QUALITY & INSPECTION DIVISION

REFERENCE:
P.O NO.: 4550307216 INSPECTION REPORT N° AIL/Jhagadia / 07216 / IR No. 001
ITEM DESCRIPTION Explanation from Vendor
1. Dimensions Found more than the required as per ●The Height of the Product and weatherhood is observed to be more
GAD than GAD with 7-10 mm tolerances because heavy casting material is
used since the design temperature and pressure is higher, the other
major dimensions such as end connections, fittings PCD, ID ,RF etc.,
are as per standards and matching the GAD,
REFER IQC & TC REPORT
2. Studs with HX nuts used instead of HX bolts. ●As per Standard Stud with HX nut is used rather than HX bolts but it
is mistake in representing the GAD of product with HX Bolt. The
company is ready to affix the
changes if required from user side.
3. Tag no. 6SF09052: The Tag no. 6SF09052:
- Required lining thickness is 4.0 mm as per GAD, ●Lining thickness is 2mm with 0.1 unilateral tolerances as per
test certificate indicates 2.0 mm avg. standard.
- No original TC made available to certify, photo The company is ready to affix the changes if required from user side.
copy reviewed. ●We are attaching the scanned original TC for reviewing.
4. MTC:
- No original TC made available for review & certify,
review done on photocopies only.
- No heat number or other identification
mentioned on the TC to correlate TC to the
product.
- Gasket MTC is not legible, MTC shall be certified
by the supplier.
5. PMI:
- No PMI test witnessed due to want of PMI
machine.
- Only TC photocopy reviewed for
chemical composition, but it can’t be correlate to
the tested item as heat or cast number neither
mentioned on TC nor product.
6. Identification:
- Tag no., Sr no. shall be identified through tag
plate or hard punch.
●We are attaching the original scanned copy of Metal Test
Certificate for reviewing.
●The product has to go through various phases of testing and the
product which succeed the testing, then tagging and punching
process is done on it. Because the product is disassembled for
hydrotest and endurance burning test and tag plate would hinder
during testing of product. Before testing we mark the heat no. of
product on weatherhood for identification & correlate TC with
product.
●We are attaching the photographs of product with punched heat
no. and tag plate since products have succeeded in various testing.
●We are attaching the MTC for Gasket MTC for reviewing.
●We are sorry to say that we could not arrange PMI test witnessed
due to Covid Pandemic.
But we have organised the material testing of each individual
product for Spectro Chemical Analysis from NABL Accredited
Laboratory.
● We are attaching scanned original certificate for chemical
composition, and heat number is also mentioned on it as the each
product sample is tested for material composition.
We are attaching you photographs of product with tag plate and
hard punch for revieing & we assure you that each product has ag
plate or hard punch.
AIL REPLY
It is acceptable

No change required, also provided stud with

hX nuts are acceptable

Need to provide lining thickness 4.0 mm as

per approved GAD, provided 2.0 mm
thickness in not acceptable
1)Accepted
2) Vendor is advised to follow the process of
traceabilty of the items. However as an
isolated case we are accepting it.
3) Noted
4) Accepted

Vendor should inform to the client well in

advance for any deviation in the , Please
submit the ooriginal MTC to review

Noted and accepted.