INSTRUCTION MANUAL TURNING GEAR FOR DIESEL ENGINES AM eeal da dale BY714 Ad AB SAPS St SS YRTG (H32-40) YURIM INDUSTRIAL CO., LTD. 2-DONG, BUK-KU DAEGU(702-012), S-KOREA 2-538-384-4894 FAX : 82-53-384-0030di >» 1. SALAPSE 2, Hel7|oie| eer 2x INDEX SPECIFICATIONS GENERAL CONSTRUCTION OF YURIM TURNING GEARS MAINTENANCE LUBRICATING OIL, OPERATION PROCEDURE FOR MANUAL OPERATION REPLACEMENT OF PARTS DISASSEMBLE & ASSEMBLE INSTALLATION MAINTENANCE & SERVICING PROCEDURES BRAKE ASSEMBLY DRAWING SPARE PARTS1, MAlAPSE 1. SPECIFICATIONS LAS 5 0.75Kw.43, Move0H2 | 1. MOTOR — :0.75 Kw.APOLES.440v.60 Hz 2.8013 Dc g90V 2.BRAKE DC 90V 3.25 bl 1/243.36 3. JUCION RATIO : 1/243.36 4.3% A+: 7.07 RPM 4. OUTPUT SPEED : 7.07 RPM 5.8% &25 : 78 Kg-m (NOMINAL) 5, OUTPUT TORQUE : 78 Kg-m (NOMINAL) 149Ka-m (INITIAL BREAK 149Kg-m (INITIAL BREAK AWAY MOME! AWAY MOMENT) 2.214 7|012] gees pz 2.GENERAL CONSTRUCTION OF YURIM TURNING GEARS RA ASI S(OlSt “Ast I101"eh a) YURIM TURNING GEAR(hereinafter referred to as SSA] SHSM ZO WS WASP TURNING GEAR) is reduced by first Geared motor. SID Ole AGA 2A+= BI LIIO After that second Bevel gear in Gear box, and that Ai 2510} PEI | third Helical Gear. So, The construction of Turing BE WAV Moo Meis0) Gear consisits of gears which has simple, high reduc = Sloact tion ratio, and the shape of unparalleled reliability. ADHSEE aE BEAL HBFETS = al at The output shaft can be rotated either clockwise or anticlockwise. Each gears is manufactured a ist in high precision with good materials and optimum UPA S TERI Et 710121 heat treatments(hardening). Also, Turing Gear 2 8t0l= Male 180 has device to relief first impulsion when it is SANS AM ABB 4 UTS started up. Even if you are an unskilled operator, +S) ASL BRE ARCS you can handle it easily. however, An improper SHAS go 4 goss handling may be caused an unexpected trouble, ANZA] Aa SAMS SSC AEF herefore you must read operating manual certainly and carefully before starting Turning Gear. All the EG IOS 32 SSS LMA ABOES| time, Turning Gear should be used at normal con- S451 SSOIM FNS AGH SSSI dition. It is righe, if only it can be used momentary ASe 4 UCh Jap w O1ato1 | at Max. tourque condition may cause the life of BAZ ABR ALS ASI] 42, t41012 | Turning Gear to be shorten, resulting in the damage S| 2,210) NASI DCE OPE Das Zeke + ACh 48a, | of E-Motor & Bearing.BaD ABA a) dio Agee & oa! B2lz + SCI) 2 a ASA AM 250) S2= MoH RAL S122 o1t0l e4Ct E11 210421 21 04% 28 BX SH] SSS IIo aS LW lO} Seto 1alA #e0l AB ach 22,3 SeW DM,2SAIS 2 Holl SIC DAWA WIS] Ooee ol BAI S17 $= og ale ol gl AEH OAL #2124 £1040 ICL DOA WS] JO PAS BA 1A OH 13] DMS StS1, 28 AAA APOE DU AOS MES WAS SAOs ona OFC} 2 AlatO} OF BEC + BER we ge 1.Cale! Sei T(YU-H32-40-012)8 Ba 2.2885 OS wt 3,ale! 4, 21F(YU-H32-40-014) BO AL SHS SSO M SHAS SOLE Ol HDG A LAZO BI IF MEE AUER ENS ABC Dol Azz HOIZS Zor Wael 3.MAINTENANCE Tighten loose bolts & nuts check up. Check the level of gear oil and supply oil if necessary. Pay attention to noise, vibration and abnormal rise of temp. during initial start. The temperature of T/G casing may rise more 10°C to 40°C than that of ambience, but it will be kept up the optimum temperature when T/G is reached a constant running. In the event of excessive heat. noise and vibration during running, stop immediately and check it. Try it again after repair. 4,LUBRICATING OIL The oil supply method of the intemal parts of gear box is self-lubricating(oil bath system) and gear head is adopted by Grease method. Kinds of oll & grease and the times of exchanging il follow "LUB OIL LIST’. Before operating, supply the designated ub.cil so that oil level is ust above the indication line of the oil gauge. However, renew gear oil once a half year under the severe condition or in order to recove foreign patticles after initial running Exchanging oll Loosen drain plug.(YU-H32~40-012) Drain out the oil throughly. Retighten drain plug after sealing the screw with Teflon. 4, Loosen the air vent plug.(YU-H32-40-014) 5. Renewed the oil into the gear box through the pipe. 2, 3BEeH DalAl7| LUBRICATING METHOD AND INTERVAL He . anes ee uw aa) ADDI Quantity of Metnod of Interval Lubricating lub.oi Dios Ue a aa ee aia Internal parts APPROX.14 £ ea OIL BATH ONCE A YEAR 3104 al a 2500-3000 Al2! Gearhead | APPROX. 1009 GREASE 2500-3000 HR ASIts 222 Practicable Application Lub.Oil MAKER GEAR OIL GREASE CASTROL ALPHA SP 460 SHPEEROL EPL2 CALTEX MEROPA 460 MULTIEAK EP2 sk SUPER GEAR EP 480 CROWN EP2 Esso SPARATAN EP 460 BEACON EP2 SHELL OMALA 460 ALAVANIA EP2 BP ENERGOL GR-XP 460 ENERGREASE LS EP2 Isu CARTER EP 460 MULTIS DEP25. FSSS0l HE SIEM 5-2 ACLS Tur] SE 4S AS! S ICH 5-3 Sa1O1A BHR) 3S (MBX40L) 25 AIL BO 52] A 71,212i(83)01 SRA SalOl It HASICH 5-4 -H92-40-B02 Ee 2 2o| HSE MBI = Sach 5-8 FSE40| SHE FOE A BAI GE AZ SA SAAC 5-6 BABSS OH] MOE MEA Sajol ao} SHRI SE(MBX4OL)) 2HS PAI Boe Se QEl(s3)m OB (B2)0) Be =X Holaich S201 3 TUS SHSAl Ae) sols awe al Marsa 6-1 10 YRS RUSAS)OIM ASI SS ABOILS SQA MATH QS 2 6-2 NS 6-3 PSEA AS so HE 450| Hails + woos Eno 5. OPERATION PROCEDURE FOR MANUAL OPERATION Operate emergency method as follows when E-MOTOR can not rotate well by damage or the failure of electric power. 5-1 Extract the fixing pin of handwheel. 5-2 Loosen and extract the bolts(4ea) of brake cover 5-3 By tightening the bolts(M8X40L) to the clockwise, the pushing disc(83) pushes the spring(B7) and the rake is released. 5-4 Turn the handle after engaging with outout shaft as Drawing(YU-H32=40-B02) 5-8 Return to the original state in the opposite order after completing manual operation. 5-6 Check the contact between pushing disc(83) and friction disc(B2) whether it is closely adhered(Before normal operation, the contact will be come close by tighting bolts(MBX40L) to the anticlockwise Operate T/G after reassembling the brake cover certainly. S-7 Fix the handle of output shaft to the original state. 6,REPLACEMENT OF PARTS 6-1 As gears & shafts are of special design, contact us in case of their replacement, 6-2 Most of bearings are commercially available because of using standard production 6-3 With regard to the seal, A considerable deterioration may be developed owing to sutrounding environ:DIAG Gk SLOG, SIRS Eats alos A ASS MaetC GINIALONS QFCIOHE O) AIF SHALL JIE SAS OA ES SICH 7-1 20h 1) 0 Ha YAM ASS soe awa) Olena = wane 2 “el aan | a AI 2 5) SHUR) He ic = =z StLEAHI 204 S218 SES 2AM Salsa, SeHeCI 6) Ho BAAeO! HAC SS atol Mas | Ol aHst = CAL SHC} i B21¥3) 91Ai(TAB WASHER)S ALBEICt 5) 2101 BAS OE NE] AWS Nal WAS CAL SHSM ABBICH OND NO. 1215 FORMA GASKET NO.2 SILICON BOND ESE JOA get] Lets eee sue WSR | So} FOF BCH 8.421 Ele!I1O1t= ZEI Heol 48 1010} BIO} SN BSE IAs Aol Aso Sg 2140) AG+ ASS Sch HAGE AS FYI +S O28 Ba 4 wees ScHe 2a 45 2c} ments temperature and contamination of lub.oil & other reasons. Replace the ail seal with new one periodically. Also, should be replaced the oil seal when the parts included oil seal are disassembled for some reasons or others. Ouring replacement, pay specially attention to the turnover of the lip and the direction of the oil seal as well 7.DISASSEMBLE AND ASSEMBLE 7-1 Disassembly 1)Disassemble T/G after reading over operating manual in accordance with Assembly 2)Make clear the purpose of disassembly in order to minimize parts disassembled. 8)Disassemble Turning Gear after marking if there is no match mark on a patt to be disassembled. 4)Neither strike parts strongly nor pull each part forcibly, 5)Taps are provided covers and other parts to facilitate disassembly and transportation. )In case of any trouble during disassembly, Check the drawing carefully and ty it again. 7-2 Assembly 1)Always keep clean surrounding 2)Each parts should be completely washed out with cleaning oil and made assembly after applying grease or lub.cil to detective parts. 8)Check and assemble parts in order after putting together the alignment mark, 4)Apply three bond or equivalent to threads in the gear box to prevent loose bolts from vibration and other reasons. 5)Renew cover gaskets when assembly Gear sealing : THREE SOND NO.1215 FORMA GASKET NO.2 SILICON BOND 6)Once assembly is completed, check if Tuning rotates smoothly. 8. INSTALLATION Turing Gear should be installed on a strong bed and mounting bolts & nuts tia throughly. Should be noted that an improper nstallation may cause excessive noise or vibration, resulting in aconsiderable decrease in the life time and damage. ed. FAL oleh Q.PROCEDURE OF MAINTENANCE AND SERVICE esas aa oY 2a) SHY | ge FMA AT HA] SSeS Oe ae otal 2E7t 2S waa PloMA Hee] SE} soos ASS ST wel Ale @) 28 Dox co SMH RAS wal & 2 = wa Stelaeinoa seo een BGC a os # Suge cause astsict [5 2 wees 74 ne (22, 212] ew el, ahh wat TH apollo ez wala AZASHE alo] SE olgisia| act ape ae eg MEO Soe CHA 2eelch, waa = Bl og, ee Bez esi BCL yay 7h, alMlet BS aed wal DYE OHS! OFS Ajel, abe of! Sel /otayeh mal ob o al) para Sf Alololl OB |i ay yxy 6 of EP ate! ee ne a gust sele| Bat - on 6 BSB Soro) 2x ale siah SM AOS MEM yy aia ZIAMACHAL ALLA 2 So]L} a aba PIER SBAS So) oe 9} apo! Al AHS BAL ean!CHECK CHECK METHOD REMEDY —_ INTERVAL TEM! POINT ‘AND POSITION As QUANTITY [Check the oil lever guage Replenish the same casion demands Keep the temp.to TEMPE- |Check the temp. of @/30X 80% Stop TG, AS Operate it again atter occasion RATURE |casing L remedy in case of | demands 5 abnormal ise 8 Take sample oll rom drain plug [Renew the ol in case CLEANN™ | and check the contamination of °F including foreign 6 ess an particles or month terioration Oil seal pars of input & output Replace ollseal and g LEAKAGE shaft. Gasket parts of casing gasket with new one, 8, cover in case of leakage rigsTe- As B | TIGHTE- | check the bolts Retighten loose bolts occasion 9 demands L 4 As s Check the bolts whether damage [Replace bolts in case DAMAGE or tine crack of damage or crack. o0casion demands Replace it with new Check it whether damage or wear jone incase of exce- 6 B Friction ais . down. ssive wear out or month e damage K E Check clearance of pushing disc | Re-adjust gap of it 6 &coil with feeler gauge. month 0 ‘ As h | NOISE & |Excessive noise or vibration is | Stop T/G oocasion e | VIBRATION present immediately as) ° demands s