Nomor : F 01/PK-QAD-16 Revisi : 1 00

of 2
CONTROL PLAN
Tgl Efektif : 01 Januari 2017 Hal : 1/2

Characteristic Methods
Process
Machine,Device,jig,Tools for Evaluation Sample
No. Name/Operation Product/Process Reaction Plan PIC
Mfg Product/Material Process Measurement Control Method
Description Specification/Tolerance
Technique Size Freq.

Qty PO Visual 100% /Pengiriman LPB Inform to Purchasing

1 Material Receiving Type PO Visual 100% /Pengiriman LPB Sp Gd
Crane Dimensi Standard CRC Mikrometer 30cm x lebar per coil mother coil input list confirm ke QC Spv produksi
Meteran

Color -Refer To QIP 3326 -Refer To QIP 3326 -2 Bags Lot - Incoming Record Refer To ;
2 Incoming Inspection Grade Incoming Isnp Sp QC
Procedure
Packing condition - No Wet and broken

- Inform to Leader
3 Storage Material -Forklift Storage - Visual - - - Stock Card, FIFO or Supervisor Sp Gd

4 Loading Material Hoper Hoper Temperatur 70-90 ºC Thermo Control 1 2 hours Hoper Checksheet Inform to Maintenance Sp Prod
Injection mold plastic
parts

5 Setting Injection & - Set Up - Refer to Parameter Visual Check Injection Parameter Adjust and Sp maint
Mold Set-UP Parameter Setting STD Checksheet Revision paremeter setting
Setting

-
6 First Piece - Appearance Refer to QIP 3266 Refer to QIP 3266 20 Shots Start Prod. WI (F042/03) Adjust
Inspection - Part Weight - 530 ± 5 gr Digital Scale 5 Shots First Piece Inspection parameter data Sp QC
Jig JK 116242-0730 - Fitting Test Properly Inserted 2 shots Report
- Dimension Refer to QIP 3266 Caliper and Pin Gauge 2 shots
 2 of 2
Nomor : F 01/PK-QAD-16 Revisi : 00
CONTROL PLAN
Tgl Efektif : 01 Januari 2017 Hal : 1/2

Characteristic Methods
Process
Machine,Device,jig,Tools for Evaluation Sample
No. Name/Operation Product/Process Reaction Plan PIC
Mfg Product/Material Process Measurement Control Method
Description Specification/Tolerance
Technique Size Freq.

Mass Production - Appereance WI 49 Visual Check 100% Continue Daily Defective Report Inform to Leader
7 (Operator Check
100%) Sp Prod

- Appperance Refer to QIP 3266 Visual Check 2 shots 2 hours - IPQC Record Inform to
Production
8 Inprocess Leader/Supervisor
Inspection ( NCR ) Sp QC
- Part Weight 530 ± 5 gr Digital Scale 2 Shots Shift
Jig JK 116242-0730 - Fitting Test Properly Inserted 2 Shots Shift

9 Packing Plastic Container Box No Wet Packing Instruction - Visual 100% Continue - Label - Inform to Prod. Sp Prod
No Dirty Leader and change packing

- Appperance Refer to QIP 3266 Visual Check Refer to MIL Lot - Outgoing Record Inform to leader /
STD 105 E Supervisor
Out Going AQL 0.65 (NCR)
10 Inspection Level II Sp QC
- Part Weight 530 ± 5 gr Digital Scale 2 shots Shift
Jig JK 116242-0730 - Fitting Test Properly Inserted 2 shots Shift
- Dimension Refer to QIP 3266 Caliper and Pin Gauge 2 shots Shift
- Packing Refer to QIP 3266 Visual 2 box Lot

11 Storage Forklift Storage -Visual - - Stock Card, FIFO Inform to leader / Sp Gd

Supervisor

12 Shipping - Part Name/No - According to D/O - Visual Label and Return to storage Sp GD
- Qty Shipping Document