Fs 4041 TG Package, Rev-0

SPEC No: FS 4041
Design Division FUNCTIONAL SPECIFICATION

Engineering Services Rev No 0
FOR
ISO – 9001:2000
GTG PACKAGE Discipline Electrical
Page 1 of 88
FUNCTIONAL SPEIFICATION
FOR
TURBINE GENERERATOR PACKAGE
OIL AND NATURAL GAS CORPORATION LTD.

INDIA
PREPARED / TOTAL No.

REVIEWED BY APPROVED BY DATE REV. No.
REVISED BY OF PAGES
88 0
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
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CONTENTS
SECTION DESCRIPTION PAGES
1.0 SCOPE
1.1 Scope of this specification

1.2 Scope of Supply
2.0 CONFLICT
3.0 ENVIRONMENT
4.0 DESIGN
4.1 General Description and Performance Guarantee

4.2 Conditions of Service
4.3 Starting System
4.4 Fuel System
4.5 Air Intake and Exhaust
4.6 Enclosures
4.7 Skid
4.8 Turbine Washing System
4.9 Safety
4.10 Gas Detection
4.11 Fire Detection and Fire Suppression
4.12 Couplings and Load Gears
4.13 Lubrication System
4.14 Control System for Turbine
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4.15 Local Control Panel and Local Gauge Board

4.16 Remote Control Panel( Unit control panel)
4.17 Utilities
4.18 Electricals
5.0 TESTING AND INSPECTION
5.1 Equipment and Sub-Assemblies Testing

5.2 Sub-System Testing
5.3 Instrumentation Tests
5.4 Mechanical Run Test of Gas Turbine
5.5 Performance Test of Gas Turbine
5.6 Load Gear Testing
5.7 Generator Testing and Inspection
5.8 Full Load String Test
5.9 Site Tests
6.0 SPARES
7.0 SPECIAL TOOLS
8.0 PROTECTIVE COATING AND PACKAING
9.0 TAGGING
10.0 WARRANTY
11.0 VENDOR DATS REQUIREMENTS
12.0 ATTACHMENTS
13.0 STANDARDS AND CODES
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ANNEXURES
ANNEXURE -A : Telemetry Point Assignment Sheet
ANNEXURE - PI : Instruments & Annunciators List
ANNEXURE -GT : Experience Record - Gas Turbine
ANNEXURE - GB : Experience Record - Gear Box
ANNEXURE - CP : Experience Record - Packaging
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1.0 SCOPE
1.1 Scope of this Specification
1.1.1 This specification together with attendant equipment data sheets, Functional
specification of gas turbine FS 5501, equipment specifications, drawings, schemes, ,
etc. describes the minimum requirements for the design, construction, materials,
Performance, Packaging, Testing, Shipment and Commissioning of a self contained
electric power generation for an offshore installation. The system shall consist of
Gas Turbine Driven Generator Sets.
1.1.2 The requirements stipulated herein are the minimum. Any additional equipment,
controls or schemes which are considered necessary due to statutory
regulations/safety regulations/international codes and practices/etc. for proper and
safe operation shall also be included in Vendor’s scope of supply. Vendor shall be
responsible for all the aspects of the material and services requisitioned. Any conflict
of clauses with this specifications and FS 5501 shall be brought to the notice of the
company and company’s decision shall be final.
1.2 Scope of Supply
1.2.1 The scope of supply of the Vendor shall include but not be limited to the following
for each Gas Turbine Driven Generator Package.
- Skid mounted equipment such as Gas Turbine, Electric Generator, Gearbox

and drive system, starting System, Lube Oil System, fuel system, DC power
for instrument and controls, cooling/Ventilation/ Pressurization system etc.
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- Gas turbine combustion air intake system including intake filters, transition
piece, expansion joints, silencers, complete ducting, plenum chamber, etc.
- Gas Turbine exhaust system including exhaust collector, transition piece,

expansion joints, silencers, ducting, stack etc.
- Exhaust heat recovery system as specified in the turbine spec. FS 5501.
- Acoustic enclosure(s) for the Gas Turbine and Generator.
- Air filters, fans, dampers, silencers, ducting etc. for ventilation, pressurization,
cooling of turbine, generator and their respective enclosure(s)
- All Instrumentation/Controls/Safety devices/Control valves described in the
this specification and attached specification FS 5501 and other relevant
specifications.
- Cooling system for the lube oil
- Gas fuel systems including treatment systems
- Turbine-Compressor cleaning and washing systems
- Fire and Gas detection system. Fire suppression system
- Portable lube oil drain pump, with electric motor and hose pipe etc.
- Portable lube oil purifier
- Local and Remote Control Panels alongwith synchronising and Load Shedding
Panel, Field and Panel Instrumentation, controls, wiring tubing etc.
- Local gauge board(s), skid mounted
- Line and neutral cubicle and NGR
- Phase and neutral bus duct
- AVR and excitation control systems
- Enclosure lighting system
- Start up and commissioning spares
- List of recommended spares for 1 years of Normal Service
- Special tools and Service equipment.
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- Drawings and documents as defined under Vendor Data Requirements.
- Operation and maintenance manuals

- Vendor shall provide interfaces for all utilities required at the skid edge, local
control panel and on the control console within the TG set control room. All
Piping/cabling/wiring up to interfaces shall be in Vendor’s scope of supply.
Vendor shall provide master terminal board for all control wiring at the skid,
local control panels and remote control panels.
1.2.2 The following are excluded from Vendor’s scope of supply and shall be supplied by
Contractor.
i) Generator circuit breaker
ii) Motor control centre for auxiliaries
iii) DC motor starter panel
iv) Inter connecting power and control cabling between skid mounted equipments
and equipments listed above (1.2.2). Interconnecting power and control
cabling between Remote panels / Line cubicle / Neutral Cubicle / etc. (supplied
by vendor) and contractor supplied switchgears. Interconnecting cabling /
wiring between skid master terminal board and local control panel.
2.0 Conflict
2.1 The owner reserves the right of final interpretation of any requirement specified in
the Bid document.
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3.0 ENVIRONMENT
3.1 The equipment shall be operable in a corrosive, salt laden, Marine environment with
100 percent relative humidity and other corrosive constituents like H2S as detailed in
the design criteria.

Site conditions and climate shall be as per functional Spec. No FS .5006.
Equipments supplied shall be suitable for same.
4.0 DESIGN
4.1 General Description and Performance Guarantee
4.1.1 The purpose of the proposed Gas Turbine Generator sets is to provide base power
for Offshore Process Platform.
The combustion gas turbine shall be capable of delivering the specified power
requirements (After excluding losses in the gear unit) on a continuous duty basis
under the stated site conditions and shall confirm to attached Specification No.5501,
except where modified here-in. The turbine shall be constant speed machine for
driving a generator through a gear reduction unit (if required). The turbine may be
industrial or aircraft derivative type.
Vendor shall offer Gas Turbine driven generator sets suitable for parallel operation
The rating of GTG set shall be worked out by contractor based on the electrical
and mechanical design criteria attached elsewhere in bid package and approved by
company.
The continuous rating of alternator shall be as defined in electrical specification
and electrical design criteria appearing elsewhere in bid package. Unless otherwise
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specified elsewhere in the bid package, all the unit (working + standby) may also be
operated in parallel on partial load.
4.1.2 The turbine generator power package shall be a complete safe and functional system
including all ancillary equipment.
4.1.3 These skid mounted Turbine generator sets shall be complete in all respects and
ready for installation on the offshore platform requiring minimum offshore work and
reassembly of any components. Each Turbine generator set shall be designed for
single lift for load out/installation. However, due to practical limitations if some
components of the generating sets require dismantling and reassembly at offshore,
vendor shall detail out the same in his proposal indicating sizes and weights of such
components.
4.1.4 All equipments/subassemblies/components including spares and spare gas generator
(where applicable) shall be newly manufactured against this order.
This shall be verified from the manufacturing serial number (Also refer the
requirements on this subject elsewhere in the bid package).
4.1.5 The gas turbine generator sets being offered by the Vendor shall satisfy the
requirement of Clause 1.3 of Spec. No.5501 and Annexure GT and CP of this
specifications
4.1.6 Performance Guarantee
The following parameters shall be guaranteed by the Vendor. The guaranteed values
with tolerance, if any, shall be indicated in the following format and included in the
proposal:
1. T.G. Set
Electrical Output KW at Generator Terminals (-0%)
2. Gas Turbine
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i) Maximum continuous site rating at PT output shaft KW.
ii) PT output required with +0% tolerance corresponding to specified

alternator output KW:
iii) Heat Rate at site rated temperature while generating power as stated in
item (i) above (+0%)
iv) Additional information
a) Expected TBO (Hot Section) :
b) Expected TBGO (Power Turbine) :
c) GG Rated Speed :
d) PT Rated Speed :
e) Max. Inlet Loss (at site) : 100 MM of water
f) Max. Exhaust Loss (at site) : 100 MM of water

(when no heat recovery is specified)
: 250 MM of water
(when heat recovery
is specified)
g) Site rated temp. : 36.70C
h) GG Turbine inlet/PT inlet/ : -/-/-

PT exhaust temperature with no positive
tolerance (while generating maximum
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continuous rated site power as defined in

2(i) above)
i) At ISO conditions (base continuous) :
- Gas Turbine Rating KW
- GG Speed
- PT Speed
- GGT inlet temperature
- PT inlet temperature
3. Efficiencies for
- Gear Box
- Alternator
4. Alternator
Refer electrical specification FS 4040, electrical design criteria and data

sheets.
5. Overall Generation Module
Noise Level 88 DbA
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4.1.7 Experience/capability requirements
i) Alternator
Requirements stipulated in Electrical Specifications shall be met.
ii) Gear Box
The gear box, if offered, shall meet the following minimum service and
manufacturing experience requirements.
a) Gear box shall be similar to the parameters as specified in the Annexure-GB

as compared to at least Two units produced by the Vendor at the proposed
manufacturing plant. At least one of these gear boxes must have been operating
satisfactorily for at least 8,000 hours. Vendor shall furnish information on
Experience record proforma attached with this specification.
Vendor shall furnish information on experience as per “ANNEXURE - GB”.
iii) Gas Turbine
Requirements stipulated in Para 1.3 of Specification No.5501 shall be met and

Vendor shall furnish information on experience as per “ANNEXURE - GT”.
iv) Gas Turbine/Generator(Alternator)/Control Panel Package
Gas turbine Electrical Generator/Control Panel package offered shall be

identical or validly similar in physical dimensions, weights, structural
configurasion, size of main equipment (Alteranator, gear box, gas turbine etc.)
make of control panel as compared to at least two packages
engineered/fabricated/assembled at the proposed plant in the last 5 years. One
package should have been operating satisfactorily for at least 8000 hours.
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Vendor shall furnish information on packaging experience as per

“ANNEXURE - CP”.
4.2 Conditions of Service
4.2.1 The sets shall be installed in a generator building module which shall be adequately
ventilated to meet the requirements of ‘Safe’ area. Guidelines as laid down in DNV
Technical note no. TNB 304 shall be followed.
4.2.2 For area classification refer to electrical design criteria.
4.2.3 The fuel treatment skids shall be suitable for use in the area in which the same is
installed.
4.2.4 Vendor shall furnish detailed time schedule of inspections/overhauls of various

components and specify the design life of various major components under the
specified site and operating conditions in his proposal.
4.2.5 Efficient use of limited platform space while maintaining easy and quick
serviceability and access to major components shall be a prime point in the layout
design. Vendor shall develop the layout and furnish along with bids.
4.2.6 Complete turbine generator set especially equipment support and bearings shall be
suitable for the platform/building movement expected at offshore. Movement data
shall be furnished by the Contractor to the packager.
4.3 Starting System
4.3.1 Vendor to provide suitable A.C. Motor driven starting system.
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Motor shall be suitable for class-I, Div.-I, T3 and gas group –D.
4.3.2 The turbines shall be equipped with gas fuel system enabling start-up/continuous
operation on gas fuel. Vendor to give gas fuel system piping and control schematic
for review by the Company.
4.4 Fuel System
Fuel system shall consist of the following two subsystems:
1. Fuel Treatment System
2. Gas Turbine Fuel System
4.4.1 Fuel Treatment Systems
Fuel treatment systems for the gas turbine shall have following features, described
for gas and shall be designed for I.S.O. rating of the turbine or to meet turbine
starting/acceleration requirement whichever is higher.
4.4.1.1 Fuel gas treatment system shall consist of but not be limited to the following features
:
i) Twin Strainers with differential pressure indication and alarm.
ii) Twin knockout pots with demisters and traps to ensure removal of any
condensate during start-up. These shall have level indicators, auto drain traps
and high level alarm on Local Panel.
iii) Twin gas filters with continuous flow transfer valve (Filters characteristic to
suit turbine requirement)and differential pressure indication and alarm.
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iv) Superheating system,having twin heater
Items (i), (ii) (iii) and (iv) shall be provided with continuous flow transfer
valves for changeover during operation.
4.4.1.2 P & I Diagrams for the fuel treatment systems shall be approved by the Company.
4.4.1.3 Vendor shall furnish detailed gas fuel specifications as given by the GG supplier. It
will be the responsibility of the Vendor to furnish fuel treatment systems with all
equipment necessary to meet the GG suppliers specifications keeping in view the
properties (composition, pressure, temperature, viscosity etc.) of the available fuel
specified elsewhere in the bid package.
4.4.1.4 All liquid/gas fuel piping and valves shall be in 316 Stainless Steel (316 L if post
weld heat treatment cannot be performed)
4.4.1.5 Fuel treatment systems shall be separate and independent for each turbine generator
set. The dual fuel terminal flanges shall be located inside the turbine enclosure.
Entrance to the enclosure for the piping shall be by means of stuffing box to reduce
the noise level. All the required stuffing boxes shall be in Vendor’s scope.
4.4.2 Gas Turbine Fuel System
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4.4.2.1 Gas Turbine fuel systems shall be Vendor’s standard proven system, suitable for the
fuel properties specified.
4.4.2.2 Vendor shall also provide the following instruments and controls for the fuel system
as a minimum but not limited to:
- Pressure Gauge upstream gas fuel twin filter

- Pressure Gauge down stream gas control valve
- Pressure switches for low gas fuel pressure pre-alarms and trips and high gas
pressure pre-alarm and trip. Pressure switches shall be located inside the
enclosure.
- Vendors standard proven fuel gas measuring system
4.5 Air Intake and Exhaust
4.5.1 Meet the requirements of clauses 5.4 & 5.5 of the functional specification of gas
turbine 5501.
4.6 Enclosures
4.6.1 The Turbine, gearbox and the electric generator alongwith their respective auxiliaries
excluding the lube oil coolers shall be enclosed in sound attenuating housing.
4.6.2 Large access doors (sliding or hinged type) with quick opening latches accessible
from inside shall be provided on the enclosure. An interlock shall be provided such
that in the event any enclosure door of the turbine is not properly closed/gets opened
due to any reason, the turbine should automatically shutdown/its start blocked. Their
location shall be decided keeping in view the arrangement of generators, the
availability of maintenance space and to minimise the possibility of panel removal
for maintenance purposes. Turbine enclosure to have glass window with seal tight
metallic cover.
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4.6.3 Panels shall be easily removable
4.6.4 The enclosure shall be fire resistant and suitable for occasional sea water spray from
outside the enclosure in the event of fire.
4.6.5 The enclosure shall be suitable for lifting devices for gas turbine components,
gearbox and the electric generator.
The enclosure shall be provided with steel beams to mount a chain pulley block for
lifting the turbine, gearbox/generator. Complete material handling system as
recommended by manufacturer, and approved by Company for taking out
components and sub-assemblies of TG set off the enclosure to the generator building
shall be provided by the Vendor. Material handling system from building to
load/unload area shall be provided by the Contractor.
4.6.6 The enclosure compartments shall be provided with gas (hydrocarbon, H2S)
detection, Fire detection and Fire Suppression system using clean agent.
4.6.7 The enclosure shall provide adequate support for the turbine and electric generator
inlet and exhaust ducts, as applicable when duct is running over the turbine
enclosure.
4.6.8 Enclosure interior lights shall be wired out to a switch mounted on the exterior of the
enclosure. The lights shall be of fluorescent type. Lights shall be explosion proof
suitable for supply voltage specified elsewhere in the bid package.
4.6.9 Cooling, ventilation and pressurisation air for Turbine and Generator enclosures shall
be ducted from and to outside of the generator building. Necessary
fans/blowers/bleed system/silencers/filters/ducts shall be in Vendor’s scope of
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supply. Fans/Blowers shall be sized considering the duct losses, required pressures
and temperatures inside the enclosures, required number of air change etc.
4.6.10 Turbine Ventilation System shall have two ventilation fans each of 100% duty (one
working plus one standby) with autostart provision in the turbine ventilation exhaust
ducting. Fans shall be designed with 25% extra capacity over the actual requirement.
Each fan shall be provided with electric motor operated dampers located upstream of
the fan and an exhaust silencer downstream of the fan.
4.6.11 Turbine enclosure fan capacity and ducting arrangement shall be suitably selected to
keep the enclosure temperature below 60 deg C and to provide required number of
air changes. Also, these details for sizing shall be submitted by the Vendor for
Company approval during detailed engineering stage.
4.6.12 The turbine enclosure shall be maintained at a pressure at least 5 mm of water less
than atmospheric pressure by operating only one ventilation fan. However,
enclosure shall be designed to withstand positive pressure developed as a result of
fire occurring within the enclosure so as to make clean agent actuation effective.
4.6.13 The electric generator shall be provided with separate enclosure which will be
maintained at positive pressure at least 5 mm of water column. The surface shall be
so designed that the ambient air temperature of the enclosure does not exceed 45 0C
for the inlet air temperature of 400C. Air inlet system shall be provided with self
cleaning filters or filters similar to turbine combustion air filters. Standard of
filtration shall meet or exceed the requirement of alternator vendor. Special
precaution shall be taken for the marine atmosphere. The inlet and outlet
temperature detectors shall be provided at suitable locations.
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The enclosure pressurization shall have one working and one standby fan each of
100 percent duty with autostart provision. Fans shall be designed with 25% extra
capacity over the actual requirement.
4.6.14 All the enclosure fans shall be driven directly by electric motor and designed to
preclude built-up hazardous atmosphere inside the enclosure and limit the ambient
temperature in the enclosure as defined above.
4.6.15 In case of failure or shutdown of ventilation system of a particular TG set, the

respective XSDV (no fuel gas in supply line to the enclosure) shall close and XBDV
shall open to maintain TG building a safe area.
4.7 Skid
Preferably Turbines and driven Equipment shall be packaged onto a common base plate
with oil drain pans and bottom sound dampening closing plate (where required). Depending
on the Manufacturer’s recommendations, Turbines and Driven Equipment may be mounted
on individual sub-bases that are assembled onto a structural steel floor deck that is designed
to rest directly on the platform deck girders. Options of providing a three (3) point base plate
with anti-vibration mounts should be evaluated and selected based on the proven design and
cost economic advantage.
Base plates shall be designed to prevent any platform movement from affecting the machine
alignment. The deflection of complete bases due to all static loads shall not be detrimental
to the equipment during transit or when operating.
The Contractor shall provide drains within the base plates and these shall be piped to the
package edge. The package mounting plate shall be designed for single point lift (with all
equipment assembled onto it) in accordance with the requirements of API-RP2A (20th
edition) Section 2.4.2. In accordance with the design code the Contractor shall provide
calculations showing the Safe Working Load of all lifting points.
The minimum design and structural requirements for packages shall be in accordance with
the Functional specification for Packaged Equipment-5100P.
The Contractor shall provide the necessary data required for structural dynamic and static
analysis of the deck support steel. This information shall include but not be limited to the
following :
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Package weights and centre of gravity at operating condition
Operating speeds for all rotating pieces of equipment.
The Contractor shall submit a set of preliminary drawings for proposed package with its
Tender. The drawings shall display anticipated package dimensions, weights, general item
layouts and interconnection orientations.
Where required the Contractor shall furnish anti-vibration mounts.
Contractor shall obtain from the Vendor the precautions to be taken while lifting and
installing the skid with a particular reference to snatch/shock loads.
Vendor shall furnish 1 No. of lifting frame with spreader bar slings and shackles to
be attached to the Turbine generator package for single lift installation on the
platform.
4.8 Turbine Washing System
The turbine vendor shall propose and include a crank detergent/water wash “off-line”
and an “on-line” wash cleaning system for the gas turbine.
Potable water shall be used for washing water and instrument air shall be used for tank
pressurization.
All necessary equipment, controls and accessories required for washing operations shall
be included. The items such as tanks and fittings etc. shall be manufactured from 316
S/S. The water wash system including pumps, hoses fittings and controls etc. shall be
mounted on a common manually wheeled cart. Space provision shall be made for
parking the trolley when not in use.
A period of at least 6 months of continuous Turbine operation is required between “off-

line” washes.
4.9 Safety
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4.9.1 All controls shall operate in fail-safe mode. Instrumentation and controls specified
herein, or elsewhere in the bid package are the minimum required. Any other
instruments, controls etc. required for safe start up, operation and shutdown of the
unit shall be in Vendor’s scope.
4.9.2 All electrical devices shall meet the requirements of the area classification in which
they are installed.
4.9.3 All rotating and moving parts shall be provided with adequately sized nonsparking
guards.
4.9.4 If the V-belt use is unavoidable, the same shall be of antistatic type.
4.9.5 Piping shall be arranged in such a manner so as to avoid tripping or overhead

problems. Piping or tubing of insufficient mechanical strength for standing or
hanging shall be protected from personnel traffic.
4.9.6 Noise level of any point of the package, including ducts shall be such as to restrict
the noise level to within 88 dBA at any point located 1.0 meter away rom the surface,
(Refer Spec. No.5002, Equipment Noise Limits). The sound pressure level limits
specified in Spec. No.5002 shall be understood as limits applicable to overall TG
module and shall be verified during full load string test and also at site.
4.9.7 The enclosure and ducts shall have noise attenuating characteristics to reduce noise
level to the above desired value.
4.9.8 Surface temperature of any exposed surface shall not exceed 60 deg C.
4.9.9 Adequate instrumentation, monitoring, warning and shutdown system shall be

furnished so as to minimise the possibility of causing injury to personnel and the
equipment.
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4.9.10 Permanent warning tags shall be provided wherever electrical hazard exists when the
unit is running and/or when the unit is in standby condition.
4.10 Gas Detection (Hydrocarbon and Hydrogen Sulphide)

For specification of Gas Detection system refer FS (3500) Rev2.
4.10.1 The Vendor shall design, furnish and install inside the turbine and generator
enclosure (including all air intake and exhaust points) and inside the turbine
combustion air intake system/Plenum chamber a hazardous gas detection alarm and
shutdown system to protect personnel and equipment from hazardous gas infiltration
as per the relevant NFPA standards and API recommended practices.
4.10.2 Location of Gas Detectors
4.10.2.1 At least three hydrocarbon gas detectors shall be provided inside the turbine
combustion air intake system/Plenum chamber. These detectors shall be located in
the low velocity area of the combustion air intake system.
4.10.2.2 For the turbine and generator enclosure at least three detectors of each type shall be
provided for coverage of any area, for coincident operation. The detectors need not
be next to each other physically but may be separated from each other by a minimum
distance as recommended by the Vendor, but not exceeding three meters. For each
ventilated space, Gas detectors shall be provided such that:
a) Where the air is exhausted at a number of points, from one area and drawn
through a common ducting, minimum of 3 gas detectors shall be positioned at
the common/individual air flow point within the ducting and in the air lock
lobby, if any.
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b) Where the air is exhausted via louvres on outside walls, gas detectors shall be
positioned inside the module and adjacent to the louvres.
c) Minimum of 3 gas detectors shall be provided at common air-in take points of

individual HVAC system.
4.10.3 A provision shall be made that in case there is a bypass of any defective gas detector,
such that only one (or nil) functional gas detector remains in any zone, the turbine is
shut down automatically/its start up blocked.
4.10.4 The detectors shall provide a two step alarm (20% and 60% LEL, 10 ppm and 50
ppm H2S) of rising concentration of gases before the hazard level (100%
LEL/100pppm H2S) is reached. In case of 60% LEL/50ppm H2S by a single
detector an alarm shall be provided. But in case of coincident detection of 60%

LEL/50 ppm H2S by two detectors alarm (as in Clause No.4.10.5) alongwith
simultaneous shutdown shall be provided.
4.10.5 The “20% LEL, 10ppm H2S and Malfunction” as well as the “60% LEL, 50 ppm
H2S” (Single detector activation and coincident activation) contacts in the detector
monitors shall be wired to turn on local audible alarm at suitable locations.
4.10.6 The coincident detection of the 60% LEL of gas or 50 ppm H2S shall cut off the fuel
gas supply to the affected unit and shutdown the affected generator. However, incase
the turbine surface temperature is expected to be more than 200 deg C during
operation, ventilation should continue till surface temperature is below 200 deg C.
4.10.7 Alarm from the “20% LEL, 10 ppm H2S” malfunction as well as alarm and
shutdown from the “60% LEL, 50 ppm H2S” will also be relayed from the remote
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control panel supplied by the Vendor to the Master Fire and Gas Detection Control
Panel and in the operator console of main Process control system located in the
Control Room. The Vendor shall be responsible for providing suitable interfaces for
the same.
4.10.8 The audible alarms and gas detectors shall be wired in sealed conduit and NEMA 4
& 7 enclosures in order to function safely, should a hazard exist within the enclosure.
The total gas detection system shall be suitable for Class 1, Division 1, Group D
area.
4.10.9 Detection system controls shall be in the remote control panel. This system shall
also be capable of exchanging shutdown signals from the overall fire and gas
detection panel supplied by the Contractor.
4.10.10 Detection unit shall be designed for ease of installation of all the components of the
system with no special tools required. It shall be constructed so as to permit
maintenance by qualified electricians without special tools or training. Replacement
parts shall be commercially available.
Gas detectors shall be listed or approved by Factory Mutual and Underwriter’s

Laboratories Inc. or equal, for hazardous location.
4.10.11 Guide lines specified in instrument specification FS3500 shall be followed for F
&G systems.
4.11 Fire Detection and Fire Suppression
4.11.1 Fire Detection

4.11.1.1 The Vendor shall design, furnish and install inside the turbine and generator
enclosures a Fire Detection System as per the NFPA Standards and API
recommended practice.
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4.11.1.2 Manifestation of fire will be sensed by the following methods:
a) Ultraviolet light detectors (arranged for coincident activation of any two

detectors in a particular location). These may be located taking into account
the coverage and characteristics of a particular make, at point such that at
least 2 detectors shall be in a position to detect any possible source/place of
occurrence of fire.
b) Fixed temperature thermal detectors.
4.11.1.3 A provision shall be made that in case there is a bypass of any defective fire (sensor)
detector, such that only one (or nil) functional fire detector remains in any zone, the
turbine is shutdown automatically/its start up blocked.
4.11.1.4 The ultraviolet light detectors will detect flash fires. The fixed temperature thermal
detectors will detect high temperature.
4.11.1.5 The ultraviolet light detectors and fixed temperature thermal detectors shall be
installed by the Vendor at appropriate locations inside the turbine and generator
enclosures.
4.11.1.6 The ultraviolet light detectors and the thermal detectors shall sound a local alarm (for
coincident detection) as well as the remote alarm located on the remote control panel.
Coincident UV detection or thermal detection shall also close the main fuel valve of
the affected unit and shutdown the affected generator including the pressurisation
and ventilation system and release clean agent in the respective enclosure.
4.11.1.7 All the detection devices shall be wired in sealed conduit and NEMA 4 & 7
enclosures, in order to function safely, should hazard exist inside the enclosure
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4.11.1.8 All the detectors shall be listed or approved by Factory. Mutual and Underwriter’s
Laboratories, Inc. for hazardous locations.
4.11.1.9 The specifications for the fire detectors shall be as below:
a) UV Detectors
Type : Ultra violet radiation, self checking type NEMA 4 & 7 shall
not be sensitive to Direct or reflected Sun-light and shall be
provided with automatic optical integrity.
Construction: Stainless Steel body with swivel bracket for Surface

Mounting.
b) Thermal Detectors :
Type : Rate Compensation / fixed temperature type.
Mounting : On wall or ceiling.
Suitable and compatible safety barriers shall be supplied and installed in safe area.
4.11.1.10 Detection system controls shall be in the remote control panel. This system shall
also be capable of exchanging shutdown signals from the overall platform Fire and
Gas Detection Panel supplied by the Contractor.
4.11.1.11 Fire alarms by single and coincident UV detection and thermal detection shall be
relayed from the remote control panel supplied by the vendor to the overall Fire and
Gas detection panel and to the distributed control system supplied by the
Contractor. The vendor shall be responsible for providing suitable interface for the
same.
4.11.2 Fire Suppression

4.11.2.1 Vendor shall design, furnish and install inside the turbine and generator enclosures,
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a fire suppression system as per the NFPA standards and the latest API
Recommended Practices.
4.11.2.2 The Fire Suppression System shall consist of an automatic release of clean agent
extinguishing agent.
4.11.2.3 Fire Suppression System shall be so designed that it can be activated automatically
by receiving a signal from any of the following:
a) Coincidental UV Detection.
b) Thermal Detection.
The fire suppression system can also be manually activated by an operator in the
event of a signal from any of the devices. Clean agent billets shall be provided
outside the enclosures near the local control panel. Each area protected by Fire
Suppression System shall have adequate primary source and 100 % back up supply
manifold together. The extinguishing system shall provide high speed release of
clean agent based on the concept of total flooding.
Clean agent Released Alarm shall be annunciated in the remote control panel by the
Vendor. The Vendor shall provide suitable interfaces of transmitting this alarm to
Master Fire and Gas Panel located in the central control room.
4.11.2.4 Enclosures and local panel shall also be suitable for sea water spray on them.
4.11.2.5 i) In addition, the remote control panel shall have self-integrity check modules
for gas/thermal detection system, executive line monitoring modules for all
alarm/trip contacts, input/output fuse states, display for fault in self-checking,
facilities, clean agent pressure/weight. Monitoring modules primary/secondary
clean agent source selection facility etc.
ii) There shall be 2 distinct alarm sounders for alarm condition and malfunction.
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4.12 Couplings and Load Gears
4.12.1 Couplings including coupling between gearbox and alternator shall be all metal,
flexible, non-lubricated type, as per API 671 standard with an application factor of
1.75 as a minimum, with a non-sparking guard. The coupling data duly approved by
the coupling manufacturer shall be reviewed and the approval concured, by the
Turbine manufacturer, prior to the submission to the Purchase for approval.
4.12.2 The load gear shall conform to API 613. All the tests as indicated in the data sheet
shall be done on each load gear as per API 613. The gears shall be rated for 100%
Gas Turbine ISO rating.
Gear service factor as per Table - 2 of API 613 shall apply.
Load gears shall be designed to safely withstand without damage the stresses
imposed under Short Circuit Conditions of the Electric Generator.
4.13 Lubrication System
The turbine lubrication oil system will be designed and manufactured in accordance with
API 614 and as specified herein. Preferably the Lubrication oil system will be integrated
with the driven equipment ( PGC , gearbox ,Electric generator) oil system where
applicable.
Where synthetic lubricants are required, the lube oil system for the Turbine shall be
separate system independent of the driven equipment lubrication oil system.
The lubricating oil system shall be provided complete with one duplex filter with a
changeover valve that allows 100% continuous flow during normal and change of filter
operations. The filters shall be capable of removing 95% of particles 10 microns and larger.
Clean filter pressure drop shall not exceed 0.35 kg/cm2 at normal operating temperature and
flow.
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If required, for easy starting a lube oil heater shall be provided, interlocked with a low oil
level switch and thermostat.
All pumps, piping, valves, fittings drains, control valves, vents, cooling, instrumentation
and/or controls for the lube oil system shall be supplied.
The lube oil system shall be equipped with main and auxiliary oil pumps each capable of
meeting 100% of the system oil circulation requirements. Of these two pumps one has to be
a AC pump and the other can be a mechanical drive pump or AC motor pump In addition
the oil system shall be provided with a 110V DC motor driven emergency oil pump
designed to protect the Turbine bearings during coast down and bearing cooling after a trip
or emergency shut down.
Turbine control system shall have provisions to :

(i) Monitor DC pump performance at every turbine start, and periodically thereafter
(once in 12 hrs)
(ii) Continuously monitor DC supply system circuit for system availability during
turbine operation
Unsatisfactory pump performance or DC system circuit condition shall be enunciated and

shall trip the turbine.
Tanks shall be manufactured in 316L Stainless Steel.
All lube oil piping, valve trims and related accessories shall be of 316L.
Lube oil vents shall be supplied and routed to high safe areas (preferably up the Turbine
enclosure exhaust stack), outside enclosures and in consultation with the Contractor. The
Fill connection shall be raised above tank top and be fitted with 100 mesh (SS 316 L)
screen.
All Turbine lube-oil vents shall be fitted with oil coalescers shall eliminate 100% of all oil
particles greater than 3 microns in diameter and at least 99% of all particles 3 microns or less
in diameter. Separate oil return lines with sight glasses to reservoirs shall be provided.
4.14 Control System for Turbine
4.14.1 The control system shall be designed by the Vendor for local and remote startup and
shutdown. All required instruments and controls shall be supplied by the Vendor and
tested along with the Turbine Generator sets. Guidelines specified in relevant
instrument specification FS3503 shall be followed.
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4.14.2 The turbine Control DC Power system shall be provided by turbine vendor.
The other power for package shall be sourced from platform power system. Fire
and gas detection and fire suppression system, shall operate on 24 V DC + 5%
power. Instrumentation and controls other than above, shall operate on 110V AC
U.P.S.
Level gauge illuminators, where supplied shall be suitable for 110V, I phase, 50 Hz
with on/off switch.
4.14.3 All instruments and controls shall be immune from RF and EM signal interference.
4.14.4 The use of pneumatic system, instrument lines etc. are prohibited in the remote
control panels , which are situated in the T.G. Control room.
4.14.5 All sequential start-up, shutdown/interlocking and other auxiliary equipment shall be
located within the cubicle of remote control panel.
4.14.6 The Turbine -Generator sets shall be supplied with a self checking solid state, fully
automatic sequential start system, designed to provide reliable programmed starting
acceleration and control of all the units.
Starting shall be accomplished by the initiation of “Start” signal either locally or

from the remote control panel.
The control system shall provide for redundancy for key functions by use of separate
sensors/monitors.
4.14.7 The control system shall be distributed microprocessor based with video display and
membrance keyboard for operator interface. The system shall have sufficient level
of redundancy in processor and power supply system so that a single failure in the
control system shall not shutdown the unit. The system shall be provided with non-
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volatile memory or shall have battery back up so that in case of power failure there is
no need to rewrite the programme so as to restart the system. A programming unit
shall be provided for the system to re-enter/alter the programme.
The control system shall include suitable outputs for interfacing with the equipment
to be supplied by the Company and/or Contractor, the local panel, field, and/or any
other interconnecting sub-systems of the package. All logic shall be built up within
the control panel and potential free contacts of suitable rating shall be made available
at terminal points for all external wiring.
4.14.8 The control system shall include all the standard controls, monitoring and alarming
functions. As far as possible, only proven equipment that have been used in similar
systems before shall be provided.
4.14.9 The governor control system shall be included in the remote control panel. It shall
have electronic sensing and speed control, with a mechanical or equivalent overspeed
back-up and shall provide isochronous running during single unit operation and
automatic load sharing under droop mode during parallel operation of units. For
regulation, electrical specifications to be referred.
4.14.10 Each panel shall be provided with thermostatically controlled space heater, and
interior cabinet lighting.
4.14.11 All the cables for various signals and control functions, to be transmitted to the
remote control panels, shall be terminated by the Vendor at a junction box at the skid
limit. Separate junction boxes shall be provided by the Vendor for different type of
signals. The connection from the skid junction boxes to the remote control panel,
and from the local control panel to the remote control panel, shall be carried out by
Contractor. Vendor is required to furnish the specification of the interconnection
cables.
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4.14.12 The control panels shall have sufficient number of suitably sized removable gland plates
at the bottom of the panels for able entries from, and to the panels.
4.14.13 Terminal boards and terminals shall be properly identified. Name plates shall be
provided for all control devices, relays and instruments in SS 316. For electrical
panels, front of each panel shall be provided with stainless steel name plates and test
shall be of Troffolyte.
4.14.14 All terminals and equipment shall be easily accessible . Push button shall be
provided with covers to avoid accidental pushing.
4.14.15 All sequential start-stop shutdown interlocking etc. shall be done by microprocessor
based system. If electromechanical auxiliary relays are utilised these shall be of
hermetically sealed type having contacts rated for at least 220 percent of the
maximum load experienced. All electronic cards shall be treated so as to withstand
marine atmosphere. All relays shall be given an anti-fungus treatment.
All the auxiliary relays, in general, shall contain percent spare contact sets.
Wherever spare contacts are not available, multiplying relays shall be provided. If
plug-in type, the relay circuit modules and associated case sockets shall have plug
and socket pins gold/silver plated, to resist film formation and corrosion due to the
marine atmosphere. Plug-in items shall be positively retained in place by either
vibration proof quick release bolts or high quality positive locating Spring clamps.
Relays and sockets shall be selected from a recognised manufacturer’s proven line
and shall be guaranteed to retain low contact resistance following repeated removal
and replacement.
If two or more non-identical relays on modules are used, they shall not be
interchangable, to avoid plugging of a module into an incorrect position.
4.14.16 Preferred termination is via screw locked, spring loaded pressure terminal connectors
with pre-insulated type wiring compression fit terminals. For connection to
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component screwed terminals, similar cable lugs or spades should be used.
Minimum terminal size shall be suitable for accepting 4.0 mm2 conductors.
Direct wired connections are not acceptable and soldered connections should not be
used for external wiring connections to components.
All contacts and/or modules energizing inductive circuits shall be protected from are
damage by suitably rated silicon diode arc suppressors.
4.14.17 Control panels shall be supplied fully wired and complete with all necessary special
wiring for interconnection of panels and skid units. Interconnecting wiring shall use
stranded copper conductor 1.5 mm2 (Min.), multicore cables. Power supply cables
shall be made of stranded copper conductors of 2.5 mm2 (AWG 14 min.).
Wiring shall be provided with 600 volt rating insulation.
4.14.18 The control system shall include provision for gas detection/fire detection and fire
suppression as per specifications. The controls for the gas detections systems shall
be located along with the remote control panels in the control room. Fire
detection/suppression controls shall be located in local panel.
The fire/gas system shall be capable of exchanging alarm/shutdown contacts with the
master fire/gas central panel for the platform complex. The facilities shall be
provided separately for all the trains of generator system, so that any train facilities
can be isolated for maintenance purposes.
4.14.19 Gas and Fire detectors shall be explosion proof suitable for Class I, Division I, Group
D. The complete system shall be certified by UL/FM.
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4.14.20 RTDs shall be 3 wire type, platinum 100 ohms at 00C as per DIN 43760. Monitors
shall be provided for all RTDs with facilities for digital read out of variables and set
points, independent setting of individual alarm/trip set points in-service, sensor
failure detection and digital meter calibration. Relay contact output shall be
provided for individual Group alarm.
4.14.21 Vibration monitoring system (probes/proximeters/cabling etc) shall be of Bently

Nevada series-1 or equivalent.
4.14.22 Annunciation system shall be of the first out type. Separate annunciator shall be of
provided for electrical and instrumentation in respective control panels and a spare
capacity of 20%.
4.14.23 All lamps provided on the panels/control modules etc. shall have lamp test facilities.
4.14.24 Controls shall have suitable facilities for On-line testing/trouble shooting through
provision of diagnostic facilities.
4.14.25 Provision shall be made for automatic starting of the standby turbine generator unit
when any of the running unit/units stops on malfunction or when the circuit breaker
trips on non-Electrical fault.
4.15 Local Control Panel and Local Gauge Board
4.15.1 Vendor shall provide a local control panel located near the turbine enclosure. Panel
shall have full size opening doors to provide complete access to all equipment.
Local Control Panel and the gauge board shall be of SS-316 material of construction.
Local control panel shall be weather proof to NEMA - 7, suitable for Class I, Div. 1,
Group D area.
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4.15.2 The Local Control Panel shall contain as minimum the functions described in
Annexure-PI to this job specification.
4.15.3 Vendor shall provide gauge board9s) in SS - 316, 4 thick with suitable weather
protection against sea water spray located on skid edge containing as a minimum,
pressure gauge indicators described in Annexure - PI to this job specification.
4.16 Remote Control Panel( Unit Control Panel-UCP)
4.16.1 The remote control panels shall be free standing, cubicle type with rear access doors
and house all circuitry required for control and monitoring of the turbine generator
system. This panel shall be located in Turbine generator control room classified as
non-hazardous.
4.16.2 The panel shall be painted admirality grey as per BS-4800 and shall have an overall
height of 2200 mm inclusive of 100 mm base channels. All instruments mounted on
the panels shall be at a height above 750 mm.
4.16.3 For each Turbine-generator set one set of remote control panels shall be supplied.
Separate remote control panels lined up side by side shall be provided for each
Generator & Turbine Package.
Electrical control panels viz. Generator relay, control, synchronising and Load
shedding panels shall conform to attached specification No. FS 4019.
4.16.4 Fire and gas detection, fire protection control panel shall be provided, one common
for all sets.
4.16.5 Fuel treatment skid control panel, one common for all sets.
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4.16.6 Vibration monitoring systems for the generators, gear box and turbines shall be
Bently-Nevada series -1 or equivalent. The entire system shall be suitable for
connecting to Company’s signature analysis equipment.
4.16.7 For all references metric system of units shall be employed.
4.16.8 The Control Panel shall contain all instrumentation and controls required for the
start-up, shutdown operation and monitoring of the system. Modular concept shall
be adopted functional sub-systemwise to facilitate ease of operation. The remote
control panels shall contain, as a minimum the functions described in Annexure - PI
this job specification.
4.16.9 The Control System shall include provisions for interfacing with a Remote
Control and Telemetry System supplied by the Company. The hardware and software
protocols required for interfacing of GTG Remote Control Panel (UCP) with the
platform’s integrated control system shall be provided by contractor and
Contractor to refer instrumentation specification C-102 and instrumentation design
criteria for the same. The shutdown , control and monitoring signals between GTG
remote control panel ( UCP ) and Central Control Room ( CCR) and ESD shall be
hardwired. Provision shall be made by Contractor for telemetry of the following
parameters:
a) Potential free contacts for all points annunciated on the remote control panels
through relay contacts along with running status. All such switches shall be
with DPDT form or alternatively Vendor shall furnish contact multiplication in
the Control Panel.
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b) 4-20 mA DC totally isolated analog signals through isolators for the following
:
- GG speed
- PT speed
- Turbine exhaust temperature
- Alternator output
Besides the above Parameters, the Company’s other requirements, if any, will
be spelt out during detailed engineering. The format in which the RTU points
are to be indicated shall be as per Annexure - A.
4.16.10 Provision shall be kept in remote control panel( UCP) for repeating, as a minimum,
the following signals for distributed control system located in the central control
room for each turbine generator set.
- Fuel gas low supply pressure trip
- Fuel gas metering.
- Fuel gas high pressure trip
- Fuel gas supply temperature indication
- Fuel gas pressure indication upstream of electronic fuel control valve
- Malfunction summary status
- Shutdown summary status
- Running Status
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- Start sequence status
- Shutdown sequence status
- Ready to load status
- Common alarm and common trip alarm for status monitoring.
4.16.11 Remote Control Panel (UCP) shall also include semigraphic sections depicting
process flows with important controls and instrumentation identified in a logical
manner. Semigraphic displays shall be silk screen printing type. These semigraphic
sections shall be mounted on top of control panels and shall have a height of 600 mm
to make the total height of the control panel 2800 mm. Dummy panels to extend the
semigraphic upto false ceiling shall be provided as required.
4.6.12 All shutdown/interlocking sequential start-stop and other auxiliary equipment shall
be located within the remote control panel.
4.6.12.1 Vendor shall furnish a consolidated list of all instruments including details regarding
location and reference besides other parameters. All instruments shall be identified
by appropriate tag number.
4.16.12.2 Vendor shall furnish consolidated alarm/interlock/sequence/malfunction tables

alongwith logic diagram. In addition, Vendor shall furnish start/stop/emergency stop
block sequence diagrams. All the Hardwired signal interface requirements like stop,
start, , running status, status alarms, sequence status, etc, from / to UCP and CCR
panel shall be in the scope of vendor.
4.16.12.3 All prealarms and shutdown system shall be independent of each other by means of
separate sensors. However, for vibration monitoring and bearing metal temparature
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monitoring, acceptability of common sensors for prealarm and shutdown may be

considered.
4.16.2.4 Generally, all lamps shall have facilities of lamp test through a push button.
4.16.12.5 Shutdown/interlocking and alarm functions shall be provided wherever feasible with
facilities for on-line trip testing by inhibiting trip functions.
4.16.12.6 Alarm shall have dedicated windows and logics with at least 20% spare, fully wired
upto with logic card and lamps. Alarm shall be provided with first out sequence.
4.16.12.7 All alarms shall be audio-visual type. Suitable hooters for audible alarms shall be
provided for each unit and shall be mounted on the panels.
4.17 Utilities
The following are available for Vendor’s use. Vendor shall indicate in his offer the
quantity of requirement for each service.
4.17.1 Fuels (Gas)
Fuels will be supplied at the Battery limit of the Vendor’s scope. Vendor shall
include in his offer fuel conditioning equipments, as specified earlier in this
specification. For composition and quality refer data sheets and design criteria.
4.17.2 Electric Power
Refer data sheets, design criteria, electrical specifications.
4.17.3 Instrument Air
Refer data sheets, design criteria
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4.17.4 Wash Water
Potable water
4.18 Electricals
4.18.1 The electricals for Turbine Generator sets and skids shall be designed,
manufactured, tested and supplied as per the applicable data sheets and functional
specifications attached.
4.18.2 All auxiliary contacts required to be wired to the switchgear for closing/tripping of
breakers/contractors shall be rated for minimum 6.0 Amps at 240 V A.C. for AC
parallel duty and 4.0 A at 110 V DC parallel duty.
5.0 TESTING AND INSPECTION

All tests and inspections shall be as per this specification , other enclosed
specifications and codes/standards. All tests marked as witnessed shall be witnessed
by Contractor, Company, Company’s consultant, certification agency, or any other
agency appointed by the Company. For all witnessed tests the Company and
Contractor both shall be advised at least 4 weeks in advance of the scheduled tests
date and shall be reconfirmed, again, at least 2 weeks prior to actual test date.
The Contractor shall guarantee the Company and/or its representatives unrestricted
entry to his/his Sub-Vendor’s works where the concerned equipment is being
manufactured/tested/packaged.
5.1 Equipment and Sub-Assemblies Testing
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Vendor shall apply new components and of proper metallurgy first class
workmanship. The components shall be fully tested for compliance with the
intended service conditions. Vendor shall perform all the tests as indicated in the
data sheets, specification codes and standards. Vendor shall make available, for
Company inspection, results and test data of all factory tests. Testing shall be
conducted at respective works where the same are manufactured/assembled such as
GG shall be tested at GG Vendor works, Gear box tests at gear box Vendor’s works
etc.
5.2 Sub-System Testing
Vendor shall perform all tests specified in this specifications, codes/standards and in
addition perform such tests which as are prudent and proper to assure functional
integrity of a all subsystems contained in Turbine generator package. All system
monitoring devices shall be properly adjusted to set points indicated in the Vendor’s
table of limits and ranges. All electrical circuitry shall be verified for integrity and
function. All pneumatic, hydraulic and fluid systems shall be tested for cleanliness,
pressure flow and operability and the results shall comply with design requirements.
Vendor shall prepare and maintain records of all completed tests for inspection by
Company or its designed representative.
5.3.1 Instrumentation Tests
Vendor shall meet the following inspection/testing requirements:

- Manufacturer’s standard tests as per his QAP.
- Complete testing of Control system including sequencer, governing
system, operating simulation, etc.
- Function and simulation tests for alarm and shutdown functions.
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- Function and simulation tests for fire and gas detection and fire suppression
system.
- Checking of wiring, electrical insulation, supply voltage.
Records of completed tests shall be maintained for inspection of Company or its

designated representative.
5.4 Mechanical Run Test of the Gas Turbine
Vendor shall make available all the records of the various tests including those
mentioned in the Gas Turbine to the Company or its designated representative.
Mechanical Run Test of each Gas Turbine shall be carried out at gas turbine
vendor’s works.
Mechanical Run Test on each Gas Turbine shall be performed as per specification
5501/API 616. In addition, the following records and/or tests shall also form a part
of the Mechanical Run Test.
- Recording of Starting times
- Transient responses
- Shutdown and coast down data
- Immediate restart capabilities
- Oil flow rates, pressure, and consumptions.
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- Overspeed trip check (repeated at least 3 times) by electronic simulation as

per API 616/specification 5501)
5.5 Performance Test of the Gas Turbine
5.5.1 Testing on Gas Generator
All Gas Generators shall be tested for Mechanical run and performance in Gas
Generator manufacturer’s shop from 0-100% load with 20% step load. This test shall
be witnessed by the Company.
5.5.2 Testing on Gas Turbine :

Vendor shall perform this test on each Gas Turbine to demonstrate that the Engine
meets the guaranteed performance. Performance test of each gas turbine shall be
done at gas turbine vendor’s works. This test shall be done as per ASME, PTC-22.
Performance test shall be done over the entire range of capability of the Engine, at
least at 25%, 50%, 75% and 100% load. 100% load refers of ISO rating of the
offered Turbine corrected to test conditions.
At each load the turbine shall be run at least for 10 minutes until steady state
conditions have been established. At each load, at least three rest readings at an
interval of 10 minutes each shall be recorded and averaged for acceptance criteria.
5.5.3 On the guarantee poin(s) the following tolerances shall apply-
- Tolerance on Power - 0 percent
- Tolerance on heat rate + 0 percent
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- Tolerance on exhaust
Temp. + 50F
(The above tolerance shall include instrumentation tolerances and errors).
5.5.4 a) The Gas Turbine shall be rejected if during the performance testing, it is
proved that :
- The engine is incapable of delivering the guarantee power

And/or
- The exhaust temperature exceeds the tolerance of 50 F at guarantee power
b) Gas turbine is liable for rejection if during performance testing it is observed

that heat rate exceeds the guarantee heat rate.
5.5.4 Vendor shall furnish all correction curves along with his proposal to the
contractor/Company or its authorised representative. Only such correction curve as
submitted by Vendor to the Contractor Company or its authorised representative
shall be used to convert the performance of the Engine from test condition to ISO
conditions and ISO conditions to guarantee conditions.
5.6 Load Gear Testing
Vendor shall test each load gear at gearbox manufacturer’s works in accordance
with the requirements of the standard API 613.. Vendor shall furnish the certificates
for the tests done by him/his sub-vendor on each gear box to the company or its
authorised representaive.
5.7 Generator Testing and Inspection
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5.7.1 The test to be carried out for the generator, Exciter and other equipments at Vendor’s
works shall be as per specification.
5.7.2 Following Tests on Control Panel’s line cubicle, etc. shall also be carried :
a) All routine tests as per IEC/BS
b) Functional tests for control panel
5.8 Full Load String Test
5.8.1 Vendor shall carry out for each complete unit load string test, to be witnessed by the
Company, for the turbine, generator, gear box, generator subsystem, oil coolers, with
all ancillary equipment including local and remote control panels and with all utility
and safety operating. The enclosures and its ancillary equipment shall be included in
this test, to be carried out at Packager’s works. At the proposed works for string test,
packager should have carried out full load string test on at least two (2) gas turbine
generator sets, each of same or higher rating. Testing shall conform to this
specification. During the string test the package shall be run at maximum site
capability of gas turbine or maximum KW capability of alternator, as defined in
4.1.1 of this specification, whichever governs.
5.8.2 Prior to the string test, generator would have been tested at the manufacturer’s works
as per CI.5.7.1
5.8.3 High speed strip chart recorder with channels for voltage, ampere, megawatts and
frequency and other parameters shall be connected.
5.8.4 Generator terminals shall be connected to high voltage side of step down power
transformer through fused disconnected switch. Low voltage side of power
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transformer shall be connected to water rheostat loads through low voltage

connectors or circuit breakers.
5.8.5 All the protection relays shall be tested prior to the string tests. All test bench
facilities, switch-gears, motor control centre, neutral grounding resistor. CT’s cables
etc., for the string test shall be arranged by the Packager.
5.8.6 Package starting, normal/emergency stopping logic shall be checked prior to loading
of the turbine generator.
5.8.7 The turbine shall complete three (3) consecutive, successful starts without
malfunction. The complete start shall consist of successful turbine lit off,
acceleration and steady state operation at synchronous speed with generator excited.
Normal starts shall be demonstrated twice on fuel gas and once on diesel fuel.
5.8.8 The overspeed trip test (repeated 3 times) shall be conducted electroniucally and
rotor visually inspected as per API.
5.8.9 The frequency analysis of vibrations shall be undertaken during string test using a
Digital Frequency Analyzer. Details of Vibration Instruments proposed to be used
during testing shall be furnished by Packager. Frequency analysis of Vibrations shall
be carried out at no load and at guaranteed specified load.
The frequency analysis sweep shall cover a range of 0.25 of synchronous to twice
Vane/tooth passing frequency. If the amplitude of any discreet non- synchornous
vibration exceeds 10% of all allowable vibration as defined in respective equipment
specification/codes/general specs., the packager and the contractor/company shall
mutually agree on requirement for additional testing if any.
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5.8.10 During string test, Packager shall carry out sound level test to satisfy the
requirements of Specification 5002 Equipment Noise Limit. Sound level test shall be
carried out at various points around the enclosure. Sound Level Meter shall conform
to IEC 651 or ANSI Specifications (Type I) with Octave band filters. Details of
Sound measuring instruments proposed to be used during testing, shall be furnished
by Packager.
5.8.11 Package shall perform tests to assure integrity of the automatic water wash system
and automatic controls. Verification of interlock logic shall assure that no
inadvertent injection of water occurs during normal power generating operation.
5.8.12 Packager shall provide and install lifting slings and spreader bars. Each shipping
package shall be lifted by single point connection to a crane. Bottoms of each
package shall remain within 30 of horizontal when final adjustments of the lifting
slings/spreader bars are completed.
5.8.13 Vendor shall remove all greases, loose scale, rust flux and weld spatter and all other
foreign matter from the equipment prior to application of protective coating.
5.9 Site Test
The completed Turbo-generator shall be tested at site in accordance with

IEC-46/IEC-34. The site test programme shall however include the following
:
a) Guarantee performance test – at specified design rating over a period of not

less than 2 hours duration continuous.
b) Demonstrate voltage regulation over the load range.
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c) Demonstration of speed response to load changes.
d) Demonstrate transient behaviour of generator.
e) Vendor shall carry out the system test on the platform using the switchgear
which will be supplied Contractor. This test would also prove the
synchronizing load sharing capability and speed response of the complete
generating system.
5.10 Complete tests records and rectify/control records shall be maintained and certified
and made a part of the dossier.
It shall include all types of test certificates also.
5.11 Contractor shall submit detailed “Test Procedures” for the tests specified in this
specification data sheets, other specifications, codes/standards for approval of
company at least three months in advance of the scheduled testing date.
5.12 All instruments, accessories and cables for carrying out the shop tests shall be
provided by the respective vendor/packager.
5.13 Boroscopic Inspection of gas turbine shall be done after completion of all site tests.
6.0 SPARES
The overall maintenance philosophy of platform is to keep the onboard maintenance as low
as responsibly practical and minimize equipment sparing. Based on overall platform
philosophy, it is essential to minimize the need of breakdown maintenance by using
predictive condition monitoring techniques and carry out preventive routine maintenance.
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In view of above, the complete maintenance and spare parts requirements for the
compressor package shall be furnished with the Tender. This shall include spares for start-
up, commissioning and one year’s operations.
The Contractor shall provide with its Tender a recommended spare parts list to cover the
commissioning and start-up for all the Turbine and associated equipment. When preparing
recommended spare parts lists the Contractor shall follow the Equipment manufacturer’s
recommendations. The Contractor shall note long lead items and available shelf
replacement parts, Where major subassemblies such as rotating elements are recommended,
pricing shall include for the supply of dedicated robust transport and storage containers
manufactured in corrosion resistant materials such as 316 SS or equivalent.
Contractor shall supply spares for commissioning and start up.
All spare parts furnished by the Contractor shall be wrapped and packaged to preserve the
parts as in original condition. The same parts shall be appropriately tagged using stainless
steel tags and coded so that later identification as to their intended equipment usage will be
facilitated. All items supplied shall be packaged separately and clearly marked as “Spare
Parts” and shipped with the equipment in accordance with the instruction from the
Company. Packing lists shall be furnished complete and in detail so that parts can be
handled without uncrating, should this be required.
Recommended spares should take into account related factors of equipment reliability,
effect of equipment down-time upon production and safety, cost of parts and availability of
equipment service facilities.
7.0 SPECIAL TOOLS
7.1 All the special tools tackles, slings, bars, fixtures, etc. required for erection,
inspection, assembly, disassembly removal and maintenance of the equipment
supplied shall be in the scope of Vendor/Packager. For multiple unit (2 or more
units) installations, at least TWO ( 2 ) sets of special tools and fixtures shall be
supplied by the vendor for each Gas Turbine model( i.e. Set of identical Gas
Turbines for a specific service). In case of single unit installation, unless otherwise
specified at least ONE (1) set of special tools and fixtures shall be supplied by the
vendor.
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7.2 Vendor shall include in his scope ,the latest model of Borescopes and related
facilities.
7.3 Vendor shall provide a set of A.C. generator rotor removal equipment including
rails, trolley hoist, sliding plates supporting pads, special tools, etc.
7.4 Two sets of Alignment Tools and brackets shall be supplied by vendor.
7.5 Vendor shall also supply Instruments and Procedures for predictive maintenance.
8.0 PROTECTIVE COATING AND PACKAGING
8.1 Painting and protective coatings and the procedures for surface preparation for
painting shall be as per vendor’s standard but for saline and humid marine
operating condition.
8.2 Equipment shall be thoroughly drained, dried and cleaned. Equipment shall then be
internally coated or flushed with a suitable compound to prevent rusting. Particular
attention shall be paid to the bearing housings before shipment and generator space
heater energisation during shipment, etc.
8.3 All items shall be suitably packed and protected against damage during shipment,
transit, or storage
8.3.1 All machined or unpainted surfaces exposed to the elements while in transit (over
land or water routes) or in storage, shall be coated with a suitable, easily removable
rust preventative.
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8.3.2 Pipe threads shall be protected with suitable thread protectors.
8.3.3 After the interior is free of rust, loose scale dirt, etc., flange connections shall be
sealed with metal seals and protected with wood covers securely fastened. All other
openings (such as vents, drains, water and oil connections, etc.) shall likewise be
protected but in a manner customarily used by the manufacturer.
8.3.4 All spare parts furnished by the Vendor shall be wrapped and export packaged so
that they can be preserved for at least a period of 2 years in original as new condition
under the normal conditions of storage to be anticipated.
9.0 TAGGING
9.1 Crates, boxes, bags and other containers shall be properly marked (316 SS tags, steel
stenciled) with Company’s order No., item No., as well as destination address.
9.2 Spare parts shall also be similarly tagged and coded so that identification as to
intended equipment usage is easily facilitated. Spare parts shall be packaged
separately, clearly marked “SPARE PARTS” and shipped alongwith the main
equipment. Packing lists shall be furnished so that the parts can be handled without
uncrating, if desired.
9.3 Tags on individual equipment shall likewise be furnished with duty conditions, tag
no. and order no. duly stencilled on permanently fixed SS-316 tags.
9.4 Waste heat recovery system if supplied by vendor, shall be provided with a SS 316
name plate Bracket welded to cover. Letters shall be stamped and shall include
Project, client equipment numbers, service, fluids circulated, design temperature,
hydraulic test pressure, corrosion allowance, equipment weight (empty and full of
fluid) and other relevant data.
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10.0 WARRANTY
10.1 Vendor shall have final and total responsibility for the design and performance of all
equipment furnished by him. Vendor shall warrant that the equipment furnished by
him and the performance of the said equipment is in accordance with this
specification.
10.2 Vendor shall warrant and guarantee that all the materials and equipment
incorporated in the entire equipment under his scope shall be new, and all work shall
be of good quality.
10.2 Vendor shall also be responsible for all system and detailed designing the aspects of
which may not have been covered in this specification as regards the workmanship,
performance etc. of the equipment supplied by him.
10.3 Vendor shall upon notice from Company, make good at his own expense all defects
found during the warranty period expeditiously.
10.4 Vendor shall, if required, supply the services of experienced engineers at his own
expense to supervise the correction of any defects found during the warranty period.
10.5 Vendor shall also warrant and guarantee all work, materials and equipment furnished
by any sub-vendor and which is incorporated in the package.
11.0 VENDOR DATA REQUIREM ENTS
11.1 Vendor shall furnish the Data and Drawing and other information as detailed below .
SI. Prints Certified Info, Reqd. After

Title
No. With Purchase Order
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Quote
Date Vendor
Printed Needed
To fill
Matter (Weeks)
No. of Here
Copies
(Weeks)
1 2 3 4 5 6
1. List(s) of similar installations 3 -

Leaflet/catalogues (Main Equipment
2. 3 -
& Auxiliaries)
3. Manufacturing Schedule Chart -
4. Monthly Progress Report - 3
*List of Drawings required for 3
5. -
information/approval
Details of hook-up work Required
6. 3 3
on offshore
*Deviation list(s) containing deviations
from Bid Package including -
7. 3
codes/standards, General Specs,
Equipment Specs, data sheets, etc.
*Performance curves for :
a) Gas Turbine 3 3
8.
b) Alternator 3 3
c) TG Package 3 8
9. Gas Turbine Correction Curves 8 3
10. *Completely filled-in-data sheets for 3 3
main and auxiliary equipments
11. Utility Data Sheet list with 3 3
Consumptions
SI. Title Prints Certified Info, Reqd. After

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Quote
Printed Date Vendor
Matter Needed
To fill
No. of (Weeks)
copies Here
(Weeks)
1 2 3 4 5 6
12. Lubricants/Consumables list - 3
With specification
13. Inspection/Maintenance 3 3
Requirements (Gas Turbine,
Gear Box. Alternator)
14. *Oil Systems(s) Data Sheets 3 3
15. *Oil System Bill of Material - 3
16. Fuel Specifications 3 -
(Liquid/Gas)
17. Turbine Cooling Air Diagram 3 3
18. Gas Turbine Starting System 3 8
Write-up
19. Gas Turbine Fuel Control 3 3
System Write-up
20. Gas Turbine Air Filtration 3 3
System Write-up/Expected life on full
load at site conditions
21. Gas Turbine Washing/cleaning 3 3
System Write-up and washing
Procedure
22. Campbell Diagrams Gas - 3
Turbine Blades
23. P&I Diagrams for
*a) Fuel Treatment Systems
*b) Fuel Control System - 3
*c) Oil systems - 3
*d) Combustion Air Intake - 3

System
- 3

No With Purchase Order
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. Quote
Printed Date Vendor
Matter Needed To fill
No. of (Weeks) Here
copies (Weeks)
1 2 3 4 5 6
23. *e) Gas Exhaust System - 3
*f) Ventilation/Pressurisation - 3
*g) Starting system - 3
*h) Turbine/Gear Box/ - 3

Generator mounted
*I) Fire/Gas Detection and - 3

Suppression system
*j) Water wash system - 3
*k) Heat recovery system - 3
*l) Skid drain - 3

24. Oil console unit outline 3 3
25. *Layout of Turbine Generator, 3 3
WHRU, and auxiliaries (Plot Plan)
26. *G. A,. drawing of Turbine 3 3
Generator, WHRU and Auxiliaries
including all piping and contractor’s
piping connection.
27. *G. A. drawing of each skid - 3
(Turbine-Gear Box Generator Skid,
WHRU skid, Inlet air filter skids, lub
oil system skid, etc.)
28. *Diagram showing removal of main 3 3
equipments such as GG, Electrical
Generator, etc.

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. Quote
Printed Date Vendor
No. of (Weeks) Here
copies (Weeks)
1 2 3 4 5 6
29. *Cross sectional drawing for Gas - 3
Turbine, Gear Box, and electrical
generator
30 *Contractor’s piping connections 3 3
31. Allowable forces and moments on - 3
nozzles
32. Loading Data for Foundation - 3
33. *Motor Data Sheets performance 3 3
curves for all motors
34. *Assembly Drawings Oil Pumps - 3
35. *Oil Cooler Data Sheet 3 3
36. *Oil Cooler Assembly Drawing 3 3
37. *Lube Oil Pumps Data Sheets 3 3
38. *Coupling outline drawing and Data 3 3
39. Total skid weight and break up 3 3
including equipment dead loads and
operating loads
40. Specifications and logic diagrams for 3 3
Fire/Gas Detection System and Fire
Suppression System
41. *Start-up, shutdown (Normal and 3 3
Emergency) sequence block log
diagram with description
42. Chock Blocks, liners and shims- - 8 (Before
layout arrangement and details Despatch)
43. *List of RTU points as per attached - 8
format

.
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Printed Date Vendor
No. of (Weeks) Here
copies (Weeks)
1 2 3 4 5 6
44. *Alarms/Trips Interlocks function list - 3
& diagram
45. Catalogues for components in 3 -
Vendor’s Scope
46. Write-up on automatic control of 3 3
Turbo-Generator and the same when
units are run in parallel
47. Inspection and test schedule - 3
48. *Inspection and test procedures - 3
(customer specified tests)
49. *Mechanical Run Test layout and - 4
procedure
50. *Performance test layout and - 4
Procedure
51. *Oil System operation test procedure - 4
52. *Sound level measurement procedure - 4
53. *Full load complete unit test (string - 5
test) layout and procedure
54. Vendor’s own quality control 3 -
practices/procedures
55. Test Certificates - 3
56. Inspection and Test Reports - 3
57. Mil Test Reports - 3
58. Lateral and Torsional Analysis - 4
Report
59. *Standard & Special Tools list 4 4

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. Quote
Printed Date Vendor
No. of (Weeks) Here
copies (Weeks)
1 2 3 4 5 6
60. Gas Turbine Assembly showing - -
critical clearances
61. *Spare Parts List (2 years operation) 4 4
62. *Spare Parts list (Startup and 4 4
Commissioning)
63. Generator Data Sheet 4 4
64. *Generator Characteristics Curves 4 4
65. *Data Sheet for Control Rela 4 4
Synchronising/Load sheeding panels
66. *Brush-less excitation Scheme 4 4
67. AVR Scheme 4 4
68. *Control Schemes 4 4
69. *Synchronising scheme 4 4
70. Relay curves and setting Calculations 4 4
71. *Line and neutral cubicle single 4 4
72. *Log report formats 8
73. Configuration & Worksheets - 8
74. Load Diagrams (with wiring and 8 8
terminal details)
75. *Rack and other Equipments internal - -
arrangement
76. *G. A. Drawings & front details for - 8
all remote panels

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. Quote
Printed Date Vendor
No. of (Weeks) Here
copies (Weeks)
1 2 3 4 5 6
77. G. A. Drawing of line and vented - 4
cubicles, bus ducts
78. *Local Panel, gauge boards Front - 4
details, and General Arrangement and
Fab. Details
79. *Logic Diagrams 5 5
80. *RTU Interface details - 5
81. *Functional Loop Diagrams - 5
82. Ladder diagrams 5 5
83. *Display formats 5 5
84. *Duct/Tray Layout and Fabrication - 5
details
85. *Instrument Layout (T/C) (Areawise) - 5
86. *Fire and Gas Detection Layout - 5
87. Inst. Layout (signal) (Areawise) - 5
88. Inst. Layout (Alarm, S/D) (Power - 5
Supply) (Areawise)
89. Inst. Mounting Arrangement - 5
90. *Electrical Interconnection and - 5
Interface drawings
91. Marshalling Box Details - 5
92. Multipoint Temperature Indicator - 5
Point Description
93. *Complete Instrument and 5 5
Annunciator list (start/stop,
protection/Monitoring)
94. Instrument Index - 5
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Quote
Printed Date Vendor
No. of (Weeks) Here
copies (Weeks)
1 2 3 4 5 6
95. *Inst. Data Sheets/Material - 8
Requisitions Purchase Requisitions
96. *Sizing Calculations 8 8
97. *Inst. Installation Standards 8 8
98. Instruments/Electricals Bill of 8 8
Material
99. Cable Schedule (TIC) - 8
100. Cable Schedule (Signal) - 8
101. Cable Schedule (Alarm) - 8
102. Cable Schedule (Shutdown) - 8
103. Cable/conduit and earthing layout - 8
for the skid
104. *Single line diagram for the - 8
lighting distribution system for
enclosures
105. Test Certificates (Electrical) - 8
106. *Specification for Instruments - 8
107. *Specification for Interconnection 8 8
cable
108. *Control Schematics/wiring - 8
diagrams
109. *Shutdown and interlock logic - 8
diagram with description
110. *Semigraphic Schemes - 8
111. *Test & Guarantee Certificates - 8
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Quote
Printed Date Vendor
No. of (Weeks) Here
copies (Weeks)
1 2 3 4 5 6
112. *Hazardous Area Safety Certificate - 8
113. *SW Manual - 8
114. *HW Manual - 8
115. *Piping layout drawings 8 8
116. Ducting Arrangement Drawings 8 8
117. Isometrics of piping wherever 8 8
required
118. Procedure of rust prevention - 8
119. Painting Procedure - 8
120. Shop repair and overhauling manual - 12
including gas turbine/gear box
electrical generator assembly
showing critical clearances
121. Installation, Operation and - 12
Maintenance Instructions
122. Mechanical Catalogue (Containing - 12
all items from 1 to 121 above)
NOTES :
A/C – As completed.
1. To be approved by the Purchaser before fabrication vendor shall furnish 8/5/4 /3 prints of
each document / drawing for approval. All dimension and data shown on the documents
and drawing to be in metric system.
2. Column No. 6 shall be commented by Vendor.
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3. The documents listed are the minimum expected. Any document required/request by
COMPANY during engineering or construction shall also be made available.
4. Any additional document/drawings not listed out but sured for engineering construction
shall also be listed down by VENDOr for approval of COMPANY.
5. VENDOR shall furnish a tabulation, namely “Instrument Index” of all instrumnets like
pressure gauges relief valves. Control valves etc. use throughout the job. This tabulation
shall show as a minimum item number more number, manufacturer service, size or range,
purchase requisition and VENDOR reference number specification sheet No. P&IDs No.
and other data which would facilitate easy identification and location.
6. Numbers assigned to instruments and related equipment as on P&I Diagrams shall be used
throughout the job. When as item is deleted, its number must not be reused, but must
continue to be carried on the number control sheets as “Deleted”.
7. All documents/drawings shall be finally corrected to as but conditions at the time of

handling over the plant. P&ID symbols and numbering instruments shall be as per ISA.
However, stage wise submission shall be made for drawings even where only “Study Code”
is indicated.
8. The Vendor shall be held accountable for furnishing all materials in proper form and
quantity in accordance with these requirements. The Vendor shall also be accountable for
the materials required form his sub-Vendors.
9. Vendor data items requested above must be identified by the Purchase Order number and
equipment tag number located on the cover section first page and said item and in the case
of engineering drawings on each and every drawing.
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10. Any Vendor data required as a result of issuing supplements to Purchase Order shall be
handled in the same manner as the original order.
11. All drawings and literature shall be in the English language and in metric measurement
system. All drawings shall indicate “For Approval” or ‘Certified’.
12. Mechanical catalogue and operational manual shall contain in addition, statement No.1 and
statement No.2 respectively.
13. Suitable minimum space (say 1-2 meteres) to be provided all around rotating equipment.
14. Effective ventilation to be provided for air cooled rotating equipment.
15. All skid mounted equipments shall have stainless steel fixures.
16. Equipment maintenance schedule on laminated sheets to be displayed inside the equipment
module at a strategic location on wall or at door.
STATEMENT 1
VENDOR DATA BOOKS SHALL CONTAIN
1. Detailed specification of equipment
2. Model. type of equipment shall be clearly marked.
3. Assembly and dismantling procedures with clearance and tolerance.
4. It should indicate the manufacturers serial number.
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5. Safe limits of operation and maintenance
6. Lubricants and fuel specification.
7. Clearly define the cathodic maintenance
8. Safety precautions to be taken before any work is carried out.
9. Sectional drawings and exploded view for easy identification of parts.
10. Component parts catalogue of the package.
11. Pre-commissioning and commissioning checks.
12. List of special tools and test equipment needed for 1st overhaul.
13. Shutdown logic and control sequence for regular shutdown and emergency stop.
14. As built drawings of the facility.
STATEMENT 2
THE OPERATIONAL MANUAL
1 Describe the Plant/Facility.
2 Describe and give summary of systems making and facility.
3 P & I Diagrams
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4 Design Criteria
5 Operating range and set points.
6 Built-in safety service for the safe operation of equipment and personnel operating it.
7 Chart showing the lubricants to be used and their periodicity.
8 Periodic maintenance recommended by manufacturer.
9 Pre-commissioning and commissioning checks.
10 Control & Shutdown logic for planned shut down and emergency stop.
11 Overall safety system of utility and personnel working in facility.
12 Repair manual for over-hauling.
13 All equipment data sheets.
12.0 ATTACHMENTS
12.1 Functional Specifications
The following functional specifications attached in the enquiry document are made a part of
this specification :
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12.1.1 FS for packaged equipments 5100P
12.1.2 Unfired Pressure Vessels 5601
12.1.3 Centrifugal Pumps 5001
12.1.4 Piping Design & Installation 2001
12.1.5 Piping 2004 A&B
12.1.6 FS for Gas Turbines 5501

12.1.7 Synchronous generator and accessories 4040
12.1.8 Control, relay, synchronizing and load shedding panel 4019
12.1.9 Neutral grounding resistor 4015
12.1.10 Electrical for Skid Mounted Assembly 4017
12.1.11 Protective Coating 2005
12.1.12 Composite material 6002
12.1.13 Insulation 2006
12.1.14 Equipment Noise Limits 5002
12.1.15 FS for Air cooled Heat Exchangers 5701F

12.1.16 FS for shell and tube exchanger 5702
12.1.17 Equipment Vibrations 5004
12.1.18 Instruments for equipment package 3503
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12.1.19 Integrated instrumentation and control system C-102
12.1.20 Structural Steel Material Specifications 6001
12.1.21 Medium Voltage Motors 4008
12.1.22 FS Rotary Pumps 5086F

12.1. 23 Welding and Weld Inspection 2009
12.1.24 Fire and Gas System FS 3500
12.2 Relevant Data sheets attached elsewhere un bid package shall be part of this specification.
13.0 STANDARDS AND CODES
The latest edition of following codes and specifications shall be part of this specification :
API-610 Centrifugal Pumps for General Refinery Services
API-613 Special Purpose gear units for Refinery Services
API-614 Lubrication, shaft sealing and control oil systems for special purpose
applications
API-615 Sound Control of Mechanical equipment for Refinery Services
API-616 Gas Turbine for Refinery Services
API-661 Air Cooled Heat Exchanger for General Refinery Services
API-670 Vibration, Axial position and Bearing Temperature monitoring system
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API-671 Special purpose couplings for Refinery Services
API-676 Positive Displacement Pumps, Rotary
API-678 Accelerometer based Vibration Monitoring System
IS-1460 Indian Standard Specification for Diesel Oil
ASME
PTC-22 Test Codes for Gas Turbine Power Plants
ASME Materials Specification

Sec-II
ASME Unfired Pressure Vessels

Sec. VIII
Div.I
ANSI Screw Threads

B 1.1
ANSI Steel Pipe flanges and flanges fittings

B 16.5
ANSI Forged Steel fittings, socket welding and

B 16.11 threading
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ANSI Electrical Installation in Petroluem

540 Control System
API-RR- Installation of Refinery Instrument and

550 Controls System
IEC-651 Sound Level Meters
IEC International Electrotechnical Commission
NEC National Electrical Code
NEMA National Electrical Manufacturer’s Association
EEMUA Engineering Equipment and Materials user Association
IEEE-115 Test Procedure for Synchronous Machines
DNV TNB- Gas Turbine Ventilation and Area

304 Classification
NSPS New Source Performance Standard Code of Federal
Regulations Title-46 Part – 60 Sub-Part GG
ASME Boiler and Pressure Vessel Code Sec. VIII, Division-1, Code Stamp. (Equipment
outside the formal scope of the ASME Code because of size or pressure rating shall confirm
to code requirement and this specification. However, code stamping is not required.)
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IEEE Institute of Electrical and Electronics Engineers
ANSI American National Standards Institute
API RP 14C Analysis, Design, Installation and Testing of Basic surface safety systems on
offshore production platform.
ASTM American Society for Testing and Materials
NACE : Standard MR-01-75 Recommendations : Sulfide Stress Cracking Resistant

Metallic Material for Oil Field Equipment.
ANNEXURE-A
TELEMETRY POINT ASSIGNMENT SHEET
S. INSTRUMENT TAG SERVICE RANGE UNITS STATUS SIGNAL REMARKS

NO. NO
ALARM
SHUT
DOWN
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NOTES:
1. FOR ANALOG AND DIGITAL INPUTS, INDICATES STATUS, I.E. ALARM OR SHUTDOWN WITH SET
POINTS, AS APPLICABL.
2. UNDER SIGNAL INDICATE NATURE OF SIGNAL I.E. 4 TO 20 mA D.C., POTENTIAL FREE CONTACT,
THERMOCOUPLE INPUT, OR PULSE INPUT.
3. IN CASE OF NON LINEAR INSTRUMENTS SUCH AS THERMOCOUPLE, SPECIFY TYPE, AS PER ANSI
C-96-1.
ANNEXURE – PI TO JOB SPECIFICATIONS
INSTRUMENTS & ANNUCIATORS LIST
(FOR UNIT START, STOP, MONITORING AND PROTECTION, ETC, - PER TRAIN)
S. Description Location of Indicator Push Alarm/Trip with

No. Button, etc. Audio Visual
Indication (At UCP)
Local Remot Othe Pre- Trip (With
Panel/Loc e rs Alarm Simultane
al Panel ous Alarm
Gauge (UCP)
Board
1 2 3 4 5 6 7
A. GENERAL
1. Starts Counter X
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2. Hour Run Meter X

3. Events Recorder X
(Events Logger)
4. Unit above Base Load X
Limit
B. PUSH BUTTONS/ SWICHES
1. Alarm Unit X X
Acknowledge Reset and
Lamp Test Push Button
2. Trip Reset Push Button X X
3. Status indicator lamps X X
test push button
4. Control Power X
5. A. C. Power ON/OFF X
6. Master Selector switch X
local/remote (for
package)
7. Selector Switch X
Auto/Local
manual/Remote manual
(for Auxiliaries)

Indication (At UCP)
al Panel ous Alarm
Gauge (UCP)
Board
1 2 3 4 5 6 7
8. Semigraphic lamp test X
push button
9. Start push buttons for X X
package, and Individual
Auxiliaries
10. Stop push buttons for X X
Package and Individual
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Auxiliaries
11. Emergency shutdown X X
push button
12. Gas/Liquid Fuel selector X
switch
13. Transfer switch-liquid to X
gas fuel
14. Auto/Manual Selector X
switch for transfer from
gas to liquid fuel
15. Transfer switch gas to X
liquid fuel
16. Load Raise/Lower X
selector switch
17. Frequency adjust set X
point display
18. Frequency Raise/Lower X
Switch
19. Dry Crank start X X
20. Manual wet cranking X
21. GG liquid wash X X

Indication (At UCP)
al Panel ous Alarm
Gauge (UCP)
Board
1 2 3 4 5 6 7
C. CONTROL/STATUS
INDICATORS
1. Power supply shutdown X

2. Ready for start light X X
3. Start in progress
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- Starter X
motor on X
- Gas Generator purging X
- Igniter on X
- Fuel on X
- Gas Generator lit X
- Starter motor X
disengaged
X
- Lube oil pressure
established X
- Power Turbine
Running
- Gas Generator above
Idling
4. Running Indication for X X
unit
5. Running indication for X
all auxiliaries
6. Ready to load X

Indication (At UCP)
Local Remot Other Pre- Trip (With
Panel/Local e s Alarm Simultaneo
Panel us Alarm
Gauge
Board (UCP)
1 2 3 4 5 6 7
7. Shutdown in progress
- Generator Breaker
Tripped
X
- Gas Generator X
decelerating to
idling speed
X
- GG rundown, start
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inhibited
8. First out malfunction X
9. Diesel fuel selected X X
10. Fuel gas selected X X
11. Auto transfer from gas X
to diesel selected
12. Malfunction indicators X
for malfunction
channels. RTD
channels, vibration
channels etc. (Total no.
as required plus 20%
spare)
13. Valve open/close X
indication for shutdown
valves on fuel gas
supply header and blow
valves
14. Summary shutdown
X
malfunction
15. Summary warning
X
malfunction
16. Dry crank in progress X X

Indication (At UCP)
Gauge Panel us Alarm
Board (UCP)
1 2 3 4 5 6 7
17. Liquid fuel supply pressure X X
O. K.
18. Gas fuel supply pressure O. X X
K.
D. Gs generator
1. Speed indicator X X(R) X(VH)
And over
speed pick up
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fail
2. Turbine firing temperature X
(inlet to GG turbine)
3. Exhaust temperature (GG X X(R) X (H) X (VH)
Turbine) Indicator-Mean of 8 Note 1 Note 1
points minimum
4. Compressor Air inlet temp. X(R)
5. Compressor Air Discharge X(R)
temp.
6. Compressor Air Discharge X(R)
Pressure
7. Fuel gas supply pressure X X X(L) X (VH)
(Vendor B.L.) Transfer
to Liquid
fuel
8. Fuel gas supply pressure X X X(VL) X(L)
(Down stream of pressure X(VH) X(H)
Regulator)
9. Fuel Gas filter differential X X(H)
pressure
10. Liquid fuel filter differential X X(H)
pressure
11. Fuel Governing valve X X
position feedback

Indication (At UCP)
Board (UCP)
1 2 3 4 5 6 7
12. Fuel system malfunction X X
13. Fail to lgnite X
14. Flame out X
15. GG underspeed X X
16. Fuel Gas supply temp. X X X(L)
17. Liquid fuel pump discharge X
pressure
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18. Liquid fuel pressure upstream X(Local) X

of governing valve
19. Air Inlet filter, High delta P X(Local) X X(h) X(VH)
20. Liquid fuel supply pressure X X(L)
indicator (Vendor’s B.L.)
E. POWER TURBINE
1. Speed Indicator X X(R) X(VH)
2. Speed Raise/Lower control X
(Governor control)
3. Turbine Exhaust X X(R) X(H) X(VH)
Temperature-Mean of 8 Note 1 Note 1
points minimum
4. Turbine exhaust pressure X X* X(H)* X(VH)*
5. Failure Exhaust over- X X
temperature S/D device (open
thermocouple condition)
6. PT locked rotor/under speed X X
Note : 1. Different Temperature Protection

* If WHRU is provided

Indication (At UCP)
al Panel ous Alarm
Gauge (UCP)
Board
1 2 3 4 5 6 7
F. Electrical generators
1. Monitoring System for X X(H)
Stator winding.
laminations temperature
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(RTD’s)
2. Cooling Air outlet X X(H)
3. Generator trip X
4. Electric Generator X( R )
output (MW)
5. LUBE OIL SYSTEM(S)
1. For each lub oil system
following instruments
shall be provided :
1. Lube oil reservoir level X X(L)
indicator
2. Lube oil reservoir X
temperature
3. Lube oil pumps (main & X
standby) discharge
pressure
4. Main lube oil pump X(F)
failure Start
standby
5. Standby lube oil pump X
running
6. Standby lub oil pump X
failure
7. Lube oil inlet X (Local) X
temperature to oil cooler

Indication (At UCP)
Board (UCP)
1 2 3 4 5 6 7
8. Lube oil outlet temperature X(Local)
from oil cooler
9. Lube oil filter differential X X(H)
pressure
10. Lube oil supply header X X X(L) X(VL)
pressure Standby DC pump
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pump start start

11. Lube oil supply header temp. X X X(H)
12. Lube oil outlet temperature X X X(H)
each bearing (GG, PT, Gear
Box, alternator)
13. Lube oil scavenge pressure X X(H)
14. Accessory lub oil scavenge X X(H) X(VH)
temperature (if applicable)
II.
1. Control oil pressure X X X(L) X(VL)
2. D.C. lub oil pump running X
3. D.C. lub oil pump failure X(F) X
H. Vibration monitoring
Following instrument/devices
shall be provided, separately,
for GG, PT, Gear Box,
Electrical Generator
1. Shaft journal vibrations X X(H) X(VH)
proximity (2 probes for each (Note 2)
bearing)

Indication (At UCP)
al Panel ous Alarm
Gauge (UCP)
Board
1 2 3 4 5 6 7
2. Shaft Axial X X(H) X(VH)
displacement, proximity (Note
probes (1 probe for each 2)
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thrust bearing)
3. Key phaser probe and
proximeter locally
mounted with interface
provided at UCP for
signature analysis
4. Accelerometer probe at X
each bearing housing (Note
(X, Y, Z Direction) 2)
1. Bearing temperature
monitoring (note 3)
1. Bearing metal X X(H) X(VH)
temperature RTD’s to be
provided for each
bearing (GG, PT, Gear
Box, Electrical
Generator)
Note : 2. Provided Interface at UCP for signature Analysis.
Note : 3.
Radial Bearings
- For each sleeve bearing two RTD’s located at two prominent places shall be
provided.
- For tilting pad bearings RTD’s on alternate pads shall be provided.
Thrust Bearings
- Two RTD’s on each active and non-active side, separated 1800 apart, shall be
provided.
- For tilting pad bearings RTD’s shall be provided on alternate pads for active side,
and for non-active side two RTD’s on opposite pad shall be provided.
LOCATION OF INDICATOR , PUSH BUTTON ALARM / TRIP WITH AUDIO

S. DESCRIPTION ETC. VISUAL INDICATION(AT UCP)
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No. LOCAL
TRIP WITH
PANEL/LOCAL REMOTE
OTHERS PRE-ALARM SIMULTANEOUS
GAUGE PANEL(UCP)
ALARM.
BOARD.
1. 2. 3. 4. 5. 6. 7.
MISCELLANEOUS
J.
TURBINE ENCLOSURE
1. X X X(H)
TEMPERATURE.
ELECTRIC GENERATOR
2. X X X(H)
ENCLOSURE TEMPERATURE.
TURBINE ENCLOSURE X* X*
3. X
PRESSURE. (ABNORMAL) (ABNORMAL)
ELECTRIC GENERATOR X* X*
4.
ENCLOSURE PRESSURE. (ABNORMAL) (ABNORMAL)
GAS TURBINE ENCLOSURE
5. X X X
UNLOCKED.
ELECTRIC GENERATOR
6. X X X
ENCLOSURE UNLOCKED.
AMMETERS FOR AUXILIARY
7. MOTORS RATED 3.7 KW AND X
ABOVE.
8. FIRE DETECTION SUMMARY. X
9. GAS DETECTION SUMMARY. X X
10. GLEAN AGENT LEAKED. X
11. CLEAN AGENT RELEASED. X X
12. VENTILLATION FILTER, ∆P X (LOCAL) X(H)
AUXILIARY SEQUENCE
13. X
FAILURE.
14. INDIVIDUAL START FAILURE. X
15. FAIL TO CRANK. X
ONE OR NIL GAS DETECTOR
16. X
IN ANY ZONE.
ONE OR NIL GAS DETECTOR
17. X
IN ANY ZONE.
* standby fan start
REMARKS
1. LEGEND
(H) : High
(VH) : Very High
(L) : Low
(VL) : Very Low
(F) : Failed
(R) : Recorder (refer remark 2)
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2. Recorders shall be provided with 2 speed chart drive and at least three spare points for
recording.
3. Additional instrumentation, if any, required for safe and normal operation of the package
shall also be supplied by the Vendor.
ANNNEXURE - GT
EXPERIENCE RECORD - GAS TURBINES
GS TURBINE OFFERED
Vendor to clarify the meaning of each letter/digit in the model designation
S. PARAMETER INFORMATION ON INFORMATION ON EXISITING

N THE OFFERED INSTALLATIONS
O MODEL 1 2 3
A B C D E F
1 Model
2 No. of shafts
3 Service (Compressor drive /
Power generation/etc.)
4 Location (Onshore/Offshore)
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S. PARAMETER INFORMATION ON INFORMATION ON EXISITING

N THE OFFERED INSTALLATIONS
O MODEL 1 2 3
5 GG Model/Make (including
manufacturer’s name and address
of plant where manufactured)
6 PT Model/Make (including
manufacturer’s name and address
of plant where manufactured)
7 ISO rating (KW)/site rating with
site conditions.
8 Guaranteed ISO Heat rate with
tolerance
9 PT Inlet/Exhaust Temp.
(ISO rated/site rated.)
10 GG RPM (ISO rated/site rated)
11 PT RPM (ISO rated/MCS)

12 Expected TBO for offered
unit/Actual TBO for referenced
unit.
13 Type of fuel used
(Liquid/Gas/Dual fuel) with fuel
specifications / details.
14 Supply date/date of
commissioning
15 Number of fired hours as on

________
16 Manufactured in (Address of
Plant)
17 Assembled and tested in (Address
of plant)
18 Name and address of Consultant,
if any.
19 Purchaser (Name, address, Telex,
No.)
20 Location with and Address of
plant where the unit is in
operation with name, phone, telex
no. of contact person)
Major problems encountered
21 during commissioning and till
date in operation.
NOTES :
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1. Vendor to clarify the meaning of each letter/digit in the model designations.
2. Since the above information will be utilised to assess provenness of offered model, it is in
the interest of the Gas Turbine Vendor to pick-up those cases out of total list of reference
which most closely match the offered model.
3. Gas turbine Vendor to give exact address and Telex No. etc. of 3/4 installation which may
be visited by the purchaser/its representative if felt necessary.
4. This experience record should be submitted along with Vendor's standard reference list for
the offered model.
ANNEXURE - GB
(VENDOR/MANUFACTURER'S EXPERIENCE RECORD-GEAR BOX)
GEAR BOX MODEL OFFERED
Vendor to clarify the meaning of each letter/digit in the model designation

S.N PARAMETER INFORMATION INFORMATION ON
O ON THE EXISITING
OFFERED INSTALLATIONS
MODEL 1 2 3
A B C D E F
1 Manufacturer
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S.N PARAMETER INFORMATION INFORMATION ON

O ON THE EXISITING
OFFERED INSTALLATIONS
MODEL 1 2 3
2 Model
3 Size
4 Driver (Type/make/model)
5 Driven Machine
(Type/make/model)
6 Codes/standards followed
7 Driver rating
8 Gear box rating
10 AGMA/API S.F.
11 Gear Ratio
Note :
1. Since the above information will be utilised to assess Vendor's capability/experience, it is
in the Vendor's interest to pick-up those cases out of total list of reference which most
closely match the operating conditions/design data of the present offer (Also refer para 1.3
of Spec. No.5501)
2. Vendor to clarify the meaning of each digit/letter used in the model designation.
3. This experience record should be submitted along with Vendor's reference list for the
offered model.
ANNEXURE - CP
VENDOR/MANUFACTURER'S EXPERIENCE RECORD-
COMPRESSOR/GAS/TURBINE/CONTROL PANEL PACKAGE/MODULE
INFORMATIO
N ON
INFORMATI
Sl. OPERATING
ON ON
N PARAMETER INSTALLATIO
OFFERED
o. N.
MODEL.
1 2 3
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(a) (b) (C) (d) (e) (f)

1. Size (L X W X H)
2.
3.
4. Suitability for single lift (Yes/No)

Electrical Generator Data
Voltage
5.
Frequency
Make/Model
Driver Data
- Type of driver
6. - Driver rating
- Driver make/model
7. Fuel Treatment systems designed and fabricated by

Ventilation/Pressurisation/Cooling
8.
system designed and fabricated by
9. Control Panel make
10
Lub oil system included (Yes/No)
.
11 a) Is the package with WHRU (Yes/No)
. b) If yes, WHRU designed and fabrication by
12 Engineering for the package
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. done by
13
.
14 Fabrication/assembly of the
. package module by
INFORMATION ON OPERATING
Sl. INFORMATION ON INSTALLATION.
PARAMETER
No. OFFERED MODEL.
1 2 3
(a) (b) (C) (d) (e) (f)
Fabrication/assembly of the
15. package/module done at
(shop address)
16. Supply date/commissioning date
17. Operating hours as on
18. Location hours as on
Location and Address of
19.
Installation
Purchaser's name, address,
20.
telex No.
21. Major problems, faced, if any
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during commissioning and in

operation till date.
NOTE : Since the above information will be utilised to assess Vendor's capability/experience, it is
in the Vendor's interest to pick-up those cases out of total list of reference which most
closely match the operating conditions/design data of the present offer (Also refer para 1.2
of Spec. No.5011)
DD/SOF/004B DD/SOP/008 TO 015 02 01 01/08/2006

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SPEC No: FS 4041

Design Division FUNCTIONAL SPECIFICATION

OIL AND NATURAL GAS CORPORATION LTD.

PREPARED / TOTAL No.

SECTION DESCRIPTION PAGES

1.1 Scope of this specification

4.1 General Description and Performance Guarantee

4.15 Local Control Panel and Local Gauge Board

5.0 TESTING AND INSPECTION

5.1 Equipment and Sub-Assemblies Testing

7.0 SPECIAL TOOLS

8.0 PROTECTIVE COATING AND PACKAING

11.0 VENDOR DATS REQUIREMENTS

13.0 STANDARDS AND CODES

ANNEXURE -A : Telemetry Point Assignment Sheet

ANNEXURE - PI : Instruments & Annunciators List

ANNEXURE -GT : Experience Record - Gas Turbine

ANNEXURE - GB : Experience Record - Gear Box

ANNEXURE - CP : Experience Record - Packaging

1.1 Scope of this Specification

1.2 Scope of Supply

- Skid mounted equipment such as Gas Turbine, Electric Generator, Gearbox

- Gas Turbine exhaust system including exhaust collector, transition piece,

- List of recommended spares for 1 years of Normal Service

- Special tools and Service equipment.

- Drawings and documents as defined under Vendor Data Requirements.

- Operation and maintenance manuals

i) Generator circuit breaker

ii) Motor control centre for auxiliaries

iii) DC motor starter panel

the design criteria.

4.1 General Description and Performance Guarantee

Electrical Output KW at Generator Terminals (-0%)

i) Maximum continuous site rating at PT output shaft KW.

ii) PT output required with +0% tolerance corresponding to specified

b) Expected TBGO (Power Turbine) :

e) Max. Inlet Loss (at site) : 100 MM of water

f) Max. Exhaust Loss (at site) : 100 MM of water

g) Site rated temp. : 36.70C

h) GG Turbine inlet/PT inlet/ : -/-/-

continuous rated site power as defined in

i) At ISO conditions (base continuous) :

- Gas Turbine Rating KW

- GGT inlet temperature

Refer electrical specification FS 4040, electrical design criteria and data

5. Overall Generation Module

Noise Level 88 DbA

4.1.7 Experience/capability requirements

Requirements stipulated in Electrical Specifications shall be met.

ii) Gear Box

a) Gear box shall be similar to the parameters as specified in the Annexure-GB

Vendor shall furnish information on experience as per “ANNEXURE - GB”.

iii) Gas Turbine

Requirements stipulated in Para 1.3 of Specification No.5501 shall be met and

iv) Gas Turbine/Generator(Alternator)/Control Panel Package

Gas turbine Electrical Generator/Control Panel package offered shall be

Vendor shall furnish information on packaging experience as per