qualities.
— Acceptable numbers shown in the two columns to the right, are marked on the
glass and are preceded by the letter “AS”

Position of Glazing in Motor Vehicle Passenger Cars and Taxicabs

Glazing Material Applicable When Marked


with “AS” designation Indicated Below
At Levels Requisite At Levels Not Requisite
for Driving Visibility for Driving Visibility

Passenger Cars:
Windshields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,10 . . . . . . . . . . . . . . . . . . .1*, 10*

Interior partitions, auxiliary wind deflectors, . . . . . . . . . . . . . .1, 2, 4, 10, 11 . . . . . . . . .1, 2, 3, 4, 5, 10, 11


flexible curtains, readily removable windows,
ventilators used in conjunction with readily
removable windows, rear windows in tops
of convertible cars.

Openings in roofs not required for driving visibility . . . . . . . . . . . . . . . . . . . . . . . . . .1, 2, 3, 4, 5, 6, 7, 10, 11

All other glazing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1, 2, 10,11 . . . . . . . . . . . . .1, 2, 3, 10, 11

Taxicabs:
Windshields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,10 . . . . . . . . . . . . . . . . . . .1*, 10*

Interior partitions, auxiliary wind deflectors, . . . . . . . . . . . . . .1, 2, 4, 10, 11 . . . . . . . . .1, 2, 3, 4, 5, 10, 11


windows in rear doors.

Openings in roofs not required for driving visibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1, 2, 3, 4, 5, 10, 11

Flexible curtains, readily removable windows, . . . . . . . . . . .1, 2, 4, 6, 10, 11 . . . . .1, 2, 3, 4, 5, 6, 7, 10, 11


ventilators used in conjunction with readily
removable windows.

All other glazing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1, 2, 10, 11 . . . . . . . . . . . . .1, 2, 3, 10, 11

* Glazing material which is intentionally made so that only a portion of a single sheet has a luminous
transmittance of not less than 70 percent shall be marked at the edge of the sheet to show the limits of the
area that may be used at levels requisite for driving visibility. The marks AS1 or AS2 etc., shall be used
with the arrow pointing to the portion of the sheet having a luminous transmittance of not less than 70
percent and the number indicating the item with which that portion of the sheet complies.

Table-7 Vehicle Equipment and Inpection Regulations • PUB 45


Tables

TABLE VII
Vehicle Glazing

AddITIONAL GLAzING INFORMATION


NOTES: — Table below is an appendix in ANSI Glazing Standard Z26.1
— Glazing marked AS10 or AS11 has bullet resisting qualities.
— Acceptable numbers shown in the two columns to the right, are marked on the
glass and are preceded by the letter “AS”

Position of Glazing in Motor Vehicle Trucks and Truck-Tractors and Buses

Glazing Material Applicable When Marked


with “AS” designation Indicated Below
At Levels Requisite At Levels Not Requisite
for Driving Visibility for Driving Visibility

Trucks and Truck-Tractors:


Windshields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,10 . . . . . . . . . . . . . . . . . . .1*, 10*
Windows to immediate right or left of driver . . . . . . . . . . . . . . . . .1, 2, 10, 11 . . . . . . . . . . . . .1, 2, 3, 10, 11
Rear most window if used for driving visibility . . . . . . . . . . . . . . .1, 2, 10, 11 . . . . .1, 2, 3, 4, 5, 8, 9, 10, 11
Glazing to rear of driver where other means to . . . . . . . . . . . . . . . . . . . . . . . . . . . .1, 2, 3, 4, 5, 8, 9, 10, 11
visibility of the highway is provided
Folding Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1, 2, 4, 8, 10, 11 . . . . .1, 2, 3, 4, 5, 8, 9, 10, 11
All other glazing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1, 2, 10,11 . . . . . . . . . . . . .1, 2, 3, 10, 11

Buses:
Windshields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,10 . . . . . . . . . . . . . . . . . . .1*, 10*
Glazing to immediate right and left of driver . . . . . . . . . . . . . . . .1, 2, 10, 11 . . . . . . . . . . . . .1, 2, 3, 10, 11
Rear most window if used for driving visibility . . . . . . . . . . . . .1, 2, 8, 10,11 . . . . . . . . .1, 2, 3, 8, 9, 10, 11
Interior partitions and auxiliary wind deflectors . . . . . . . . . . . .1, 2, 4, 10, 11 . . . . . . . . .1, 2, 3, 4, 5, 10, 11
Folding Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1, 2, 4, 8, 10, 11 . . . . .1, 2, 3, 4, 5, 8, 9, 10, 11
Standee Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1, 2, 3, 4, 5, 8, 9, 10, 11
Openings in roof not required for driving visibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1, 2, 3, 4, 5, 10, 11
Flexible curtains readily removable windows, . . . . . . . . . . .1, 2, 4, 6, 10, 11 . . . . .1, 2, 3, 4, 5, 6, 7, 10, 11
ventilators used in conjunction with readily
removable windows.
All other glazing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1, 2, 3, 10, 11 . . . . . . . . . . . . .1, 2, 3, 10, 11

* Glazing material which is intentionally made so that only a portion of a single sheet has a luminous
transmittance of not less than 70 percent shall be marked at the edge of the sheet to show the limits of the
area that may be used at levels requisite for driving visibility. The marks AS1 or AS2 etc., shall be used
with the arrow pointing to the portion of the sheet having a luminous transmittance of not less than 70
percent and the number indicating the item with which that portion of the sheet complies.

Vehicle Equipment and Inpection Regulations • PUB 45 Table-8


Tables

TABLE VIII - Vehicle Glazing

AddITIONAL GLAzING INFORMATION


NOTES: — Table below is an appendix in ANSI Glazing Standard Z26.1
— Glazing marked AS10 or AS11 has bullet resisting qualities.
— Acceptable numbers shown in the two columns to the right, are marked on the
glass and are preceded by the letter “AS”

Position of Glazing in Motor Vehicle house Trailers and Property-Carrying Trailers

Glazing Material Applicable When Marked


with “AS” designation Indicated Below
At Levels Requisite At Levels Not Requisite
for Driving Visibility for Driving Visibility

house Trailers and Property-Carrying Trailers:


All glazing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11

* Glazing material which is intentionally made so that only a portion of a single sheet has a luminous
transmittance of not less than 70 percent shall be marked at the edge of the sheet to show the limits of the
area that may be used at levels requisite for driving visibility. The marks AS1 or AS2 etc., shall be used
with the arrow pointing to the portion of the sheet having a luminous transmittance of not less than 70
percent and the number indicating the item with which that portion of the sheet complies.

TABLE IX - Vehicle Glazing

AddITIONAL GLAzING INFORMATION - MOTORCYCLES


NOTES: — Table below is an appendix in ANSI Glazing Standard Z26.1
— Glazing marked AS10 or AS11 has bullet resisting qualities.
— Acceptable numbers shown in the two columns to the right, are marked on the
glass and are preceded by the letter “AS”

Glazing Material Applicable When Marked


with “AS” designation Indicated Below
At Levels Requisite At Levels Not Requisite
for Driving Visibility for Driving Visibility

Motorcycles:
Windscreens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1*, 6, 10*, 11 . . . . . . . . . . . . .1, 6, 7, 10, 11

* Glazing material which is intentionally made so that only a portion of a single sheet has a luminous
transmittance of not less than 70 percent shall be marked at the edge of the sheet to show the limits of the
area that may be used at levels requisite for driving visibility. The marks AS1 or AS2 etc., shall be used
with the arrow pointing to the portion of the sheet having a luminous transmittance of not less than 70
percent and the number indicating the item with which that portion of the sheet complies.

Table-9 Vehicle Equipment and Inpection Regulations • PUB 45


Tables

TABLE X
Acceptable Light Transmittance Levels for Vehicle Glazing
All light transmittance levels listed below assume a 3% accuracy (+ 3%)*

Front Side Rear Side


Vehicle Type Windshield Windows/ Windows/ Rear Window
Wings Wings

Pre-1998
70% 70% 70% VESC-20*
Passenger Cars

1998 & Newer


70% 70% 70% 70%
Passenger Cars

Trucks & Multi-Purpose No No


70% 70%
Passenger Vehicles Requirement Requirement

Medium/Heavy No No
70% 70%
Trucks & Buses Requirement Requirement

No No
All Other Vehicles 70% 70%
Requirement Requirement

* A label, permanently installed between the sun screening device or other material and the glazing to
which it is applied, shall contain the name of the device or material manufacturer or a registration
number and the statement, “Complies with VESC-20.”

Vehicle Equipment and Inpection Regulations • PUB 45 Table-10


Appendix

Appendix A Appendix B
MINIMUM REQUIREMENTS FOR MOTORCYCLE ANd MOTOR
MOTOR VEhICLE BRAkE LININGS - VEhICLE CYCLE ELECTRICAL
SAE J998 SYSTEM (Maintenance of design
Voltage) SAE J392
SAE Recommended Practice
1. Scope - This specification covers brake linings SAE Recommended Practice
used on motor vehicles operated on the public 1. Purpose - This SAE Recommended Practice
ways, except those used only for parking brakes. provides minimum illumination voltage values for
The performance requirements outlined in this motorcycle and motor driven cycle electrical
SAE Recommended Practice are base on systems and accompanying test procedures.
currently available engineering data. It is (NOTE: Where the word “motorcycle” appears in
intended that all portions of this recommended the report, it is understood to include “motor
practice will be reviewed periodically and revised driven cycle.”)
as additional knowledge regarding brake lining
performance is developed. 2. Scope - This recommended practice pertains
to both battery-equipped and batteryless
2. Purpose - The purpose of this SAE motorcycle electrical systems.
Recommended Practice is to establish minimum
coefficient of friction requirements for brake 3. Test Apparatus.
linings used in the service brake system of a 3.1 Voltmeter - 0-20 V maximum full-scale
motor vehicle. Linings that meet these minimum deflection, accuracy +1/2% (two voltmeters
friction requirements may not be suitable for use required).
on all vehicles because of differences in brake
design or application. 3.2 Ammeter - Capable of carrying full system
load current. Accuracy +3%FS.
3. Test Procedure - Five complete tests shall be
conducted on each brake lining in accordance 3.3 Means for Measuring Engine RPM -
with the SAE J661. Accuracy +3%.
4. Brake Lining Evaluation - Brake linings shall 4. Test Procedure
be evaluated for normal and hot friction 4.1 Install fully charged original equipment
coefficients in accordance with SAE J866. battery on the motorcycle (if motorcycle is
5. Minimum Requirements - To meet minimum battery equipped).
requirements a brake lining shall have. 4.1.1 Battery temperature to be 80+ or -10F.
5.1 A normal friction coefficient over .25 based 4.2 Connect one voltmeter between the head-
on the average of five tests. lamp low beam terminal and the ground;
5.2 A hot friction coefficient over .15 based on connect the other voltmeter between the tail
the average of five tests. lamp terminal and the ground.
5.3 A coefficient of friction of .15 or over on each 4.3 Connect the ammeter in series with the
of the five tests at the following points: battery. (NOTE: Disregard paragraph 4.3
for batteryless machines.)
5.3.1 Between 200F and 550F, inclusive,
on the second fade run. 4.4 Start engine and turn on headlamp(s).
5.3.2 Between 300F and 200F, inclusive, 4.4.1 Switch headlamp to the low beam
on the second recovery run. position.
5.4 Not more than a 20% or .050 variation of 4.4.2 External fan cooling may be applied
coefficient of friction, whichever is greater, to the motor cycle engine.
below the average value of all five tests 4.5 Run the engine at an RPM equivalent to
at each temperature point specified in 30 MPH in top gear for 10 minutes.
paragraph 5.3
4.5.1 Record the lowest and highest head-
(Report of SAE Brake Committee approved January lamp voltage and taillamp voltage
1968.) observed during the 10 minute period.
Appendix-1 Vehicle Equipment and Inpection Regulations • PUB 45
Appendix

4.6 Increase speed to manufacturer’s suggested


maximum RPM.
4.6.1 Record the highest and lowest head-
lamp and taillamp voltages observed
during a 5-second period.
4.7 Run the engine at manufacturer’s rated idle
speed for 10 minutes.
4.7.1 Record the lowest and highest
taillamp voltage observed during the
10 minute period.
4.7.2 Record the lowest and highest
headlamp voltage observed during
the 10 minute period.
4.8 Slowly increase the engine speed until
generating equipment cancels the system
load, indicated by “0” reading on the
ammeter. (NOTE: Disregard paragraph 4.8
for batteryless motorcycles.)
4.8.1 Record the engine RPM at ammeter
zero point.
5. Test Limits
5.1 Voltages recorded in paragraphs
4.5.1, 4.6.1 and 4.7.1 shall be
between 80% and 120% of the rated
headlamp design voltage.
5.2 Voltages observed in paragraph 4.7.2
shall be between 40% and 120% of
the rated headlamp design voltage.
5.3 Engine RPM observed in paragraph
4.8.1 shall be less than the motorcycle
equivalent speed at 30 MPH in top
gear operation.
(Report of Motorcycle Committee and Lighting
Committee approved December 1969. Editorial change
November 1971.)

Appendix C
RESERVEd

Vehicle Equipment and Inpection Regulations • PUB 45 Appendix-2


References

CHART 1
Headlight Aiming Screen
Distance and Marking Identification

VISUAL hEAdLAMP AIM, AdJUSTMENT ANd INSPECTION

REF-1 Vehicle Equipment and Inpection Regulations • PUB 45


References

CHART 2
High Beam Inspection Limits

Vertical Centerline Horizontal Centerline


Ahead of Lamp of Lamp

Horizontal Lines + 4 inches

Vertical Limits + 4 inches


Center of Hot Spot

This pattern represents the light pattern as it should appear on


the view screen of approved photo-electric aimers.

CHART 3

Horizontal Centerline
Low Beam Inspection Limits
Vertical Centerline of Lamp
of Lamp

Horizontal Limits Vertical Limits + 4 inches


+ 4 inches

Lamp Pattern
(Hot spot cannot
be located)
. . .Consider
This pattern represents the light pattern as it should appear on
whole pattern
the view screen of approved photo-electric aimers.

Vehicle Equipment and Inpection Regulations • PUB 45 REF-2


References

CHART 4
Brake Chamber Push Rod Travel (Typical)

Short as Possible
Without Brakes Dragging

Applied
Position

Released
Position

REF-3 Vehicle Equipment and Inpection Regulations • PUB 45


References

CHART 5
Scrub Line

(STREET RODS, SPECIALLY CONSTRUCTED AND RECONSTRUCTED VEHICLES)

A scrub line is an imaginary surface created if lines were drawn from bottom of wheel rim on one side to
bottom of tire on other side. When lines are drawn from both sides an “X” under the vehicle suspension is
created. No suspension or chassis component shall be below top portion of this imaginary “X”.

Vehicle Equipment and Inpection Regulations • PUB 45 REF-4


References

CHART 5 (Continued)

dIAGRAM OF ThE REAR SUSPENSION, ANd hOW TO ChECk SCRUB LINE

(SCRUB LINE ThAT EXISTS FROM FRONT TO REAR SUSPENSION)

REF-5 Vehicle Equipment and Inpection Regulations • PUB 45


References

Brakes

Brake failure ranks as the leading mechanical cause of highway crashes. Brakes require special care to
ensure that the braking system is operating properly. The major brake inspection defect items are:
• Hydraulic hoses or tubing
• Wheel cylinders and calipers
• Brake drums or rotors
• Brake linings

The following illustrations will provide the inspector with additional guidance for inspection of these
components.

Figure 1 shows typical brake system configurations including hydraulic brake system tubes and lines and
anti-lock brake (ABS) system electronic controls and sensors. The hoses and tube should be visually checked
for leaks, cracks, chafing, flattened or restricted sections, or improper retention.

TYPICAL BRAkE CONFIGURATIONS

Vehicle Equipment and Inpection Regulations • PUB 45 REF-6


References

Figure 2 Shows a typical drum brake. When the drum


is removed, the wheel cylinder should be checked for
leakage, damaged, loose or missing parts, retention
and dust boot condition.

Figure 3 Shows a typical caliper drum brake. The caliper


assembly should be checked for leakage, missing parts
and retention.

Figure 4 Illustrates a typical disc brake assembly for


a front wheel drive vehicle.

REF-7 Vehicle Equipment and Inpection Regulations • PUB 45


References

Figure 5 Illustrates marking and measurements of brake rotors and brake drums. The maximum allowable
drum diameters and minimum rotor thickness are cast into the parts. Drums or rotors must not be scored
deeper than 0.015 inches.

Vehicle Equipment and Inpection Regulations • PUB 45 REF-8


References

Figure 6 Illustrates disc brake pads and FIgure 7 illustrates typical drum brakes. Visually inspect the lining to
see if it is broken, not firmly attached, or contaminated with oil, grease or any other substances that would
affect operation. Use the proper measuring device to measure the linings and pads. Bonded linings must be
no less than 2/32 inch and riveted linings must be no less than 1/32 inch above the rivet head at the thinnest
point.

REF-9 Vehicle Equipment and Inpection Regulations • PUB 45


References

Tires

Vehicle Equipment and Inpection Regulations • PUB 45 REF-10


References

Steering System

REF-11 Vehicle Equipment and Inpection Regulations • PUB 45


References

Suspension System

Vehicle Equipment and Inpection Regulations • PUB 45 REF-12


Notes

REF-13 Vehicle Equipment and Inpection Regulations • PUB 45


Notes

Vehicle Equipment and Inpection Regulations • PUB 45 REF-14


Notes

REF-15 Vehicle Equipment and Inpection Regulations • PUB 45

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