GPR Auto Transmission Package

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DATASHEET PART 23394

M1 GPR AUTO TRANSMISSION PACKAGE

MoTeC’s GPR Automatic Transmission Package is a


versatile and adaptable platform for the operation of ECU VARIANTS
port-injected engines coupled with automatic
transmission control. This Package is available for use with MoTeC M150 or M190
ECUs. A pinout example for the M150 follows.
This single product provides a flexible solution that
can be used to control a large number of engine and AUTOMATIC TRANSMISSION FEATURES
automatic transmission combinations (with up to 5
gears). The GPR Auto Transmission Package is based on MoTeC’s GPR
Package with the addition of the following automatic transmission
This Package allows for the operational control of an automatic specific features:
transmission’s line pressure solenoids, gear shift solenoids, torque
convertor lockup clutch solenoids and manual range selector. It • Support for Manual or Automatic shift modes, selectable via a
also gives users full control of the gear shift points, torque driver switch.
convertor lockup clutch and line pressure. Refer to the • The Automatic shift mode automatically shifts gears based on
Transmission Compatibility section for a full list of capabilities. a user definable vehicle speed and throttle pedal position. A
Also included are many ancillary features commonly found on race multi-position switch (up to 10 positions) can also be
cars, such as anti-lag, driver switches (e.g. pit switch, launch configured to vary the gear shift points.
enable, boost trim), knock control, intercooler sprays, launch • The Manual shift mode allows the driver to shift up and down
control, traction control, gearbox, differential and coolant pumps. at any time via up and down gear shift switches.
Also accommodated are many systems found on modified road • Configurable gear shift engine speed settings that
vehicles, such as air conditioning. automatically shift gears when the engine speed is outside the
The product fully integrates with other MoTeC devices, and user definable range (e.g. above maximum engine speed).
provides pre-defined CAN messaging for all current Display • Support for a switching and/or proportional torque convertor
Loggers, Loggers, E888 Expanders, Video Systems, GPS, ADR, lockup clutch solenoid.
BR2, PDM and SLM modules. A Vector database (.dbc) file is
• Fully configurable torque convertor lockup clutch control that
available on request.
can be based on vehicle speed, gear, throttle pedal,
transmission temperature, range selector position and torque
LICENSING
convertor slip. The proportional solenoid can also be ramped in
To load the Package onto an M1 ECU, MoTeC's M1 GPR and out as the torque convertor lockup clutch is applied and
Automatic Transmission Licence (part number 23394) is released, delivering smoother transitions.
required. • Support for a line pressure control solenoid to vary the
pressure of the transmission's hydraulic fluid. This line

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DATASHEET PART 23394

pressure solenoid’s output can be set to be dependent on GPR FEATURES


many variables, including: gear, gear shift state, throttle pedal
position, torque convertor lockup clutch state and transmission The following features from MoTeC’s GPR Package are maintained
temperature to give the ideal transmission pressure under all in the GPR Automatic Transmission Package:
conditions. • Operates port injected engines from 1 to 12 cylinders (M150
• Support for up to 3 other pressure control solenoids that can or M190) or 1 to 8 cylinders (M130 or M170).
be used to vary the line pressure within the transmission (e.g. • Configurable engine synchronisation modes for many common
3-2 Control Solenoid on a GM 4L60E transmission). These engine types. Refer to the Engine Synchronisation Modes
solenoid outputs can be set to be dependent on numerous section for current details.
variables, including: gear, gear shift state, throttle pedal
• Configurable top dead centre for each cylinder allows for odd-
position, torque convertor lockup clutch state, transmission
fire engines.
temperature and vehicle speed. Also included are a wide
variety of settings that can be used to ramp in and out these • Configurable ignition output pin for each cylinder allows for
solenoids during gear shifts and range selector position coil-on-plug or wasted spark and distributor ignition systems.
changes. • Configurable on-board knock for each cylinder with up to 4
• Support for up to 4 gear shift solenoids. These shift solenoids assignable knock sensors (hardware dependant) and
can be set to any user defined combination, enabling many selectable centre frequencies.
transmissions to be run from this single Package. • Configurable camshaft control from 1 to 4 cams, plus 1
• Support for a manual range selector whose position (Park, switched camshaft.
Neutral, Drive etc.) can be configured from any combination of • Dual bank lambda control supported; requires optional LTC
up to 8 individual switch inputs. This range selector can then with Bosch LSU4.9 sensor or LTCN with NTK sensor.
be used to limit the gears selectable in each position.
• Physical settings for engine displacement, fuel density+molar
• Supports input and output shaft speed sensors with mass, stoichiometric ratio and injector characteristics allow for
calculations for torque convertor, as well as internal clutch and simplified engine start-up prior to tuning.
band slip (Gear Slip).
• Quick and easy engine tuning using engine efficiency map.
• Warnings to alert the user of excessive torque convertor and
• Engine load modelling based on inlet manifold pressure and
gear slip. Once active, these warnings can reduce engine
inlet manifold temperature. Alternatively, for example, when
torque via engine speed limiting or reduced throttle (DBW
using individual throttle bodies, throttle position can be used.
engines only).
• Sensor calibrations available for many common automotive
• Support for a transmission temperature sensor with overrides
sensors.
and trims for the torque convertor lockup clutch, pressure
control solenoids and gear shift points. • Transient fuelling compensation using physical modelling of
fuel film.
• Support for a transmission pressure sensor.
• Nitrous system with two activation stages and additional fuel
• Warnings to alert the user of undesired transmission pressures
pumps, bottle heater control and pressure sensor.
and temperatures.
• Transmission brake control ('bump') functionality for perfect
• Support for a transmission cooler fan along with an additional
positioning of cars.
temperature and pressure sensor.
• Support for MoTeC devices: ADR, E8XX, PDM, SLM, Video
• Support for a transfer case with selector and position
Capture Systems
switches, allowing the output ratio to be set based on the
transfer case selector position. • Test settings for most outputs, including injection and ignition
outputs, for easier setup.
• Support for a shift lock solenoid to restrict movement of the
range selector under certain conditions. • Turbocharger wastegate pressure control with pressure sensor
and two PWM outputs.
• CAN transmit of the most common transmission channels
using standard MoTeC CAN templates that can easily import • Configurable turbocharger boost control (using a normal and
into MoTeC displays and other devices. inverted solenoid output).
• Support for a turbocharger bypass valve control.
• Support for two coolant fan outputs (PWM controlled).
• Air conditioner support with switched output control.
• Coolant temperature compensations for engine speed limit,
ignition timing, fuel mixture, boost limit.
• Coolant pump output with PWM control.

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DATASHEET PART 23394

• Coolant pump after-run functionality, optionally with additional • 8 configurable switches and 8 rotary switches (wired or CAN
pump output. input) with each of 10 positions simultaneously mappable to
• Engine speed limiting with ignition cut and/or fuel cut. Pit Switch, Auxiliary Time, Race Time Reset, Engine Speed
Limit Maximum, Throttle Pedal Translation, Ignition Timing,
• Fuel pump switched output. Fuel Mixture Aim, Boost Limit.
• Fuel Flow Supply Sensor and Fuel Flow Return Sensor. • Analogue tachometer output with configurable output pin and
• Gearbox position detection via optional dual sensor or engine scaling.
speed/wheel speed estimate. • Dual bank drive by wire throttle servo control.
• GPS acquisition and logging via CAN or RS232 (hardware • Throttle Pedal sensor with translation table.
dependent).
• Use of a Throttle Pedal sensor or a Throttle Position sensor in
• Intercooler temperature and spray control. case of a cable throttle.
• Differential temperature control with dedicated temperature • Transmission pump output with transmission temperature
sensor and switched pump output. threshold and hysteresis control.
• Engine Charge Temperature calculation, allows for correction • Vehicle speed measurement using wheel speed sensors,
of Inlet Air Temperature (compensation for heat soak effect estimation or GPS.
etc.).
• Vehicle Speed Limit Control system (DBW-throttle based),
• Lap distance, time and number via BR2, GPS or switched which can also be used for pit speed limiting.
input, with split and sector options.
• Configurable warning system with light and CAN output.
• Race time system with trim tables for ignition timing
compensation, fuel mixture aim, boost limit and throttle limit. • Auxiliary time system with tables for ignition timing
compensation, fuel volume trim and fuel mixture aim.
• Idle closed loop control system using ignition, drive by wire
actuation or idle solenoid. • 4 auxiliary outputs for PWM control of added actuators:
• Idle bypass control with stepper motor supported. ○ Duty cycle tables using Engine Speed and Throttle or
Manifold Pressure Axes
• Engine Load Average channel with tables for engine speed
○ Activation based on inlet manifold pressure or throttle
limit, ignition timing trim, fuel mixture aim, boost limit and
position
throttle limit.
○ Auxiliary Output 1 includes tables for Ignition Timing
• Inlet Manifold Flap support (actuator with 2 bank position Compensation, Fuel Volume Trim and Fuel Mixture Aim
feedback).
• Optional channels for additional sensors via input pin and/or
• Inlet Manifold Runner support (actuator with position CAN message, including:
feedback).
○ Airbox Mass Flow, Pressure and Temperature
• Assisted engine start with dedicated fuel volume and idle
○ Ambient Pressure and Temperature
compensations during crank and post start.
○ Boost Pressure
• Closed loop Alternator control.
○ Brake Pressure Front and Rear
• Engine run time total for engine hour logging.
○ Brake Switch
• Configurable security for multiple users.
○ Clutch Pressure and Position
• Configuration of brake state using a switch or a pressure ○ Clutch Switch
sensor.
○ Coolant Pressure and Temperature
• Brake Vacuum control system with dedicated switched pump.
○ Engine Oil Pressure and Temperature
• Configuration of clutch state using a switch, a position sensor
○ Engine Crankcase Pressure
or a pressure sensor.
○ Exhaust Pressure Bank 1 and Bank 2
• Calculation of clutch slip.
○ Exhaust Temperature (EGT) via TCA Thermocouple
• ECU-internal G-force (acceleration) – longitudinal, lateral, Amplifier, Generic CAN, or E888 for Collector, Bank 1 and 2
vertical Collector, and Cylinders 1 to 8 (M150/M190: 12)
• ECU CAN receive from a defined CAN ID for data reception ○ Exhaust Lambda via LTC, LTCN, or PLM for Collector, Bank
from MoTeC devices. Support of one (M130/M170) or 3 1 and 2 Collector, and Cylinders 1 to 8 (M150/M190: 12)
(M150/M190) CAN buses. ○ Fuel Pressure and Temperature
• ECU CAN transmit of the most common channels using ○ Fuel Tank Level
standard MoTeC CAN templates.
○ Intercooler Temperature

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DATASHEET PART 23394

○ Steering Angle and Pressure • A line pressure control solenoid (Proportional).


○ Transmission Pressure and Temperature • Up to 3 other pressure control solenoids (Proportional or
○ Turbocharger Speed Switched), e.g. 3-2 Solenoid found in GM 4L60E transmission.
○ Turbocharger Inlet/Outlet Temperature • Proportional and/or Switching torque convertor lockup clutch
○ Turbocharger Wastegate Position solenoid.
○ G-Force (acceleration) – Longitudinal, Lateral, Vertical • Up to 4 gear shift solenoids (Proportional or Switched).
○ Wheel Speed sensors front/rear left/right, wired or CAN • Input and/or output shaft speed sensor. (A driven wheel speed
input. sensor can also be used to determine the output shaft speed).
• Transmission fluid temperature sensor and warning light
TRANSMISSION COMPATIBILITY output.
This product is a generic, versatile solution that has been • Manual range selector position detection using up to 8
designed for adaptability to a wide range of automatic position indication switches.
transmissions. It can control any transmission that has the • Gear shift pattern switch.
following electrical requirements and features:
• Manual up and down gear shift switches.
• Up to 5 forward gears. Automatic transmission control
• Manual/Automatic gear shift mode selection switch.
Packages with more than 5 gears are in development.
• Shift lock solenoid.
• Up to 5 forward drive gear ranges (e.g. Drive, Drive 3, Drive
Low etc.) and 1 Park, Neutral and Reverse range. • Transmission brake solenoid output (Switched).

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DATASHEET PART 23394

TRANSMISSION OPERATION IN M1 (f) Ensure all Auxiliary Measurements are added to


logging, with the Voltage, Frequency and Duty Cycle
The following section describes the basics of Gathering channels logged at 100Hz.
Information, Wiring, Initial Setup and Tuning required to get an
automatic transmission running on this Package. Preconfigured (g) The sensor values from Step 1e should also be logged
start files for common automatic transmissions can be found on at 100Hz.
MoTeC Online. These files have been fully configured to match the (h) It is also highly recommended to fit a pressure sensor.
OE behaviour. If your transmission matches one of these, the Most transmissions will have an external test port that
Gathering Information and Initial Setup sections are not can be used to measure the transmission’s hydraulic
required. fluid pressure. This sensor should have a range of at
Gathering Information least 0-300psi gauge pressure. Absolute pressure
sensors can also be used. The information from this
When running a new transmission it is imperative to gather as sensor will be very useful when tuning the line
much information as possible about its behaviour and operation. pressure.
This includes: 2. Logging
• Wiring schematics (a) Starting with a cold engine and transmission, drive at
• Gear Ratios various speeds and engine loads. This should include:
• Solenoid operation (i) Accelerating through all gears at 20, 40, 60, 80,
• Power flow charts 100% approximate throttle pedal positions.
• Gear shift speeds (ii) Gradually accelerating and decelerating at vehicle
• Operating pressure range speeds which apply/release the lockup clutch.

This information can normally be found in service and workshop (iii) Driving in all range selector positions, including
manuals. revving the engine in Park and Neutral.

It is also highly recommended to log the OE behaviour over a 30- (iv) Holding constant speed (20, 30, 40, 50, 60, 70,
50 minute drive. This data can then be used to populate the 80, 90, 100km/h) and then quickly applying the
various parameters and tables within the Package. An M1 ECU throttle to cause a downshift.
can be used to log this data, provided it has Level 2 or 3 Logging. Analysis of this data in MoTeC's i2 Data Analysis application can
The following process describes how to log the OE behaviour in determine the information required in the following sections.
MoTeC M1 hardware that is running this Package firmware:
1. Setup
(a) Splice into every wire that is connected between the
automatic transmission and the OE TCM (or ECU if no
TCM is fitted).
(b) Also splice into the engine speed reference sensor,
engine synchronisation position sensor (if required),
throttle pedal (or position) sensor, brake switch and a
wheel speed sensor.
(c) Run wires from these splices into the M1 UDIG or DIG
input pins. AVs can also be used for switches and
analogue sensors. This can be documented in Table 1.
(d) With the Package open in M1 Tune, select the Auto
Trans | OE Measurements Worksheet. Set up the
Auxiliary Measurement resources and parameters
with the pins from Step 1c.
(e) Calibrate the engine speed reference, throttle pedal,
brake switch and wheel speed sensors using the
appropriate inputs within the Package.

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DATASHEET PART 23394

Wiring
The following information details each electrical component of the automatic transmission and to which M1 pin they need to be
connected. Data obtained in the Gathering Information section can be used to determine the electrical operation of each component.

Table 0.1: OE Behaviour Auxiliary Measurement Setup

Resource OE OE Pin Wire Description M1 M1 Pin Comment


Connector # Colour Designation #

Example TCM-A 26 Green SLT Solenoid + UDIG3 D8

Aux Measurement Voltage 1

Aux Measurement Voltage 2

Aux Measurement Voltage 3

Aux Measurement Voltage 4

Aux Measurement Voltage 5

Aux Measurement Voltage 6

Aux Measurement Voltage 7

Aux Measurement Voltage 8

Aux Measurement Voltage 9

Aux Measurement Voltage 10

Aux Measurement Solenoid 1 Pos

Aux Measurement Solenoid 1 Neg

Aux Measurement Solenoid 2 Pos

Aux Measurement Solenoid 2 Neg

Aux Measurement Solenoid 3 Pos

Aux Measurement Solenoid 3 Neg

Aux Measurement Solenoid 4 Pos

Aux Measurement Solenoid 4 Neg

Aux Measurement Solenoid 5 Pos

Aux Measurement Solenoid 5 Neg

Aux Measurement Solenoid 6 Pos

Aux Measurement Solenoid 6 Neg

Aux Measurement Solenoid 7 Pos

Aux Measurement Solenoid 7 Neg

Brake Switch

Engine Speed Reference

Engine Speed Synchronisation

Throttle Pedal

Transmission Pressure

Wheel Speed

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DATASHEET PART 23394

Solenoids Figure 1: Shift Solenoid Pattern from Service Manual


Most automatic transmission solenoids will have one wire that is GEAR 1-2 SOLENOID 2-3 SOLENOID
switched to either ground or battery positive, when active, and a
second wire that is permanently connected to either the battery Park, Reverse, Neutral ON ON
positive or ground. Low side driven solenoids (switched to ground First ON ON
when active) can be connected to either a Half-Bridge Output,
Low Side Ignition Output or Low Side Injector Output. High Second OFF ON
side driven solenoids (switched to battery positive when active) Third OFF OFF
can only be connected to a Half-Bridge Output. PWM solenoids
without some sort of flyback control in the solenoid or wiring must Fourth ON OFF
be connected to a Half-Bridge Output. The permanent solenoid
wire can be connected directly to either a Battery Negative (if In this example, "1-2 Solenoid" has been set up as
always 0V) or Battery Positive (if always 12V) pin. Transmission Shift Solenoid 1 with the following duty cycle.

Range Selector Position Switches (or Pressure Switches) Figure 2: Shift Solenoid 1 Duty Cycle
These switches change state when the driver changes the
position of the range selector. If any of these switches, when
active, switch to ground (low side) they can be connected to
either a Digital Input or Universal Digital Input (with the Gear
Range Selector Switch N Pullup Control set to On). If any of
these switches, when active, switch to battery positive (high side)
they need to be connected to a Universal Digital Input (with the
Gear Range Selector Switch N Pullup Control set to Off).
Fluid Temperature Sensor
The fluid temperature sensor can be connected to either an
Analogue Temperature Input or Universal Digital Input.
Sensors not requiring a pull-up resistor can also be connected to
an Analogue Voltage Input.
Speed Sensors While the “2-3 Solenoid” has been set up as Transmission
Any speed sensors should be connected to a Universal Digital Shift Solenoid 2 with the following duty cycle.
Input.
Figure 3: Shift Solenoid 2 Duty Cycle
Initial Setup
Data obtained in the Gathering Information section can be used
to populate the various resources, parameters and tables listed in
this section.
Inputs
With the Package open in M1 Tune, select the Auto Trans |
Inputs Worksheet. All inputs can be set up in this Worksheet
using the appropriate resources that were used when Wiring the
automatic transmission harness to the M1 ECU.
Solenoid Setup
Select the Auto Trans | Solenoid Setup Worksheet.
Shift Solenoids: The shift solenoids vary the hydraulic fluid
path for a given gear. These solenoids only change state when
changing gear. Set the appropriate Transmission Shift Line Pressure Control Solenoid: This is a Pulse Width
Solenoid N Resource, Drive and Frequency. The Modulated (PWM) solenoid that controls the pressure of the
Transmission Shift Solenoid N Duty Cycle needs to be set transmission’s hydraulic fluid immediately after the
for each gear to match the transmissions shift solenoid transmission pump. The pressure of the hydraulic fluid affects
pattern. For example the data in Figure 1 was taken from a how fast (harsh) or slow (soft) each of the automatic
transmission service manual. transmission's clutches, bands and brakes change from
released to applied. It also affects the clamping force on these
components. On the Auto Trans | Solenoid Setup

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DATASHEET PART 23394

Worksheet set the Transmission Pressure Control Line To set up the Gear Range Selector go to the Auto Trans |
Solenoid Resource, Drive, Frequency, Minimum and Range Selector Setup Worksheet. Assign the Gear Range
Maximum parameters. Selector Switch N Resource, Pullup Control, Active Edge,
Threshold, Hysteresis and Debounce parameters for each
Other Pressure Control Solenoids: Along with the Line
switch that is to be used.
Pressure Control Solenoid, automatic transmissions often have
other pressure control solenoids that modify the transmission’s Set the Gear Range Selector Mapping for each Gear Range
hydraulic fluid pressure in a particular part of the hydraulic Selector position. For example, the data in Figure 1 was taken
circuit. This is used to isolate certain clutches, brakes or bands from a transmission service manual.
to provide better control of their behaviour.
Figure 5: Range Selector Switch Pattern from Service Manual
An example of this is the 3-2 Control Solenoid in the GM 4L60E
transmission. This solenoid only alters the pressure going to
the 3-2 band brake, allowing for a smoother application of this
brake without affecting other components in the hydraulic
circuit.
These other pressure control solenoids can be set as
Transmission Pressure Control Solenoid 1,2 or 3. If the
transmission contains any of these solenoids, set the
Transmission Pressure Control Solenoid N
Resource,Drive and Frequency parameters.
Lockup Clutch Solenoids: Automatic transmissions with a
Torque Converter Lockup Clutch will have at least one solenoid In this example, ‘N’ has been set up as Gear Range Selector
to control when the lockup clutch applies. This Package allows Switch 1, ‘R’ is Gear Range Selector Switch 2 while ‘P’ is
for a ‘Switching’ (On/Off) and/or ‘Proportional’ (PWM) solenoid. Gear Range Selector Switch 3. Figure 6 shows the Gear
If the transmission contains a ‘Switching’ solenoid, set the Range Selector Mapping for Neutral and Drive (Overdrive)
Transmission Torque Converter Lockup Clutch based on the information from Figure 5.
Switching Resource, Drive and Frequency parameters. The Figure 6: Gear Range Selector Mapping
Transmission Torque Converter Lockup Clutch
Switching Duty Cycle needs to be set for each state of the
Torque Converter Lockup Clutch. Most transmissions will have
this duty cycle set as per Figure 4.
Figure 4: Lockup Clutch Switching Solenoid Duty Cycle

If a proportional solenoid is required for the torque converter


lockup clutch, set Transmission Torque Converter Lockup
Clutch Proportional Resource, Drive and Frequency
parameters.
Gear Shift Setup
Range Selector Setup The Gear Shift Setup parameters and settings can be found in the
In order to determine the position of the manual gear range Auto Trans | Range Selector Setup Worksheet.
selector (e.g. Park, Neutral, Drive), the automatic transmission will
activate different switched inputs for each position. The Maximum & Minimum Gear: The maximum and minimum
combination of these inputs is used to determine the position of gear that may be selected for each Gear Range Selector
the Gear Range Selector. position can be set by the Gear Maximum and Gear
Minimum parameters.

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DATASHEET PART 23394

Ratio: The ratio for each gear needs to be set in the Gear Figure 8: Initial Gear Shift Request Vehicle Speed Minimum
Ratio table. This information can be found in the service
manual or from an internet search.
Maximum & Minimum Engine Speed: The Maximum Engine
Speed before the M1 will request an upshift can be set in the
Gear Shift Request Engine Speed Maximum table. This
engine speed needs to be less than Engine Speed Limit
Maximum (start with 500 rpm less) to allow for the delay that
occurs when applying/releasing the clutches and or bands. The
Gear Shift Request Engine Speed Minimum should be
higher than the Idle Aim engine speed to ensure the
Refinement of these tables is further explained in the Tuning
transmission shifts down to the lowest gear when stationary.
section.
Maximum & Minimum Vehicle Speed: The Maximum
Vehicle Speed before the M1 will request an upshift can be set Tuning
in the Gear Shift Request Vehicle Speed Maximum table. Once the Initial Setup is complete, the first item to tune is the
Initial values can be determined from data gathered in the line pressure. The required parameters and channels for tuning the
Gathering Information section. Otherwise this can be line pressure can be found in the Auto Trans | Pressure
estimated based on the user's knowledge of driving a vehicle Control - Line Worksheet.
with the same transmission and OE transmission control unit.
High line pressures will cause the clutches and bands to
The Gear Shift Request Vehicle Speed Maximum for each
apply/release quickly, which will result in harsher behaviour. Low
gear must be higher than the adjacent gear down and lower
line pressures will cause slow application/release of the clutches
than the adjacent gear up. For initial testing, the same speed
and bands which will result in softer transitions. If the line
can be used for each throttle position of a particular gear. See
pressure is too low the clutches and bands will continue to slip
Figure 7 for an example.
after they have been applied. This leads to excessive heat and
Figure 7: Initial Gear Shift Request Vehicle Speed Maximum accelerated wear of the components. Using the engine and shaft
speed sensors, the Package calculates both the Transmission
Torque Converter Slip and Gear Slip. These two channels can
assist in finding the ideal pressure for each transmission state.
The optimal line pressure will vary with transmission design, input
torque from the engine and which clutches and bands are applied.
The Transmission Pressure Control Line Main table provides
a variety of additional axes that can be used to alter the desired
Transmission Pressure Control Line Solenoid Output Duty
Cycle for various Driver Demands, Gears and Gear Shift
States. The Transmission Pressure Control Line Lockup
The Gear Shift Request Vehicle Speed Minimum for each Clutch Main table can be used if a different line pressure is
gear must be higher than the adjacent gear down and lower required when the Torque Converter Lockup Clutch is applied.
than the adjacent gear up. The Gear Shift Request Vehicle There is also a Transmission Pressure Control Line Trim table
Speed Minimum for each gear must also be lower than the with axes for Transmission Temperature, Gear and Gear Shift
Gear Shift Request Vehicle Speed Maximum of the Request Setting Switch.
adjacent gear down. This is to avoid downshifts then causing
an immediate upshift. For initial testing, the same speed can The information obtained in the Gathering Information section
be used for each throttle position of a particular gear. See can be used to populate these tables. In most automatic
Figure 8 for an example. transmissions, lowering the Transmission Pressure Control
Line Solenoid Output Duty Cycle will increase the line
pressure. This means the Transmission Pressure Control Line
Main table should have lower values at higher Driver Demands,
as the increased torque from the engine requires a higher line
pressure to stop the clutches and bands from slipping (See Figure
9).

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DATASHEET PART 23394

Figure 9: Transmission Pressure Control Line Table were set up in the Initial Setup section. The required parameters
and channels for tuning the gear shifts can be found in the Auto
Trans | Gear Shift Tuning Worksheet. The Gear Shift Request
Vehicle Speed Maximum table sets the vehicle speed above
which an upshift is requested. The speed entered into the table,
for each gear, needs to be higher than the adjacent gear down
(See Figure 11). The table is normally set up to have lower
maximum speeds at low Driver Demands and high speeds at
higher Driver Demands. This allows the transmission to shift
gears at low engine speeds while at partial throttle, and then
delay shifts until higher engine speeds at higher throttle positions
(See Figure 11).
When aiming to shift at the maximum engine speed, the vehicle
speed entered should be lower than the vehicle speed at
maximum engine speed. This allows for the clutches and bands to
apply and cause a gear shift before the engine speed reaches the
maximum.
Other Pressure Control
Any additional pressure control/adjustment solenoids that were Figure 11: Gear Shift Request Vehicle Speed Maximum
set up in the Initial Setup - Other Pressure Control Solenoids
section can be tuned in Auto Trans | Pressure Control - Other
Worksheet. Each solenoid has a set of enable conditions
(Transmission Temperature, Throttle Pedal and Vehicle Speed).
If any of these enable conditions are not met, the Transmission
Pressure Control Solenoid N Duty Cycle is set to 0%. If all
enable conditions are met, the Transmission Pressure Control
Solenoid N Output Duty Cycle is set by the Transmission
Pressure Control Solenoid N Duty Cycle. This duty cycle can
be varied for each Gear, Driver Demand and Torque Converter
Lockup Clutch state. There are also a variety of options that can The Gear Shift Request Vehicle Speed Minimum table sets
be used to alter the duty cycle when upshifting, downshifting or the vehicle speed below which a downshift is requested. The
range shifting (changing the position of the Range Selector). speed entered into the table, for each gear, needs to be higher
This shifting duty cycle can be ramped in while the shift is in than the adjacent gear down (See Figure 12). The table is
progress and then ramped out again once the shift is complete normally set up to have lower maximum speeds at low Driver
(See Figure 10 for an overview of the various states and options). Demands and higher maximum speeds at higher Driver
Demands. This allows the transmission to downshift at low
Figure 10: Shifting Duty Cycle Available States engine speeds when decelerating. While the higher speeds at
larger Driver Demands cause the transmission to downshift
(“kick down”) when the driver requires the vehicle to accelerate
quickly (See Figure 12). To avoid downshifts causing an
immediate upshift, the Gear Shift Request Vehicle Speed
Minimum for each gear must be less than the Gear Shift
Request Vehicle Speed Maximum of the adjacent gear down.
Figure 12: Gear Shift Request Vehicle Speed Minimum

Gear Shifts
Once the pressure control has been tuned, the vehicle can be
driven, allowing for more refinement of the gear shift points that

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DATASHEET PART 23394

Figure 13 shows a complete flow chart of the Gear Shift Request. The Gear Shift Request Up/Down Diagnostic channels can also be
used to assist with tuning the gear shift request parameters. These two channels display the reason that a gear shift has not been
requested.

Figure 13: Gear Shift Request Flow Chart

Torque Converter Lockup Clutch Figure 14: Lockup Clutch Vehicle Speed Minimum
The required parameters and channels for tuning when the torque
converter lockup clutch is applied and released can be found in
the Auto Trans | Torque Converter Clutch Worksheet. The
torque converter lockup clutch has a set of enable conditions
(Transmission Temperature, Range Selector position, Throttle
Pedal and Torque Converter Slip). If any of these enable conditions
are not met, the torque converter lockup clutch will not be applied
and, if it is already applied, the torque converter lockup clutch will
be released. If all enable conditions are met, the torque converter
lockup clutch will be applied when the vehicle speed is above The Transmission Torque Converter Lockup Clutch Actuator
Transmission Torque Converter Lockup Clutch Vehicle Proportional has additional parameters and channels that allow
Speed Minimum. This minimum speed can be set for each Gear the duty cycle of the Transmission Torque Converter Lockup
and Range Selector position (See Figure 14). Clutch Actuator Proportional Solenoid to ramp in and out as
the torque converter lockup clutch is applied and released (See
Figure 15). These parameters can be used to smooth the
transition between lockup clutch states.

© MoTeC Published 6 December 2018 Check for latest version at www.motec.com 11


DATASHEET PART 23394

Figure 15: Lockup Clutch Actuator Proportional States

Figure 16 shows a complete flow chart of the Transmission Torque Convertor Lockup Clutch operation. The Transmission Torque
Converter Lockup Clutch Diagnostic channel displays the reason why the lockup clutch is not applied.
Figure 16: Transmission Torque Converter (TCC) Lockup Clutch Flow Chart

© MoTeC Published 6 December 2018 Check for latest version at www.motec.com 12


DATASHEET PART 23394

ENGINE SPEED MODES • General Motors DMAX LMM - General Motors 6.6L Duramax
LMM diesel engines (late 2007 - early 2011) when the eighth
As of M1 System 1.4.00.0044. This Package currently supports digit of the VIN number is 6.
only the following engine speed reference modes:
• General Motors LS1 - (Gen 3 V8)
• Aston Martin AJ37 - V8 Vantage (2005–)
• General Motors LS7
• BMW M54
• Honda 20FC (Honda S2000)
• BMW N55 - BMW N55 and N52 engines
• Honda Bike Synchronisation
• BMW S50 - BMW S50B32 (E36M3)
• Honda K20
• BMW S62 - BMW E36 M3 S52B32, BMW E46 M3 S64B32,
• Honda K20C1 - Civic Type R 2015+
BMW E39 M5 S62B50 NOTE: not tested - please contact
MoTeC before running this engine • Honda K24Z7 - Ninth Generation Civic Si (FB6/FG4) (2012-)
• BMW S85 - BMW E60 M3 S85B50, BMW E90 M3 S65B40 • Hyundai Gamma T GDI
• Bosch 140 40 - General Motors LLT, Audi BXA / Lamborghini • Hyundai Lambda II RS GDi Engine (Hyundai Genesis V6)
LP560, Mazda L3-VDT • Isuzu 4JK1
• Bosch 140 40 Alternate - Ford EcoBoost 1.0 with M-sport • Kia G4TH
camshafts
• Lamborghini V10 - Experimental mode for 5.0L port injected
• Bosch 60 120 180 – BMW S1000RR MY2015 Gallardo 2003 - 2007
• Camshaft One Missing Four Stroke • Mazda L3 - Mazda L3 VVTi (example Mazda 3 SPorts SP23,
• Camshaft Two Missing Four Stroke Mazda 6), Ford Duratec 23EW iVCT (example Ford Fusion
CD338)
• Chrysler Pentastar
• Mazda MX-5 2006: Mazda LF (MZR family) in MX5 NC (2006-
• Chrysler SRT8 2005 - Chrysler 6.1l Hemi 2005-2010 (eg
), Suzuki M16A VVT in Swift Sport (2012-)
Chrysler 300C SRT–8, Dodge Challenger SRT–8)
• Mazda RX8 - Mazda Renesis 13B-MSP
• Chrysler SRT8 2011 - Chrysler "Apache" 6.4l Hemi with
variable camshaft timing 2011- (eg Chrysler 300C SRT–8, • Mazda SkyActiv G - Mazda6 GJ 2012+, MX5 ND 2015+,
Dodge Challenger SRT–8) Mazda3 BM 2014+, Mazda2 DJ 2014+
• Corvette C4 ZR1 - GM LT5 (1990 - 1995) • Mercedes M120 - 6.0l V12 (S600 1992 - 2001)
• Crankshaft 12P15 Two Stroke - Two stroke engine with 12+1 • Mercruiser 1075
teeth • Mitsubishi 4B11 - Lancer Evolution X
• Crankshaft One Missing Four Stroke • Mitsubishi 4G63T
• Crankshaft One Missing Two Stroke • Mitsubishi 6A12 - 6A12, 6A13, 6G74, 6G75
• Crankshaft Two Missing Four Stroke • Mitsubishi Fuso 4P10 (also Agco Sisu Power 49G)
• Crankshaft Two Missing Two Stroke • Mitsubishi Fuso 6M60 - 2015 Fuso TKG-FK61F
• Custom EJ20G - Subaru GC8 WRX and STi (EJ20G, EJ20K, • Multi Tooth Four Stroke
EJ207 etc.) from MY95 - MY00 with the MY01 crankshaft
• Multi Tooth Two Stroke
sprocket (part number 13021AA141)
• Nissan One wide slot - Nissan RB30 and other engines with
• Denso 270 90
360 degree optical trigger on camshaft
• Denso 270 90 Magnetic - AJ41 Port Injection AJ-V8 in 2005-
• Nissan RB26 - Nissan RB26 and other six cylinder engines
2009 Land Rover Discovery and Range Rover
with 360 degree optical trigger on camshaft
• Dodge Viper - Experimental mode for dodge Viper pre 2008
• Nissan SR20 - Nissan SR20, CA18DET and other four cylinder
• Dodge Viper MY2008 - Experimental mode for dodge Viper engines with 360 degree optical trigger on camshaft
2008 -
• Nissan VK50VE
• Fiat TwinAir
• Nissan VK56DE - Nissan VK56DE engine and others
• Ford Coyote
• Nissan VQ35 - Nissan VQ35HR engine, Nissan VR38DETT
• Ford Duratec - for Ford Duratec, EcoBoost, BA cams engine as used in the R35 GTR 2007
• Ford Sigma TiVCT • Porsche 997: Porsche Direct Injected engine, 2009 Porsche
• Ford Windsor - with 'PIP' sensor in the distributor GT2 with 3.6 Lt engine (Variocam PLUS)

© MoTeC Published 6 December 2018 Check for latest version at www.motec.com 13


DATASHEET PART 23394

• PSA EP6DTS - Mini Cooper S Turbo (2007-2010) and Peugeot • Toyota 1FZ FE - Toyota Landcruiser
207 RC/GTI (2006-2010) • Toyota 1GD FTV -2.8L common rail diesel (2015- )
• Scania DC16 • Toyota 1KD FTV - 3.0L common rail diesel (2000- )
• Scania SGL12A • Toyota 1UZ-FE
• Subaru EJ207AVCS - Subaru EJ205, EJ207, EJ255, EJ257 • Toyota 2GR-FE - Lotus Evora, 3GR-FE etc, V6 with dual VVT-i.
from MY01 to MY05
• Toyota 2JZ GE - Toyota 6 cylinder 2JZ-GE with VVT (example
• Subaru EJ20G - Subaru GC8 WRX and STi (EJ20G, EJ20K, Lexus IS300)
EJ207 etc.) from MY95 - MY00
• Toyota 2UR-GSE in Lexus RC-F 2015 MY (2014/09 - )
• Subaru EZ30 - EZ30D with Dual AVCS
• Toyota 2ZZ - Toyota 2ZZ, 3GS and others with VVT.
• Subaru FA20D - Subaru EJ205, EJ207, etc. with dual AVCS
(MY06-), Subaru FA20D for BRZ and FT86 (2012-) • Volvo B4204T9 - 2.0L Turbo in XC60 T6 (2014-)
• Subaru FA20DIT - Subaru Forester 2014, WRX 2015. • Volvo D11C - D11C truck engine (FM450 Platform)
• Yamaha FX SHO

© MoTeC Published 6 December 2018 Check for latest version at www.motec.com 14


DATASHEET PART 23394

EXAMPLE M150 PINOUT


M150 Connector A - 34 Way
Mating Connector: Tyco Superseal 34 Position Keying 2 (MoTeC #65067)

Pin Designation Full Name OE Pin Function


A01 AT5 Analogue Temperature Input 5 Transmission Temperature Sensor
A02 AT6 Analogue Temperature Input 6
A03 AV15 Analogue Voltage Input 15 Transmission Pressure Sensor
A04 AV16 Analogue Voltage Input 16
A05 AV17 Analogue Voltage Input 17
A06 IGN_LS9 Low Side Ignition 9
A07 IGN_LS10 Low Side Ignition 10
A08 IGN_LS11 Low Side Ignition 11 Transmission Shift Solenoid 1
A09 IGN_LS12 Low Side Ignition 12 Transmission Shift Solenoid 2
A10 SEN_5V0_C1 Sensor 5.0V C
A11 LA_NB1 Lambda Narrow Input 1
A12 LA_NB2 Lambda Narrow Input 2
A13 KNOCK3 Knock Input 3
A14 KNOCK4 Knock Input 4
A15 DIG2 Digital Input 2
A16 DIG3 Digital Input 3
A17 DIG4 Digital Input 4
A18 SEN_5V0_C2 Sensor 5.0V C
A19 SEN_5V0_B1 Sensor 5.0V B
A20 LIN LIN Bus
A21 RS232_RX RS232 Receive
A22 RS232_TX RS232 Transmit
A23 DIG1 Digital Input 1
A24 BAT_NEG1 Battery Negative
A25 BAT_NEG2 Battery Negative
A26 SEN_0V_C1 Sensor 0V C
A27 SEN_0V_C2 Sensor 0V C
A28 CAN3_HI CAN Bus 3 High
A29 CAN3_LO CAN Bus 3 Low
A30 CAN2_HI CAN Bus 2 High
A31 CAN2_LO CAN Bus 2 Low
A32 BAT_NEG3 Battery Negative
A33 SEN_0V_B1 Sensor 0V B
A34 SEN_0V_A1 Sensor 0V A

© MoTeC Published 6 December 2018 Check for latest version at www.motec.com 15


DATASHEET PART 23394

M150 Connector B - 26 Way


Mating Connector: Tyco Superseal 26 Position Keying 3 (MoTeC #65068)

Pin Designation Full Name OE Pin Function

B01 OUT_HB9 Half Bridge Output 9 Transmission Pressure Control Line Solenoid Output

B02 OUT_HB10 Half Bridge Output 10 Transmission Torque Converter Lockup Clutch
Actuator Switching Output

B03 UDIG8 Universal Digital Input 8

B04 UDIG9 Universal Digital Input 9

B05 UDIG10 Universal Digital Input 10 Gear Input Shaft Speed Sensor

B06 UDIG11 Universal Digital Input 11 Gear Output Shaft Speed Sensor

B07 UDIG12 Universal Digital Input 12

B08 INJ_LS5 Low Side Injector 5 Gear Range Selector Switch 3

B09 INJ_LS3 Low Side Injector 3 Gear Range Selector Switch 1

B10 AV9 Analogue Voltage Input 9

B11 AV10 Analogue Voltage Input 10

B12 AV11 Analogue Voltage Input 11

B13 BAT_POS1 Battery Positive

B14 INJ_LS6 Low Side Injector 6

B15 INJ_LS4 Low Side Injector 4 Gear Range Selector Switch 2

B16 AV12 Analogue Voltage Input 12

B17 AV13 Analogue Voltage Input 13

B18 AV14 Analogue Voltage Input 14

B19 BAT_POS2 Battery Positive

B20 OUT_HB7 Half Bridge Output 7 Transmission Pressure Control Solenoid 1 Output

B21 OUT_HB8 Half Bridge Output 8 Transmission Torque Converter Lockup Clutch
Actuator Proportional Solenoid Output

B22 INJ_PH9 Peak Hold Injector 9

B23 INJ_PH10 Peak Hold Injector 10

B24 INJ_PH11 Peak Hold Injector 11

B25 INJ_PH12 Peak Hold Injector 12

B26 SEN_5V0_A1 Sensor 5.0V A

© MoTeC Published 6 December 2018 Check for latest version at www.motec.com 16


DATASHEET PART 23394

M150 Connector C - 34 Way


Mating Connector: Tyco Superseal 34 Position Keying 1 (MoTeC #65044)

Pin Designation Full Name OE Pin Function


C01 OUT_HB2 Half Bridge Output 2/Bridge Output Throttle Servo Bank 1 Motor Output
1.Positive
C02 SEN_5V0_A2 Sensor 5.0V A
C03 IGN_LS1 Low Side Ignition 1 Ignition Cylinder 1 Output
C04 IGN_LS2 Low Side Ignition 2 Ignition Cylinder 2 Output
C05 IGN_LS3 Low Side Ignition 3 Ignition Cylinder 3
C06 IGN_LS4 Low Side Ignition 4 Ignition Cylinder 4
C07 IGN_LS5 Low Side Ignition 5
C08 IGN_LS6 Low Side Ignition 6
C09 SEN_5V0_B2 Sensor 5.0V B
C10 BAT_NEG4 Battery Negative
C11 BAT_NEG5 Battery Negative
C12 IGN_LS7 Low Side Ignition 7
C13 IGN_LS8 Low Side Ignition 8
C14 AV1 Analogue Voltage Input 1 Throttle Servo Bank 1 Position Sensor Main
C15 AV2 Analogue Voltage Input 2 Inlet Manifold Pressure Sensor
C16 AV3 Analogue Voltage Input 3 Throttle Pedal Sensor Main
C17 AV4 Analogue Voltage Input 4 Throttle Servo Bank 1 Position Sensor Tracking
C18 OUT_HB1 Half Bridge Output 1 Throttle Servo Bank 1 Motor Output
C19 INJ_PH1 Peak Hold Injector 1 Fuel Cylinder 1 Primary Output
C20 INJ_PH2 Peak Hold Injector 2 Fuel Cylinder 2 Primary Output
C21 INJ_PH3 Peak Hold Injector 3 Fuel Cylinder 3 Primary
C22 INJ_PH4 Peak Hold Injector 4 Fuel Cylinder 4 Primary
C23 INJ_LS1 Low Side Injector 1 Fuel Pump
C24 INJ_LS2 Low Side Injector 2
C25 AV5 Analogue Voltage Input 5 Fuel Pressure Sensor
C26 BAT_POS3 Battery Positive
C27 INJ_PH5 Peak Hold Injector 5
C28 INJ_PH6 Peak Hold Injector 6
C29 INJ_PH7 Peak Hold Injector 7
C30 INJ_PH8 Peak Hold Injector 8
C31 OUT_HB3 Half Bridge Output 3 Boost Actuator Normal Output
C32 OUT_HB4 Half Bridge Output 4 Tachometer Output
C33 OUT_HB5 Half Bridge Output 5 Inlet Camshaft Bank 1 Actuator Output
C34 OUT_HB6 Half Bridge Output 6 Idle Actuator Solenoid Normal

© MoTeC Published 6 December 2018 Check for latest version at www.motec.com 17


DATASHEET PART 23394

M150 Connector D - 26 Way


Mating Connector: Tyco Superseal 26 Position Keying 1 (MoTeC #65045)

Pin Designation Full Name OE Pin Description

D01 UDIG1 Universal Digital Input 1 Engine Speed

D02 UDIG2 Universal Digital Input 2 Engine Synchronisation Position

D03 AT1 Analogue Temperature Input 1

D04 AT2 Analogue Temperature Input 2 Coolant Temperature Sensor

D05 AT3 Analogue Temperature Input 3 Fuel Temperature Sensor

D06 AT4 Analogue Temperature Input 4 Inlet Air Temperature Sensor

D07 KNOCK1 Knock Input 1 Knock Cylinder 1

D08 UDIG3 Universal Digital Input 3 Wheel Speed Rear Drive Sensor Input

D09 UDIG4 Universal Digital Input 4 Inlet Camshaft Bank 1 Position

D10 UDIG5 Universal Digital Input 5 Inlet Camshaft Bank 2

D11 UDIG6 Universal Digital Input 6

D12 BAT_BAK Battery Backup

D13 KNOCK2 Knock Input 2

D14 UDIG7 Universal Digital Input 7 Fuel Composition Sensor

D15 SEN_0V_A2 Sensor 0V A

D16 SEN_0V_B2 Sensor 0V B

D17 CAN1_HI CAN Bus 1 High

D18 CAN1_LO CAN Bus 1 Low

D19 SEN_6V3 Sensor 6.3V ECU Sensor 6.3 Voltage

D20 AV6 Analogue Voltage Input 6 Throttle Pedal Sensor Tracking

D21 AV7 Analogue Voltage Input 7

D22 AV8 Analogue Voltage Input 8

D23 ETH_TX+ Ethernet Transmit+ Ethernet Green/White

D24 ETH_TX- Ethernet Transmit- Ethernet Green

D25 ETH_RX+ Ethernet Receive+ Ethernet Orange/White

D26 ETH_RX- Ethernet Receive- Ethernet Orange

© MoTeC Published 6 December 2018 Check for latest version at www.motec.com 18

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