Format Laporan Perancangan Produk Kimia

TITLE PAGE
FOREWORD
ABSTRACT
EXECUTIVE SUMMARY
TABEL OF CONTENT
TABEL OF FIGURES
LIST OF TABLES
LIST OF APPENDICES

CHAPTER 1 INTRODUCTION
1.1. Background
1.2. Problem Statement
1.3. Identification of Problem
1.4. Problem Boundary

1.5. Needs Identification

1.5.1. Similar Existing Product
1.5.2. Product Specification

1.6. General Concept

1.6.1. Problem Decomposition
1.6.2. Existing Concept
1.6.3. New Concept
1.6.4. Combine Concept

1.7. Ideas Selection

1.7.1. Concept Screening
1.7.1.1. Rate the Concept
1.7.1.2. Criteria of Concept Screening
1.7.1.3. Rank the Concept
1.7.2. Concept Scoring
1.7.2.1. Prepare Metric Concept Selection
1.7.2.2. Rate the Concept
1.7.2.3. Rank and Decide the Best Concept

CHAPTER 2 REVIEW OF LITERATURE

CHAPTER 3 PRODUCT SPECIFICATION

3.1. Product Specification
3.2. Product Description
3.3. Product Positioning
CHAPTER 4 PROTOTYPE
4.1. Brand
4.2. Logo
4.3. Motto
4.4. Packaging Design
4.4.1. Primary Packaging
4.4.2. Secondary Packaging

CHAPTER 5 PRODUCT MANUFACTURE

5.1. Product Capacity
5.1.1. Market Segmentation
5.1.2. General Consideration in Determining Production Capacity
5.1.3. Approximated Production Capacity Calculation
5.1.4. Product Capacity Counter-Check by Demand-Driven Approach
5.1.5. Production Capacity Determination

5.2. Production Process

5.2.1. General Description
5.2.2. Specific Description
5.2.2.1. Pre-Mixing
5.2.2.2. Main Mixing
5.2.2.3. Filling and Packaging

5.3. Mass and Energy Balance

5.3.1. Mass Balance
5.3.2. Energy Consumption Calculation
5.3.3. Manufacture Performance
5.3.3.1. Throughput Time
5.3.3.2. Productivity
5.3.3.3. Energy Utilization

5.4. Production Equipment

5.5. Process Scheduling

5.6. Plant Location

5.6.1. Site Economics
5.6.2. Raw Material Supply
5.6.3. Accessibility to Market
5.6.4. Reliable Human Resource
5.6.5. Trade Area Analysis
5.6.6. Competitive Analysis

5.7. Plant Layout

5.7.1. Identification of Suitable Process Type
5.7.2. Selection of Suitable Layout Type
5.7.3. Making a Detailed Layout
5.7.3.1. Toilets
5.7.3.2. Parking lots
5.7.3.3. Loading zones
5.7.3.4. Storage
5.7.3.5. Office
5.7.3.6. Production area
5.7.3.7. Security Post
5.7.3.8. Mess Hall
5.7.3.9. Prayer Room

CHAPTER 6 SUPPLY CHAIN

6.1. Supply Chain of Raw Material
6.1.1. Raw Material Supply
6.1.2. Raw Material Order Capacity
6.1.3. Raw Material Inventory

6.2. Product Distribution and Inventory

6.2.1. Product Distribution Location
6.2.2. Product Distribution Pathway
6.2.3. Product Inventory
6.2.4. Mode of Transportation

6.3. Product Marketing

CHAPTER 7 PRODUCT ECONOMICS

7.1. Capital Investment
7.1.1. Fixed Capital
7.1.1.1. Direct Cost
7.1.1.2. Indirect Cost
7.1.2. Working Capital Investment
7.1.3. Summary of Capital Investment

7.2. Operational Cost

7.2.1. Direct Production Cost
7.2.1.1. Raw Material
7.2.1.2. Labor Salary
7.2.1.3. Utility
7.2.1.4. Maintenance
7.2.1.5. Patent Cost
7.2.2. Fixed Cost
7.2.2.2. Insurance
7.2.2.1. Local Tax
7.2.3. Plant Overhead Cost
7.2.4. General Expenses
7.2.4.1. Exceutive Salary
7.2.4.2. Marketing and Communication
7.2.4.3. Distribution
7.2.4.4. Loan Interest
7.2.4.5. Research and Development
7.2.5. Summary of Operational Cost

7.3. Depreciation

7.4. Economic Analysis

7.4.1. Cash Flow
7.4.2. Product Price and Cost Breakdown
7.4.3. Determining WACC

7.5. Profitability Analysis

7.5.1. Return of Investment
7.5.2. Payback Period
7.5.3. Break Even Point
7.5.4. Internal Rate of Return
7.5.5. Net Present Value
7.5.6. Sensitivity Analysis
7.5.6.1. Selling Price Fluctuations
7.5.6.2. Raw Material Cost Changes
7.5.6.3. Operational Cost Changes
7.5.6.4. Fluctuation Graphics

CHAPTER 8 CONCLUSIONS AND RECOMMENDATION

8.1. Conclusions
8.2. Recommendation

REFERENCES
APPENDICES