Professional Documents
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Hydraulic Sealing Guide
Hydraulic Sealing Guide
Issue 28.6
• Rod/gland seals
• Piston seals
• Wipers & scrapers
• Bearing strips
• ‘O’ rings
2 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
About James Walker
Worldwide network & supply Customer support Quality — the prime factor
James Walker is a dynamic global Our role is to provide you with the The process we select to produce your
manufacturing organisation that supplies very best: hydraulic sealing components is ruled by
a vast range of specialised products and customer satisfaction rather than our own
services to virtually every industrial sector. • Customer support. ease of manufacture.
Our development work in fluid sealing
• Technical support.
technology started in the 1880s, swiftly We select the best raw materials for each
followed by our products and materials • Hydraulic sealing products. product and use advanced manufacturing
achieving worldwide recognition. • Delivery. techniques with strict quality control at
• After sales service. every stage.
Today, a close-knit network of James
Walker companies and official distributors James Walker’s Customer Support Centre This culminates in an exacting inspection
covers over 100 countries. This is leads the fluid sealing industry with its procedure for the finished product, using
supported by a secure web-based and service to tens of thousands of customers state-of-the-art techniques in addition to
highly developed logistics operation to worldwide. traditional methods undertaken by skilled
give you surety of supply for your: personnel.
At a local level, on-site technical advice
• Just-in-time (JIT) regimes. James Walker’s stockholding and
comes from our teams of sealing experts,
• Normal maintenance schedules. backed by highly skilled applications logistics operations meet similar exacting
• Emergency breakdowns. engineers and industry specialists, plus quality standards.
the top-level research and development
We stock many thousands of different capabilities of the James Walker Our quality systems are third-party
sealing products ready for same day Technology Centre. registered to ISO 9001 and AS/EN 9100.
despatch. We are also regularly assessed and
Together, they have the knowledge and quality approved by a wide range of
If we do not stock the seals you need, facilities to solve any fluid sealing problem industry bodies and individual customers,
we can supply them within days — rather for our customers. including multinational corporations,
than weeks. This we achieve because we utilities and government organisations.
compound our elastomers in-house and
operate flexible manufacturing systems
at our production plants, working within a
tightly controlled ‘lean’ environment.
To order or for further details, call your local contact 3shown on rear cover or listed at www.jameswalker.biz 3
About James Walker
4 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Hydraulic seal selection guide
To order or for further details, call your local contact 5shown on rear cover or listed at www.jameswalker.biz 5
Leaflet :
JAMES WALKER S.P.S. Ltd. Hydraulic Sealing Products
Appendix
Quick reference
A chart
Twinset
Overview of products Key to materials Twinset
Rod/gland seal
Elastomers Piston seal
Rod/gland seals
Chevron® Polyurethanes
Lion® Expanding Packing
Lionsele® G Thermoplastics
Lionsele® LF
Lionsele® U1 Rubber-proofed fabric
Lionsele® U2
Lofilm® PTFE — virgin & filled
Lofilm® HD Leaflet : Decades of duty onDateolder plant
: Leaflet : Sketch reference :
JAMES WALKER S.P.S. Ltd.
Solosele® G JAMES
Resin-proofed WALKER
fabric
Hydraulic S.P.S. Max
Sealing Products Ltd.operating pressure:
12/11/2010 34MPa
Hydraulic Chevron sets
Sealing Products
Marcoms DepartmentMax surface speed: 0.5m/s Pages 6 and 88 - Lion
Marcoms Department
Twinset
U-rings Metals Pages 6 and 84temperature:
Max - Chevron+100°C
sets
Supplied: Endless
Piston seals
Details: P14-15 + Appendix C
Chevron®
Fabric
Lionsele®
LF gland ring Plastic gland ring S/A gland ring (Piston)
and rubber
Lionsele®
P header and rubber
Chevron®
header and Lionsele
plastic
Lionsele®
LF
LF header
Lionsele® SP Rod/gland seal Rod/gland seal
Lionsele® U1 Piston seal Piston seal
Lionsele® U3
Solosele® G
Solosele® S
Solosele® SW
Twinset
U-rings
Special duty
Composite seals Universally proven multi-lip packing Very low friction: smoothest operation
Self-aligning Gland Rings Max operating pressure: 42MPa Max operating pressure: 40MPa Leaflet :
Solosele® KB Hydro JAMES
Max surface speed: 0.5m/sWALKER S.P.S.Maximum
Ltd. surface speed: Leaflet
5.0m/s: Products
JAMES WALKER S.P.S. Ltd.
Hydraulic Sealing
Hydraulic Sealing Products
Fabric
Tube test sealsgland ring Plastic gland ring
Temperature range: Marcoms
-20°C to Department
+100/120°C S/A gland ring (Rod)
Temperature range: -250°C to +260°C
Pages 6 and 88 - Lions
Bearing strips
Lionsele® B1
Lionsele® B2
Ram protectors
Comflex® Bellows
‘O’ rings Robust single element seal Ideal for aggressive environments
Virtually all standards & sizes Max operating pressure: 42MPa Max operating pressure: 42MPa
Max surface speed: 0.5m/s Rubber withMaximum surface speed: Rubber
0.5m/s with
Temperature range: -20°C to +120°C Temperature range: -30°C to +100°C
Note: Statements of operating limits
Supplied: Endless
plastic A/E (Piston)
Supplied: Endless
plastic A/E (Rod)
quoted are not an indication that these
values can be applied simultaneously. Details: P12-13 + Appendix B Details: P18 + Appendix E
6 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Leaflet :
JAMES WALKER S.P.S. Ltd. Hydraulic Sealing Products
Leaflet : DateFor
: forging
Sketch referencepresses
:
& extrusion
Double-acting, for spool-type
Leaflet :
pistons
Hydraulic Sealing Products 12/11/2010
S.P.S. Ltd. JAMES WALKER
Lofilm sets
Operating capabilities: Depend on Max operating pressure: 62MPa Max operating pressure:
Hydraulic 42MPa
Sealing Products 14
Pages 7ofand
design and materials construction. Max surface speed:Marcoms
84 - Lofilm sets 0.5m/s DepartmentMaximum surface speed: 0.5m/s Pages 7 and 88 - Lionse
Supplied in a variety of elastomers Temperature range: -20°C to +120°C Temperature range: -20°C to +100°C
and rubberised fabrics. Supplied: Split & endless Supplied: Endless
Details: P19 Details: P24-25 + Appendix H Details: P29 + Appendix J
Plastic gland ring
Lionsele P
Lofilm® Lionsele® G Lionsele® P
Rod/gland seal Rod/gland seal Piston seal
Leaflet :
S.P.S.Max
Ltd.
operating pressure:
Leaflet :
Hydraulic42MPa
Sealing Products Max
Date :
operatingLion
12/11/2010
Marcoms
Sketch reference :
pressure: Department Max operating pressure: 40MPaPages 7 and 88 - So
Expanding 40MPa
Max surface speed: 0.5m/s
artment Max surface
Pages 7 and 84 - Lion Expanding Packingspeed: 5.0m/s Max surface speed: 5.0m/s
Temperature range: -20°C to +120°C Temperature range: -25°C to +120°C Temperature range: -25°C to +120°C
S/A gland
Supplied: Splitring (Piston) JAMES WALKER
& endless Supplied:
S.P.S. Ltd.Endless Supplied: Endless Leaflet :
Hydraulic Sealing Products
Date :
17/02/2010
Sketch reference :
Lionsele U2 001
Robust multi-lip packing Single-acting seal in polyurethane For split-type piston heads
Max operating pressure: 62MPa Max operating pressure: 42MPa Max operating pressure: 42MPa
Max surface speed: 0.5m/s Maximum surface speed: 0.5m/s Max surface speed: 0.5m/s
Temperature range: -20°C to +100°C Temperature range: -30°C to +100°C Temperature range: -20°C to +120°C
Supplied: Split & endless Supplied: Endless Supplied: Endless
Details: P22-23 + Appendix G Details: P28 + Appendix E Details: P32 + Appendix L
To order or for further details, call your local contact 7shown on rear cover or listed at www.jameswalker.biz 7
Leaflet :
JAMES WALKER S.P.S. Ltd. Hydraulic Sealing Products
Lionsele W1
Solosele®
SW SW
Solosele Solosele
Solosele®
KBKB Hydro
Hydro Lionsele® W1
Piston seal Special duty seals Wiper
Leaflet :
Robust double-acting seal Blade root JAMES WALKER
seal for Kaplan turbines S.P.S. Ltd.
Medium duty wiper for sandSealing
Hydraulic & mudProducts
8 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
S.P.S. Ltd.
Leaflet :
Hydraulic Sealing Products
Date :
20/08/2010
Quick reference chart
rtment JAMES WALKER S.P.S.
Pages 9 and Ltd.
88 - Wyclip
Leaflet :
Hydraulic Sealing Products
Date :
20/08/2010
Wyclip
Wyclip® LionseleLionsele
®
B2 B2 ‘O’ rings
Scraper/wiper Bearing strip Highly versatile seals
Temperature range: -40°C to +100°C Max bearing stress (static; RT): 400MPa
Supplied: Endless
JAMES WALKER S.P.S. Max Ltd.bearing stress Hydraulic
(dynamic; Leaflet RT):
: 90MPa Date :
Sealing Products 20/08/2010
A simple design of clip-in wiper that is Max relative speed: 1.0m/s.
Marcoms
widely used on hydraulic DepartmentTemperature range: -60°C
actuators. Pages 9 and 88 - Comflex Fabric Bellows
to +100°C
Supplied: Strip form or machined bearing.
Details: P43 + Appendix R
Details: P46 + Appendix T
Supplied: Split & endless Fabric-reinforced elastomeric bellows of Silicone rubber (VMQ).
Robust and wear-resistant wiper of tough fully vulcanised construction. Protect rams Fluoroelastomer (FKM), including
Leaflet : Date :
R S.P.S. Ltd.
rubberised fabric construction.
Hydraulic Sealing Products working
20/08/2010 in aggressive environments on RGD resistant.
partment forging
Pages 9 and 88 - Lionsele B1 presses, pulverising mills, etc.
Details: P44 + Appendix S Details: P48
2/03/2010
Details: P47
Date :
LionseleLionsele
®
B1 B1
Sketch reference :
Type L -004
Bearing strip
To order or for further details, call your local contact 9shown on rear cover or listed at www.jameswalker.biz 9
ChevronChevron
®
for rods/glands
® & pistons
for rods/glands & pistons
Chevron®
Universally proven multi-lip packing
Rod / gland seals
Description
Chevron® (known as Shallex® in some
regions) is our universal multi-lip
packing set that is highly regarded
for its long working life and ability to
operate under adverse mechanical
conditions. When used in split form it
can provide major downtime savings.
Special materials: reciprocating steam, Up to & including V-shaped Cotton fabric proofed with a
water, boiler feed and oil pumps; hot oil 250mm OD intermediate blend of synthetic rubbers A range of solid rubbers.
reciprocating pumps for refinery duties up (9.84 in)
*Header High performance acetal Fabric proofed with
to +260°C; sludge pumps and swivels. (male adapter) copolymer hydrogenated nitrile
(HNBR) or fluorocarbon
Gland (female Cotton fabric proofed with a (FKM) and others.
adapter) blend of synthetic rubbers
Acetal, PEEKTM, PTFE
Above V-shaped Cotton fabric proofed with a UHMWPE, nylon, etc.
250mm OD intermediate blend of synthetic rubbers
(9.84 in) A range of metals.
Solid hard rubber, or cotton
Piston seals
*Header
fabric proofed with a blend
(male adapter)
of synthetic rubbers
10 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Rod / gland seals
Media capabilities Chevron® typical housings
Standard materials are suitable for use See Appendix A (page 54) for preferred housing designs, and Appendix W
with most mineral-based hydraulic fluids, (pages 79-82) for BS ISO 5597 — Long (L3) axial length series housings.
and most fire-resistant fluids of the water/
oil or water/glycol types at up to 100°C
(212°F). Also resistant to air, water and
most lubricating oils and greases.
Chevron®
Where fire-resistant fluids are used, it is single-acting
Direction
essential to advise our Technical Support of piston application
Team of the type and designation due to pressure
the effects that can occur with different
grades. Bearing
housings
Special materials considerably extend
the range of application in terms of
temperature, fluid compatibility and
abrasion resistance. Ask our Technical
Support Team for further information.
Bearing housing Chevron®
How supplied double-acting
Bi-Directional
(Also see Hydraulic sealing products — piston application
Size charts, which can be downloaded pressure
from www.jameswalker.biz)
Fitting instructions are supplied with every Bearing housing Wiper housing
packing set.
Solosele® G
Robust single element seal
Rod / gland seals
Description
Solosele® G is our compact rod/gland
seal and single-acting piston seal that
saves space without compromising its
high integrity sealing capabilities.
12 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Solosele® G seal for rods/glands & Header
pistons
Direction Direction
of Standard ; Rubber Standard ; Rubber of Standard ; Rubber
with integral fabric Standard ; Rubber Standard ; Rubber with integral fabric Standard ; Rubber
pressurewith integral fabric pressure with integral fabric
with separate plastic with separate plastic
and separate plastic and separate plastic
only A/E element A/E element A/E element only A/E element A/E element A/E element
Bearing Bearing
housings housings
Twinset
Well proven over many decades
Rod / gland seals
Description
Twinset is our pressure responsive
packing set that boasts a record of
success stretching back over 50 years.
Although we recommend our more
advanced designs for many of the
traditional Twinset applications, this
product remains a firm favourite with
the operators of older hydraulic plant.
please ask our Technical Support Team to fluids, including many of the phosphate
recommend a suitable product. ester type. Although swell will occur, most
users find that this does not impair plant
performance. Where fire-resistant fluids
are used, it is essential to advise
our Technical Support Team of the type
and designation.
14 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Twinset packing for rods/glands & Header
pistons
Direction
of
pressure
Bearing
housings
Bi-Directional
pressure
Bearing housing
Shaft sealing
Direction
of
Piston seals
pressure
Bearing Wiper
housing housing
Lionsele® LF
High performance, low friction
Rod / gland seals
Description
This compact seal is the high
performance answer to fluid sealing
in extreme operating conditions of
temperature, speed and chemical
media.
16 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Lionsele® LF for rods/glands & Header
pistons
Direction of
pressure
Bearing Wiper
housing housing
Bi-directional
Piston seals
Bi-directional
pressure pressure
Bearing
housings Bearing
housing
Lionsele® U1
For general duty hydraulics
Rod / gland seals
Description
Lionsele® U1 is a U-profiled seal,
of high-performance polyurethane,
that provides excellent resistance to
extrusion and abrasion in general duty
hydraulic systems.
Special features
• High mechanical strength polyurethane
provides excellent resistance to wear
and extrusion.
Media capabilities Lionsele® U1 typical housings
Suitable for use with most mineral- See Appendix E (page 58) for preferred
• Flexible lip ensures long and effective
based hydraulic fluids at temperatures housing design, and Appendix W (pages
sealing life.
up to 100°C (212°F). Also resistant to air 79-82) for BS ISO 5597— Short (L1)
• Combination of seal material and
and most lubricating oils and greases. and Medium (L2) axial length series,
design minimises plant downtime
Where fire-resistant fluids of the water/oil and BS ISO 6020-2 housings.
— even in aggressive working
emulsion or water/glycol types are used,
environments.
please contact our Technical Support Piston sealing — single acting
Team for advice on temperature limits.
Typical applications
General duty systems — rod seal for
How supplied Direction of
hydraulic cylinders, ram seal for hydraulic
(Also see Hydraulic sealing products — pressure
presses, and as single-acting piston seal.
Size charts, which can be downloaded
from www.jameswalker.biz)
Operating capabilities Bearing
• Maximum operating pressure: housing grooves
To suit housings to BS ISO 5597— Short
42MPa (6092psi).
(L1) and Medium (L2) axial length series,
• Temperature range: -30°C to +100°C
and BS ISO 6020-2 housings. Other sizes
(-22°F to +212°F). Piston sealing — double acting
can be manufactured to order.
• Maximum surface speed:
0.5m/s (98.4fpm).
Fitting instructions are supplied with
every seal. Bi-directional
Materials of construction pressure
Precision moulded in wear-resistant
polyurethane (AU/EU).
Bearing
housing grooves
Shaft sealing
Piston seals
Direction of
pressure
Bearing Wiper
housing housing
18 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
U-ring seals for rods/glands & Header
pistons
Lofilm®
Highly versatile multi-lip seal
Rod / gland seals
Description
As its name suggests, our Lofilm® rod
and gland seal operates reliably for
very long periods with the absolute
minimum thickness of stable fluid film
on the dynamic contact surface.
Special features
• Highly versatile seal that reduces
Operating capabilities Materials of construction —
stockholding requirements.
• Maximum operating pressure: 42MPa above 250mm (9.84 in) OD
• Excellent performance at high and low
(6092psi). Modified design/materials Gland ring/female adapter
pressures.
can considerably extend this. Standard material: cotton fabric proofed
• No axial compression — no in-service
• Temperature range (standard with a blend of synthetic rubbers.
adjustments needed.
materials): -20°C to +100°C (-4°F to Special materials: cotton fabric proofed
• Very low leakage rate reduces clean-up
+212°F) up to 250mm (9.84 in) OD, with natural rubber (NR), hydrogenated
and top-up requirements.
or to +120°C (+248°F) above 250mm nitrile (HNBR), butyl (IIR), or fluorocarbon
• Available in split form for major
(9.84 in) OD. (FKM).
downtime savings.
• Maximum temperature (special
• Available with Self-aligning Gland Ring
materials): +200°C (+392°F). Intermediate rings
(see page 39) for use with heavily worn
• Maximum surface speed: 0.5m/s Standard & Special materials: as for sizes
rams and other arduous duties.
(98.4fpm). For higher speeds please up to and including 250mm (9.84 in) OD.
consult our Technical Support Team.
Typical applications
Header ring
With its ‘dry’ running characteristics, Materials of construction — up to & Standard & Special materials: as for sizes
Lofilm is the high performance seal most including 250mm (9.84 in) OD up to and including 250mm (9.84 in) OD.
suitable for virtually all types of hydraulic Gland ring/female adapter
press (main rams and drawback rams), Standard material: high performance Media capabilities
hydraulic cylinder glands and single- acetal copolymer. Standard materials are suitable for use
acting piston heads, and hydraulic valves. Special materials: cotton fabric proofed with with most mineral-based hydraulic fluids,
natural rubber (NR), hydrogenated nitrile and most fire-resistant fluids of the water/
(HNBR), butyl (IIR), or fluorocarbon (FKM). oil or water/glycol types at temperatures
Intermediate rings up to 100°C (212°F). Also resistant to
Standard material: cotton fabric proofed air, water and most lubricating oils and
with a blend of synthetic rubbers. greases. Where fire-resistant fluids are
Special materials: cotton fabric proofed used, it is essential to advise our Technical
with natural rubber (NR), hydrogenated Support Team of the type and designation
nitrile (HNBR), butyl (IIR), or fluorocarbon due to the effects that can occur with
(FKM). Also solid rubber or PTFE. different grades.
20 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Lofilm® multi-lip seal for rods/glands
Header
(Also see Hydraulic sealing products — See Appendix F (page 59) for preferred housing designs, and Appendix W (pages 79-82)
Size charts, which can be downloaded for BS ISO 5597 — Long (L3) axial length series housings.
from www.jameswalker.biz)
Description
This heavy-duty packing set is
highly proven on industry’s most
arduous applications. It has a sealing
lip profile that is specially developed
to withstand the massive side loads
and high pressure peaks encountered
on forging presses and other large
metal-forming plant.
22 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Lion® Expanding Packing for rods/glands
Header
Inch (in)
Direction of
pressure
Lofilm® HD
Heavy-duty forging & extrusion presses
Rod / gland seals
Description
This pressure responsive seal is
designed for arduous reciprocating
gland applications — where fast
pressure rises occur and side loads
can be substantial. In heavy-duty
horizontal applications, our Lofilm® HD
operates as a highly efficient seal
and also accommodates lateral or
side loads.
24 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Lofilm® HD heavy-duty seal for rods/glands
Header
pressure
Lionsele® G
High performance single-acting seal
Rod / gland seals
Description
This compact rod/gland seal
provides optimum sealing
performance combined with smooth
operation and low levels of breakout
and dynamic friction. These features
are efficiently achieved by using a
PTFE sleeve supported by a
rectangular elastomeric energiser.
26 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Lionsele® G compact seal for rods/glands
Header
Direction of
pressure
Direction of
pressure
Bearing Wiper
housing groove housing groove
Recommended sizes
Nominal rod diameter
(mm / in) Nominal radial width Nominal groove length
(mm / in) (mm / in)
Above Up to and including
- 14.90 / 0.59 2.50 / 0.10 2.20 / 0.09
14.90 / 0.59 24.90 / 0.98 3.75 / 0.15 3.20 / 0.13
24.90 / 0.98 59.90 / 2.36 5.50 / 0.22 4.20 / 0.17
59.90 / 2.36 199.90 / 7.87 7.75 / 0.31 6.30 / 0.25
199.90 / 7.87 - 10.50 / 0.41 8.10 / 0.32
Lionsele® U2
For general duty hydraulics
Rod / gland seals
Description
Lionsele® U2 is a compact U-profiled
rod/gland seal of high-performance
polyurethane. Its asymmetrical design
ensures sealing integrity when cylinder
rod/ram deflections occur.
28 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Lionsele® SP for double-acting Header
pistons
Lionsele® SP
Double-acting seal for pistons
Piston seals
Description
Lionsele® SP is a five-piece double
acting seal with split anti-extrusion
and wear rings, designed for use on
spool type or single piece pistons. It
is also suitable for use on two-piece
piston assemblies.
Materials of construction
Sealing element:
'Medium' nitrile (NBR) elastomer.
Anti-extrusion rings:
High-performance polyurethane (AU/EU).
Wear/guide rings:
Polyacetal (POM).
Lionsele® P
High performance double-acting
Piston seals
composite seal
Description
Our Lionsele® P is a compact, double-
acting seal for piston heads. It has
been developed to provide optimum
sealing capability in conjunction with
the lowest possible levels of dynamic
and breakout friction.
30 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Lionsele® P for double-acting Header
pistons
Leaflet : Date : Sketch reference :
JAMES WALKER S.P.S. Ltd. Hydraulic Sealing Products 14/03/2010 Lionsele P -002
Piston seals
Bi-directional
pressure
Bearing
housing grooves
Recommended sizes
Solosele® S
Designed for split-type piston heads
Piston seals
Description
Solosele® S is our highly popular unit
seal of simple construction, specially
designed for use with double-acting
split piston heads.
Special features
• Robust double-acting seal.
• Compact unit that needs minimum
housing space.
Materials of construction How supplied
• Recommended for medium to heavy
Elastomeric core (Also see Hydraulic sealing products —
duty applications.
Standard material: medium nitrile (NBR). Size charts, which can be downloaded
• Fully-moulded, one piece construction,
Special materials: low nitrile (NBR), or from www.jameswalker.biz)
with integral anti-extrusion elements for
fluorocarbon (FKM).
long life.
Readily available in standard materials
• Should be used in conjunction with
Anti-extrusion elements to fit BS ISO 5597 — Medium (L2) axial
Lionsele® B1 or B2 bearing strips
Standard material: cotton fabric proofed length series housings. In addition, we
(see pages 45-46) to eliminate metal-
with blend of synthetic rubbers. hold a substantial library of mould tools
to-metal contact and other problems
Special materials: cotton fabric proofed for non-standard metric and inch sizes in
associated with offset pistons.
with blend of synthetic rubbers for use our standard materials.
with seal core of low nitrile (NBR). Fabric
Typical applications
proofed with fluorocarbon (FKM) for use Seals of other non-standard sizes —
Split piston heads in double-acting
with seal core of fluorocarbon (FKM). or in special materials — are
hydraulic applications of medium to heavy
manufactured to order, but tooling
duty — especially where space is at a
Media capabilities charges may be incurred.
premium.
Standard materials are suitable for use
with most mineral based hydraulic fluids, Fitting instructions are supplied with
Operating capabilities
and most fire-resistant fluids of the water/ every seal.
• Maximum operating pressure:
oil emulsion or water/glycol types at
42MPa (6092psi).
temperatures up to 120°C (248°F). They Solosele® S typical housing
• Temperature range (standard
also resist air, water, and most lubricating JAMES WALKER S.P.S. Ltd.
Leaflet :
Marcoms Department
oils and greases.
Solosele S ; Piston sealing ; Housed
32 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Solosele® SW for double-acting Header
pistons
Solosele® SW
Robust double-acting piston seal
Piston seals
Description
Solosele® SW is designed primarily for
medium to heavy duty applications. It
is well proven on double-acting split
pistons where larger clearances must
be accommodated.
space is at a premium, especially under Marcoms Department Solosele SW ; Piston sealing ; Housed
Media capabilities
side loads and where clearances are See Appendix M (page 67) for preferred
Standard materials are suitable for use
large. housing designs.
with most mineral based hydraulic fluids,
and most fire-resistant fluids of the water/
Operating capabilities
oil emulsion or water/glycol types at
• Maximum operating pressure:
temperatures up to 100°C (212°F). They Bi-directional
42MPa (6092psi).
also resist air, water, and most lubricating pressure
• Temperature range (standard
oils and greases.
materials): -20°C to +100°C
(-4°F to +212°F).
Lionsele® U3
Single-acting piston seal
Piston seals
Description
Lionsele® U3 is a U-profiled seal of
high-performance polyurethane,
designed for single-action use on
hydraulic pistons. Two of these
seals, installed in a back-to-back
arrangement, can be used on double-
acting pistons.
34 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Composite seals — special duty
Composite seals
Custom-designed for specific rod/gland or
Description
In addition to our standard ranges
of Lionsele® G and Lionsele® P,
we regularly custom-design and
manufacture hard-wearing compact
composite seals to work to specific
operational parameters with our
customers’ hydraulic and pneumatic
plant. These can be piston or
rod/gland seals.
Typical applications
Bi-directional
Duties where instant response and low
power consumption are required, and pressure
unstable fluid film conditions must be
avoided. Examples include: actuators,
servomechanisms, machine tools,
measuring instruments, gauge control
equipment, and construction plant. Bearing
housing grooves
Solosele® KB Hydro
For Kaplan turbine blade roots
Special duty products
Description
Solosele® KB Hydro is an innovative
product developed specifically to
seal the blade roots of Kaplan water
turbines.
36 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Solosele® KB Hydro special duty seal
Leaflet : Date :
JAMES WALKER S.P.S. Ltd.
Sketch reference :
Hydraulic Sealing Products 1/10/2010 Solosele KB
Seal availability
Marcoms Department Solosele ® KB Hydro ; Housing and seal configurations Solosele® KB Hydro is supplied in a
38 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Self-aligning Gland Rings
Typical applications
Available as an optional feature with the
following hydraulic sealing products: Self-aligning Gland Ring for piston sealing Self-aligning Gland Ring for shaft sealing
• Chevron®. fitted to a Chevron® set fitted to a Chevron® set
• Lion® Expanding Packing.
• Lofilm®.
• Lofilm® HD.
Materials of construction
Manufactured as standard in high
strength, wear-resistant nylon. Special
water-resistant grades of nylon are
available on request.
How supplied
Each set is usually supplied as two split
rings, manufactured for the specific
application.
Self-aligning Gland Ring for piston sealing Self-aligning Gland Ring for shaft sealing
Lionsele® W1
Wiper for aggressive environments
Wipers & scrapers
Description
Lionsele® W1 is a medium duty wiper
that has excellent abrasion resistance
to cope with the most aggressive
contaminants, whilst causing minimal
wear to shaft surfaces.
Special features
• Medium duty wiper for mud, sand, etc.
• Excellent wear resistance in aggressive
environments.
• Tough polyurethane construction for a
Media capabilities How supplied
long working life.
Lionsele W1 is suitable for use with most (Also see Hydraulic sealing products —
mineral-based hydraulic fluids at up to Size charts, which can be downloaded
Typical applications
100°C (212°F). It is also suitable for from www.jameswalker.biz)
This single-acting rod wiper is typically
exposure to air, water, and most lubricat-
used in conjunction with a suitable rod
ing oils and greases. This wiper is available as standard for
seal — eg, Lionsele® G, Lionsele® U2
installation in housings to BS ISO 6195
or Lofilm® — on medium duty hydraulic
Before use with fire-resistant fluids of the Type A. Other sizes can readily be
systems.
water/oil emulsion or water/glycol types, supplied.
please consult
JAMES our Technical
WALKER Support
S.P.S. Ltd.
Leaflet : Date : Sketch reference :
Operating capabilities Hydraulic Sealing Products 1/03/2010 Lionsele W1 - 002
Team for advice on temperature limits. Fitting instructions supplied with each
• Temperature range: Marcoms Department Lionsele W1 - Wiper ; ISO 6195 Type A Housed
pack of wiper rings.
-30°C to +100°C (-22°F to +212°F).
Direction
of
pressure
40 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Lionsele® W2 wiper for
Header
rods
Lionsele® W2
Self-retaining wiper for open housings
Special features
• Medium to heavy duty applications.
• Self-retaining design for simple open-
faced housings.
Media capabilities How supplied
• Tough, wear resistant polyurethane lip
Lionsele W2 is suitable for use with (Also see Hydraulic sealing products —
for long working life.
most mineral-based hydraulic fluids at Size charts, which can be downloaded
up to 100°C (212°F). It is also suitable from www.jameswalker.biz)
Typical applications
for exposure to air, water, and most
This single-acting rod wiper is typically
lubricating oils and greases. This wiper is available as standard for
used in conjunction with a suitable rod
installation in housings to BS ISO 6195
seal — eg, Lionsele® G, Lionsele® U2 or
Before use with fire-resistant fluids of the Type B. Other sizes can readily be
Lofilm® — on medium to heavyweight
water/oil emulsion or water/glycol types, supplied.
hydraulic systems.
please consult our Technical Support
Leaflet : Date : Sketch reference :
JAMES
Team WALKER
for advice S.P.S. Ltd.limits.
on temperature Fitting instructions are supplied
Hydraulic Sealing Products 1/03/2010 withLionsele
eachW2 - 002
Operating capabilities
Marcoms Department pack of wiper
Lionsele W2 -rings.
Wiper ; ISO 6195 Type B
• Temperature range:
-30°C to +100°C (-22°F to +212°F).
Lionsele® W2 typical housing
Materials of construction See Appendix P (page 70) for preferred
Precision moulded in wear-resistant housing designs to BS ISO 6195 Type B.
polyurethane (AU/EU). Metal casing
material is stainless steel, with other
metal grades available.
Direction
of
pressure
Lionsele® W3
Double-acting wiper
Wipers & scrapers
Description
Lionsele® W3 is a double-acting
wiper manufactured from tough,
wear resistant polyurethane (AU/EU).
Special features
• Double-acting for contamination
exclusion and dry rod performance.
• Chamfered sealing lips provide
minimum fluid film conditions.
• Moulded in high performance
polyurethane.
Media capabilities How supplied
Lionsele W3 is suitable for use with (Also see Hydraulic sealing products —
Typical applications
most mineral-based hydraulic fluids at Size charts, which can be downloaded
This double-acting wiper is typically used
up to 100°C (212°F). It is also suitable from www.jameswalker.biz)
in conjunction with a suitable rod seal —
for exposure to air, water, and most
eg, Lionsele® G, Lionsele® U2 or Lofilm®.
lubricating oils and greases. This wiper is available as standard for
It is invaluable for applications where the
installation in housings to BS ISO 6195
residual film of fluid left on the rod by the
Before use with fire-resistant fluids of the Type C. Other sizes can readily be
primary seal cannot be tolerated.
water/oil emulsion or water/glycol types, supplied.
please consult our Technical Support
Operating capabilities
Team for advice on temperature limits. Fitting instructions are supplied with each
• Temperature range:
pack of: wiper rings. Date :
-30°C to +100°C (-22°F to +212°F). JAMES WALKER S.P.S. Ltd.
Leaflet
Hydraulic Sealing Products
Sketch reference :
1/03/2010 Lionsele W3 - 002
Direction
of
pressure
42 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Wyclip® scraper ring & wiper for
Header
rods
Wyclip®
Heavy-duty scraper/wiper
scraper/wiper. Wyclip®
typical housing
Marcoms Department
Hydraulic Sealing Products 8-02-2011
Materials of construction
Standard material: a specially developed
semi-rigid, yet resilient, hardwearing
Direction
thermoplastic.
Special materials: PTFE, acetal and other of
materials are available on request. pressure
Bearing
housing
Materials of construction
E
Standard material: cotton fabric proofed
A
with nitrile (NBR) rubber.
Special materials: include cotton fabric
proofed with fluorocarbon (FKM); and
solid rubber.
B
Media capabilities
Standard materials are suitable for use
with most mineral based hydraulic fluids, Preferred profiles and sizes
and most fire-resistant fluids of the water/ JW profile Profile dimensions (mm)
oil emulsion or water/glycol types at Chart Preferred Ø range (mm)
temperatures up to 120°C (248°F). They number A B C E
also resist air, water, and most lubricating
524**1 5.90 8.00 4.00 3.00 25.00 > ≤ 100.00
oils and greases.
525 **1
6.70 12.00 7.00 3.50 > 100.00 ≤ 250.00
Special materials extend considerably 526**1 8.00 15.00 7.50 4.60 > 250.00 ≤ 400.00
the range of application in terms of 527 **1
11.00 18.00 8.00 6.00 > 400.00 ≤ 600.00
temperature and fluid compatibility.
Please consult our Technical 528 **1
16.00 22.00 11.00 8.00 > 600.00 -
Support Team. **1
A large selection of sizes that do not comply with these preferred dimensional constraints
are also available. Refer to James Walker for advice.
44 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Lionsele® B1 bearing
Header
strip
Lionsele® B1
Very low friction for high speeds
Bearing strips
Description Dynamic load carrying capacity at
Lionsele® B1 is our bearing strip with a operating temperature
very low coefficient of friction for high
100
speed duties. This tape-type bearing
Dynamic load capacity [N/mm]
metallic surfaces.
Lionsele® B2
For heavy-duty applications
Bearing strips
46 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Comflex® Fabric Reinforced Bellows
Comflex® Fabric
Reinforced Bellows
Ram protectors
Hydraulic ram protectors
Description
These heavy-duty bellows are based on
elastomer-proofed fabrics, and feature
a totally vulcanised construction that
provides a particularly rugged product.
Special features
• Protect exposed metal surfaces from Typical applications Materials of construction
abrasive matter and other contaminants Comflex® Reinforced Fabric Bellows are Full range of base fabrics and elastomers
in dynamic applications. well proven as heavy-duty protectors in is available to suit different mechanical,
• Withstand rapid motion and heavy many different industries. chemical and temperature conditions.
vibration.
• Materials and designs are available They are particularly favoured as How supplied
to suit many different industrial protectors for hydraulic rams and Bellows design, open/close ratios, stroke
environments. cylinders working in aggressive length, convolution width, split or endless
• Split configurations can be supplied environments such as steelworks and configuration, materials, etc, are selected
for ease of maintenance. power generation plant. to suit the application.
‘O’ rings
Highly versatile sealing devices
'O' rings
Description
The seemingly humble ‘O ring, or
toroidal seal, is a highly versatile
device that is rated as the world’s most
popular volume produced fluid seal.
48 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Portfolio
Acetaldehyde
3 1 1 3 2 3 1 3*C 3 1 2
(consult JW for other aldehydes)
Ethylene diamine 3 1 1 3 2 1 1 3*C 3 1 1
Other amines 3 4 3 3 4 X 3 3 3 1 3
Chlorinated solvents 3 3 3 3 3 3 3 1 2 1 3
Ethers 3 3 3 3 3 3 3 3*C 3 1 3
Ketones 3 3 1 3 3 3 1 3*C 3 1 3
Hydrocarbons: aliphatic 2 1 3 3 1 1 3 1 1 1 3
Hydrocarbons: aromatic 3 4 3 3 4 3 3 1 2 1 3
Petrol/gasoline: leaded 2 2 3 4 2 1 3 1 2 1 3
Kerosene 2 1 3 3 1 1 3 1 1 1 3
50 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Chemical compatibility chart
3 3 3 2 1 1 1 1 1 2 4 1 1
1 2 3 2 1 1 4 1 1 3 3 2 2
3 2 3 3 1 1 4 1 1 3 3 2 2
3 3 3 3 1 1 1 1 1 2 2 3 2
3 3 3 3 1 1 1 1 1 1 2 4 2
3 3 3 3 1 1 1 1 1 2 4 3 1
2 1 2 3 1 1 1 1 1 1 1 4 1
3 3 3 3 1 1 1 1 1 1 2 3 1
2 2 2 3 1 1 1 1 1 1 2 2 1
2 2 2 3 1 1 1 1 1 1 2 3 1
2 1 2 2 1 1 1 1 1 1 2 2 1
3 2 3 4 1 1 1 1 1 1 2 2 2
2 1 2 3 1 1 1 1 1 1 1 2 1
3 2 3 3 1 1 1 1 1 1 1 2 1
1 1 1 3 1 1 1 1 1 1 1 1 1
2 1 2 2 1 1 4 1 1 1 1 2 1
3 1 2 3 1 1 1 1 1 1 2 3 2
3 3 3 2 1 1 1 1 1 1 X 4 1
2 2 3 2 1 1 1 1 1 2 2 4 1
2 2 3 3 1 1 1 1 1 2 2 4 1
2 1 3 2 1 1 1 1 1 3 1 4 1
3 3 3 2 1 1 4 1 1 3 3 X 1
-40(-40) -25(-13)*A -15(+5) -65(-85) -200(-328) Consult Consult Consult Consult Consult Consult Consult Consult
+120 +110 +85 +200 +250
Consult Consult Consult Consult Consult Consult Consult Consult
(+248) (+230) (+185) (+392) (+482)
+150 +150 +100 +250
Consult Consult Consult Consult Consult Consult Consult Consult Consult
(+302) (+302) (+212) (+482)
40-90 40-90 55-95*E 40-80 Consult Consult Consult Consult Consult Consult Consult Consult Consult
WARNING: Please note that, due to the complexity of making a material selection for any given duty, all information provided in this document
on chemical compatibility is intended only as a guide. For example, a compound compatible at low temperatures may show considerable deterioration
at high temperatures; also, combinations of chemicals in a fluid medium may have detrimental effects. Actual service life will depend on type of
application, whether static or dynamic, specific pressure medium, temperature cycle, time of exposure, etc. The low temperatures quoted are generally
values at atmospheric pressure and may change at elevated pressures. If any doubt exists, please seek advice from James Walker.
the pressure side of the gland housing Marcoms Department Extrusion clearances di
ensures their correct lubrication. Close Extrusion clearance Maximum diametral extrusion clearance E.
fitting bushes are desirable to protect Shaft/follower bore
Maximum and
diametral cylinder
extrusion clearance ; Ebore/piston
Radial extrusio
Shaft and follower bore @ maximum
at maximum eccentricity (touching). Shaft and folowe
the rod or gland seals from the action of The control of extrusion clearances
eccentricity (touching)
Close fitting bushes, however, can cause rod and the inside of gland follower must
fluid starvation to the seal housing; or in be as small as possible, but should not
certain conditions, an intensification of be smaller than guidance fit allows. This
fluid pressure can occur. These potential is achieved by ensuring a very close fit
hazards can easily be avoided by between the outside of the gland
JAMES follower
WALKER S.P.S. Ltd.
Leaflet :
Hydraulic Sealing Products
Date :
30/09/2010
Sketch reference :
ExC -1
E/2
providing pressure relief through the bush and the housing bore. Marcoms Department Extrusion clearances diagram
52 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Machining information
B Bearing groove
I/D ; O/Dsurfaces
C
Bore/cylinder
Shaft/gland
JAMES WALKER housing
S.P.S. Ltd. arrangement
Hydraulic Sealing Products
Leaflet :
10-02-2011
Date :
BS 5597 - SSH
Sketch reference :
Shaft Ø; d; f81) Cylinder Ø; D; H91) Housing
Marcoms Department BS 5597 ; Design dimensional nomenclature ; Shaft / gland housing
Up to & Up to & Radial Axial length L
Above Above
including including depth S Nominal Tolerance
1) E/2*** ; Radial clearances and extrusion gaps (Parts concentric) : See Machining Information Section.
2) Surface roughness / finish requirements : See Machining Information Section.
3) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2 : See Appendix V
Notes
1) For existing applications, please first check our Hydraulic sealing
products — Size charts (see page 83).
2) For new applications housing dimensions are to be based on
BS ISO 5597 — Long (L3) axial length series housings: See Appendix W.
3) E/2 ***: Radial clearances and extrusion gaps (parts concentric):
See Machining information section.
4) Surface roughness and finish requirements:
See Machining information section.
5) ** Tolerances in accordance with BS EN ISO 286 -1 and
BS EN ISO 286 -2: See Appendix V.
54
54 To order or for further details, call your local contact54
shown on rear cover or listed at www.jameswalker.biz
Appendix
HeaderB
Solosele G® preferred housing designs
Appendix B
Shaft/gland
JAMES housing
WALKER S.P.S. Ltd. arrangement
Hydraulic Sealing Products
Leaflet :
10-02-2011
Date :
BS 5597 - SSH
Sketch reference :
Shaft Ø; d; f81) Cylinder Ø; D; H91) Housing
Marcoms Department BS 5597 ; Design dimensional nomenclature ; Shaft / gland housing
Up to & Up to & Radial Axial length L
Above Above
including including depth S Nominal Tolerance
1) E/2*** ; Radial clearances and extrusion gaps (Parts concentric) : See Machining Information Section.
2) Surface roughness / finish requirements : See Machining Information Section.
3) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2 : See Appendix V
Notes
1) For existing applications, please first check our Hydraulic sealing
products — Size charts (see page 83).
2) For new applications housing dimensions are to be based on
BS ISO 5597 — Short (L1) and Medium (L2) axial length series housings:
See Appendix W.
3) E/2 ***: Radial clearances and extrusion gaps (parts concentric):
See Machining information section.
4) Surface roughness and finish requirements:
See Machining information section.
5) ** Tolerances in accordance with BS EN ISO 286 -1 and
BS EN ISO 286 -2: See Appendix V.
Shaft/gland
WALKERhousing
S.P.S. Ltd.arrangement Piston/cylinder housing arrangement
Leaflet : Date : Sketch reference :
JAMES Hydraulic Sealing Products 10-02-2011 BS 5597 - SSH JAMES WALKER S.P.S. Ltd.
Leaflet :
Hydraulic Sealing Products
Date :
10-02-2011
Sketch reference :
BS 5597 - PSH
Marcoms Department BS 5597 ; Design dimensional nomenclature ; Shaft / gland housing Marcoms Department BS 5597 ; Design dimensional nomenclature ; Piston / cylinder housing
E/2 *** ; Radial clearances and extrusion gaps (Parts concentric) : See Machining Information Section. 1) E/2*** ; Radial clearances and extrusion gaps (Parts concentric) : See Machining Information Section.
1) Surface roughness / finish requirements : See Machining Information Section. 2) Surface roughness / finish requirements : See Machining Information Section.
2)Notes
** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2 : See Appendix V. 3) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2 : See Appendix V
1) For existing applications, please first check our Hydraulic sealing products — Size charts (see page 83).
2) For new applications housing dimensions are to be based on BS ISO 5597 — Long (L3) axial length series housings: See Appendix W.
3) E/2 ***: Radial clearances and extrusion gaps (parts concentric): See Machining information section.
4) Surface roughness and finish requirements: See Machining information section.
5) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2: See Appendix V.
56
56 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Appendix
HeaderD
Lionsele® LF preferred housing designs
Appendix D
Shaft/gland housing
JAMES WALKER arrangement
S.P.S. Ltd.
Leaflet :
Hydraulic Sealing Products
Date :
13/09/2010
Sketch reference :
Lionsele LF 008 Piston/cylinder housing
JAMES WALKER S.P.S. Ltd. arrangement
Leaflet :
Hydraulic Sealing Products
Date :
13/09/2010
Sketch reference :
Lionsele LF 007
Marcoms Department Lionsele LF ; Rod / shaft housing design dimensional nomenclature Marcoms Department Lionsele LF - Housing design dimensional nomenclature
Piston / cylinder seal housing grooves
Rod / shaft housing design dimensional nomenclature Design dimensional nomenclature for piston / cylinder seal housings
Sharp edge/corner to be removed Maximum radial extrusion clearance : E/2 Sharp edge/corner to be Edges to be rounded
whilst maintaining maximum (Rod, housing and follower concentric) Maximum radial extrusion removed whilst maintaining and burr free
possible support against extrusion clearance : E/2 maximum possible support
against extrusion Chamfer axial
(Piston and bore concentric)
Groove base length : C Min
radius : R max Groove radial
20/30° depth : S Groove radial
depth : S 20 / 30°
20/30° 20 / 30°
Guidance fit
Ø d1 : f8** Shaft Groove
Nominal groove Guidance fit Retainer
Ø : d ; f8** axial Ø : D2 h11 ** Cylinder bore
Edges to be I/D : D1 Ø D1 : H9**
Guidance fit Groove axial length : L Ø : D H9 **
rounded and burr free Nominal groove
Ø d : H9** length : L O/D : d1 Chamfer axial
length : C Min
1) For existing and new applications housing dimensions see JW Preferred housing dimensions
1) For existing and new applications housing dimensions see JW Preferred housing dimensions 2) E/2 *** ; Radial clearances and extrusion gaps (Parts concentric) : See Preferred housing dimensions.
Notes
2) E/2 *** ; Radial clearances and extrusion gaps (Parts concentric) : See Peferred housing dimensions.
3) Surface roughness / finish requirements : See Machining Information Section.
3) Surface roughness / finish requirements : See Machining Information Section.
4) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2
1) For existing and new applications see JW preferred housing dimensions.
4) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2
2) E/2**; Radial clearances and extrusion gaps (parts concentric): see Preferred housing dimensions.
3) For all surface roughness and finish values, dynamic and static, see Surface finish requirements at bottom of page.
4) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2.
Marcoms
Lionsele® U1 and U2 Department
shaft/gland housing arrangement BS 5597 ; Design dimensional nomenclature ; Shaft / gland housing
20/30°
E/2 *** ; Radial clearances and extrusion gaps (Parts concentric) : See Machining Information Section.
1) Surface roughness / finish requirements : See Machining Information Section.
2) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2 : See Appendix V.
Leaflet :
Lionsele® U1 andJAMES WALKERhousing
S.P.S.arrangement
Ltd.
Date : Sketch reference :
U3 piston/cylinder Hydraulic Sealing Products 10-02-2011 BS 5597 - PSH
20/30°
Nominal groove
I/D : D1
Cylinder Guidance fit Chamfer axial
Ø : D ; H9** Ø : D ; f8** Guidance fit length : C Min
Ø : D1 ; H9**
1) E/2*** ; Radial clearances and extrusion gaps (Parts concentric) : See Machining Information Section.
Notes 2) Surface roughness / finish requirements : See Machining Information Section.
3) applications
1) For existing and new ** Tolerances indimensions
housing accordancearewith BSbased
to be EN ISO 286
on BS -1 5597
ISO and BS EN ISO
— Short (L1) 286
and -2 : See (L2)
Medium Appendix V series,
axial length
and BS ISO 6020-2 housings. See Appendix W.
2) E/2 ***: Radial clearances and extrusion gaps (parts concentric): See Machining information section.
3) Surface roughness and finish requirements: See Machining information section.
4) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2: See Appendix V.
58
58 To order or for further details, call your local contact58
shown on rear cover or listed at www.jameswalker.biz
Appendix
HeaderF
Lofilm® preferred housing designs
Appendix F
Leaflet : Date : Sketch reference :
JAMES WALKER housing
Shaft/gland S.P.S. Ltd.arrangement
Hydraulic Sealing Products 10-02-2011 BS 5597 - SSH
20/30°
E/2 *** ; Radial clearances and extrusion gaps (Parts concentric) : See Machining Information Section.
1) Surface roughness / finish requirements : See Machining Information Section.
2) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2 : See Appendix V.
Notes
1) For existing applications, please first check our Hydraulic sealing products — Size charts (see page 83).
2) For new applications housing dimensions are to be based on BS ISO 5597 — Long (L3) axial length series housings: See Appendix W.
3) E/2 ***: Radial clearances and extrusion gaps (parts concentric): See Machining information section.
4) Surface roughness and finish requirements: See Machining information section.
5) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2: See Appendix V.
Marcoms
Design dimensional Department
nomenclature Lion Expanding - Housing design dimensional nomenclature
Appendix G
Groove axial
Chamfer axial
length : L
length : C Min
Groove radial
depth : S 20/30°
20/30°
Chamfer axial
Guidance fit Guidance fit E/2 *** length : C Min
Ø d ; H10** Ø D1 ; f8**
Groove outside Ø : D1 Shaft
(= d + 2s ; H10**) Ø : d ; f8**
NOTES
Notes
1) For existing and new applications see JW preferred housing dimensions
1) For existing and new applications see JW preferred housing dimensions.
2) E/2 *** ; Radial
2) E/2 ***: Radial extrusion clearance: extrusion
See Machining clearances
information : See Machining Information Section
section.
3) Surface roughness and3) finish
Surface roughness
requirements: See/ Machining
finish requirements
information; section.
See Machining Information Section
4)
4) ** Tolerances in accordance ** with
Tolerances in 286
BS EN ISO accordance
-1 and BSwith
EN BS
ISO EN ISOSee
286-2: 286Appendix
-1 and BS
V. EN ISO 286-2
60
60 To order or for further details, call your local contact60
shown on rear cover or listed at www.jameswalker.biz 60
Header Appendix
HeaderH
Lofilm® HD preferred housing designs
Marcoms
Design dimensional Department
nomenclature Lofilm HD - Housing design dimensional nomenclature
Appendix H
Shaft/gland housing arrangement
Insert on Page 60
Groove axial
Chamfer axial
length : L
length : C Min
Groove radial
depth : S 20/30°
20/30°
Chamfer axial
Guidance fit Guidance fit E/2 *** length : C Min
Ø d ; H10** Ø D1 ; f8**
Groove outside Ø : D1 Shaft
(= d + 2s ; H10**) Ø : d ; f8**
NOTES
Notes 2)
1) For existing and new applications see JW preferred housing dimensions
1) For existing and new3)applications
E/2 *** see JW preferred
; Radial housing
extrusion dimensions.
clearances : See Machining Information Section
4) clearance: See Machining information section.
2) E/2 ***: Radial extrusion Surface roughness / finish requirements ; See Machining Information Section
3) Surface roughness and finish requirements: See Machining information section.
4) ** Tolerances in accordance ** with
Tolerances in accordance
BS EN ISO with
286 -1 and BS ENBS
ISOEN ISOSee
286-2: 286Appendix
-1 and BSV. EN ISO 286-2
Shaft Ø; d; e8**
Nominal radial depth Housing Chamfer
Up to & S length L length C Min
Above
including
Metric sizes (mm)
500.00 1000.00 25.00 112.50 10.00
1000.00 30.00 135.00 12.50
Inch sizes (inch)
19.625 24.000 0.875 3.313 0.375
24.000 1.000 4.500 0.500
** Tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2
Marcoms Department Lionsele G ; Housing design dimensional nomenclature Based on BS ISO 7425-2 Tables 1 and 2
62
62 To order or for further details, call your local contact62
shown on rear cover or listed at www.jameswalker.biz
Appendix
HeaderJ
Lionsele® SP preferred housing designs
Appendix J
Leaflet : Date : Sketch reference :
JAMES
Piston WALKER
housing S.P.S. Ltd.
arrangement Hydraulic Sealing Products 23-07-2012 LSP 007
20 / 30°
Notes
Nominal radial 1) For existing and new applications housing
depth S dimensions are to be based on BS ISO 6547.
2) Piston head * ; Design can be multi-
component assembly as shown or single
Piston component.
head * 3) E *** ; Radial clearances and extrusion
Piston Ø E*** Rounded and gaps (Parts concentric): See Machining
D3 ; h11 burr free Information Section.
Cylinder Bearing seat Rad : R Seal groove 4) Surface roughness and finish requirements:
Ø D H9 Ø D2 ; h9 Ø D1 ; h9 See Machining information section.
5) ** Tolerances in accordance with BS EN ISO
1) For existing and new applications housing dimensions are to be based on BS ISO 6547. 286 -1 and BS EN ISO 286 -2.
2) Piston head * ; Design can be multi-component assembly as shown or single component
3) E *** ; Radial clearances and extrusion gaps (Parts concentric) : See Machining Information Section.
Lionsele® SP4)piston seal
Surface housing
roughness dimensions
/ finish requirements : See Machining Information Section.
Based on BS ISO5) 6547
** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2
20/30°
E ***
Groove radial
depth : S
64 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Appendix K
Lionsele® P preferred housing designs
Appendix K
Bore Ø 1) Radial depth Groove Ø Groove axial Base radius Chamfer length
D H9 ** S d h9 ** length - L Rmax C Min
(mm) (mm) (mm) (mm) (mm) (mm)
20/30°
Nominal groove
I/D : D1
Cylinder Guidance fit Chamfer axial
Ø : D ; H9** Ø : D ; f8** Guidance fit length : C Min
Ø : D1 ; H9**
1) E/2*** ; Radial clearances and extrusion gaps (Parts concentric) : See Machining Information Section.
2) Surface roughness / finish requirements : See Machining Information Section.
Notes 3) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2 : See Appendix V
1) For existing and new applications housing dimensions are to be based on BS ISO 5597 — Medium (L2) axial length series housings: See Appendix W.
2) E/2 ***: Radial clearances and extrusion gaps (parts concentric): See Machining information section.
3) Surface roughness and finish requirements: See Machining information section.
4) ** Tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2: See Appendix V.
Appendix M
Shaft/gland housing arrangement
Notes
1) Piston head* ; Design can be multi-
component assembly as shown or single
component.
2) E*** ; Radial clearances and extrusion
gaps (Parts concentric) : See Machining
Information Section.
3) Surface roughness / finish requirements :
See Machining Information Section.
4) **Tolerances in accordance with
BS EN ISO 286 -1 and BS EN ISO 286 -2
A ## 20/30°
Notes
1) For existing and new applications see JW
A ## Chamfer preferred housing dimensions.
2) A ## Chamfer: Details typical for all
B ### Piston chamfers when used.
Radius Guidance fit
3) B ### Piston: Design can be multi-
0.25 Max Ø D1 : H9
component assembly as shown or single
machined component.
Cylinder / Piston Ø : D Groove Groove axial Chamfer axial 4) Surface roughness and finish requirements:
Tolerances ** inside Ø D1 length : L length : C Min See Machining information section.
Cylinder - H9 ; Piston - e9 5 ** Tolerances in accordance with
BS EN ISO 286-1 and BS EN ISO 286-2:
See Appendix V.
1)
For existing and new applications housing dimensions see JW Preferred housing dimensions.
2) A ## Chamfer ; Details typical for all chamfers when used.
3) B ### Piston ; Design can be multi-component assembly as shown or single machined component
4) Surface roughness / finish requirements : See Machining Information Section.
Composite seals
5)
preferred housing dimensions Composite seals
** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2
preferred housing dimensions
(Standard seal range) (Non-standard seals)
Housing dimensions Chamfer Cylinder Ø d H9** Housing dimensions Chamfer
Cylinder Ø
length Up to & length
D H9** Groove Ø D1 Axial length L Above Radial depth S Axial length L
C Min Inc. C Min
Metric sizes (mm) Metric sizes (mm)
25.00 11.96 / 12.10 - 22.00 2.98 / 3.02 3.90 / 4.10 2.50
32.00 18.96 / 19.10
7.40 / 7.60 4.00 22.00 50.00 6.45 / 6.52 7.40 / 7.60 4.00
40.00 26.96 / 27.10
50.00 36.96 / 37.10 50.00 100.00 7.94 /8.02 8.90 / 9.10 5.00
63.00 46.96 /47.12 100.00 400.00 9.93 / 10.13 10.90 / 11.10 5.00
70.00 53.96 / 54.12 400.00 900.00 12.86 / 13.14 14.40 / 14.60 7.50
75.00 58.96 / 59.12
8.90 / 9.10 900.00 1420.00 19.82 / 20.18 20.30 / 20.60 10.00
80.00 63.96 / 64.12
90.00 73.98 / 74.12 Inch sizes (in)
5.00
100.00 83.96 / 84.12 - 7/8 0.117 / 0.119 0.154 / 0.162 2.00
110.00 89.92 / 90.14 7/8 2 0.254 / 0.257 0.291 / 0.299 4.00
125.00 104.92 / 105.14
10.90 / 11.10 2 4 0.312 / 0.315 0.350 / 0.358 5.00
140.00 119.92 / 120.14
160.00 139.92 / 140.14 4 16 0.391 / 0.399 0.429 / 0.437 5.00
Inch sizes (in) 16 35 0.506 / 0.517 0.567 / 0.575 7.50
3/8 0.138 / 0.140 35 56 0.780 / 0.794 0.799 / 0.811 10.00
1/2 0.263 / 0.265
5/8 0.389 / 0.391 0.154 / 0.162 2.00 ** Tolerances in accordance with BS EN ISO 286-1 & BS EN ISO 286-2
3/4 0.514 / 0.516
7/8 0.639 / 0.641
1 0.486 / 0.492
1 1/4 0.737 / 0.743
1 1/2 0.986 / 0.992 0.291 / 0.299 4.00
1 3/4 1.237 /1.243
2 1.486 / 1.492
2 1/2 1.869 /1.875
2 3/4 2.118 / 2.124
3 2.367 / 2.375
0.350 / 0.358
3 1/4 2.618 / 2.694
3 1/2 2.869 / 2.875
5.00
4 3.368 / 3.374
4 1/2 3.710 / 3.718
5 4.209 / 4.218
0.429 / 0.437
5 1/2 4.709 / 4.718
6 5.209 / 5.218
68 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Appendix
HeaderO
Lionsele® W1 wiper preferred housing designs
Appendix O
Housing arrangement
JAMES WALKER S.P.S. Ltd.
Leaflet :
Hydraulic Sealing Products
Date :
15-02-2011
Sketch reference :
HSg - Page 69
20/30°
Rod Ø :
d - f8 ** Notes
Chamfer axial
length : C Min 1) For existing and new applications housing dimensions
Groove axial
Groove outside length : L1 2.00 / 2.25 are to be based on BS ISO 6195, Type A.
Ø : d1 - H11 ** Retaining lip 2) Surface roughness and finish requirements:
Wiper overall inside Ø :
axial length : L2 d2 - H11 ** See Machining information section.
3) ** Tolerances in accordance with BS EN ISO 286-1 and
BS EN ISO 286-2: See Appendix V.
1) For existing and new applications housing dimensions are to be based on BS ISO 6195, Type A.
Lionsele®2) W1 housing
Surface roughness / dimensions for
finish requirements : See TypeInformation
Machining A wiper Section.
3) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2
Based on BS ISO 6195 Tables 1 and 7
Rod Ø A), B) Radial depth Outside Axial length Retainer Radii Max Wiper length Chamfer
(mm) (mm) Ø (mm) (mm) Ø (mm) (mm) (mm) length (mm)
Design dimensional
Marcoms Department nomenclature Lionsele W2 - Wiper ; ISO 6195 Type B
Housing design dimensional nomenclature
Appendix P
Housing arrangement
Housing dimensional nomenclature and design requirements
** Tolerances in accordance with BS EN ISO 286 -1 and 286 -2
Radius : R 0.9
20/30°
20/30°
Appendix Q
HousingHousing
arrangement
dimensional nomenclature and design requirements
** Tolerances in accordance with BS EN ISO 286 -1 and 286 -2
Retainer can be integral
R 0.50, Typical R1 Max or a separate component
2 positions
R 0.50 / 1.00
Edges to be rounded
and burr free
Groove radial
depth : S
20/30°
Housing arrangement
Marcoms Department
Hydraulic Sealing Products 16-02-2011
Groove radial
depth : S
20/30°
Design dimensional nomenclature Wiper Type L (JW Chart 524) preferred housing dimensions
Metric sizes (mm)
Appendix S
Housing arrangement
JAMES WALKER S.P.S. Ltd.
Leaflet :
Hydraulic Sealing Products
Date :
7/03/2011
Sketch reference :
Type L 003
Wiper Type L (JW Chart 525) preferred housing dimensions Wiper Type L (JW Chart 526) preferred housing dimensions
Metric sizes (mm) Metric sizes (mm)
Appendix S
Housing Housing
Housing Overall Chamfer Housing Overall Chamfer
Retainer Nominal groove Retainer Nominal groove
Shaft Ø groove housing axial Shaft Ø groove housing axial
lip Ø radial axial lip Ø radial axial
d f8 ** O/D d1 length length d f8 ** O/D d1 length length length
d2 E9 ** depth - S length d2 E9 ** depth - S
E9 ** - L1 - C Min E9 ** - L1 - L2 - C Min
- L2
105.00 120.00 113.00 210.00 228.00 219.00
110.00 125.00 118.00 250.00 268.00 259.00
115.00 130.00 123.00 255.00 273.00 264.00
120.00 135.00 128.00 260.00 278.00 269.00
125.00 140.00 133.00 265.00 283.00 274.00
128.00 143.00 136.00 270.00 288.00 279.00
130.00 145.00 138.00 272.00 290.00 281.00
135.00 150.00 143.00 273.00 291.00 282.00
140.00 155.00 148.00 280.00 298.00 289.00
145.00 160.00 153.00 285.00 303.00 294.00
149.00 164.00 157.00 290.00 308.00 299.00
150.00 165.00 158.00 300.00 318.00 309.00
151.00 166.00 159.00 305.00 323.00 314.00 9.00 15.00 7.50 5.00
153.00 168.00 161.00 310.00 328.00 319.00
155.00 170.00 163.00 315.00 333.00 324.00
160.00 175.00 168.00 320.00 338.00 329.00
165.00 180.00 173.00 325.00 343.00 334.00
7.50 12.00 7.00 4.00
170.00 185.00 178.00 330.00 348.00 339.00
175.00 190.00 183.00 340.00 358.00 349.00
180.00 195.00 188.00 350.00 368.00 359.00
185.00 200.00 193.00 360.00 378.00 369.00
190.00 205.00 198.00 370.00 388.00 379.00
195.00 210.00 203.00 380.00 398.00 389.00
200.00 215.00 208.00 390.00 408.00 399.00
205.00 220.00 213.00 400.00 418.00 409.00
210.00 225.00 218.00
215.00 230.00 223.00 ** Tolerances in accordance with BS EN ISO 286-1 & BS EN ISO 286-2
220.00 235.00 228.00
225.00 240.00 233.00
230.00 245.00 238.00
235.00 250.00 243.00
240.00 255.00 248.00
245.00 260.00 253.00
250.00 265.00 258.00
74 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Appendix T — Lionsele® B1 & B2 bearing
Header
strips
preferred housing designs
Design dimensional
JAMES WALKER S.P.S. Ltd. nomenclature Leaflet :
Hydraulic Sealing Products
Date :
18-02-2011
Sketch reference :
HSG - Page 75 Housings for cut bearing rings for pistons/cylinders
Marcoms Department Lionsele B Piston and Shaft Housing Design Dimensional Nomclature Based on BS ISO 10766 Table 2
Appendix T
Housing arrangement Housing groove dimensions (mm)
Cylinder
bore Axial Radial
Piston Arrangement Shaft Arrangement Ø - D ** I/D - D1 Tolerance on D1 length - L depth - S
Housing radial
(mm) + 0 ; + 0.2 Nominal
Rad 0.2 Max Rad 0.4 Max
depth - S 11.00 5.60 2.50
16.00
Housing radial
12.90 4.00 1.55
depth - S 15.00 5.60 2.50
20.00
16.90 4.00 1.55
Cylinder Piston 20.00 5.60 2.50
Ø-D Ø-P 25.00
21.90 4.00 1.55
27.00 5.60 2.50
Rod Ø - d Gland Ø - G 32.00
28.90 4.00 1.55
Housing groove Housing axial Housing axial Housing groove
length - L length - L 35.00 5.60 2.50
I/D - D1 O/D - d1
40.00 - 0 ; - 0.05
36.90 4.00 1.55
45.00 5.60 2.50
50.00
46.90 4.00 1.55
Notes
1) ## Cylinder Ø - D and Rod Ø - d: Tolerances to be in accordance with 5.60
63.00 58.00
individual seal requirements as detailed in the individual seal housing 9.70
dimensional details. 5.60
80.00 75.00
2) ** Piston Ø - P and Gland Ø - G shall be determined by the individual 9.70
seal requirements for radial clearances and extrusion gaps as detailed 5.60
in the individual seal housing dimensional details. 100.00 95.00
9.70
3) Surface roughness and finish requirements: Leaflet : Date : Sketch reference : 5.60
JAMES WALKER S.P.S.
See Machining Ltd. section.Hydraulic Sealing Products
information 10/03/2010 Lionsele B - 004 125.00 120.00
Marcoms Department Lionsele B1 and B2 Split details
9.70
9.70
140.00 135.00
Split arrangements 15.00
9.70
160.00 155.00 2.5
15.00
9.70
T 180.00 175.00
Cylinder/rod Gap T 15.00
See Table
Ø (mm) (mm) 9.70
200.00 195.00
15.00
Up to 25 2.0 9.70
220.00 215.00
Above 25 up to 50 3.0 15.00
Above 50 up to 125 6.0 9.70
250.00 245.00
15.00
45° Above 125 up to 250 12.0 14.00
Above 250 up to 500 275.00
20.0 280.00 25.00
- 0 ; - 0.08
272.00 25.00 4.00
14.00
315.00 2.50
320.00 25.00
312.00 25.00 4.00
Lionsele® B1 & B2 nominal housing dimensions 14.00
Based on BS ISO 10766 Table 1 355.00 2.50
360.00 25.00
Groove dimensions (mm) 352.00 25.00 4.00
14.00
Axial length ; L Radial depth ; S 395.00 2.50
400.00 25.00
4.00 1.55 392.00 25.00 4.00
14.00
5.60 445.00 2.50
450.00 25.00
9.70 442.00 25.00 4.00
2.50
15.00 14.00
495.00 2.50
500.00 25.00
25.00 492.00 25.00 4.00
25.00 4.00 ** Tolerance usually no more than H10 (BS EN ISO 286-1 & -2) and
dependent on seal requirements for bore diameter tolerancing.
Diametral Clearance: In piston applications this is the difference between the Cylinder bore Ø - D and Piston Ø - P and it controls the level of the extrusion
gap (see Housing arrangement). It may be further increased by the expansion of the cylinder from internal pressure. The level of the extrusion gap is critical
in achieving satisfactory and long term sealing performance; it should be the subject of consultations between the housing designer and James Walker.
Continued . . .
Rod / Shaft Housing groove dimensions (mm) Rod / Shaft Housing groove dimensions (mm)
Ø-d ; Axial Radial Ø-d ; Axial Radial
f8 ** O/D - d1 Tolerance on d1 length - L depth - S f8 ** O/D - d1 Tolerance on d1 length - L depth - S
(mm) + 0 ; + 0.2 Nominal (mm) + 0 ; + 0.2 Nominal
12.00 15.10 15.00
285.00 2.50
14.00 17.10 280.00 25.00
16.00 19.10 288.00 25.00 4.00
18.00 21.10 4.00 1.55 15.00 2.50
325.00
20.00 23.10 320.00 + 0 ; + 0.08 25.00 4.00
22.00 25.10 328.00 25.00 2.50
28.10 15.00 4.00
25.00 385.00
30.00 5.60 2.50 360.00 25.00 2.50
31.10 4.00 1.55 388.00 25.00 4.00
28.00
33.00 5.60 ** All tolerances in accordance with BS EN ISO 286-1 & BS EN ISO 286 -2
5.60 Diametrical Clearance: In piston applications this is the difference
32.00 37.00
9.70 between the Rod Ø - d and Gland Inside Ø - G and it controls the
5.60 level of the extrusion gap (see Housing arrangement).
36.00 41.00 The level of the extrusion gap is critical in achieving satisfactory and
9.70 long term sealing performance; it should be the subject of consultations
5.60 between the housing designer and James Walker.
40.00 45.00
9.70
5.60
45.00 50.00 + 0 ; + 0.05
9.70
5.60
50.00 55.00
9.70
5.60
56.00 61.00
9.70
5.60
63.00 68.00
9.70
5.60
70.00 75.00
9.70
9.70
80.00 85.00
15.00
9.70 2.50
90.00 95.00
15.00
9.70
100.00 105.00
15.00
9.70
110.00 115.00
15.00
9.70
125.00 130.00
15.00
9.70
140.00 145.00
15.00
9.70
160.00 165.00
15.00
9.70
180.00 185.00 + 0 ; + 0.08
15.00
15.00
200.00 205.00
25.00
15.00
220.00 225.00
25.00
15.00
250.00 255.00
25.00
76 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Appendix
Header
U
Specifications & standards
Reference Title
Appendix U
BS 1134 Assessment of surface texture - Guidance and general information
Hardmetal insert tooling. Specifications for dimensions of indexable hardmetal (carbide) inserts
BS 4193-2/ISO 833
with rounded corners, without fixing hole
BS EN ISO 286-1 ISO system of limits and fits - Part 1: Bases of tolerance and fits
BS EN ISO 885 General purpose bolts and screws - Metric sizes - Radii under the head
Hydraulic Fluid Power - Cylinders - Piston Seal Housings Incorporating Bearing Rings -
BS ISO 6547
Dimensions and Tolerances
Technical drawings -
BS ISO 13715
Edges of undefined shapes - Vocabulary and indications
ISO 10762 Hydraulic fluid power - Cylinder mounting dimensions - 10MPa (100bar) series
These tables are based on and extracted from BS EN ISO 286-1 and BS EN ISO 286-2
Appendix V
Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper
Up to
limit limit limit limit limit limit limit limit limit limit
Above and
Minus Minus Minus Minus Minus Minus Minus Minus Minus Minus
including
(-) (-) (-) (-) (-) (-) (-) (-) (-) (-)
3.00 6.00 0.038 0.020 0.028 0.010 0.030 0 0.048 0 0.075 0
6.00 10.00 0.047 0.025 0.035 0.013 0.036 0 0.058 0 0.090 0
10.00 18.00 0.059 0.032 0.043 0.016 0.043 0 0.070 0 0.110 0
18.00 30.00 0.073 0.040 0.053 0.020 0.052 0 0.084 0 0.130 0
30.00 50.00 0.089 0.050 0.064 0.025 0.062 0 0.100 0 0.160 0
50.00 80.00 0.106 0.060 0.076 0.030 0.074 0 0.120 0 0.190 0
80.00 120.00 0.126 0.072 0.090 0.036 0.087 0 0.140 0 0.220 0
120.00 180.00 0.148 0.085 0.106 0.043 0.100 0 0.160 0 0.250 0
180.00 250.00 0.172 0.100 0.122 0.050 0.115 0 0.185 0 0.290 0
250.00 315.00 0.191 0.110 0.137 0.056 0.130 0 0.210 0 0.320 0
315.00 400.00 0.214 0.125 0.151 0.062 0.140 0 0.230 0 0.360 0
400.00 500.00 0.232 0.135 0.185 0.068 0.155 0 0.250 0 0.400 0
Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper
Up to
limit limit limit limit limit limit limit limit limit limit
Above and
Plus Plus Plus Plus Plus Plus Plus Plus Plus Plus
including
(+) (+) (+) (+) (+) (+) (+) (+) (+) (+)
3.00 6.00 0.020 0.038 0 0.018 0 0.030 0 0.048 0 0.075
6.00 10.00 0.025 0.047 0 0.022 0 0.036 0 0.058 0 0.090
10.00 18.00 0.032 0.059 0 0.027 0 0.043 0 0.070 0 0.110
18.00 30.00 0.040 0.073 0 0.033 0 0.052 0 0.084 0 0.130
30.00 50.00 0.050 0.089 0 0.039 0 0.062 0 0.100 0 0.160
50.00 80.00 0.060 0.106 0 0.046 0 0.074 0 0.120 0 0.190
80.00 120.00 0.072 0.125 0 0.054 0 0.087 0 0.140 0 0.220
120.00 180.00 0.085 0.148 0 0.063 0 0.100 0 0.160 0 0.250
180.00 250.00 0.100 0.172 0 0.072 0 0.115 0 0.185 0 0.290
250.00 315.00 0.110 0.191 0 0.081 0 0.130 0 0.210 0 0.320
315.00 400.00 0.125 0.214 0 0.089 0 0.140 0 0.230 0 0.360
400.00 500.00 0.135 0.273 0 0.097 0 0.155 0 0.250 0 0.400
78 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Appendix
Header
W
Piston seal housings
Appendix W
Nominal dimensions for piston seal housings (except where cylinders conform to BS ISO 6020-2; see Table 2)
Notes:
1) Chevron® & Lofilm®: use housing axial length L3 Long only.
2) Solosele® G, Lionsele® U1 & U3: use housing axial lengths L1 Short and L2 Medium only.
3) Solosele® S: use housing axial length L2 Medium only.
Groove dimensions (mm) Chamfer
BoreA
Radial depth S Nominal Axial lengthB L ; + 0.25, - 0 Base length
Ø D H9 **
inside L1 L2 L3 radius C Min
(mm) Nominal Actual Ø D1 Short Medium Long R Max (mm)
16.00 8.00
20.00 4.00 4.15 / 3.95 12.00 5.00 6.30 N/A 2.00
17.00
25.00
5.00 5.15 / 4.90 15.00 6.30 8.00 16.00 2.50
4.00 4.15 / 3.95 24.00 5.00 6.30 N/A 0.30 2.00
32.00
5.00 5.15 / 4.90 22.00 6.30 8.00 16.00 2.50
4.00 4.15 / 3.95 32.00 5.00 6.30 N/A 2.00
40.00
30.00
5.00 5.15 / 4.90 6.30 8.00 16.00 2.50
40.00
50.00
7.50 7.70 / 7.40 35.00 9.50 12.50 25.00 0.40 4.00
5.00 5.15 / 4.90 53.00 6.30 8.00 16.00 0.30 2.50
63.00
48.00
7.50 7.70 / 7.40 9.50 12.50 25.00 0.40 4.00
65.00
80.00
10.00 10.25 / 9.90 60.00 12.50 16.00 32.00 0.60 5.00
7.50 7.70 / 7.40 75.00 9.50 12.50 25.00 0.40 4.00
90.00
10.00 10.25 / 9.90 70.00 12.50 16.00 32.00 0.60 5.00
7.50 7.70 / 7.40 85.00 9.50 12.50 25.00 0.40 4.00
100.00
10.00 10.25 / 9.90 80.00 12.50 16.00 32.00 0.60 5.00
7.50 7.70 / 7.40 95.00 9.50 12.50 25.00 0.40 4.00
110.00
90.00
10.00 10.25 / 9.90 12.50 16.00 32.00 0.60 5.00
105.00
125.00
12.50 12.80 / 12.35 100.00 16.00 20.00 40.00 0.80 6.50
10.00 10.25 / 9.90 120.00 12.50 16.00 32.00 0.60 5.00
140.00
12.50 12.80 / 12.35 115.00 16.00 20.00 40.00 0.80 6.50
10.00 10.25 / 9.90 140.00 12.50 16.00 32.00 0.60 5.00
160.00
135.00
12.50 12.80 / 12.35 16.00 20.00 40.00 6.50
175.00
200.00
15.00 15.35 / 14.80 170.00 20.00 25.00 50.00 7.50
12.50 12.80 / 12.35 195.00 16.00 20.00 40.00 6.50
220.00
15.00 15.35 / 14.80 190.00 20.00 25.00 50.00 7.50
0.80
12.50 12.80 / 12.35 225.00 16.00 20.00 40.00 6.50
250.00
220.00
280.00 250.00
15.00 15.35 / 14.80 20.00 25.00 50.00 7.50
320.00 290.00
360.00 330.00
400.00 360.00
450.00 20.00 20.40 / 19.80 410.00 25.00 32.00 63.00 1.00 10.00
500.00 460.00
See page 80 for BS ISO 5597 piston/cylinder housing nomenclature.
A
See ISO 3320
B
The application of axial lengths in Table 1 (Short, Medium & Long) depends on respective working conditions
** All tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2
Nominal dimensions for piston seal housings for use where cylinders conform to BS ISO 6020-2
25.00 18.00
3.50 5.60 2.00
32.00 25.00
40.00 32.00
125.00 110.00
200.00 185.00
A
See ISO 6020-2
B
This specific dimension permits the use of tools conforming to BS ISO 885
** All tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2
Any relaxation of tolerances on one housing component will necessitate compensating tighter tolerances
on another component to maintain the required radial seal space limits.
20/30°
Nominal groove
I/D : D1
Cylinder Guidance fit Chamfer axial
Ø : D ; H9** Ø : D ; f8** Guidance fit length : C Min
Ø : D1 ; H9**
1) E/2*** ; Radial clearances and extrusion gaps (Parts concentric) : See Machining Information Section.
Notes
1) E/2 ***:2) Surface
Radial roughness
clearances / finish requirements
and extrusion : See Machining
gaps (part concentric): Informationinformation
See Machining Section. section.
2)3) ** Tolerances
Surface roughness in
andaccordance with BS ENSee
finish requirements: ISOMachining
286 -1 andinformation
BS EN ISOsection.
286 -2 : See Appendix V
3) ** All tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2.
Appendix W
Nominal dimensions for rod seal housings (except where cylinders conform to BS ISO 6020-2; see Table 4)
Notes:
1) Chevron® & Lofilm®: use housing axial length L3 Long only.
2) Solosele® G, Lionsele® U1 & U2: use housing axial length L1 Short and L2 Medium only.
3) Solosele® S: use housing axial length L2 Medium only.
Groove dimensions (mm) Chamfer
RodA
Radial depth S Axial lengthB L ; + 0.25, - 0 Base length
Ø d f8 ** Nominal
L1 L2 L3 radius C Min
(mm) Nominal Actual outside Ø d1
Short Medium Long R Max (mm)
6.00 4.00 14.00
8.00 4.00 4.15 / 3.95 16.00 5.00 6.30 14.50 2.00
10.00 4.00 18.00
5.00 5.15 / 4.90 20.00
N/A 8.00 16.00 2.50
12.00 4.00 4.15 / 3.95 6.00 6.30 14.50 2.00
5.00 5.15 / 4.90 22.00
N/A 8.00 16.00 2.50
14.00 4.00 4.15 / 3.95 6.00 6.30 14.50 2.00
5.00 5.15 / 4.90 24.00
N/A 8.00 16.00 2.50
16.00 4.00 4.15 / 3.95 6.00 6.30 14.50 2.00
5.00 5.15 / 4.90 26.00
N/A 8.00 16.00 0.30 2.50
18.00 4.00 4.15 / 3.95 6.00 6.30 14.50 2.00
5.00 5.15 / 4.90 28.00
N/A 8.00 16.00 2.50
20.00 4.00 4.15 / 3.95 6.00 6.30 14.50 2.00
5.00 5.15 / 4.90 30.00
N/A 8.00 16.00 2.50
22.00 4.00 4.15 / 3.95 6.00 6.30 14.50 2.00
5.00 5.15 / 4.90 32.00
N/A 8.00 16.00 2.50
25.00 4.00 4.15 / 3.95 6.00 6.30 14.50 2.00
5.00 5.15 / 4.90 35.00 N/A 8.00 16.00 2.50
28.00 38.00 6.30 8.00
7.50 7.70 / 7.40 43.00 N/A 12.50 25.00 0.40 4.00
32.00 5.00 5.15 / 4.90 42.00 6.30 8.00 16.00 0.30 2.50
7.50 7.70 / 7.40 47.00 N/A 12.50 25.00 0.40 4.00
36.00 5.00 5.15 / 4.90 46.00 6.30 8.00 16.00 0.30 2.50
7.50 7.70 / 7.40 51.00 N/A 12.50 25.00 0.40 4.00
40.00 5.00 5.15 / 4.90 50.00 6.30 8.00 16.00 0.30 2.50
7.50 7.70 / 7.40 55.00
N/A 12.50 25.00 0.40 4.00
45.00 5.00 5.15 / 4.90 6.30 8.00 16.00 0.30 2.50
7.50 7.70 / 7.40 60.00
N/A 12.50 25.00 0.40 4.00
50.00 5.00 5.15 / 4.90 6.30 8.00 16.00 0.30 2.50
7.50 7.70 / 7.40 65.00 N/A 12.50 25.00 0.40 4.00
56.00 7.50 71.00 9.50 12.50 25.00 0.40 4.00
10.00 10.25 / 9.90 76.00 N/A 16.00 32.00 0.60 5.00
63.00 7.50 7.70 / 7.40 78.00 9.50 12.50 25.00 0.40 4.00
10.00 10.25 / 9.90 83.00 N/A 16.00 32.00 0.60 5.00
70.00 7.50 7.70 / 7.40 85.00 9.50 12.50 25.00 0.40 4.00
10.00 10.25 / 9.90 90.00 N/A 16.00 32.00 0.60 5.00
80.00 7.50 7.70 / 7.40 95.00 9.50 12.50 25.00 0.40 4.00
10.00 10.25 / 9.90 100.00 N/A 16.00 32.00 0.60 5.00
90.00 7.50 7.70 / 7.40 105.00 9.50 12.50 25.00 0.40 4.00
10.00 10.25 / 9.90 110.00 N/A
16.00 32.00 0.60 5.00
100.00 120.00 12.50
12.50 12.80 / 12.35 125.00 N/A 20.00 40.00 0.80 6.50
110.00 10.00 10.25 / 9.90 130.00 12.50 16.00 32.00 0.60 5.00
12.50 12.80 / 12.35 135.00 N/A 20.00 40.00 0.80 6.50
125.00 10.00 10.25 / 9.90 145.00 12.50 16.00 32.00 0.60 5.00
12.50 12.80 / 12.35 150.00 N/A 20.00 40.00 0.80 6.50
140.00 10.00 10.25 / 9.90 160.00 12.50 16.00 32.00 0.60 5.00
12.50 12.80 / 12.35 165.00 N/A
20.00 40.00 6.50
160.00 185.00 16.00
15.00 15.35 / 14.80 190.00 N/A 25.00 50.00 7.50
180.00 12.50 12.80 / 12.35 201.00 16.00 20.00 40.00 6.50
15.00 15.35 / 14.80 210.00 N/A 25.00 50.00 0.80 7.50
200.00 12.50 12.80 / 12.35 225.00 16.00 20.00 40.00 6.50
230.00 N/A
220.00 15.00 15.35 / 14.80 250.00 25.00 50.00 7.50
250.00 280.00 20.00
280.00 310.00
320.00 360.00
360.00 20.00 20.40 / 19.80 400.00 25.00 32.00 63.00 1.00 10.00
Nominal dimensions for rod seal housings for use where cylinders conform to BS ISO 6020-2
12.00 19.00
14.00 21.00
3.65 / 3.45 5.60
18.00 25.00
28.00 36.00
56.00 66.00
90.00 100.00
110.00 125.00
7.70 / 7.40 10.60 4.00
140.00 155.00
A
See BS ISO 6020-2
B
This specific dimension permits the use of tools conforming to BS ISO 885
** All tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2
Any relaxation of tolerances on one housing component will necessitate compensating tighter tolerances
on another component to maintain the required radial seal space limits.
Design
JAMES dimensional
WALKER nomenclature
S.P.S. Ltd. Hydraulic Sealing Products
Leaflet :
10-02-2011
Date :
BS 5597 - SSH
Sketch reference :
20/30°
E/2 *** ; Radial clearances and extrusion gaps (Parts concentric) : See Machining Information Section.
Notes 1) Surface roughness / finish requirements : See Machining Information Section.
2)
1) E/2*****:
Tolerances in accordance
Radial clearances and with BS EN
extrusion ISO(parts
gaps 286 -1concentric):
and BS EN See
ISO Machining
286 -2 : Seeinformation
Appendix V.
section.
2) Surface roughness and finish requirements: See Machining information section.
3) ** All tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2.
These guides give detailed information on many of the sealing products and services supplied by James Walker.
Please ask for your copies, or visit our website www.jameswalker.biz where many of them can be downloaded in pdf format.
Hydraulic sealing products — Size charts ‘O’ Ring Guide Walkersele® Radial Lip Seals
Issue 28 Issue 6
High Performance Sealing Technology High Performance Sealing Technology High Performance Sealing Technology
CHEMICAL PROCESSING
TRANSPORT
Compression packings Thermoplastic seals & components Elastomeric seals & components
for the Oil & Gas industry for the Oil & Gas industry
To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz 83
tment JAMES WALKER S.P.S.
PagesLtd.
6 and 84 - Chevron sets
Hydraulic Sealing Products
Marcoms
12/11/2010
Department
Lion Expanding
Pages 8 and 88
Marcoms Department Pages 7 and 84 - Lion Expanding Packing
Leaflet : Date : Sketch reference
Sketch reference ::
MarcomsPlastic
Department
gland ring S/A gland ringPages
(Piston)
7 and 84 - Lofilm HD sets
r and rubber header Lion Expanding Packing
and plastic header Lionsele W2
®Solosele SW
Chevron ®
Lion Expanding Packing
®
Solosele SW Lionsele® W2
Rod/gland & piston seal Rod/gland seal Piston seal Wiper
Leaflet :
JAMESLeaflet WALKER
: S.P.S. Ltd.
Date : Hydraulic
Sketch reference : Sealing Products
JAMES WALKER S.P.S. Ltd.
Marcoms Department
Hydraulic Sealing Products 14/07/2010 Lionsele U3
Pages 8 and 88 - Lions
Marcoms Department Pages 8 and 88 - Lionsele U3
FabricUniversally
glandproven
ringmulti-lip packing Plastic
Robust multi-lipgland
packing ring S/A gland
Robust double-acting seal ring (Rod)
Medium-to-heavy duty wiper
Details: P10-11 + Appendix A A/E (Piston)
plastic Details: P22-23 + Appendix
plastic A/E G
(Rod) Details: P33 + Appendix M Details: P41 + Appendix P
Rubber
Leaflet : with Rubber with Lionsele W3
Date : Sketch reference : Lionsele U3
ER S.P.S. Ltd.
Solosele® G Lofilm® HD 14/07/2010
Hydraulic Sealing Products Lionsele U3 Twinset ®
Lionsele® W3
epartment Plastic gland ring PagesRod/gland
Rod/gland & piston seal 6 and 88S/A
seal gland ring (Rod)
- Twinset Piston seal Wiper
r and plastic header and plastic header
Leaflet :
JAMES WALKER S.P.S. Ltd. JAMES WALKER S.P.S.
Leaflet :
Hydraulic Sealing Products
Ltd.
Date :
20/08/2010 Hydraulic Sealing Products 20
Twinset
Robust single and fabricseal
element plastic A/E (Piston)
For forging & extrusion presses plastic A/E (Rod) risk of inter-seal pressure
Reduces Double-acting wiper
Standard
Details: P12-13 rubber B
+ Appendix Rubber
Details: /P24-25
fabric with
+ Appendix H Rubber / fabric with
Details: P34 + Appendix E Details: P42 + Appendix Q
Marcoms Department
Leaflet : Date : Sketch reference :
ES WALKER S.P.S. Ltd. Hydraulic Sealing Products 14/07/2010 Lionsele LF Leaflet : Date :
JAMES WALKER S.P.S. Ltd.
arcoms Department Pages 6 and 88 - Lionsele LF
Hydraulic Sealing Products 14/07/2010
Department Lionsele SP
Marcoms Department
Leaflet : Date : Sketch reference : Pages 7 and 88 - Lionsele P
JAMES WALKER S.P.S. Ltd.
For aggressive environments
Marcoms Department
Hydraulic Sealing Products 14/07/2010
Variety of materials & designs High performance, double-acting seal For arduous conditions For heavy-duty applications
g Plastic
Details: P19 gland ring Details: P30-31 + Appendix K Lionsele W1
Details: P39 Comflex
Details: P46 +Fabric
Appendix Bellows
T
Lofilm® Solosele S
Solosele® S Lionsele® W1 Comflex® Bellows
Rod/gland seal Piston seal Wiper Ram protectors
Highly versatile multi-lip seal For split-type piston heads Medium-duty wiper for sand & mud Robust, heavy-duty protection
Details: P20-21 + Appendix F Details: P32 + Appendix L Details: P40 + Appendix O Details: P47
Chevron® — rod/gland & piston packing set ............... p10-11 Lionsele® W3 — wiper........................................................ p42
Comflex® Bellows — ram protectors................................. p47 Lofilm® — rod/gland packing set.................................. p20-21
Composite seals — special duty....................................... p35 Lofilm® HD — rod/gland packing set............................ p24-25
Lion® Expanding Packing — rod/gland packing set.... p22-23 ‘O’ rings — highly versatile seals....................................... p48
Lionsele® B1 — bearing strip............................................. p45 Self-aligning Gland Rings — optional feature.................. p39
Lionsele® G — rod/gland seal....................................... p26-27 Solosele® G — rod/gland & piston seal........................ p12-13
Lionsele® LF — rod/gland & piston seal....................... p16-17 Solosele® KB Hydro — special duty............................ p36-37
Lionsele® U1 — rod/gland & piston seal............................ p18 Tube test seals — special duty.......................................... p38
Lionsele® U2 — rod/gland seal.......................................... p28 Twinset — rod/gland & piston packing set................... p14-15
Lionsele® U3 — piston seal................................................ p34 U-rings — rod/gland & piston seals................................... p19
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