AL-ZOUR LNG IMPORT PROJECT(LNGI)

(Contract No. : ZOR/LNG/EPC-0058)

Title Risk Assessment
No. R/A No. : LNGI - R/A - HEC - 0319 Rev. 0
Type of Permit □Cold Work ■ Hot Work □ Excavation □Non-Critical Lifting □Critical Lifting □ Electrical □ Radiography □ Grating Removal □ Others
P0058-LNG-MS-0501 Rev. D / P0058LNG-
0040-MS-0407 Rev. A / P0058LNG-0001-
Category of location Offsite Ref. No. PD-0302/0301 / P0058LNG-0040-MS-
0411 Rev. B

Department / Division Structural/Mechanical/Piping Department Date 1/28/2018

Specific Location Laydown (Shall be reviewed/ Revised
when work condition
Description of Activities Re-fuelling Activity Review Date changes, additional hazard
not covered, and/or Incident
Estimates No. of Persons Likely to be Occurred related activities
Contractor (Construction/HSE) - (1/1) / Sub-Contractor (Construction/HSE) - (2/1)
exposed
Residual
Hazard Likelihood Severity Risk Safety Precautions Likelihood Severity
Risk

LNGI-R/A-HEC- 319
 Re-fuelling Activity

1. All equipment shall be inspected, approved and color coded

2. All equipment shall have 3rd party certification
3. All measuring gauges shall have valid calibration certificates
4. The working area shall be isolated and with appropriate signage
5. The work shall be carried out by a competent person
6. Shall follow the safe working procedure with regards to handling flammable materials.
7. Shall provide instruction and training regarding the proper handling of chemicals as per SDS
8. Site rules and regulations shall be followed
9. Only competent driver with valid driving license shall drive the vehicle.
10. Driver and passenger shall fasten their seat belts during travel.
11. Driver shall undergo defensive driving training
12. Daily checklist shall be performed and shall be available in the drivers cabin
- Unauthorized work and unapproved 13. Inspected first aid kit and fire extinguisher shall be available (2x9kg) DCP fire extinguishers.
equipment 14. Maintenance record of the equipment shall be displayed together with inspection certificate in the cabin.
- Poor maneuvering of vehicle 15. Secure the tanker with wheel chocks
- Not using PPE 16. Verify the vehicle parking brakes are set
- Static electricity 17. Mobile phones shall be switched-off
- Poor condition of the hoses and pump 18. Ensure that person conducting refueling is present until the activity is done.
1 - Unattended vehicle 2 3 Caution 19. Grounding system of the fuel tanker shall be installed prior to start refueling 1 2 Care
- Presence of gas vapor, combustible 20. Hose from tank truck into underground tank shall have a static wire/bonding or its equivalent and shall be equipped with a non-ferrous nozzle or tight connection metal nipple.
materials 21. Ensure that only approved hoses are used. Pressure rating of hose shall be greater than the pump pressure.
- Fuel spills or overflow 22. Emergency stop button shall available and in good condition and functional
- Fire 23. I f emergency button is not available, relief valve and or emergency switch off valve is installed
- Noise 24. The driver, operator or attendant shall not remain in the vehicle but shall not leave the vehicle unattended during the refuelling process only until the hoses are completely winded
- Slips/trips up and equipment cover is locked
25. Never leave the vehicle without activating the hand brake
26. A cap or cover with lock shall be provided for the filling point, and ensure that the air tight cap or cover has been returned and locked
27. Removed unwanted and combustible materials that can cause possible ignition
28. Ensure no smoking policy is adhered to and implemented
30. Inspect the lowermost drain and outlets on truck prior to departure. If necessary tighten, adjust or replace caps, valves or other equipment to prevent leak.
31. Automatic cutoff function shall be installed to prevent overflow
32. Spill kit shall be available in case of spill or leak
32. Sufficient bund wall shall be provided in the fuel tank and drip tray.
33. Shall use approved hearing protection during the operation
34 Maintain housekeeping on the area, unwanted materials shall be removed.

LNGI-R/A-HEC- 319
 Key: ALARM - Serious or major harm will probably occurs, ALERT - Moderate harm probable, major harm unlikely to occur

CAUTION - Minor harm probable, major harm very unlikely to occur, CARE - Minor harm possible, major harm very unlikely to occur

Construction Engineer Construction Engineer

Executor Issuer HSE Engineer (HEC) HSE Engineer (PMC) Others
(Subcon) (PMC)

Signature

Name

Empl #

Note: 1. Master copy (original) shall be retained in file for record and future reference

GUIDELINES
2. Photo copy shall be attached with work permit

3. Ref. no. guidance: - Example LOCATION - DEPT. / DIV. EISK ANALYSIS - SERIAL No.. E.g.1.
MAA-XXXXRA-05-1001, 2. PRO-XXXXRA - 05-1001
4. If same Risk Assessment is being used again, it must be reviewed to check relevancy.
1. Work permit risk assessment is all about evaluation of risk associated with particular job. The risks are evaluated
without controls in place and subsequently with controls in place. The idea is to reduce the risk up to "CARE" by applying
the controls, which is acceptable level of risk to carry out the job.
2. Risk Assessment Team shall conduct work permit risk assessment, allot the divisional reference number and fill the
risk assessment form at the location. It shall be signed by all team members.
3. Once it's completed, the original (Master copy) shall be filed with the concerned division. This filed master copy can
be utilized for reference in case similar jobs are repeated in future.
4. Team Leader shall maintain the data base for all completed work permit risk assessment forms.

5. Copies of risk assessment shall be given to issuer (Mostly operation supervisor), executor and team members.

6. Issuer shall enter risk assessment reference number on the work permit (Under other detail in Section-3)

7. Executor shall attach and display it with original (Executor's copy) copy of work permit at work site.

Specific prevention and protection measures KNPC references: All relevant KNPC Safety Regulations/ Safe
Work practices shall be strictly followed. For activities other than mentioned above separate Risk Assessment to
be carried out.
*SWP on Work Permit System & Risk Assessment (HSE-TSSA-06-2029)
*SWP for Hot works (HSE-TSOH-05-2011)
*SWP for Hand & Power Tools (HSE-TSSA-06-2006)

*Shall be reviewed/ Revised when work condition changes, additional hazard not covered, and/or Incident
Occurred related activities
* KNPC emergency response plan shall be communicated (tool box talk / training) and applied on site.
* All emergency contact numbers shall be communicated (tool box talks / training) and displayed on site.

LNGI-R/A-HEC- 319