ERROR MESSAGES FROM Wirefeeder

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Efd 1.1 Internal Error Update, otherwise change the SR board
Efd 1.2 Internal Error Update, otherwise change the SR board
Efd 1.3 Internal Error Update, otherwise change the SR board
Efd 2.1 Internal Error Update, otherwise change the SR board
Efd 2.2 Internal Error Absolutely necessary to change SR43 Board
Efd 2.3 Internal Error Absolutely necessary to change SR43 Board
Efd 3.1 Internal Error Update, otherwise change the SR board
Efd 4.1 Internal Error Update, otherwise change the SR board
Efd 4.2 Internal Error Update, otherwise change the SR board
Efd 4.3 Internal Error Update, otherwise change the SR board
Efd 4.4 Internal Error Update, otherwise change the SR board
Efd 4.5 Internal Error Update, otherwise change the SR board
Efd 4.6 Internal Error Update, otherwise change the SR board
Efd 5.1 Internal Error Update, otherwise change the SR board
Efd 5.2 Internal Error Update, otherwise change the SR board
Efd 5.3 Internal Error Update, otherwise change the SR board
Efd 5.4 Internal Error Update, otherwise change the SR board
Efd 5.5 Internal Error Update, otherwise change the SR board
Efd 5.6 Internal Error Update, otherwise change the SR board
Efd 6.1 Internal Error Update, otherwise change the SR board
Efd 6.2 Internal Error Update, otherwise change the SR board
Efd 6.3 Internal Error Update, otherwise change the SR board
Efd 6.4 Internal Error Update, otherwise change the SR board
Efd 7.1 No CfgMem found Check whether the CfgMem has good contact to
the connecting cables and in the plug.
Re-crimp if necessary.
If this does not help, remove and send to Fronius
Austria, together with details of the series number
of the wirefeeder..
Efd 7.2 Internal Error Update, otherwise change the SR board
Efd 7.3 Internal Error Update, otherwise change the SR board
Efd 7.4 Internal Error Update, otherwise change the SR board
Efd 8.1 Permissible Main-motor current has been exceeded Check the entire wirefeeding system, including the
torch hosepack
Efd 8.2 Permissible PPU-motor current has been exceeded Check the entire wirefeeding system, including the
torch hosepack
Efd 8.3 Shortcut circuit of the Main-motor am the SR43 Check the Main-motor or the motorwires

Efd 8.4 Shortcut circuit of the PPU-motor am the PM43 Check the PPU-motor or the motorwires.

Efd 9.1 Motor supply-voltage undershoot Check the interconnecting cable

change the NT 60 board

Efd 9.2 Motor supply-voltage overshoot change the NT 60 board

Efd 10.2 Internal Error Update, otherwise change the PM 41 board and
check the ribbon-cable connection
change the SR 41 board
Efd 10.5 Internal Error Update, otherwise change the PM 41 board and
check the ribbon-cable connection
change the SR 41 board
Efd 10.6 Internal Error Update, otherwise change the PM 41 board and
check the ribbon-cable connection
change the SR 41 board

Efd 11.1 Motor alignment failed See Pull-Mig alignment

Efd 12.1 Hauptmotor –

Error des Drehzahlistwertgebers oder Kontrolle der Istwertgeberleitungen bzw. der Motorleitungen
Motor wird nicht angesteuert oder
Motor wird blockiert
Efd 12.2 PPU Motor
Error des Drehzahlistwertgebers oder Kontrolle der Istwertgeberleitungen bzw. der Motorleitungen
Motor wird nicht angesteuert oder (kann auch bei Zündproblemen auftreten)
Motor wird blockiert

Efd 14.1 Internal Error Update, otherwise change the SR board

Efd 14.6 Internal Error Update, otherwise change the SR board
Efd 14.7 Internal Error Update, otherwise change the SR board

Efd 15.1 Drahtpuffer leer Kontrolle des Schlauchpaketes und der Verschleißteile
Efd 15.2 Drahtpuffer voll Kontrolle des Schlauchpaketes und der Verschleißteile
Efd 15.3 kein Drahtpuffer angeschlossen

Efd 30.1 Keine LHSB Verbindung zur Stromquelle Kontrolle LHSB Kabel und Kabelbaum
Efd 30.3 Keine LHSB Verbindung zum Robacta Drive CMT Kontrolle LHSB Kabel und Kabelbaum

Efd 31.1 Rotorlageabgleich fehlgeschlagen Kontrolle der CMT Antriebseinheit

Efd 31.2 Rotorlageabgleich läuft Warten bis der Abgleich abgeschlossen ist

Error messages that may occur during Pull-Mig alignment

St.1 Eto (Time-out) alignment step is taking too long Start the procedure again
( > 20 sec.) Check the welding torch
Change the PM 41 board
Change the SR 41 board

St.2 Eto (Time-out) alignment step is taking too long Start the procedure again
(20 sec.) Check the welding torch
Change the PM 41 board
Change the SR 41 board

St2. E11 Step 2 was performed under no-load Feed the wire into the torch hosepack and close
Conditions the feed rollers in the wirefeeder and in the torch
re-start.

Err 16 Emergency stop using torch trigger or

feeder-inching button

Err 1 Error in St.1 minimum vd Check the cables from the IWGT in the wirefeeder
no actual speed value for Motor 1 (VR) to the SR 41 board
Change the IWGT

Err 2 Error in St.1 maximum vd Check the cables from the IWGT in the wirefeeder
no actual speed value for Motor 1 (VR) to the SR 41 board
Change the IWGT
Err 3 Error in St.1 minimum vd Check the cables from the IWGT in the wirefeeder
no actual speed value for Motor 1 (VR) to the SR 41 board
Change the IWGT

Err 4 Error in St.1 minimum vd Check the cables from the IWGT in the Robacta
no actual speed value for Motor 2 (RD) Drive to the SR 41 board
Change the IWGT

Err 5 Error in St.1 maximum vd Check the cables from the IWGT in the wirefeeder
no actual speed value for Motor 1 (VR) to the SR 41 board
Change the IWGT

Err 6 Error in St.1 maximum vd Check the cables from the IWGT in the Robacta
no actual speed value for Motor 1 (VR) Drive to the SR 41 board
Change the IWGT

Err 7 Error in St.2 minimum vd performed

no open-circuit alignment has been Perform open-circuit alignment (St. 1)

Err 8 Error in St.2 minimum vd Check the cables from the IWGT in the wirefeeder
no actual speed value for Motor 1 (VR) to the SR 41 board
Change the IWGT

Err 9 Error in St.2 minimum vd Check the cables from the IWGT in the Robacta
no actual speed value for Motor 1 (VR) Drive to the SR 41 board
Change the IWGT

Err 10 Error in St.2 minimum vd Perform the test again

Current command value for Motor 1 (VR) Contact pressure on the wirefeed rollers may be
has been exceeded too high
or undershot by more than 20% Wrong wireguide inner liner

Err 11 Error in St.2 minimum vd Perform the test again

Current command value for Motor 2 (PP) Wrong type of torch may have been set
has been exceeded Contact pressure on the wirefeed rollers may be
or undershot by more than 20% too high
Wrong wireguide inner liner
Err 12 Error in St.1 maximum vd Check the cables from the IWGT in the wirefeeder
no actual speed value for Motor 1 (VR) to the SR 41 board
Change the IWGT

Err 13 Error in St.1 maximum vd Check the cables from the IWGT in the Robacta
no actual speed value for Motor 2 (RD) Drive to the SR 41 board
Change the IWGT

Err 16 Error in St.2 minimum vd Perform the test again

Current command value for Motor 1 (VR) Contact pressure on the wirefeed rollers may be
has been exceeded too high
or undershot by more than 20% Wrong wireguide inner liner

Err 17 Error in St.2 minimum vd Perform the test again

Current command value for Motor 2 Wrong type of torch may have been set
(PP/RD) has been exceeded Contact pressure on the wirefeed rollers may be
or undershot by more than 20% too high
Wrong wireguide inner liner