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Journal of Petroleum Science and Engineering: Bin Yuan, David A. Wood
Journal of Petroleum Science and Engineering: Bin Yuan, David A. Wood
Journal of Petroleum Science and Engineering: Bin Yuan, David A. Wood
A R T I C LE I N FO A B S T R A C T
Keywords: Injection of chemicals and thermal fluids in discovered petroleum reservoirs are becoming more commonplace to
Formation damage achieve improved recovery and sustainability of oil/gas resources. A lack of understanding on the induced
Risks & opportunities damage in subsurface reservoirs is likely to bring downside risks associated with the projects of enhanced oil
Enhanced oil recovery recovery and negative economic consequences. As a synthesis and extension of our recent work (Yuan and Wood,
Chemical flooding
2018), this paper aims to raise more awareness and promote more discussion on the mechanically, chemically,
Thermal recovery
biologically and thermally induced damage issues associated with enhanced oil recovery processes, by in-
Low-salinity water flooding
CO2 flooding tegrating the state-of-the-art modelling, laboratory experiments and field applications. Potential formation da-
mage issues are considered in the context of each specific enhanced oil and gas recovery project to answer why,
where and when formation damage issues occur, their extents and impacts, and how to control, prevent and take
advantages of such issues in various reservoir systems. Moreover, an integrated risk & opportunity assessment
and management framework is proposed to improve outcomes of diverse enhanced oil recovery projects in
practice. By providing an integrated understanding of formation damage from multi-disciplinary perspectives, it
is possible to better understand and manage petroleum extraction using enhanced oil recovery techniques.
∗
Corresponding author.
E-mail address: bin.yuan@ucalgary.ca (B. Yuan).
https://doi.org/10.1016/j.petrol.2018.04.018
Received 17 January 2018; Received in revised form 9 March 2018; Accepted 9 April 2018
Available online 11 April 2018
0920-4105/ © 2018 Elsevier B.V. All rights reserved.
B. Yuan, D.A. Wood Journal of Petroleum Science and Engineering 167 (2018) 287–299
damage during various processes of oil and gas recovery. The changes
of chemical-physical-thermodynamic conditions associated with EOR
techniques can result in various types of formation damage, such as,
water and gas bubble blockage, fines/sands migration, fluids-rock in-
compatibility, organic and inorganic precipitation and deposit, altera-
tions of pore surface properties, pore structures and mechanic char-
acteristics. In some cases, formation damage may itself lead to some
benefits that enhance oil recovery, for instance, improving sweep effi-
ciency thorough selected blockage of high-permeability regions caused
by fines migration (Yuan and Moghaloo, 2017; Bedrikovetsky et al.,
2011a); however, more usually, it reduces the efficiency of secondary
and tertiary recovery from the reservoir and impairs well injectivity
and/or productivity dramatically (Bedrikovetsky, 1993). Hence, in this
work, formation damage will not simply be addressed as a “problem”,
but rather as an “issue”, reflecting its potentially positive and negative
effects on well productivity and economic performance.
Fig. 1. Global production of oil and gas in World Energy Outlook (2015) by IEA Porter (1989) stated that it is better to avoid formation damage in
(I. E. A, 2015). advance than to make tremendous efforts to remediate it after it has
occurred (Porter, 1989). However, different types of formation damage
hydraulic fracturing and the drilling of horizontal and multi-lateral may be realized by different EOR methods, meaning that studies of a
wells (Walsh and Larry, 2003). Traditionally, the oil and gas industry formation's susceptibility to specific type of damage have limited
has not linked improved oil recovery techniques with formation da- practical value if conducted without consideration of the associated
mage in high-oil-price environments, although formation damage is engineering activities which may, or may not, lead to that specific type
frequently a consequence of the implementation of EOR. Civan (2015) of damage. It is beneficial for oil operators to understand formation
summarized the relevant causes of formation damage and its con- damage specific to various EOR approaches, because it enables them to
sequences, and various approaches and techniques for formation as- maximize oil recovery both technically and economically by optimizing
sessment, control and remediation (Civan, 2015). Formation damage EOR techniques in different types of reservoir paying due consideration
refers to the impairment of physical, chemical or mechanical properties to relevant formation damage issues. As an extension and short sum-
of petroleum-bearing formation, which primarily involves permeability mary of our previous work (Yuan and Wood, 2018), the intention here
Fig. 2. The evolution of EOR projects with changes of oil price (US$/barrel) in the United States from 1970 to 2010.
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B. Yuan, D.A. Wood Journal of Petroleum Science and Engineering 167 (2018) 287–299
is to provide a better understanding of the pros and cons of formation reservoirs already developed with water injection facilities and wells;
damage as it occurs during the application of diverse EOR techniques. (2) ease of injection into most oil reservoirs; (3) high incremental re-
We also provide guidelines on how to optimize the design of EOR covery gains for light to medium gravity oil reservoirs; (4) reduction in
projects through controlling or taking advantages of formation damage. the scaling and corrosion of wellbore tubulars and surface-water-
Rather than concentrating on the fundamental theories related to handling facilities and, (5) potential avoidance of reservoir souring
individually to EOR techniques and formation damage, here we link the (Collins, 2011).
series of formation damage issues with various EOR techniques in dif- LSWF has proved to be an effective EOR method for both secondary
ferent types of sub-surface reservoir, including conventional and un- (initial water flooding) and tertiary (residual oil) modes (Gamage and
conventional oil/gas reservoirs. To do that, a comprehensive in- Thyne, 2011). Despite its success in core experiments and field-scale
vestigation is conducted on numerous published modelling and pilot studies, the multiple mechanisms induced by LSWF impacting
simulation data, laboratory experiments and case studies. The results reservoirs and oil recovery remains poorly understood and con-
are applied to characterize risks and opportunities of formation da- troversial (Al-Shalabi and Sepehrnoori, 2016; Atthawutthisim, 2012).
mage, and propose a summary of new advanced technologies and This is particularly so for the induced formation damage associated
methodologies to control formation damage issues during EOR pro- with the technique. The major damage mechanisms associated with
cesses in both conventional and unconventional reservoirs. Moreover, LSWF (a few with positive consequences for oil recovery) are described
because the extent and occurrence probability of formation damage in the next sections.
issues remain very uncertain in EOR cases, an integrated risk and op-
portunity assessment and management framework is proposed to assist 2.1.1. Formation damage mechanism associated with LSWF enhanced oil
the search for optimum outcomes when applying improved oil recovery recovery
techniques. (1) Clay swelling, fine particles migration, detachment and
straining
2. Formation damage during EOR: causes, characterization and Clay swelling is a widely recognized phenomenon related to for-
control mation damage and can have significant negative impacts on reservoir
permeability and fracture conductivity, as well as on the effectiveness
In the most general sense, formation damage can be defined as the of LSWF (Sanaei et al., 2016). Mohan et al. (1993) indicated that water
various damage mechanisms affecting the properties of a reservoir sensitivity of various reservoirs to LSWF is highly dependent on the
formation (matrix and fractures) and through which the transport ef- composition of the clays, and the total clay content and distribution of
ficiency of multi-phase fluids (oil, gas, water, particles, droplet, foam clays grains within a formation, such as swelling (smectite) and non-
and emulsion) is altered. It is usually diagnosed as the changes of well swelling (kaolinite and illite) clays (Mohan et al., 1993). To study clay
performance in terms of well injection/productivity and oil recovery detachment and pore blocking, Song and Kovscek (2016) constructed
(Harper and Buller., 1986). The major damage mechanisms can be clay-functionalized, etched-silicon micromodels to visualize directly the
categorized into four types, such as, mechanically, chemically, biolo- mobilization of clay-fines in both kaolinite-rich and montmorillonite-
gically and thermally induced (Faergestad, 2016). Among them, the rich system (Song and Kovscek, 2016). Fines migration that pre-
types of chemical damage mechanisms (Bennion, 2002) can be further ferentially accumulate and block the high-permeability channels is very
classified as, 1) fluid-fluid incompatibility (such as, inorganic scale pronounced in kaolinite-rich systems, but can bring improvements of
deposition, organic asphaltene deposition, foam/emulsion blockage, oil recovery by positive adjustments to reservoir sweep efficiency.
and hydrate formation); 2) rock-fluid incompatibility (such as, clay However, the mobilization of swollen montmorillonite typically da-
swelling/deflocculation, wettability alteration, and ionic/surfactant/ mages permeability without increasing oil recovery under LSWF con-
polymer adsorption). The mechanically induced damage mechanisms dition.
(Sharma et al., 1992; Bedrikovetsky et al., 2011b) mainly include fines/ Fine particles in reservoirs exist in mechanical equilibrium balan-
sands or any other types of particles migrating through the porous/ cing the drag, lift, electrostatic and gravitational forces acting upon
fractured media, phase trapping caused by high capillary force in multi- them. By weakening the electrostatic forces LSWF can, in certain con-
phase flow (Mirzaei-Paiaman et al., 2012), and rock compaction or ditions, cause the loss of mechanical equilibrium leading to fine parti-
dilatation caused by pressure changes. Temperature change can also cles being dislodged from the pore linings and dragged along with
lead to the dissolution of minerals, transformation of minerals, and flowing fluids into pore throats. The formation damage mechanisms
temperature-dependent wettability alternation due to the loss of related to fines migration (Fig. 4) include fines surface deposition and/
thermal equilibrium (Romanova et al., 2015). In addition, the biolo- or attachment, fines bridging or straining into pore-throats, fines in-
gical activities of bacteria in reservoirs (Ezeuko et al., 2013) can cause ternal cake formation, and fines infiltration sedimentation (Nguyen
the souring of crude oil, erosion of minerals, and blockage of pore- et al., 2007; Yuan et al., 2016).
throats (with positive and/or negative impacts). Tang and Morrow (1999) defined the release of fines by the invasion
During the application of different improved oil recovery technol- of low-salinity water, and identified improvements of sweep efficiency
ogies, the changes of physical, chemical, thermal-electrical, mechanical in reservoirs by the selective fines blockages of high-permeability zones
and biological environment may vary. The following sections of this as a mobility control mechanism (Tang and Morrow, 1999). Fines mi-
review link the mechanisms of formation damage with diverse EOR gration associated with LSWF may carry small amounts of residual oil
techniques in conventional sandstone/carbonate reservoirs (Fig. 3). as a consequence of the detachment of oil-coated particles from rock
grains, which thereby improve oil displacement efficiency (Aksulu
2.1. Low-salinity water flooding (LSWF) for oil recovery: from novel to et al., 2012). However, fines migration and it associated particle size
mature exclusion effects typically results in severe damage to reservoir per-
meability near wellbores causing the decline of well injectivity (and
LSWF impacts on reservoirs were first observed when Martin (1959) productivity in case of production well). In particular, during LSWF,
discovered the increase of oil production while manipulating the sali- high-magnitude pressure drops realized near the injection/production
nity of injected water (Martin, 1959). Subsequently, extensive theore- wells can exaggerate the problems of fines migration. The best strategy
tical and experimental research has focused upon the mechanisms re- to avoid fines migration is to keep the fines stagnant at their original
sponsible this phenomenon. The uptake of LSWF in a wide range of location/sources. This can be achieved by either limiting flow rates (to
reservoirs is significant and rising for several reasons: (1) low capital less than the critical rates) or somehow enhancing the rock capacity to
expenditure and minimal incremental operating costs for those retain the free particles.
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B. Yuan, D.A. Wood Journal of Petroleum Science and Engineering 167 (2018) 287–299
Fig. 3. The potential formation damage mechanisms linked with specific improved oil recovery techniques and types of reservoirs.
Fig. 4. Formation fines migration, detachment and straining phenomenon caused by LSWF, and the mechanism of nanoparticles to mitigate fines migration.
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B. Yuan, D.A. Wood Journal of Petroleum Science and Engineering 167 (2018) 287–299
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B. Yuan, D.A. Wood Journal of Petroleum Science and Engineering 167 (2018) 287–299
Fig. 5. Evolution from oil-in-water emulsion to water-in-oil emulsion with the increase of alkaline concentration [revised after 66].
surfaces of the mineral grains are also disturbed resulting in fines mi- teraacetic acid (DOCTA), Hydroxyethyle)ethylenediamin triacetate acid
gration and/or clay swelling through changes in the electrostatic forces (HEDTA), Triethyleneteramin hexaaxetic acid (TTHA), Nitrilotriacetic
among particles (Assef et al., 2014). Moreover, the formation of oil acid (NTA), Ethylenediamin tertaacetic acid (EDTA), Cyclohexylene
emulsions with different sizes of water phase at different alkaline dinitriloacetic acid (DCTA), and Diethylenetriamin pentaacetic acid
concentrations can lead to the blockage of fluid flow paths and reduced (DTPA). Sodium metaborate was proposed as a weaker alkali to replace
reservoir permeability. As alkaline concentration increases, the type of strong alkalis, and/or the replacement of inorganic alkalis by organic
emulsion evolves to become water-in-oil emulsion (Fig. 5), which im- alkalis, to reduce formation damage by scales (Flaaten et al., 2009).
pairs the flowing efficiency of oil by increasing the viscosity of oil phase Sometimes it is possible to take advantage of scale precipitation by
(Ge et al., 2012). injected alkaline solutions to improve sweep efficiency by decreasing
(2) Carbonate scale, hydroxyl scale, silicate scale, or sulfate the permeability in high-permeability zones, and diverting the injected
scale water and flowing fluids into lower-permeability pathways (Sarem,
The incompatibility of alkaline conditions with formation water 1974).
depends on formation water composition and temperature (Moghadasi
et al., 2004). Formation water typically includes cations of K+, Ca2+, 2.2.4. Binary combinations of chemical flooding
Fe2+, Mg2+, F3+, and Na+, and anions of HCO3−, CO32−, SO42−, and In order to achieve the benefits of combination chemical flooding, it
Cl−. As alkaline concentration increases, CO32−, OH−, and SiO32− is essential that the chemicals involved are compatible and stable in
concentrations become elevated, generating carbonate scale, hydroxyl their mixture. If they are not severe formation damage is likely to
scale, and silicate scale (Fig. 6), depending upon the availability of ensue.
metal ions in the formation water and rock minerals (Sheng, 2011). As (1) Alkaline-surfactant flooding (AS)
reservoir temperature increases, the solubility of inorganic scale would Addition of surfactant makes alkaline flooding more efficient. Rudin
decrease potentially leading to precipitation (Sheng, 2016). The pre- et al. (1994) found that the addition of surfactants into alkaline injec-
cipitation and deposition of all those scales lead to significant reduction tion fluids further decreased the equilibrium interfacial tension and
of permeability, and decreases the efficiency of alkaline flooding. It can created emulsions with higher interfacial resistance (Rudin et al.,
also lead to flow line restrictions, choke and safety valve failures, pump 1994). The more stable emulsions can carry more oil in flowing water,
wear, and corrosion beneath the scale in pipework and surface facil- but are also prone to block the pore throats with the accumulation of
ities. In the Wilming field, California, after the deposition of CaCO3 and emulsions. The adsorption of sulfonate and surfactants onto kaolinite
Mg2SiO4 scales, no acid treatments could remove them, leading to the can be decreased with the addition of alkaline as the charges of the
suspension of the alkaline flooding project. If injected seawater is rich mineral surfaces become more negative (Hanna and Somasundaran,
in SO42−, sulfate scale is also likely to be generated. Sulfate scales are 1977). The decreased adsorption of surfactants is likely to improve oil
very difficult and expensive to remove, because they are usually acid displacement. However, the detachment of sulfonate can enhance da-
insoluble. Lakatos et al. (2007) evaluated the performance of the scale- mage to the reservoirs.
mitigation additive polyamino carboxylic acids to dissolve both barium (2) Alkaline-polymer flooding (AP)
sulfate and calcium sulfate, including Dioxaoctamethylene dinitrilo One major problem of alkaline flooding is its lack of mobility con-
trol, due to the high mobility ratio of displaced phase to displacing
phase. The addition of polymer has the potential to solve this issue.
However, as alkaline concentrations increase, the polymer hydrolysis
and polymer viscosity reduces, causing the sodium ions in polymer
solution to neutralize the carboxyl groups resulting in polymer coil up
(Green and Willhite, 1998). In the alkaline condition, the adsorption of
polymer can be reduced by the increasing negative charge of the mi-
neral surfaces (Krumrine and Falcone, 1983).
(3) Surfactant-polymer flooding (SP)
The addition of surfactants into polymer flooding can further reduce
the interfacial tension, and surfactants can form chelation structures
with polymers to increase the viscosity of the displacing phase. As sa-
crificial agents, polymers react with the divalent ions on the mineral
surfaces, which reduces the loss of surfactants by adsorption, and the
precipitation of surfactants which enhances the stability of the emul-
sions (Cui et al., 2011). However, under certain conditions, the emul-
Fig. 6. Inorganic scale formation with alkaline injection. sification of surfactants into the oil phase may restrict the flowing
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B. Yuan, D.A. Wood Journal of Petroleum Science and Engineering 167 (2018) 287–299
efficiency of oil into the wellbores, as a negative effect. Separation of production (Ghalambor et al., 2009). However, the plugging of fines
the polymer-rich phase and surfactant-phase may occur, which is not into gravel packing can also lead to a significant decrease of perme-
desirable for the movement of fluids in reservoirs (Pope et al., 1982). ability and well productivity (Bennion et al., 1994). Huang et al. (2008)
investigated the effectiveness of nanofluids to control fines migration
2.2.5. Alkaline-surfactant-polymer flooding (ASP) and plugging of Frac-packs (Huang et al., 2008).
ASP systems mix with the formation water and oil through physico- (3) Water-phase trapping, gas-in-oil foam and water-in-oil
chemical reactions, which leads to the corrosion and dissolution of emulsions
minerals in reservoirs. Kalwar and Elraies (2013) reported the fluid- The invasion of water-based fluids into oil-bearing formations can
fluid incompatibility and scale precipitation for an ASP case with total result in adverse damage to the relative permeability of oil, which is
salinity of 59,940 ppm and 2762 ppm of Ca2+ and Mg2+, and the referred to as the water-phase trapping phenomenon (Bennion et al.,
success of preventing scale precipitation by the addition of acrylic acid 1996). Such damage is usually not permanent, and can be cleaned up
(Kalwar and Elraies, 2013). Liu et al. (2007) described a field example over time if a sufficient pressure gradient is established to push the
in which scale production consisted of a mixture of silicate scale, car- trapped phase through the pore throats. Suspended “skim” oil in the
bonate scale and organic matter (Liu et al., 2007). For ASP flooding, injection water can also have negative effects on the relative perme-
chemical anti-scaling techniques and physical anti-scaling techniques ability, as it is typically difficult to completely remove heavy oil from
have been proposed to mitigate scale problems (Wang et al., 2013; Xu the produced water (Bennion et al., 1998).
et al., 2001; Li et al., 2009). Foamy oil emulsions can be generated under conditions of high fluid
viscosity, and strong interfacial tension between gas and heavy oil, and
2.3. Formation damage by thermal techniques for heavy oil recovery once the reservoir pressure has fallen below the bubble-point pressure.
Although the swelling of heavy oil is beneficial to oil production, the
About 70% of world oil reserves are heavy crude oil (Giacchetta enhancement of a foamy oil solution in the gas phase can increase its
et al., 2015), which tend to have low primary recovery factors. The viscosity and the critical gas saturation required for mobility, which can
thermal recovery of heavy oil mainly includes, in-situ combustion (ISC), lead to a decline in well productivity (Chen et al., 2015). The stable
steam flooding (SF), cyclic steam stimulation (CSS), and steam-assisted- interfaces between the oil and gas phases can help the transport small
gravity-drainage (SAGD) techniques. Most heavy oil reservoirs exist at fines particles, which may exaggerate the problem of fines migration,
relatively shallow depths and reside in unconsolidated sandstone for- sands production, and damage to a formation's permeability (Simith,
mations. The poor consolidation makes heavy oil reservoir more sus- 1988). Water-in-oil emulsion can also be formed in heavy oil, sig-
ceptible to formation damage. Thermal recovery methods can further nificantly increasing the viscosity of the oil phase, which impairs the
exacerbate the extent of formation damage by the alteration of the flowing efficiency of oil towards and into wellbores (Czarnecki and
prevailing physical-chemical-thermal system in the formation. The as- Moran, 2005).
sociated formation damage mechanisms with thermal recovery in heavy
oil mainly include (Chen and Chen, 2018), sands and fines migration,
clay swelling and deflocculation, organic precipitation, wettability al- 2.3.2. Chemical damage during thermal recovery in heavy oil reservoirs
teration, phase trapping, foam and emulsion formation, mineral trans- (1) Clay swelling and deflocculation
formation, dissolution and precipitation, and types of biologically in- Most heavy oil reservoirs contain problematic clay minerals, in-
duced damage. cluding the swelling clay montmorillonite and the migrating clays illite
and kaolinite. Clay swelling and deflocculation are caused by an abrupt
2.3.1. Mechanical formation damage during the thermal recovery of heavy change of brine chemistry, such as fresh or low-salinity water, which
oil lead to pore constriction, bridging and blockage to damage formation
(1) Migration of fine particles in both sandstone and carbonate permeability and well productivity (Zhang et al., 2015).
reservoirs (2) Wax and asphaltene precipitation, accumulation and de-
Most of heavy oils are located in poorly consolidated sandstone position
reservoirs which are typically associated with large amounts of mobile Wax and asphaltene problems in heavy oil include (Permadi et al.,
fines and particles, such as in-situ kaolinite, detrital rock fragments, 2012): 1) asphaltene precipitation as solid particles once destabilized
pyrobitumen and other mobile particulates. In carbonate formations from crude oil due to either reductions of temperature and pressure or
containing heavy oil, the migration of dolomite or carbonate fines, and by contact with precipitation agents, such as unsequestered hydro-
pyrobitumen is also likely to occur (Bennion et al., 1995). Migration of chloric acid, LPG and carbon dioxide gas; 2) the formation of crystalline
fines is affected by: pH, temperature, rock wettability, clay mineral wax caused by the reduction in temperature. Asphaltene precipitation
composition, flowing rates, and fluid salinities. The migration of fines refers to the process where asphaltene suspend as a separate phase in
and particles can lead to severe damage of permeability through the crude oil, in small quantities and in small particle sizes, can no
blockage and plugging of pore throats. In heavy oil, the abrupt changes longer be supported by the fluid phase. Precipitated asphaltene parti-
of formation temperature, mineral composition, and fluid properties is cles tend to aggregate together forming larger particles, referred to as
likely to exaggerate the problems of fines migration. Yuan et al. (2018) “flocs”, which then attach onto various surfaces (i.e., mineral grains,
described several approaches to potentially mitigate fines migration, pipework, within surface facilities) (Alian et al., 2011).
including nanofluids and commercial clay stabilizer CS-38 (Yuan et al.,
2018).
(2) Inevitable amounts of sands production along with pro- 2.3.3. Biologically induced damage associated with thermal oil recovery
duction of bitumen and heavy oil Biologically induced damage (Smith, 1995) including crude oil
Changes to the in-situ effective stress make it inevitable that for- souring, blockage by bacteria-produced polysaccharide with high mo-
mation sand particles and fines are produced along with the heavy oil, lecular weight to reduce permeability, and mineral erosion due to the
especially in the more poorly consolidated reservoirs. The hydro- activities of bacteria on the mineral grain surfaces. Usually, biologi-
dynamic forces exerted by the flowing fluids during production en- cally-induced damage is very difficult to remediate. The best mitigation
hances the movement of clay particles (Muecke, 1979). The excessive strategy is to completely clean the injected fluids using biocide, and
contact of sand and fines with high-temperature steam can also pro- engage in real-time monitoring and control of bacterial levels in the
mote the migration of sands and fines (Tague, 2000). Gravel packs and wellbores before injecting fluids into the reservoir formations.
frac packs have been intensively investigated to prevent sand
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B. Yuan, D.A. Wood Journal of Petroleum Science and Engineering 167 (2018) 287–299
2.3.4. Thermally induced formation damage associated with thermal oil the solubility of asphaltene in oil, and therefore acts as a precipitant for
recovery asphaltene by lowering the threshold of asphaltene precipitation
Thermally induced formation damage is uniquely associated with (Gholoum et al., 2003). CO2 induced precipitation of heavy organic
the high-temperature environments created during the production of components (asphaltene) in the crude oil, can result in blockages of
heavy oil by hot water, steam and in-situ combustion. The thermally pore throats in the reservoir and downhole/surface facilities. Asphal-
induced damage generally includes (Schembre and Koscel, 2005): 1) tene precipitation induces reservoir rock wettability reversal, which
transformation of kaolinite to water-sensitive clay such as smectite in potentially reduces the oil relative permeability and reduces oil pro-
excess of 200 °C; 2) dissolution of carbonate and silica as formation duction and recovery. Asphaltene deposition issues in CO2 EOR have
temperature increases, and re-precipitation of calcium, magnesium and been reported in some oilfields without asphaltene issues during their
silicate solids caused by an abrupt change of temperature, which is primary production phase. For instance, in the CO2 flooding EOR pilot
likely to lead to severe damage to the formation's permeability; 3) in Little Creek, Mississippi, asphaltene deposition occurred in the well
wettability alteration due to a decrease in the adsorption of oil com- tubing, although no such problem was observed during the primary and
ponents to the mineral grains as the temperature increases; and, 4) secondary production (Leontaritis et al., 1994). Also, the tertiary CO2
thermal expansion of minerals by the increase of temperature leading to flooding pilot in the Midale Unit in southeastern Saskatchewan (Ca-
pore-throat shrinkage and the generation of micro fractures, which nada) lead to asphaltene deposition, although no asphaltene problems
would increase the tortuosity of the fluid flow pathways and decrease had occurred during both either primary and secondary production
rock permeability (Gupta and Civan, 1994). (Leontaritis et al., 1988). CO2 EOR can also exaggerate the problems of
asphaltene precipitation and deposition for oilfields with asphaltene
2.4. Formation damage by CO2 flooding for oil recovery and CO2 issues reported during the primary or secondary production, e.g.,
sequestration Ventura field in California (U.S.A.) (Novosad and Costain, 1990).
(2) Clay swelling and minerals dissolution
CO2 flooding was introduced as a commercial EOR technique in the CO2 flooding results in the formation of carbonic acid, which lowers
1970s, and expanded to include CO2 sequestration in some EOR pro- pH and increases both Eh (activity of electrons), and dissolves quartz,
jects during the past twenty years. As reported in 2014 (Kuuskraa and feldspar, barite, cements and clays, including anhydrite (Chopping and
Wallace, 2014), more than 136 CO2 EOR projects were active in United Kaszuba, 2012), calcite (Kelessidis and Maglione, 2008), smectite
States with the number increasing progressively since 1986. Oil pro- (Heerema, 2016), illite (Miranda-Trevino and Cynthia, 2003), kaolinite
duction from CO2 EOR projects was predicted in 2014 to increase from and mica (MacCarthy et al., 2014). The nature of dolomite (Plummer
300,000 b/d in 2014 to 638,000 b/d in 2020, and the corresponding and Busenberg, 1982), quartz and silicate clays (Wu et al., 2018) can
CO2 injection consumption expected to increase from 3.5 bcf/d to 6.5 affect the structure of pore networks, mechanical integrity of reservoir
bcf/d. Low oil prices between 2014 and 2017 slowed this growth. The rocks, and the plugging of liberated fines into pore throats. Although
number of CO2 EOR projects worldwide (Fig. 7) is dominated by those the reduction of porosity is generally offset by mineral dissolution vo-
in the U.S. (Melzer, 2012). Interest in CO2 EOR projects outside of USA lumes, the damage to a formation permeability is usually significant
started in 1994, and has increased slowly. Some notable CO2 EOR fields (Nguyen et al., 2007). The permeability damage during CO2 flooding is
outside of USA include the Weyburn oilfield in Canada, the Bati Raman mainly caused by the movement of fines, precipitation of clays in pore
heavy oilfield in Turkey and oilfields in Trinidad, Abu Dhabi, Brazil, throats and the mechanical compaction caused by corrosion of frame-
China, Malaysia, and the North Sea. work mineral grains. It is therefore necessary to establish a clear un-
The majority of ongoing CO2 EOR projects (∼90%) involved mis- derstanding of fluid and mineral interactions in a specific formation to
cible CO2 flooding in 2014 and the rest involved the immiscible CO2 minimize the extent of formation damage during CO2 injection and
flooding processes. The applications of CO2 EOR projects are mostly maximize the efficiency of CO2 EOR projects.
accompanied by severe formation damage issues due to the incompat- (3) Inorganic scale precipitation and deposition
ibility of fluids-fluids and fluids-rocks. These are predominantly in- The injection of CO2 into a reservoir changes the in-situ equilibrium
organic deposits, organic deposits, clay swelling and mineral dissolu- conditions, which promotes fluid-fluid and fluid-mineral chemical re-
tions (Fu et al., 2018). actions. As shown in Eq. (1), the precipitation of calcite can be induced
by the reactions between CO2 and the calcium ion (Ca2+) in the for-
2.4.1. Chemically induced formation damage associated with CO2 flooding mation water; the presence of CO2 or increasing CO2 partial pressure
and/or sequestration leads to the increase of CaCO3 solubility in water, but when CO2 comes
(1) Organic asphaltene precipitation and deposition out of solution as the pressure decreases and temperature increases
The addition of CO2 brings changes in oil composition and decreases (Plummer and Busenberg, 1982), CaCO3 solubility in water decreases
resulting in the risk of carbonate scale deposition. CO2 can also react
with hydrogen (H+) in the formation water to form the bicarbonate ion
HCO3− , which enhances the dissolution of minerals in reservoir rocks
increasing the concentrations of ions, especially calcium ion, in the
formation water, which can in turn result in subsequent calcite pre-
cipitation as conditions change.
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Fig. 8. An integrated workflow for risk and opportunity identification, assessment and management of formation damage issues impacting EOR projects. Modified
after Wood and Yuan (2018).
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B. Yuan, D.A. Wood Journal of Petroleum Science and Engineering 167 (2018) 287–299
subjective assessment. The magnitudes of every box are defined by mitigation and prevention, associated with better recognition of
multiplying the score of each level along each dimension. The higher secondary formation damage problems.
the value of the box, the higher need the mitigation and management 7) To develop new guidelines and algorithms to optimize EOR design
actions. However, both qualitative and semi-quantitative methods and implementation strategies coupled with formation damage is-
cannot quantify the different consequences of types of events. For in- sues based upon practical field experiences.
stance, the same score in assessment matrix defined by the events/ac- 8) To improve the risk and opportunity assessment and management
tions may have different reservoir performance, financial and other system to possess enough capacity to address a wide range of
outcomes, which make both methods not able to directly be applied for complex and diverse formation damage issues, and also to integrate
financial evaluation or deal with the cases with too many events/ac- more formation-damage-related issues, spanning from the technical,
tions. Therefore, it is generally necessary to apply a more quantitative/ regulatory, financial to market uncertainties associated with IOR/
stochastic analysis, where the likelihood of formation damage events/ EOR projects, aiming to improve investment decision making and
actions is defined as a probabilistic function, and the impacts is selected reservoir and related financial performance.
as actual measurable outcomes (production rates, financial indicators,
and recovery factor etc.). The most important benefits of stochastic Accurately understanding and optimally managing formation da-
analysis are that confidence levels can be defined to the outcomes by mage issues during EOR field-scale projects offers us the opportunity to
inputting the diverse likelihoods (probabilities) of specific formation massively increase ultimately recoverable resources from known and
damage issues occurring. This provides a more quantitative and holistic already exploited energy geosystems and those yet-to-be discovered.
view for operators as to when and how to address what kind of for- Furthermore it should enable us to do this on a commercially attractive
mation damage issue as priorities. basis during both peaks and troughs of the highly volatile energy
The risk and opportunity assessment and management system to markets. However, to do so requires sustained in-depth and holistic
assess EOR projects should not only have capacity to address a wide studies of formation damage issues during many different types of EOR
range of complex and diverse formation damage issues, but also needs project. To do this effectively involves significant and systematic, long-
to integrate broad formation-damage-related issues with technical, term integrated multi-disciplinary efforts involving many branches of
regulatory, financial and market uncertainties associated with EOR academia and industry.
projects at different times during the project life cycle. The objective of
such rigorous and holistic risk and opportunity assessment should be to 5. Summary and conclusion
improve project investment decision making based upon reliable re-
servoir and financial performance forecasting. Formation damage issues in EOR projects in various subsurface oil/
gas reservoirs lead to a series of complex risks and opportunities, with a
4. Prospects in formation damage coupled with enhanced oil combination of negative and positive impacts on the production per-
recovery research formance and resource recovery of oil geosystems. Moreover, the oc-
currence and extent of these impacts induced by the diverse damage
Aside from developing techniques for further improving and en- issues remain highly uncertain and vary significantly from project to
hancing oil/gas and thermal recovery in various geosystems, it is es- project. This review highlights, details and focuses upon:
sential to evaluate and characterize the multi-scale issues of formation
damage, from microscopic to macroscopic, and their potential impacts 1) the potential formation damage issues associated with diverse en-
on pore-scale, core-scale, well-scale and field-scale performance. The hanced petroleum and thermal energy recovery projects (i.e., low-
accurate identification of a broad range of formation damage factors is salinity water flooding, surfactant flooding, alkaline flooding,
a key factor in achieving reliable risk and opportunity assessment and polymer flooding, alkaline-surfactant flooding, alkaline-polymer
management. In recent years low oil prices have slowed down research flooding, surfactant-polymer flooding, alkaline-surfactant-polymer
and investment in costly EOR projects. To maximize the benefits and flooding, CO2 flooding, thermal recovery, and hydraulic fracturing)
minimize the losses associated with formation damage issues to achieve in a wide range of geosystems (i.e., conventional sandstone/carbo-
the best outcomes from EOR projects, further efforts are required from nate reservoirs, unconventional shale reservoirs).
industry and academia to address at least the following issues that 2) The impacts of diverse formation damage issues on well and re-
provide ongoing cause for concern: servoir performance are addressed and quantified holistically.
3) The recommended mitigation and prevention methods/techniques
1) To enhance the fundamental understandings on the microscopic are described in order to assist oilfield operators in addressing the
formation damage in terms of geomechanical, geochemical and complex issues associated with formation damage.
petrophysical characterization. More experimental works and field 4) Outlining an integrated risk and opportunity identification, assess-
pilot studies will be required to achieve this. ment, and management framework for considering formation da-
2) To develop more sophisticated techniques, tools and theories to mage in EOR projects. This framework integrates qualitative, semi-
identify and monitor the occurrence and extent of formation damage quantitative and quantitative assessment methods, supported by a
issues at different periods throughout a field's life to optimally ex- range of analysis/predication tools, and applying performance in-
tract its resources. dicators monitored for rigorous and holistic analysis.
3) To implement more generalized and accurate upscaling approaches
to apply the microscopic findings to explain the macroscopic phe- Acknowledgement
nomenon, and capture and exploit more information from labora-
tory studies and simulations valuable to guide pilot field projects. This work is a synthesis of advances gained from recent multi-dis-
4) To better identify and quantify the risks and opportunities of for- ciplined research and development work. It builds upon the book
mation damage issues specific to EOR projects, recognizing that “Formation damage during Improved Oil Recovery” recently edited by
formation damage can be highly variable from reservoir to re- the authors and involving collaborations with a number of experts
servoir, and therefore difficult to predict. working at the cutting edge of research in a number of relevant topic
5) To develop more advanced and comprehensive numerical models areas. Here, we express our thanks to all those experts for their support,
that help to postulate the holistic impacts of as many formation and in particular to: Dr. Pavel Bedrikovetsky, Dr. Caili Dai, Dr. Xuebing
damage issues as possible during diverse EOR projects. Fu, Dr. Zhangxing (John) Chen, Dr. Xingru Wu, Dr. Rouzbeh G.
6) To develop more advanced techniques of formation damage Moghanloo, Dr. Zhenjiang You, Dr. Vikram Vishal, Dr. Liang Yu, and
297
B. Yuan, D.A. Wood Journal of Petroleum Science and Engineering 167 (2018) 287–299
Dr. Jiaming Zhang, all other colleagues devoted to this topic. Doust, A.R., Puntervold, T., Strand, S., et al., 2009. Smart water as wettability modifier in
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