PT.

JALA FUNGSI KREASINDO

J F
K

FASTENER - STUD WELDING EQUIPMENT & CONSUMABLES - FORM WORK SUPPLIES

Jl. Tapos raya Kebayunan No. 23, Kebayunan Cimanggis Depok 16457
Telp. 021-87742795 Fax. 021-87742895, Website : www.jalafungsi.com Email : sales@jalafungsi.com
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PT. JALA FUNGSI KREASINDO
FASTENER - STUD WELDING EQUIPMENT & CONSUMABLES - FORM WORK SUPPLIES
J F
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JFK SHEAR CONNECTOR

JFK Shear Connectors are typically used in composite steel construction to tie the concrete to steel members
and resist shear forces between the concrete slab and steel members.They are widely used in composite
construction, such as steel building, bridges, etc. Welding Through Metal Deck are available for this stud,
for this option, special ceramic ferrule type UFT are recomended

Solid Slab Profiled Decking

Steel Deck Barycentric Axis

TECHNICAL CHARACTERISTICS

APPLICATION ON COMPOSITE CONSTRUCTION

Advantages of Shear Connector
JFK Shear Connectors have high load bearing capacity and offer heavy resistance for failure by shearing,
in composite structure. Very high rate of production can be achieved, during construction. Ease of operation,
during construction. No specific skill is required for welding.
Flexibility in design of construction. JFK Shear Connectors can be welded through Desk Sheet, to produce
concrete slab. Size of columns are smaller hence for given built up area we can have larger carpet area
strong, durable, stable, and seismic resistant.

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PT. JALA FUNGSI KREASINDO
FASTENER - STUD WELDING EQUIPMENT & CONSUMABLES - FORM WORK SUPPLIES
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APPLICATION ON STEEL BRIDGE

Concrete

Shear Bolt Steel Beam

Modern bridge to be built requires strong structural strength bearing load from heavy traffic
passings. Shear connector serves for such bridge enable to make it more strong and economically.
The structure of compositebeam widely used for bulding bridge consists of steel beam and
reinforced ooncrete slab joined by JFK shear connector, so that the steel and concrete act as
a unit to bear the bending stress.If the same load is to be born, the composite beam allows smaller
sectional area, the composite bem bears heavier load than non-composite beam.

APPLICATION PILLING & COMPOSITE

JFK Shear connector are welded to inside of steel pipe piling. Which is to be used for brige foundation. To make
complete brige foundation, shear connector are welded to secureconcrete section of steel pipe piling and
footing column.

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PT. JALA FUNGSI KREASINDO
FASTENER - STUD WELDING EQUIPMENT & CONSUMABLES - FORM WORK SUPPLIES
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APPLICATION ON EMBEDMENT STEEL PLATE

Shear Connector Concrete

Steel Plate

Piggybacked Technic Installation by Stud Welding System

“Piggybacked”
Shear Connector

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PT. JALA FUNGSI KREASINDO
FASTENER - STUD WELDING EQUIPMENT & CONSUMABLES - FORM WORK SUPPLIES
J F
K

Table Showing Difference Between Various Standards

AWS
Specifica on ISO-13918 JIS B1198 BS-5950
D1.1 D1.5

Shear Connectors Type B .. Shear Connectors Shear Connectors Shear Connectors

Shear Connectors
Minimum yield
Psi 50.750 50.750 50.025 34.000 55.480
Mpa 350 350 345 235 385
Minumum Tensile
Psi 65.250 65.250 60.175 58.000 65.250
Mpa 450 450 415 400 450
Minimum Elonga on
% in 2” 20 20 20 15 20
% in 5.65 So 15 15 .... ........ 15
Minimum Reduc on .............. 50 50 .............. ..............
of Area, %

Where:
1.International Organization for Standardization –Welding-Studs and Ceramic Ferrules for Arc Welding
2.American National Standard Institute/American Welding Society Structural Welding Code Steel and Bridge
Welding code steel (AASHTO).
3.Japanese Indutrial standard specifies the characteristics of steel headed stud.
4.British Standards Institution, Part 5. Steel, Concrate and Composite Bridges, Code of Practice dor Design of
Composite Bridges
Tensile Test
Tension test is widely used to provide a basic design information on the strength of materials and is an acceptance
test for the specification of materials. The major parameters that describe the stress-strain curve obtained during
the tension test are the ultimate tensile strength (UTS) yield strength or yield point (Qy), elastic modulus (E)
percent elongation (L%) and the reduction in area (RA%). Toughness, Resilienece, Poisson’s ratio (V) can also be
found by the use of this testing technique. Tensile specimens are machine from the material to be tested in the
desired orientation and according to the standards.
AWS. D1.1-2015 Tension Tests. Ten of the welded specimens shall be a tension tested in a fixture similiar to
that show in Figure, except that studs without heads may be gripped on the unwelded end in the jaws of the
tension testing machine. A stud base shall be considered as qualified if all test specimens have a tensile strength
equal to or above the requirements.

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FASTENER - STUD WELDING EQUIPMENT & CONSUMABLES - FORM WORK SUPPLIES
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QUALITY AND INSPECTION

Bending Test :
According to Appendix in JIS B 1198 and JIS Z 3145, the
stem and welding part of shear bolt should be free from
crack when bending reaches 30 degree in bending test.
Further requirement according AWS D 1.1, 4.27 and 7.2 is
that the cracking location should not appear at the welding
part during 30 degree reciprocal bending test. And no crack
and break should occur at both stem and welding part of
Bending Test On Site shear bolt during bending test by 90 degree strking.
KEY :
1. SHEAR STUD
2. WORK PIECE (FLOOR DECK or PLATE)
3. PIPE / HAMMER
4. α = 30°

Tenssion Testing Machine Capacity 100 Tones

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FASTENER - STUD WELDING EQUIPMENT & CONSUMABLES - FORM WORK SUPPLIES
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CONVERSION TABLE OF LENGTH OF METRIC SYSTEM

Material & Surface Treatment
JFK shear connectors are made of quality low carbon steel grade 1010 - 1020 , the
mechanical propertiesmeet the starndard ISO 13918 and AWS D1.1 Sec.7 and AWS D1.5
AASHTO / JIS B 1198 HEADED ANCHOR

Stud Dia (D) Length (L) A H

50 mm
13 mm 75 mm 8 mm 25 mm
100 mm
(1/2 inch) 125 mm
50 mm
H
16 mm 75 mm A
100 mm 8 mm 32 mm
(5/8 inch) 125 mm
150 mm
175 mm
75 mm
90 mm D L
19 mm 100 mm
115 mm 10 mm - 0.5 32 mm -+ 0.3
125 mm + 1.0
(3/4 inch) 150 mm
175 mm
200 mm
75 mm
22 mm 100 mm
125 mm 10 mm 35 mm Length After Weld
(7/8 inch) 150 mm
175 mm
200 mm
75 mm
25 mm 100 mm
125 mm 12 mm 41 mm
(1 inch) 150 mm
175 mm
200 mm

* Ferrule for Weld-Thru Deck Application

** Ferrule for Vertical Welding Sufface Application
Note :
1. All lengths listed are before welding, the lengths will be about 4-5 mm less after welding.
2. Please use the above listed lengths to place order
3. Specially made lengths besides this table are welcome

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PT. JALA FUNGSI KREASINDO
FASTENER - STUD WELDING EQUIPMENT & CONSUMABLES - FORM WORK SUPPLIES
J F
K

LITERATURE

1) EN iso 14555, " drawn arc stud weiding of metallic materials "

2) EN iso 13918, studs and ceramic ferrules for drawn arc stud welding.

3) EN 10204/3.1, “ metallic product- types of inspection document “

4) A.I.S.C ( american institute of steel construction )

5) AWS.D1.1 section 7 "structual welding code-steel”

6) AWS D1.5 section 7 " bridge welding code steel " (AASHTO)

7) AWS D1.6 section 7 “ structural welding code-stainlees steel “

8) ASTM A-370-05 " standard test methods and definitions for mechanical testing of steel product “

9) DVS technical bulletin 0901 " stud welding processes for metalic material “

10) DVS technical bulletin 0902 “ drawn arc stud welding “

11) DVS technical bulletin 0903 “ stud welding with tip ignition “

12)DVS technical bulletin 0904 " drawn arc stud welding “

13) JIS B.1198 "headed stud"

14) JIS G.3507 & G.3539 "carbon steel wires for cold heading & cold forging “

15) AS/ NZS 1554.2-2003 " structural steel welding"

16) BS 5950 part 3: second 3.1 "composite beams"

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