Service Manual

Endomed 482U
SERVICE MANUAL
Part number: 1497774

Enraf-Nonius B.V. Endomed 482U Service Manual 1497774
Endomed 482U
SERVICE MANUAL
Copyright:
Enraf-Nonius B.V.
P.O.Box 810
2600 AV Delft
The Netherlands
part number: 1497.774-40
Index 1 June 2004

CONTENTS Date of issue page
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 1-1
1.1 INTRODUCTORY REMARKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 1-1
1.2 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 1-3
1.3 TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 1-5
2 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 2-1
3 TEST EQUIPMENT AND TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 3-1
3.1 TEST EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 3-1
3.2 TOOLS AND MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 3-1
4 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 4-1
4.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 4-1
4.2 CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 4-1
4.3 FUNCTIONAL TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 4-2
4.4 TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 4-8
4.4.1 Trouble shooting list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 4-8

4.4.3 Error code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 4-9
4.5 REPLACEMENT PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 4-10
4.6 ADJUSTMENT PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 4-13
5 STORAGE AND TRANSPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 5-1
5.1 STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 5-1
5.2 TRANSPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 5-1
6 SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 6-1
6.1 ORDERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 6-1
6.2 WARRANTEE CLAIMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 6-1
6.3 REPAIR SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 6-2
6.4 EXCHANGE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 6-2
Index 2 June 2004

CONTENTS (contd.)
6.5 RETURN SHIPMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 6-2
APPENDIX A SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 A-1
APPENDIX B DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 B-1
Fig. 1 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 B-1

Fig. 2 Output signal test 2-pole interferential therapy (CV-mode) . June 2004 B-2
Fig. 6 Output signal test 2-pole interferential therapy (open circuit CC) June 2004 B-2
Fig. 7 Output signal test asymmetrical bi-phasic pulse . . . . . . . . . June 2004 B-2
Fig. 8 Output signal test low frequency (DF) . . . . . . . . . . . . . . . . . June 2004 B-3
Fig. 9 Output signal test high-Voltage . . . . . . . . . . . . . . . . . . . . . . June 2004 B-3
Fig. 10 Output signal test high-Voltage . . . . . . . . . . . . . . . . . . . . . . June 2004 B-3
Fig. 11 Output signal test micro current . . . . . . . . . . . . . . . . . . . . . . June 2004 B-3
Fig. 12 Output signal test micro current . . . . . . . . . . . . . . . . . . . . . . June 2004 B-3
Fig. 13 Safety measurement setup . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 B-4
Fig. 14 Endomed 482U top view . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 B-5
Fig. 15 Endomed 482U side view . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 B-6
Fig. 16 Chassis top view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 B-7
Fig. 17 Top cover inside view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 B-8
Fig. 18 Main PC Board (PC Board id: 2557.139) . . . . . . . . . . . . . . . June 2004 B-9
Fig. 19 User interface PC Board . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 B-11
APPENDIX C SERVICE INFO'S (Product Change Notes) . . . . . . . . . . . . . . . . June 2004 C-1
C.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 C-1
C.2 REVISION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 C-2
Index 3 June 2004

Index 4 June 2004

1 INTRODUCTION
1.1 INTRODUCTORY REMARKS
This manual has been written for the technicians involved in the service of the
Endomed 482U. Service can be carried out by the service organization of the supplier or by
any other technician authorized by Enraf-Nonius B.V.
The manufacturer will not be held responsible for the results of maintenance or repairs by
unauthorized persons.
Enraf-Nonius B.V. is further referred to as Enraf-Nonius
1.1.1 Safety Aspects
Safe execution of the procedures in this manual requires technical experience and general
knowledge of safety precautions.
Warnings, Cautions and Notes have been used throughout the manual to bring special
matters to the immediate attention of the reader.
- The Warning concerns danger to the safety of the technician or user;

- The Caution draws attention to an action which may damage the equipment;
- The Note points out a statement deserving more emphasis than the general text, but
which does not deserve a Warning or Caution.
The sequence of steps in a procedure may also be important from the point of view of
personal safety and prevention of damage, therefore never change the sequence of pro-
cedural steps or alter a procedure.
1.1.2 Legal Aspects
This manual and the information herein are copyright property of Enraf-Nonius B.V.
(Delft, The Netherlands).
Enraf-Nonius B.V. disclaims any responsibility for personal injury and/or damage to
equipment caused by:
- Negligence or disregard of a Warning or Caution;

- Deviation from any of the prescribed procedures;
- Execution or activities which are not prescribed;
- Ignorance of the general safety precautions for handling tools and the use of electricity;
- Repairs and/or adjustments made to the equipment with a patient connected.
1.1.3 Environmental Aspects
The following materials have been used for construction of the Endomed 482U:
- material: PMMA Front plate.

- material: ABS Top cover.
- material: ABS Knobs.
Please dispose off properly in case of replacement according to the local regulations.
Introduction 1-1 June 2004

1.1.4 Data registration
1.1.4.1 Equipment and customer registration/Service file
From the point of view of safety and product liability the following data must be registered for
each unit:
- Equipment data: Type (part) and serial number

- Customer data: Date of delivery of the equipment to the customer, name and full
address of the customer
- Configuration file: The actual configuration data of the equipment.
- Service file: Data of all service activities
The distributor as well as their dealer and/or service organization if any, is responsible for
these records. They must be able to provide these data when requested.
1.1.4.2 Configuration file
A configuration file gives the serial numbers and/or batch numbers of main sub-assemblies
and/or important parts per unit. The parts listed in a configuration file are defined as
registered parts. Such are for example parts as transformers, PC Boards, key-boards and
software. The registered parts of the Endomed 482U are marked with a "Y" for "Yes" in the
spare parts list in appendix A (column C).
Enraf-Nonius has the original configuration file of each unit. Any possible changes in the
original configuration of the supplied units must be filed and the distributor must be able to
provide these data. These changes can simply be stored in the service file of the specific
unit. Part, serial or batch number(s) of the new parts have to be mentioned.
In case of a claim we expect the distributor to report the claim and the actual configuration
data of the equipment in question.
1.1.5 Product documentation
The documentation set for the Endomed 482U also includes operating instructions and a
therapy book. The operating instructions manual is a recommended item for all service
engineers.
Product related manuals:
- 1497.758 Endomed 482 Operating instructions (USA)

- 1497.759 Endomed 482 Operating instructions
- 1497.774 Endomed 482U Service manual
General manuals applicable for the Endomed 482U unit:
- 1480.762 Therapy book "Low and Medium frequency Electro therapy"
1.1.6 Installation
For installation of the Endomed 482U see the Operating Instructions.

- It is NOT allowed to use this unit in so-called "wet rooms" (hydrotherapy rooms).
- The mains supply connections must comply with the national requirements regarding

medical used rooms.

- Before connection of this apparatus to the mains supply, check that the mains voltage
and frequency stated on the mains adapter correspond with that local approval (EUR/BSI)
of the local mains supply. The mains adapter is intended for nominal mains voltages of
100 - 230 V. ±10%.
- This apparatus must only be connected to a wall socket with protective earth connection.
1.1.7 Modifications
This publication could include technical inaccuracies or typographical errors. Changes are
periodically made to the information herein; these changes will be published as Service Info's
in appendix C of this Service Manual and are found on the Partner site of Enraf-Nonius
(password required). Enraf-Nonius internet site: http://www.Enraf-Nonius.com
1.1.8 Product evaluation
In order to continuously improve the quality of our products, Enraf-Nonius requests her
service organizations to report any structural problem which may be discovered. When the
same problem regularly occurs or when safety problems occur, we would like you to send us
a product complaint report. The report must contain the name, the type of the product, a
detailed description of the problem, the number of the same problems, quantity of sold
equipment and your solution to the problem (if any). The product complaint report can be
found as an enclosure in the Service Reference book.
1.1.9 Additional Information
Please do not hesitate to contact your local sales organisation or distributor.
For additional information:
Enraf-Nonius B.V.
P.O. Box 810
2600 AV Delft
The Netherlands
Tel: +31 (0)15 - 2698400

Fax: +31 (0)15 - 2561686 (Sales Division International)
Internet: http://www.enraf-Nonius.com
Technical Service Support:
Tel: +31 (0)45 - 5276220

Fax: +31 (0)45 - 5259662
E-mail: tss@enraf-nonius.nl
1.2 GENERAL
The Endomed 482U is a microprocessor controlled unit for application of Electro Therapy
(E.T.). The unit is equipped with a large LCD display with around it the operating keys for a
clear view of the parameter settings. The power required for the unit is supplied by a
separate power supply. An optional (internal) battery makes it possible to apply treatment
to a patient independent from the mains supply. The light weight and compact design makes
the unit also suitable for treating patients at home.

Therapeutic possibilities
The unit provides two-channel Electro Therapy which can be used independently or in
combination:
- Two channel Electro Therapy stimulation with:

Low Frequency,
Medium Frequency,
TENS,
High voltage and micro current.
Note: The Endomed 482 units are available in different types / configurations.
This service manual contains technical information regarding the Endomed 482U
unit, type number 1497.965 (and 1497.964 - USA version).
For the ‘older’ Endomed 482, which is designed as one unit from the Endomed 481
/ 482 / 484 series units, type number 1497.961 (1497.962 - USA version and
1497.963 - UK version), see service manual part number 1497.771.
Another unit is the Endomed 482e, type number 1497.960 which is an Endomed
482U based unit with limited output current types. Electronic circuits used for high
voltage and micro-current are NOT installed this PC Board.
The table below gives a comparison of the available therapy waveforms found on the
Endomed 482U and Endomed 482e units.
Available therapy waveforms: Endomed 482U Endomed 482e
Symmetrical biphasic (TENS) current X X
Asymmetrical biphasic (TENS) current X X
High voltage X -
Micro-current X -
Russian stimulation X X
Diadynamic current: MF, DF, CP, LP, CPid X X
Faradic 2-5 / Rect. / Triangular pulsed current X X
Interrupted direct current X X
Two-pole interferential therapy X X
Four-pole interferential therapy with: X X

- Isoplanar vector field X X
- Dipole with automatic vector function X X
- Dipole with manual vector function X X
Comparison of the available waveforms (X = available, - = not available)
Electro therapy can be applied, depending on the selected current type, for muscle
stimulation and pain control by stimulation of nerve tissue. As the output characteristic of the
electro therapy channel can be switched, at choice, between Constant Current (CC) or
Constant Voltage (CV), the Endomed 482U is also suitable for dynamic electrode
applications.
An important feature of the Endomed 482U is that the output channels Electro Therapy (E.T)
can be used independently from each other. Treatments can be applied separately as well

as linked (treatment parameters and treatment time). When applying therapy using one E.T
output channel the second E.T channel remains available for independent use.
The Endomed 482U offers the possibility of storing frequently used settings (maximum 11) in
the units memory. This allows the user to create a file of preferred therapy modes and
parameter selections. The most frequently used settings can be stored as program number
0 (zero). This program is automatically selected after switching on.
Another feature of the Endomed 482U is the possibility of using pre-programmed therapy
protocols. For a description of these therapy protocols see the Therapy Protocols guide.
Maximum safety is inherent in the design of the unit.

Both the electrical safety and the ultrasound safety of the Endomed 482U comply with the
stringent IEC 601-1, IEC 601-2-5 and IEC 601-2-10 safety standards.
1.3 TECHNICAL DATA
1.3.1 General
Power supply adapter:

Power supply adapter type : ENA-1550
Mains supply : 100 - 240 VAC ±10%
Mains frequency : 50/60 Hz.
Output voltage : 15 VDC.
Output current : 3.3 A.
Battery (optional) : 12 V, 1.8 AH maintenance-free lead accumulator;
Endomed 482U unit:

Internal fuses : T 3.15 A (F1)
Patient leakage current : typical 11 A. (IEC requirement 100 A)
Ditto, single fault condition : typical 80 A. (IEC requirement 500 A)
Earth leakage current : typical 165 A. (IEC requirement 500 A)
Safety class : I 1) type, BF 2)
Safety approval : GS Test Mark of TÜV Rheinland 3)
Radio interference suppression : IEC 601-1-2
Dimensions : 29 x 28 x 11 cm
Weight : 4.0 kg.
1)
I: The equipment has a safety earth (ground) connection, and must be connected to a
wall socket with protective earth connection.
2)
BF: The equipment has a floating patient circuit. The Endomed 482U meets the require-
ments of IEC 601-1, IEC601-2-5 and IEC601-2-10 safety standards.
3)
Copies of certificates or certificates of conformity (COC) are available on request.
1.3.2 Classification
Marking : CE 4)
Medical class IIb

4)
This equipment complies with all requirements of the Medical Device
Directive (93/42/EEG) class IIb.

1.3.3 Electro therapy (general)
No. of channels : 2, operated separately or linked

Output characteristics : Constant Current (CC) or Constant Voltage (CV)
Resolution of output signal : in steps of 0.2 mA
Timer : 0 - 60 minutes,
0 - 10 minutes in 0.5 minute steps,
10 - 60 minutes in 1 minute steps
Polarity reversion direct currents : manual
Symmetrical and asymmetrical biphasic pulsed current (TENS).
Frequency : 1 - 200 Hz.

Phase duration : 10 - 400 s.
Burst frequency : 0 - 9 Hz.
Freq. modulation (spectrum) : 0 - 180 Hz.
Freq. modulation programs : 1/1, 6/6, 12/12 and 1/30/1/30 s.
Surge pattern : ramp-up time 0 - 9 s.
hold time 1 - 60 s.
ramp-down time 0 - 9 s.
pause time (interval) 1 - 60 s.
Delay time : 0.1 - 80 s.
Amplitude : 0 - 140 mA* (at a patient resistance up to 500 ohm)
* in some combinations of pulse width, frequency and spectrum the output current is limited
to 90 mA according the IEC 601-2-10.
High voltage
Frequency : 1 - 200 Hz.

Freq. modulation (spectrum) : 0 - 90%
Amplitude : 0 - 500 V.
Alternating application parameters
Alternating time : 5 - 50 s.
Ramp up and ramp down : 0.1 - 1 s.
Non alternating application parameters

hold time 1 - 60 s.
Micro-current
Amplitude : 10 A - 1 mA.
Output voltage range : 200 V.
Alternating application parameters
Carrier frequency : 0 - 1000 Hz.

Alternating time : 0.1 - 10 s. depending of pulse frequency.
Ramp up and ramp down : 0.1 - 1 s.

Non alternating application parameters
Carrier frequency : 0 - 1000 kHz.

hold time 1 - 60 s.
Russian stimulation (interrupted alternating current)
Carrier frequency : 2 - 10 kHz

Burst frequency : 0 - 100 Hz
Ratio (burst/pause) : 1:1, 1:2, 1:4 or 1:5
hold time 1 - 60 s.
Delay time : 0.1 - 80 s.
Amplitude : 0 - 100 mA (at a patient resistance up to 500 ohm)
Diadynamic current types
Available types : MF, DF, CP, LP and CPid

Surge pattern (MF and DF only) : ramp-up time 0 - 9 s.
hold time 1 - 60 s.
Faradic currents
Available types : 2-5 current according to Träbert,

Rectangular pulsed current (default),
Triangular pulsed current.
Phase duration : 0.02 - 1000 ms. (rectangular pulsed current)
0.1 - 1000 ms. (triangular pulsed current)
Phase interval : 5 - 5000 ms.
hold time 1 - 60 s.
Interrupted direct current
Frequency : 8000 Hz
Duty cycle : 95%
Two-pole interferential therapy

Stimulation frequency (AMF) : 0 - 200 Hz
Freq. modulation (spectrum) : 0 - 180 Hz

hold time 1 - 60 s.
Four-pole interferential therapy

Surge pattern : Not adjustable
Balance setting : With parameter control knob

Isoplanar vector field (four pole interferential therapy)

Mode : Isoplanar interferential therapy
Dipole vector field with automatic vector function (four pole interferential therapy)

Mode : Dipole with automatic vector function
Vector rotation speed : 1 - 10 s.
Dipole with manual vector function (four pole interferential therapy)

Mode : Dipole manual vector function
Vector resolution : 2.25/step (160 steps in 360)
Position setting : With parameter control knob
Endomed 482U program memory
Program 0 : Default start-up program setting

Single programmable mem. pos. : 10
Sequential programs free
programmable : 10 different programs build up in 20 steps
Sequential pre-programmed
protocols : 50

2 DESCRIPTION
Because of the modular construction of the Endomed 482U the description is on block
diagram level.
2.1 BLOCK DIAGRAM (see appendix B fig. 1)
The electronic circuit of the Endomed 482U is located on 2 modules:
- Application module (also referred to as main PC Board. This PC Board is located on the
chassis of the Endomed 482U).
- User interface module (also referred to as user interface PC Board. This board is located
on the inside of the top cover of the Endomed 482U).
2.1.1 Application module (main PC Board)
The function of the application module is to supply the output currents (E.T.).
The application module comprises the following circuits:
- Battery charger circuit

- Electro Therapy (E.T.) central control section.
This section includes micro controller with flash program memory, analogue to digital and
digital to analogue converters, timer circuits
- E.T. Measuring circuits
- E.T. Monitoring/safety circuits
- E.T. driver and output stages
- Buzzer
2.1.2 User interface module (user interface PC Board)
The user interface module communicates between the application module and all user
controls (selection keys, E.T amplitude control, and parameter control) and the LCD display.
The user interface module is used in combination with a custom LCD display.
The user interface module comprises the following circuits:
- Micro processor circuit

- LCD parameter display
- Keyboard switch matrix
- Parameter control
- Amplitude control Electro Therapy (combined for both output channels)
Description 2-1 June 2004

Description 2-2 June 2004

3 TEST EQUIPMENT AND TOOLS
3.1 TEST EQUIPMENT
For the repair and maintenance procedures of the Endomed 482U the following test equip-
ment and accessories are required:
- Digital multimeter 3 ½ digit, accuracy better than 1 %.

- Two beam oscilloscope, 60 MHz, accuracy better than 5%.
- Safety tester according IEC 601-1.
- 2 Resistors 500 6, 10 W, 1% (E.T. output circuit check)
- 2 Resistors 10 k6, 1 W, 1% (E.T. output circuit check)
- 1 Battery charger circuit check dummy (see par. 4.3.7 fig. A)
Note: Always use calibrated equipment.
3.2 TOOLS AND MATERIALS
It is assumed that a complete set of precision engineering tools is available. For the service
of the Endomed 482U the following additional tools are required:
- Anti-static bench mat with earthing wire and wrist strap.
For (FLASH) programming the controller:
- Special communication cable for flashing the embedded software, part number 0416.801.
- A standard Personal Computer (PC) running Windows® 95, 98, Me, XP or NT* with one
free serial (COM) port.
- Memory flash software (embedded software for Endomed 482U), part number 0497.7xx
(7xx = version number). See spare parts list.
* Windows® 95, 98, Me, XP and NT are registered trade marks of Microsoft Corporation.
Test equipment and tools 3-1 June 2004

Test equipment and tools 3-2 June 2004

4 MAINTENANCE
4.1 GENERAL
We recommend to check the Endomed 482U annually.
4.2 CHECKLIST
The following procedures must be carried out during an inspection and/or after every repair:
4.2.1 Modifications, if any, according to the "Service Info" sheets. See appendix C of this manual
for further information.
4.2.2 Visual inspection. Check the electrical wiring for safety and check that all components are
properly fastened. Check that the fuses have the specified ratings (see par. 1.3.1).
4.2.3 Check that all accessories are in good condition.
4.2.4 Software version registration
Checking the software version can be done as follows:
- Push the fourth and the fifth switches from the top (items B+ C) at the left side of the
control panel and keep down simultaneously, during switching on (see appendix B,
fig. 14)
- Release the switches after the buzzer sounds.
The value which is displayed at the bottom line of the display is the software version number
(for example: 1.0).
Add this information to your configuration register.
Note: Updating the software of the processor is done according to the procedure found at
par. 4.5.6.
Switch off the Endomed 482U.
4.2.5 Functional test (see chapter 4.3).
4.2.6 File all service activities.
Maintenance 4-1 June 2004

4.3 FUNCTIONAL TEST
4.3.1 Self test
Connect the Endomed 482U by means of the power supply to the mains supply and switch
on the equipment.
The Endomed 482U will carry out the so-called self test for approx. 10 seconds.
At the end the buzzer sounds (otherwise see par. 4.4.1.2). It is assumed that when the
selftest is passed all functions of the Endomed 482U are okay.
4.3.2 Display and control panel test
Push the third and fourth switches (items A+ B) at the left side of the control panel and
keep down simultaneously, during switching on (see appendix B, fig. 14).
Release the switches after the buzzer sounds.
Check that no graphics or segments fail in the graphic LCD display, see the display at
appendix B, fig. 14 (otherwise see par. 4.4.1.3).
- Check the switches one by one; each time the buzzer sounds (otherwise see par.
4.4.1.5).
- Check the parameter control encoders one by one; at each step of the encoder the
buzzer sounds (otherwise see par. 4.4.1.5).
4.3.3 Electro therapy module output current testing
To check the output currents of the Endomed 482U use a load resistor of 500 6 or 10 k6 if
requested and connect the electro therapy output to an oscilloscope.
Check that the output signals correspond with figures 2 to 12 at appendix B.
Note: The figures 2 to 12 will give an indication of the output signal. These images can
be slightly different from the actual output signal due to component tolerances and
unit calibrations and/or adjustments.
Switch on the unit and check the following output signals:
4.3.3.1 Two-pole interferential therapy (low current)
The signal generated is Two-pole interferential therapy.
Oscilloscope settings : 100 s/div. 0.2 V/div.

Equipment settings
Mean frequency : 2 kHz
Stimulation frequency : 0 Hz
Frequency modulation : 0 Hz
Output mode : CV
Output current settings : slowly increase the intensity control until the display reads 1 mA
Output load : R = 500 $
Check the signal : U 0.5V. <> 1.5V.
For output waveform see appendix B, fig. 2. (Otherwise see par. 4.4.1.8).
* Also see the note about the output signals at par. 4.3.3.
Change the oscilloscope settings to:
Oscilloscope settings : 100 s/div. 5 V/div.
Equipment settings : increase the intensity control until the display reads 3 mA
Output load : R = 10 k$
Check the signal : U 4V. <> 16V.
4.3.3.2 Two-pole interferential therapy (high current)
Equipment settings
Output mode : CV
Output current settings : increase the intensity control until the display reads 50 mA
Change the oscilloscope settings to:
Oscilloscope settings : 100 s/div. 50 V/div. (Or 5 V/div. using a 10:1 measuring probe).
Change the output load to R = 10 k$
Disconnect the 10 k$ load resistor and check that the display reads less than 5mA.

4.3.3.3 Output current CC mode open circuit test.
Oscilloscope settings : 100 s/div. 100 V/div. (Or 10V/div. using a 10:1 measuring probe)
Equipment settings
CC Mode test:
- Select the CC mode.
- Connect the load resistor of 500 6 to the E.T. output socket.

- Set a treatment time
- Set the amplitude control to 50 mA.
- Disconnect the load resistor (while looking at the oscilloscope)
Check that the image on the oscilloscope looks like the waveform at appendix B, fig. 6.
Check that the output current automatically decreases to zero.
4.3.3.4 Asymmetrical biphasic pulse sequence
The signal generated is Asymmetrical biphasic pulse sequence.
Equipment settings
Phase duration : 20 s
Modulation frequency : 0 Hz
Burst frequency : 0 Hz
Output mode : CC
Output current settings : increase the intensity control until the display reads 140 mA.

4.3.3.5 Low frequency current (DF)
The signal generated is a low frequency (Diphasé Fixe) current.
Oscilloscope settings : 2 ms/div. 10 V/div.
Equipment settings
Output mode : CC
Output current settings : increase the intensity control until the display reads 70 mA.
4.3.3.6 High voltage
The signal generated is a high voltage output signal.
Warning: When testing the high voltage output of the Endomed 482U the voltage at
the connections of the load resistor could be up to approx. 450 V. Take
precautions that these connections cannot be touched.
Oscilloscope settings : 20 s/div. 100 V/div. (Or 10 V/div. using a 10:1 measuring probe).
Equipment settings
High voltage : 400 V.
Output load : R = (open circuit)
Change the settings to:
Equipment settings
High voltage : 5 V.
Output load : R = (open circuit)

4.3.3.7 Micro current
The signal generated is a micro current with a reversed polarity.
Oscilloscope settings : 10 ms/div. 2 V/div.
Equipment settings
Micro current
Mode : Not Alternating.
Output load : R = 10 k6 1%.
Output current settings : 1 mA.
Reversed polarity.
Change the settings to:
Oscilloscope settings : 10 ms/div. 200 mV/div.
Equipment settings
Micro current
Mode : Not Alternating.
Output load : R = 10 k6 1%.
Output current settings : 0.1 mA.
Normal polarity.
Check the signal : U 0.9V. <> 1.1V.
4.3.4 Remote control test (if available)
Connect a remote control to the Endomed 482U.
Use two-pole interferential therapy for testing of the remote control.
Check the keys of the remote control one by one.
- Check the amplitude control for channel 1
Check that the output current of channel 1 increases and/or decreases when the remote
control is used.
- Check the amplitude control channel 2
Check that the output current for channel 2 increases and/or decreases when the remote
control is used.

Check the remote control, if the remote control does not function properly see par. 4.4.1.9.
4.3.5 Program memory test (Perform only when memory read/write does not function properly).
Testing the program memory can be done if a problem occurs during operation of the unit.
See the operating manual for details about storing parameters and programs into the
program memory of the unit. When program read/write fails see par. 4.4.1.11.
4.3.6 Mains adapter (Perform only when mains adapter does not function properly)
The output of the mains adapter is 15 VDC with a maximum current of 3.3 A. Do not open
the mains adapter, there are no serviceable parts inside. Replace when defective.
4.3.7 Battery charging circuit (Perform only when charger does not function properly).
For testing the battery charging circuit an electronic testing device is required.
The schematic diagram of the testing device is found below:
The resistor R2 and the zener diode Dz must

be mounted on a heatsink for proper cooling.
Figure A Battery charger check circuit
Testing of the charging circuit is done as follows:
Switch off the unit and disconnect the mains adapter. Open the battery compartment. If a
battery is installed remove the battery from the housing and disconnect the battery. Connect
the testing device to the battery connections. Connect the + connection to the red wire, the
black wire to the - connection and connect a digital multimeter to the testing device.
Connect the Endomed 482U to the mains adapter.
Charger circuit unloaded condition:
- Open switch S1 (see fig. A).

- Measure the voltage at the testing device, this should be 14.1 V ± 0.2 V (measured with
an ambient temperature of 20C ± 5C).
Charger circuit loaded condition:
- Close switch S1 (see fig. A).

- Measure the voltage at the testing device, this should be between 0.38 V.... 0.50 V.
Check that the battery charger circuit passes the test, if not, see par. 4.4.1.10.

4.3.8 Safety tests
The earth leakage current and patient leakage current are applicable to the combination of
the adapter-Endomed 482U unit combination. To determine the leakage currents it is
sufficient to test the mains adapter only.
Check the earth leakage current and the patient leakage current in normal condition (NC) as
well as in the single fault condition (SFC), see the testing diagram at appendix B fig. 13.
Check that the unit passes the safety test, if not, see par. 4.4.1.12.
4.4 TROUBLE SHOOTING
4.4.1 Trouble shooting list
Failure indication: Action to be taken:
4.4.1.1 Endomed 482U does not 1. Check mains power supply

switch on; LCD display fails 2. Check/replace mains adapter / connector CNA
3. Check/replace wiring
4. Check/replace (optional) battery
5. Check/replace main PC Board fuse F1
6. Check/replace main PC Board
7. Check/replace user interface PC Board
4.4.1.2 Selftest fails 1. Disconnect accessories, perform selftest

again (see par. 4.3.1)
2. Check/replace flatcable between user
interface PC Board (CN1) and main PC
Board (CN7)
4.4.1.3 Malfunction user interface / 1. Check/replace flatcable between user

display during display / control interface PC Board (CN1) and main PC
panel test Board (CN7)
2. Check/replace fuse
4.4.1.4 Malfunctioning of display 1. Check/replace flatcable between user

interface PC Board (CN1) and main PC
Board (CN7)
2. Replace user interface PC Board
3. Replace main PC Board
4.4.1.5 Malfunctioning of parameter selection 1. Check/replace flatcable between user

keys / parameter controls interface PC Board (CN1) and main PC
Board (CN7)
2. Replace user interface PC Board
4.4.1.6 Error code on display 1. Disconnect accessories, perform selftest

again (see par. 4.3.1)
2. See error code list (see par. 4.4.3)

4. Replace item(s) specified in error
code list
4.4.1.7 Amplitude display E.T. flashes 1. Check/replace accessories

(output impedance too high) 2. Check/replace E.T. output socket (CN6)
3. Check/replace flatcable between CN1
(main PCB) and CN3 (conn. PCB)
4.4.1.8 No output or incorrect output E.T. 1. Check/replace E.T. output socket (CN6)
2. Check/replace flatcable between CN1
(main PCB) and CN3 (conn. PCB)
4.4.1.9 Remote control does not function 1. Check/replace remote control

properly 2. Check/replace remote control connector CNB
4.4.1.10 Battery charger circuit does not 1. Replace main PC Board

function properly
4.4.1.11 Program memory read/write fails 1. Replace main PC Board
4.4.1.12 Safety test fails 1. Check/replace wiring

2. Check/replace mains adapter (also see the note
at chapter 4.3.8)
4.4.2 Error codes
The Endomed 482U is continuously checked for correct operation by the software. If
malfunctioning is detected an error message is displayed. A selftest or runtime error is
indicated by an error code at the centre bottom line of the display.
The error codes are divided in errorcode groups.

The first number of the errorcode indicates the type of error.
There are different types of error codes, the selftest error codes, the runtime error codes and
special codes. The list below will give you an indication in which part or circuit(group) this
error is found.
Errorcode numbers: Error description:
0 No error
001 ... 099 System selftest / safety circuits / powersupply error
100 ... 199 Electro therapy channel 1 error
200 ... 299 Electro therapy channel 2 error
022 / 500 Unit not calibrated / EEPROM calibration error
997 ... 999 System busy, special remote operations (programming of the
processor and related operations)
4.4.3 Error code list
If an errorcode is displayed, switch off the unit and remove all connected accessories. Wait
approx. 15 sec. before switching on the unit again. When the errorcode is displayed again

the PC Board is defective.

The list below indicates the error codes which are field-serviceable.
If an errorcode is displayed other than in this list, the PC Board must be replaced and
sent to Enraf-Nonius for repair.
Error code / description: Action to be taken:
19 Communication error - Check/replace flatcable between Main PC Board

(selftest / runtime error) and user interface PC Board
- Replace user interface PC Board
46 Battery / charger voltage too high - Check/replace mains adapter / optional battery
(runtime error) - Check/replace battery if installed
59 Battery / charger voltage too high - Check/replace mains adapter / optional battery
(selftest error) - Check/replace battery if installed
68 Flash code corrupt - Flash processor (see par. 4.5.6)

(selftest error)
4.5 REPLACEMENT PROCEDURES
4.5.1 General
When handling static sensitive devices such as the PC Boards of the Endomed 482U the
following precautions should be observed:
- Persons should be earthed by means of a wrist strap

- Ground all electrical equipment, work-bench, soldering iron etc.
After every repair a functional test must be performed (see par. 4.3).
Warning: Inside the Endomed 482U high voltages are present, beware of electrical shock.
Do not touch components or heat sinks when the cover is removed.
4.5.2 Cover (including user interface PC Board)
Removal: Switch off the unit, remove the mains adapter from the mains and disconnect
the cable from the Endomed 482U supply connector. Also remove the cable
of the remote control if applicable. Place the unit upside-down. Remove the
screws of the battery compartment cover. Remove the battery if present,
see par. 4.5.5. Remove the two screws inside the battery compartment
which secures the top cover to the housing. Remove the two screws at the
output connector housing and remove the housing. Disconnect the
connector from CN1 at user interface (can be reached via the battery
compartment). Carefully put the unit on its feet. Carefully tilt the cover from
the chassis.
Installation: Installation of the cover is in reverse order of the removal procedure.
Caution: Be careful not to damage the flatcable of the user interface when mounting
the cover to the chassis.

4.5.3 Main PC Board
Removal: See par. 4.5.2 for removal of the cover. Disconnect the power supply wiring
from CN8, remove the ON/OFF switch/battery connector CN9. Remove the
flatcable from connector CN7. Remove the five phillips screws. Remove the
main PC Board.
Installation: Installation of the main PC Board is in reverse order of the removal

procedure.
Note: Replacement of the main PC Board is including the connector assembly PC

Board. These PC Boards are shipped as a “set” and parts should no be
interchanged with other “sets”.
Note: Replace the main PC Board with the correct type (Endomed 482U), see the
note at par. 1.2. Also see Appendix B fig. 19 and PC Board specification.
Caution: Check that the fuse has the correct value (see par. 1.3.1)
4.5.4 User interface PC Board
Removal: See par. 4.5.2 for removal of the cover. Remove the parameter and the
amplitude control knobs. Place the cover upside-down and remove the
mounting plate from the inside of the cover. Remove the user interface
PC Board.
Installation: Installation of the user interface PC Board is in reverse order of the removal
procedure.
4.5.5 Battery (if present, the battery is optional)
Removal: Switch off the unit, remove the mains adapter from the mains and disconnect
the cable from the Endomed 482U supply connector. Place the unit upside-
down. Remove the screws of the battery compartment cover. Slide-out the
battery. Disconnect the red wire from the positive connection and the black
wire from the negative connection of the battery. Remove the battery.
Installation: Installation of the battery is in reverse order of the removal procedure.
4.5.6 Flash programming of the unit. (replacing of the processor software)
The Endomed 482U is equipped with a FLASH processor instead of a “conventional”

processor with separate EPROM. The FLASH processor in the Endomed 482U can be
erased and re-programmed in circuit by means of a special communication cable and a
standard Personal Computer (PC) running Windows® 95, 98 or NT*. This FLASH feature
makes is very easy to update the embedded software without opening the unit and without
replacing components.
Requirements for flashing the Endomed 482U unit, see par. 3.2.
To be able to (re-)program/flash the Endomed 482U, you need a special communication

cable to connect the Endomed 482U to a PC. One side of the cable with the 4-pins mini-din
connector is plugged into the remote control connector. The other side of the cable with the
standard 9 pins RS232 connector, is plugged into an available serial (COM) port of the PC.

The communication cable which is used is not just a cable. Inside the 9-pins RS232 SUB-D
connector a small printed circuit board is built in (with MAX232A chip), that converts the TTL
levels (0 - 5 Volts) of the Endomed 482U into standard RS232 levels (-12 and +12 Volt).
Caution: In order to reprogram/flash the Endomed 482U correctly, it is important to

strictly follow the FLASH instructions
4.5.6.1 The “flashing” program
Programming/flashing the Endomed 482U is done by means of a software program on the

PC. For every software release a new programming/flashing PC program will be released.
The PC software package with the flash software for the Endomed 482U contains two files:
1) 04977xx.EXE PC flash program (embedded software version xx for Endomed 482U)

2) 04977xx.HLP A help file which will contain detailed information about the software
and the flashing procedure
Note: The xx in the filename will indicate the software version number of the
program.
The PC must run under Windows® 95, 98, Me, XP or NT* operating system. Windows® 2000
will probably function, but has not been verified.
Plug the special serial cable to the remote control connector of the Endomed 482U and in a
free serial RS232 (COM) port of the PC.
Run the flashing program 04977xx.EXE from a diskette or copy the two files (see above) to a
random directory on you harddisk and start it from there.
After you have started the flash program, you should read the instructions carefully before
you press the “FLASH Endomed 482U” button. Not following these instructions, may result
in a faulty Endomed 482U printed circuit board.
4.5.6.2 FLASH Instructions
It is very important to strictly follow the instructions below in the correct order. Not following
these instruction may result in a faulty unit.
Instructions:
- Switch the PC on and wait until Windows® 95, 98, Me XP or NT has been started up
completely. Be sure that the Endomed 482U is not connected to the PC while it is
switched on. During start up, Windows tries to detect devices which are connected to the
COM ports. This may disturb synchronisation of the communication between the PC and
the Endomed 482U
- Close all non relevant Windows applications. Other running Windows applications may
disturb the flashing process of the unit. When this happens the unit may cause problems.
See the HELP FILE of the flashing program for more information.
- Be sure that the Endomed 482U is switched off
- Connect the Endomed 482U to the PC by means of the special communication cable, see
chapter 3.2.
- Start the flash program 04977xx.EXE on the PC.

- Select the right COM port (COM1, COM2, COM3 or COM4) and set a proper baudrate
(When your PC is powerful, select 57600 baud. If this fails, select a lower baudrate ). A
baudrate of 19200 should always function.
- Switch on the Endomed 482U unit and wait for the self-test to be completed.
- Press the “FLASH Endomed 482U” button. The flash processor inside the Endomed
482U will be erased and then re-programmed.
Caution: The FLASHING process may not be interrupted.
- Wait until the message appears that the flashing/programming process has been
completed successfully.
- Disconnect the Endomed 482U from the PC and switch off Endomed 482U unit.
- Switch on the Endomed 482U unit and check that the unit passes the self-test.
4.5.6.3 FLASH problems
When you get an error message, it is very important not to switch off the Endomed 482U.
Read the trouble shooting section of the Help file of the flashing program for more details.
4.6 ADJUSTMENT PROCEDURES
The Endomed 482U and its mains adapter charger are free of mechanical and/or electrical
adjustments.


5 OPERATING, STORAGE AND TRANSPORT CONDITIONS
This chapter contains information on the storage and transport of the Endomed 482U and the
storage conditions of the spare parts.
5.1 STORAGE
The Endomed 482U and any accessories must always be stored in their original packing.
The long term storage conditions are:
- The unit must be stored at room temperature (approx. 20 °C).

- The relative humidity should be less than 50%.
- The storage room must be clean, dust-free and ventilated.
For the spare parts of the Endomed 482U the above mentioned requirements also apply.
5.2 TRANSPORT
The Endomed 482U and any accessories should always be transported in its original
packing. This packing withstands normal shocks and vibration caused by transport.
During transport and short term storage the temperature should be between - 40 °C and
+ 70 °C. The absolute temperature is not too important, however, rapid fluctuations in
temperature must be avoided. The unit should be able to have time to adapt to the
environmental conditions before operating. This to avoid condense inside the unit which
could cause problems with safety of the unit and errors in the electronic circuits inside the
unit.
Storage and transport 5-1 June 2004

Storage and transport 5-2 June 2004

6 SPARE PARTS
This chapter deals with placing orders for spare parts (refer to appendix A) as well as the
listing of the actual spare parts (appendix A, spare parts list).
6.1 ORDERING
Spare parts can only be ordered when the following data are supplied:
- Part number
- Description
- Quantity
- Shipping details (Incoterms); normal or rapid delivery
The required data are mentioned in appendix A. For the actual spare parts programme
please refer to the spare parts catalogue which is published every year.
Enraf-Nonius only supplies parts mentioned in appendix A. Standard parts such as screws,
nuts, cleaning agents and the like are not supplied by Enraf-Nonius; these parts must be
purchased locally.
Please send your order to your contact person at the sales department of Enraf-Nonius After
receipt of an order you will receive a confirmation. Always check the ordering data.
6.1.1 Normal delivery
The procedure for 'normal delivery' is the standard procedure for processing your spare parts
orders. This procedure is suitable for spare parts orders which do not require rapid delivery
such as stock replenishment orders
If you have an agreement with Enraf-Nonius about fixed delivery dates, the spare parts will
be sent together with the next delivery, unless otherwise agreed.
6.1.2 Rapid delivery (by DHL-courier)
If spare parts for an urgent customer repair are not on local stock, rapid delivery can be
requested from Enraf-Nonius The DHL-costs will be charged. Note that rapid delivery is
subject to stock availability.
6.1.3 Ordering PC Boards
Printed circuit boards are only obtainable as spare part in their latest version. Consult the
technical documentation for instructions on how to modify the latest version of the PC Board
for use in older versions of the apparatus.
6.2 WARRANTY CLAIMS
Warranty claims must be provided with the Enraf-Nonius-invoice number and with the type
and serial number of the equipment in question. Enraf-Nonius may ask you to return the
(defective) spare parts. The warranty claim must be presented to Enraf-Nonius by means of
the "Authorization Request for Return Shipment (R-form)". Refer to the return shipment
procedure as per par. 6.5.
See the R-form and select “warranty” at REASON FOR RETURN SHIPMENT (par. 2)
Spare parts 6-1 June 2004

6.3 REPAIR SERVICE
Defective PC Boards can be offered to Enraf-Nonius for repair. The repair order must be
presented to Enraf-Nonius by means of the "Authorization Request for Return Shipment
(R-form)". Refer to the return shipment procedure as per par. 6.5.
See the R-form and select “repair” at REASON FOR RETURN SHIPMENT (par. 2)
6.4 EXCHANGE SYSTEM
The application of modern technology and manufacturing methods (such as Surface

Mounting Technique, Computer controlled Calibration and Testing, etc.) has consequences
for service organisations, that are used to repair defective parts locally. In general,
PC-boards can no longer be repaired in the field or in the local workshop.
In most cases ‘repair’ of a unit has become an activity of replacing (exchanging) the boards
and returning the defective board to the original manufacturer (Enraf-Nonius in The
Netherlands).
Enraf-Nonius has created a system in which defective parts / PC Boards can be exchanged
instead of repaired. The exchange order can be presented to Enraf-Nonius by means of the
"Authorization Request for Return Shipment (R-form)". Refer to the return shipment
procedure as per par. 6.5.
See the R-form and select “exchange PCB / US head” at REASON FOR RETURN
SHIPMENT (par. 2)
6.5 RETURN SHIPMENTS
To return defective equipment and/or spare parts an authorization of Enraf-Nonius is

required. To get an authorization use the "Authorization Request for Return Shipment" of
which a copy can be found in the Service Reference Book.
The procedure is as follows:
1. Fill in the "Authorization Request for Return Shipment" form and send this form by fax to
your contact person at Enraf-Nonius in Delft.
2. Within two working days you will receive the form back again by fax. You will notice that
the R(eturn) number has been filled in; this means that your return shipment has been
registered by Enraf-Nonius
3. Note this R(eturn) number on the address label.
4. Pack up the goods together with the "Authorization Request for Return Shipment" form
(or a photo copy). Make sure that all goods are properly packed to prevent damage
during transport. When a return shipment consists of more than one item, pack them
separately.
Note: Static-sensitive parts such as PC Boards must be packed in anti-static bags.
5. Use suitable packing materials to ensure that the shipped goods will not damage.
After the repair order has been carried out the goods will be returned as soon as possible.
If you have an agreement with Enraf-Nonius about fixed delivery dates, the repaired goods
will be sent together with the next delivery.
Spare parts 6-2 June 2004

APPENDIX A SPARE PARTS LIST
The spare parts list on the next page shows all available spare parts.
The various columns are explained hereafter:
Item: The item number refers to the number on the illustration(s).
R1: A number in this column indicates a suggested quantity of spare parts for
users (Quantity of equipment in use: 1 - 3).
R2: A number in this column indicates the minimum recommended quantity for
spare parts stock at the local service organization (Quantity of equipment in
use: 1 - 50).
C: A "Y"(yes) in this column marks the so-called "Registered" items. The

service engineer must record the type and serial number of the spare part as
well as type and serial number of the unit in case of replacement.
Part no.: The part number column shows the code for ordering the part from
Enraf-Nonius.
Description 1: This column gives the general description of the spare part.
Description 2: This column gives the technical specification of the spare part.
Appendix A A-1 June 2004

Spare parts list
Item C R1 R2 Part no. Description 1 Description 2
001 0 2 2994793 Knob, dia. 20 mm.

002 0 2 2994792 Knob, dia. 40 mm.
003 0 0 0497803 Support, rubber, set of four
004 0 0 2570226 Cable, flat, CN7 (main PCB) - CN1 (user int.
CB)
005 0 2 2675029 Buzzer.
006 1 1 0416801 Tool, PC-cable, serial, for processor flashing
007 Y 1 1 0497775 Software, flash for Endomed 482U, ver. 1.00
BAT 0 1 2501016 Battery, Pb, 12V, 1.8Ah
CNA/B 0 0 0497604 Connector, unit supply / remote control assembly.
incl. wiring
CN6 0 0 2523975 Connector, DIN, 4 pol. , E.T.
F1 10 10 2655180 Fuse, T 3.15 A, 250V, 5x20mm.
PCB1 Y 0 2 0497812 PC Board, user interface, incl. LCD display
PCB482U Y 0 2 0497819 PC Board, main, E.T.
S1 0 0 0497603 Switch, ON/OFF, incl. wiring
S2 0 2 2500101 Encoder, for user interface PC Board
S3 0 2 2601494 Switch, for user interface PC Board
Appendix A A-2 June 2004

APPENDIX B DRAWINGS
Figure 1 Block diagram.
Appendix B B-1 June 2004

Figure 2 Output signal test (2-pole int). Figure 3 Output signal test (2-pole int).
Figure 4 Output signal test (2-pole int). Figure 5 Output signal test (2-pole int).
Figure 6 Output signal test (2-pole int). Figure 7 Output signal test (asym-biph).

-+
Figure 8 Output signal test (low freq DF). Figure 9 Output signal test (high voltage)
Figure 10 Output signal test (high voltage). Figure 11 Output signal test (micro curr.).
Figure 12 Output signal test (micro curr.).

Figure 13 Safety measurement setup.

Figure 14 Endomed 482U top view.

Figure 15 Endomed 482U side view.

Figure 16 Chassis top view.

Figure 17 Top cover inside view.

Figure 18 Main PC Board (PC Board id: 2557.139).

PC Board specification
Product code: 0497.652 PC Board, application E.T.
Description
Electro-therapy (E.T.) application module for Endomed 482U unit.
Layers (single/bi/multi): bi-layer
Product code(s)
0497652 Part no of complete assy (printed on label on PC Board)
2557139 Part no of PC Board only (printed on PC Board)
0497819 Equivalent service (spare part) part no (not printed on PC Board; used for ordering only)
Software
0497775 In flash ROM version 1.00
Service
Circuit adjustments: No
Serviceable parts for FSE: Fuse F1
Connector CN6
Buzzer
Repairable by manufacturer: Yes
Application / compatibility
Can be used for Endomed 482U units only.
NOTE: This PC Board is not suitable for Endomed 482 and/or Endomed 483e units.
Notes

Figure 19 User interface PC Board.

PC Board specification
Product code: 0497812 PC Board, user interface.
Description
User interface module for Endomed 482U.
Layers (single/bi/multi): bi-layer
Product code(s)
NA. Part no of complete assy (printed on label on PC Board)
NA. Part no of PC Board only (printed on PC Board)
0497812 Equivalent service (spare part) part no (not printed on PC Board; used for ordering only)
Software
NA.
Service
Circuit adjustments: No
Serviceable parts for FSE: S2, S3
Repairable by manufacturer: Yes
Application / compatibility
Can be used for Endomed 482U and Sonopuls 492 units.
Notes

APPENDIX C SERVICE INFO'S (Product Change Notes)
C.1 GENERAL
The technical information in the service manuals of Enraf-Nonius is up to date from the date
of issue.
The necessary additional information (of any kind) will be provided in the following way:
- as supplements to the manual, or
- as revised editions (chapters) of the manual, or
- as Service Info's (product change notes).
Once every year Enraf-Nonius publishes a Service Info which lists all the Service Info's
published so far.
Once every year Enraf-Nonius publishes a Service Info which lists all the published service
manuals. Note that from that moment on these manuals contain all the Service Info's
published so far. The relevant technical information will then be bound in this appendix.
When a supplement or a revision is made to the manual, a "document history file" is added to
this chapter. This file will give information about the date of issue of supplements or
revisions.
Appendix C C-1 June 2004

C.2 Revision history
First edition: June 2004
Revisions:
Chapter: Revision: Date of issue: page
Appendix C C-2 June 2004

Enraf-Nonius B.V.
P.O. Box 810
2600 AV Delft
The Netherlands

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Endomed 482U

Part number: 1497774

part number: 1497.774-40

Index 1 June 2004

CONTENTS Date of issue page

1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 1-1

1.1 INTRODUCTORY REMARKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 1-1

1.2 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 1-3

1.3 TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 1-5

2 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 2-1

3 TEST EQUIPMENT AND TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 3-1

3.1 TEST EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 3-1

3.2 TOOLS AND MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 3-1

4 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 4-1

4.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 4-1

4.2 CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 4-1

4.3 FUNCTIONAL TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 4-2

4.4 TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 4-8

4.4.1 Trouble shooting list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 4-8

4.5 REPLACEMENT PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 4-10

4.6 ADJUSTMENT PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 4-13

5 STORAGE AND TRANSPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 5-1

5.1 STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 5-1

5.2 TRANSPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 5-1

6 SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 6-1

6.1 ORDERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 6-1

6.2 WARRANTEE CLAIMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 6-1

6.3 REPAIR SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 6-2

6.4 EXCHANGE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 6-2

Index 2 June 2004

6.5 RETURN SHIPMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 6-2

APPENDIX A SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 A-1

APPENDIX B DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 B-1

Fig. 1 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 B-1

APPENDIX C SERVICE INFO'S (Product Change Notes) . . . . . . . . . . . . . . . . June 2004 C-1

C.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 C-1

C.2 REVISION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 2004 C-2

Index 3 June 2004

Index 4 June 2004

1.1 INTRODUCTORY REMARKS

1.1.1 Safety Aspects

- The Warning concerns danger to the safety of the technician or user;

1.1.2 Legal Aspects

- Negligence or disregard of a Warning or Caution;

1.1.3 Environmental Aspects

- material: PMMA Front plate.

Introduction 1-1 June 2004

1.1.4 Data registration

1.1.4.1 Equipment and customer registration/Service file

- Equipment data: Type (part) and serial number

1.1.4.2 Configuration file

1.1.5 Product documentation

Product related manuals:

- 1497.758 Endomed 482 Operating instructions (USA)

General manuals applicable for the Endomed 482U unit:

- 1480.762 Therapy book "Low and Medium frequency Electro therapy"

For installation of the Endomed 482U see the Operating Instructions.

Introduction 1-2 June 2004

medical used rooms.

1.1.8 Product evaluation

1.1.9 Additional Information

Please do not hesitate to contact your local sales organisation or distributor.

For additional information: