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Procedure: Rev. C English Dec / 2002
Procedure: Rev. C English Dec / 2002
FABRICATION INSPECTION -
PERSONNEL QUALIFICATION
Procedure
This Standard replaces and cancels the previous revision.
Foreword
PETROBRAS Technical Standards are prepared by Working Groups - GTs
(consisting of PETROBRAS specialists and specialists from PETROBRAS Subsidiaries), are
commented by PETROBRAS Units and PETROBRAS Subsidiaries, are approved by the Responsible
Subcommittees - SCs (consisting of specialists belonging to the same specialty, representing the
various PETROBRAS Units and PETROBRAS Subsidiaries), and ratified by the CONTEC Mounting
(consisting of representatives of the PETROBRAS Units and PETROBRAS Subsidiaries). A
PETROBRAS Technical Standard may be submitted to revision at any time by the responsible
specialized Subcommittee and shall be reviewed every 5 years to be revalidated, revised or cancelled.
PETROBRAS Technical Standards are prepared in accordance with PETROBRAS Technical
Standard N - 1. For complete information about PETROBRAS Technical Standards see PETROBRAS
Technical Standards Catalog.
FOREWORD
1 SCOPE
1.1 This Standard sets forth the conditions required for qualification of personnel responsible
for Fabrication Inspection of materials to be used in PETROBRAS facilities.
1.2 This Standard applies to activities carried out by the Fabrication Inspector in the
following modalities:
1.3 This Standard is applied to inspection processes for all materials supplied to
PETROBRAS either directly or indirectly.
2 SUPPLEMENTARY DOCUMENTS
The documents listed below are mentioned in the text and contain valid requirements for
present Standard.
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Note: For documents for which only the Portuguese version is available, the
PETROBRAS department that uses this Standard should be consulted for any
information required for the specific application.
3 DEFINITIONS
For the purposes of this Standard the definitions indicated in items 3.1 to 3.10 are adopted.
Professional qualified by PETROBRAS under one or more modalities, as per item 1.2 of this
Standard and authorized to carry out material manufacture inspections, in accordance with
the basic activities indicated in ANNEX A.
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3.3 Candidate
A person who requests his/her qualification for the carrying out of fabrication inspection
activities and who complies with the requirements established in items 4.1 to 4.4 of this
Standard.
Document prepared by the supplier, within the standards established by the ISO quality
management standards, which shall include at least the following information:
Inspection event in the supplier’s manufacturing cycle which requires analysis, verification or
witnessing by the inspection department or company, without which the manufacturing
process cannot continue. Hold points are defined in the applicable contract documents, in the
inspection requirements or by the inspection department at the time of analysis of the
supplier’s quality plan.
Inspection event in the supplier’s manufacturing cycle in which the supplier shall inform the
inspection department or company, within the deadlines stipulated in the contract, of the
analysis, verification or witnessing of events agreed upon in the quality plan, without entailing
the interruption of the manufacturing process.
Document issued by the inspection department or company attesting that the material is in
conformance with contract documents, allowing the material to be released upon completion
of all stages specified as hold points in the quality plan.
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Document issued by the inspection department or company when foreseen events (such as
hold points in the quality plan) are rejected since they are not in conformance with the
contract documents or are not ready for inspection.
Contract signed between PETROBRAS and the supplier for the supply of materials to the
former.
4 GENERAL CONDITIONS
4.1 Education
The candidate for Fabrication Inspector shall have a diploma or certificate issued by an
officially recognized entity in the country of origin attesting completion of the courses, with
the minimum requirements indicated in TABLE B-1 of ANNEX B.
4.2.1 The candidate for Fabrication Inspector shall have the minimum proven experience
required as per TABLE B-1 of ANNEX B.
4.2.2 The continuous engagement of the candidate in at least one of the following activities
within the respective modality shall be considered as professional experience:
a) maintenance;
b) manufacture;
c) construction, mounting and installation;
d) quality assurance/control;
e) design;
f) research and development.
4.3 Training
4.3.1 The candidate for Fabrication Inspector shall meet the minimum requirements of the
training program mentioned in TABLE C-1 of ANNEX C for the intended modality.
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4.4.1 The candidate for Fabrication Inspector shall have natural or corrected visual acuity in
accordance with TABLE D-1 of ANNEX D.
4.4.2 The candidate for Fabrication Inspector shall have a normal chromatic vision, in
accordance with TABLE D-1 of ANNEX D.
4.4.3 The visual acuity of the Fabrication Inspector as to near- and far-sightedness aspects
shall be evaluated on an yearly basis according to items 4.4.1 and 4.4.2.
4.5 Qualification
4.5.1 The candidate for Fabrication Inspector shall undergo a test to check his/her
theoretical and practical knowledge based on the training program mentioned in item 4.3 for
the intended modality.
TABLE 1 - MODALITIES
Modalities Code
Static Equipment and Piping CT
Piping Accessories AT
Electricity EL
Industrial Instrumentation and Automation IN
Mechanical Equipment MC
Petroleum Drilling and Production PP
Explosives EX
Offshore Mooring and Loading CF
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4.5.4 The candidate shall be considered a qualified Fabrication Inspector if his/her grade is
above 7 out of 10 in each of the theoretical and practical knowledge tests.
4.5.5 The candidate is subject to verification of performance and skills, at the option of
PETROBRAS, after his/her qualification. If the verification demonstrates that his/her
performance and skills are unsatisfactory, this will entail the need for re-qualification of the
inspector.
4.5.6 The candidate who obtains an unsatisfactory evaluation in the theoretical and technical
knowledge test shall only show up for a new qualification after undergoing training once
again as specified in item 4.3 and after 30 days have elapsed after the previous test.
4.5.7 In case the candidate does not pass on the third test, he/she shall only apply for a new
test after at least 90 days have elapsed.
The fabrication inspector shall demonstrate every 2 years that he/she has actually exercised,
under the supervision of PETROBRAS, within the period, the modalities to which he/she has
been qualified.
4.7 Requalification
4.7.2 If the inspector proves to be incapable of carrying out professional activities, he/she
will need to be requalified.
Certification shall be renewed through a simplified exam upon completion of the 60-month
certification period.
In the event of cases of fraud, violation of professional ethics, and wrongful acts, the
Fabrication Inspector may be disqualified, after analysis of objective evidence and appraisal
of the facts, when the disqualification period will be defined.
_____________
/ANNEX A
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ANNEX A - TABLE
(CONTINUE)
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(CONTINUATION)
4.5 To check if the conditions for control, handling, drying, and storage X X X X X X X X
of raw materials and components are in agreement with the
specifications.
(CONTINUED)
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(CONTINUATION)
6.6 Pre-Mounting X X X - - X X -
6.7 Welding X X X - - X X -
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(CONTINUATION)
8 Repairs
8.1 To check if welding and other repair methods are being carried out X X X - - X X -
in accordance with qualified procedures and with qualified
personnel.
9 Tests
9.6 To witness or check the certificates of the other tests not specified X X X X X X X X
in items 9.1 to 9.4, when required by contract documents or
applicable technical standards.
(CONTINUE)
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(CONCLUSION)
12 Quality Records
12.1 To analyze and attest the quality records generated during the X X X X X X X X
manufacturing process, including non-conformance
requirements/reports issued by the manufacturer.
12.3 To issue the RI, CLM, and CRM, as the case may be. X X X X X X X X
Notes: 1) It is not the purpose of this list of activities to list all possible activities of the
manufacture inspector, but to characterize his/her area of action.
2) The “X” symbol indicates the activity that may be undertaken by the
manufacture inspector.
_____________
/ANNEX B
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ANNEX B - TABLE
Notes: 1) The value indicated within parentheses corresponds to the minimum time period
of professional experience in the manufacture inspection activity, in the modality
indicated (for example, alternative A in static equipment: 1 year of professional
experience as a mechanical, metallurgical or naval engineer, 6 months of which
in manufacture inspection in the modality).
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_____________
/ANNEX C
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ANNEX C - TABLE
Modalities
Training Program
Item (Hours of Instructions)
Description CF CT AT EL IN MC PP EX
1 Introduction F F F F F F F F
2 Quality Systems B B B B B B B B
a) basic concepts;
b) ISO 9000 series standards.
3 Behavioral Aspects F F F F F F F F
a) organization;
b) responsibility;
c) impersonal relations;
d) emotional control;
e) decision making;
f) initiative;
g) capacity to overcome obstacles.
4 Technical Documentation
a) fabrication;
b) welding;
c) destructive and non-destructive tests;
d) thermal treatments;
e) tests;
f) surface preparation and coating;
g) refractories/insulation;
h) repair work.
(CONTINUE)
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(CONTINUATION)
Modalities
Training Program
Item (Hours of Instruction)
Description CF CT AT EL IN MC PP EX
4.5 Quality records for materials and tests. F F F F F F F F
5 Raw Material
5.4 Types of materials (carbon steels, tool steels, low and high F F F B B F F B
alloy steels, stainless steels, cast irons, metals and
non-ferrous alloys, non-metallic materials, etc.).
6 Piping Accessories - F F - - B B -
a) classification;
b) types.
7 Valves - B F - B B F -
a) operation;
b) classification;
c) types;
d) applications.
8 Manufacturing Processes
8.3 Pre-mounting. F F F - - B B -
8.4 Welding B F F - - F F -
a) symbology;
b) consumables;
c) processes;
d) thermal treatments.
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(CONTINUATION)
Modalities
Training Program
Item (Hours of Instruction)
Description CF CT AT EL IN MC PP EX
8.6 Control of Deformations B F F - - B B -
a) types of deformations;
b) basic notions of factors that affect deformations;
c) basic notions of welding sequence;
d) hammering between passes.
9 Surface Finish B B B - - F F -
10 Non-Destructive Tests F F F - - F F -
12 Metrology F F F F F F F B
a) terminology (VIM);
b) systems and requirements for metrological reliability;
c) measurement system applicable to modality;
d) measurements:
- principles of operation;
- scales and divisions;
- precision, accuracy and resolution;
- selection criterion;
- handling rules;
- measurement system applicable to each modality;
- special: geometric tolerances; alignment; threads;
gears; warping and torsion; leveling.
13 Sampling Inspection F F F F F F F F
(CONTINUE)
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(CONTINUATION)
Modalities
Training Program
Item (Hours of Instruction)
Description CF CT AT EL IN MC PP EX
14 Hydrostatic and Pneumatic Tests - F F B B F F -
15 Industrial Painting B F F B B F F -
16 Coating Process B B F - - F F -
a) thermochemical;
b) electrochemical;
c) physical (refractories, insulation, coaltar, FBE, concrete,
among others).
18 Quality Records F F F F F F F F
19 Electrical Controls - - - F B - - -
a) components;
b) basic control and protection circuits:
- electrical diagrams and their applications;
- circuits with graphical timing of sequence;
c) control of switching equipment;
d) panelboards.
a) generators;
b) motors.
(CONTINUE)
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(CONTINUATION)
Modalities
Training Program
Item (Hours of Instruction)
Description CF CT AT EL IN MC PP EX
22 Electrical Equipment for Use in Potentially Explosive - - - F F B B -
Atmospheres
a) classification of areas;
b) groups of chemical products;
c) type of protection;
d) testing of non-propagation of explosion and maximum
explosion pressure.
a) pressure measurement;
b) temperature measurement;
c) flow measurement;
d) level measurement;
e) nomenclature, symbology and identification;
f) calibration.
26 Transmitters - - - B F - - -
a) pneumatic;
b) electronic;
c) calibration.
27 Control Valves - - F - F B - -
28 Automatic Control - - - - F - - -
a) control modes;
b) control loops;
c) automatic control mechanism;
d) controllers.
29 Safety Devices
(CONTINUE)
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(CONTINUATION)
Modalities
Training Program
Item (Hours of Instruction)
Description CF CT AT EL IN MC PP EX
30 Electronic - - - B F - - -
a) electronic components;
b) logic circuits;
c) TTL family;
d) CMOS family;
e) power supplies;
f) photonics;
g) switching sources;
h) transducers;
i) rectifiers;
j) inverters.
31 Automation System - - - B F - - -
32 General Mechanics - - - - - F F -
a) vibration analysis;
b) mechanical seals;
c) packing;
d) alignment;
e) gears;
f) threads;
g) balancing;
h) tolerances and adjustments;
i) noise level.
33 Mechanical Equipment - - - - - F - -
a) principle of operation;
b) types;
c) applications;
d) performance parameters.
(CONTINUE)
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(CONTINUATION)
Modalities
Training Program
Item (Hours of Instruction)
Description CF CT AT EL IN MC PP EX
35 Drilling
a) classification of wells;
b) drilling methods;
c) drilling fluid.
35.2 Systems - - - - - - B -
35.3 Equipment - - - - - - F -
36 Production
36.2 Systems - - - - - - B -
36.3 Equipment - - - - - - F -
a) completion equipment;
b) surface material equipment;
c) for offshore production material;
d) for artificial lift components, types, operation and
application.
37 Special Operations
a) workover;
b) wireline operations;
c) fishing operations.
(CONTINUE)
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(CONTINUATION)
Modalities
Training Program
Item (Hours of Instruction)
Description CF CT AT EL IN MC PP EX
37.2 Equipment for wireline operations - - - - - - F -
a) for fishing;
b) for landing;
c) for opening/closing valves;
d) for temperature measurement, components, types,
operation and applications.
38 Explosives - - - - - - - F
a) mooring ropes;
b) polyester and polypropylene ropes;
c) wire ropes;
d) slings;
e) bands;
f) load links;
g) hooks;
h) shackles
i) helipad nets;
j) bird cages for transfer of personnel.
40 Technical Standards
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(CONCLUSION)
Modalities
Training Program
Item (Hours of Instruction)
Description CF CT AT EL IN MC PP EX
40.2 Standards ABNT
MSS SP-55. F F F F F F F -
API STD: 610, 613, 614, 617, 618, 674, 676;
ASME PTC: 3.1, 6, 9, 10 and 17; - - - - - F - -
ISO: 1925, 1940-1, 3046.
ASME Section I, Section II part A, Section VIII Div. 1 and
- F - - - - - -
Div. 2.
AWS A: 5.1, 5.4, 5.5, 5.9, 5.11 M, 5.14 M, 5.17 M, 5.18,
F F F - - - - -
5.20, 5.23.
ASME Section IX,ASTM A 6M, A 20M, A 516M. F F - - - F F -
ASTM A: 53M, 105M, 106, 182M, 193M, 194M, 216M,
217M, 234M, 312M, 335M, 350M, 351M, 352M, 370, 420M, - F F - - F F -
671, D 2000, and ASME Section V.
API SPEC 2F, API 9A, IACS-W22, DIN 15020, ISO 4309,
F - - - - - - -
API RP 2I.
ASME B: 16.5, 16.9, 16.10, 16.11, 16.20, 16.25, 16.34,
- F F - - F F -
36.10, and 36.19.
API STD: 594, 598, 600, 602 e 609;
BSI BS: 1873, 2080, 5351, 5352 e 6755:PART-1; - - F - - - - -
API Spec 5L, 6D. API Spec 15 HR.
API Spec 5B, API Spec 6A, 11 AX;
API Spec 5CT, 5D, 7, 11E, 17D,17E; - - - - - - F -
API RP 11 S2.
41 Legislation
NR-10 - Instalações e Serviços em Eletricidade - - - F - - - -
_____________
/ANNEX D
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