WEC ENGINEERS & CONSTRUCTORS PTE LTD,

CHINA NATIONAL CHEMICAL ENGINEERING NO.14

CONSTRUCTION CO., LTD (CNCEC.14) AND
PT WIJAYA KARYA (PERSERO) TBK WIKA (THE JV PARTNERS)
WELDING PROCEDURE SPECIFICATION ( WPS )
ASME SEC IX, 2017 BOILER AND PRESSURE VESSEL CODE Page 1 of 2
WPS No. WPS-054 Date 18 July 2019
Revision No. 0
Supporting PQR No. PQR-054 Rev.0 Code ASME IX 2010__________
Welding Process GTAW Type Manual____________
JOINTS ( QW 402 ) JOINT DETAILS

Joint Design Butt, Tee, Corner, Fillet

Backing Yes No
Backing Mat'l (Type) N.A.

1-1.5 mm
2-3 mm
BASE METALS ( QW 403 )

P No. 8 Gr. No. 1 to P No. 8 Gr. No. 1______

Or
Specification type and grade 304,304L,304H,304LN,TP305,CF3A,CF8A,WP304,CPF8A,CPF3A and Equal
to Specification type and grade 304,304L,304H,304LN,TP305,CF3A,CF8A,WP304,CPF8A,CPF3A and Equal

Qualified Thickness Range of Base Metal

Groove 1.5mm to 5.54.mm
Fillet Unlimited
Max. Pass Thickness Limit: GTAW: 2.4Ø - 4.0 mm),
Note : 50 mm Dia and below shall be made using the Gas Tungsten Arc Welding (GTAW) as per RIS 11-01
FILLER METALS ( QW 404 ) POSTWELD HEAT TREATMENT ( QW 407 )

Spec. No. ( SFA ) SFA 5.9 AWS Temp. Range Not required
No. ( Class ) ER308L Time Range n/a
F No. 6 GAS ( QW 408 )
A No. 1
Size of Filler Metal 2.4mmØ Shielding Gas(es) Argon
Percent Composition( Mixture ) 99.997%
Weld Metal Flow Rate 10 to 15 LPM
Thickness Range: Gas Backing n/a
Groove 5.54 mm Flow Rate n/a
Fillet Unlimited Trailing Gas n/a
Electrode Flux ( Class ) n/a
Flux Trade Name n/a
Consumable Insert: Kiswel
Others None
POSITION ( QW 405 ) ELECTRICAL CHARACTERISTICS ( QW 409 )

Position (s) of Groove All Current AC or DC Direct Current

Welding Progression: Up Yes Down No Polarity Straight
Position (s) of Fillet All Amps ( Range ) see page 2 of 2
PREHEAT ( QW 406 ) Preheat Temp. Min Ambient Volts ( Range ) see page 2 of 2
(15°C minimum) Interpass Temp. Max. 250°C Tungsten Electrode Size and Type 2.4mm, 2% EWTH
maximum Preheat Maintenance n/a Mode of Metal Transfer for GMAW n/a
Electrode Wire Feed Speed Range n/a
 WEC ENGINEERS & CONSTRUCTORS PTE LTD,
CHINA NATIONAL CHEMICAL ENGINEERING NO.14
CONSTRUCTION CO., LTD (CNCEC.14) AND
PT WIJAYA KARYA (PERSERO) TBK WIKA (THE JV PARTNERS)
WELDING PROCEDURE SPECIFICATION ( WPS )
ASME SEC IX, 2017 BOILER AND PRESSURE VESSEL CODE Page 2 of 2

WPS No. WPS-054 Revision No. 0

WELDING TECHNIQUE ( QW 410 )

String or Weave Bead Both - Contact Tube to Work Distance n/a

Orifice or Gas Cup size n/ a Single or Multiple Pass ( per side ) Both
Initial or Inter pass Cleaning Brushing / Grinding Single or Multiple Electrode Single
Method of Back Gouging Grinding / Arc Gouging Peening n/a
Oscillation None Welding in Closed or Out Chamber Out Chamber
Others None

CHARACTERISTICS ELECTRODE DETAILS

Directio Speed Heat input Size
Pass no Process Polarity Amps Volts Spec no Name.
n mm/min Kj/mm (mm)
1-Root GTAW Vert up DCSP 40-60 11-15 60-80 0.44-0.67 2.4 mm ER308L Kiswel
2-Hot 0.88- ER308
Pass
GTAW Vert up DCSP 40-60 11-15 30-50 2.4 mm Kiswel
1.08 L
118- 01.1- ER308
Cap SMAW Vert up DCSP 11-20 30-50 2.4 mm Kiswel
130 1.26 L

ADDITIONAL INSTRUCTIONS:

1) Welding machine for GTAW process shall be high frequency starting equipment equal.
2) Radial misalignment or hi-lo shall be limited, max 1.5 mm.
3) Number of passes will vary with change in the thickness.
4) Change of electrode and filler wire(refer to mill certificate and if equivalent can be used)
5) Tack weld technique shall be same as with root pass and minimum 25mm, except where not practical.
6) Weld reinforcement should be 3.0mm maximum.

PREPARED BY: APPROVED BY: REVIEWED BY:

Lakshmanan Srinivasan Steven Seow

THIRD PARTY/CLIENT
JV PARTNERS JV PARTNERS QA / QC REPRESENTATIVE
QA / QC ENGINEER QA / QC MANAGER