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CET201 - Module 5 - Handouts
CET201 - Module 5 - Handouts
Module Syllabus
Mechanics of Solids
Module 5
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Torsion
TORSION
3 4
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Torsion Torsion
Torsional Moment (Internal Torque) Torsional Moment Diagram
• Torsional Moment at a section of a structural The diagram in which the ordinate represent torsional moment
member is the internal resistive force developed the abscissa represent the position of the section is called
at that section to resist twisting of the section. Torsional Moment Diagram (TMD).
• It is mathematically calculated by taking the
algebraic sum of the torsional couples (external
torques) either to the right or left of the section.
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Hollow shafts J=
π
(D4 − d 4 )
180 = π rad.
Tc
τ max = 32
π
J 9
1 = rad. 10
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Dreq 2 32 16
Hollow shafts
τ allow π D 4 − dreq 4
T= Dreq 4 − d req 4 = π τ allow req
( )
Dreq 2 32 16 Dreq
Note:
To design hollow shaft, question may have
1. Either the external or internal diameter given, we need to find the
other one.
OR
2. Relationship between the external and internal diameter will be
given, we need to find both.
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Example 1 Example 2
A solid shaft of 150 mm diameter is used to transmit torque. A hollow shaft of external diameter 120 mm transmits 300 kW
Find the maximum torque transmitted by the shaft if the power at 200 r.p.m. Determine the maximum internal diameter
maximum shear stress induced to the shaft is 45 MPa. if the maximum stress in the shaft is not to exceed 60 N/mm2 .
D = 150 mm D = 120 mm P = 300 kW = 300 ×103 W
n = 200 r.p.m. τ allow = 60 N / mm 2
τ max = 45 N / mm 2
τ max τ max π π 2π nT 60 P 60 × 300 ×10 3
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60 P 60 × 75 ×10
3
2π nT Dreq = 80.4 mm
P= ⇒T = = = 3580.98 Nm = 3580.98 ×103 Nmm
60 2π n 2π × 200
71.3 mm
1. Strength Design Dreq = max = 80.4 mm
80.4 mm
π π
T= τ allow Dreq3 ⇒ 3580.98 ×103 = × 60 × Dreq 3
16 16
Dreq = 71.3 mm
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U= = J
2GJ 2c 2G
τ max 2 L
U= J
2c 2 G
STRESS ON OBLIQUE
SECTIONS
19 20
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Failure of a masonry wall Inclined joint in steel structure Inclined joint in bow-string arch
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τ xy τ xy
σy σy
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+ τ xy 2 2 2
=
σ x +σ y
+
σ x −σ y 2 + τ xy
τ xy σ x + σ y 2
= +
2 2 σx −σ y
2
σ x −σ y
2
2 2
σ 1 → M a j o r P r in c ip a l S tr e s s
σ x −σ y
+ τ xy + τ xy
2 2
+ τ xy
2
σ 2 → M i n o r P r in c ip a l S tr e s s
2 2 2
2
Note: Major principal stress is the maximum value and minor principal stress
σ x +σ y σ −σ y is the minumum value. For example if the values obtained from above
= + x + τ xy
2
2 2 equation are 10 MPa and -30 MPa, the second one will be major principal
stress.
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tan θ p = + τ xy
2
τ xy
σ x −σ y 2
τ xy σx −σ y 2θ p
sin 2θ p =
2 2 σx −σy
σx −σ y cos 2θ p =
+ τ xy
2
σx −σ y
2 2
2 + τ xy
2
2
σ x −σ y
τ x' y' = − sin 2θ + τ xy cos 2θ
2
σ x −σ y
Why are principal planes important?
σ x −σ y τ xy 2
=−
2 2
+ τ xy
2
=0 Brittle materials normally fail along either of the principal planes. So by finding
σ x −σ y σ x −σ y
+ τ xy + τ xy
2 2
principal planes and directions, we can predict the failure stress and failure
2 2
direction of brittle materials.
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σx
+ 2
σy
• The normal stresses exist on the principal shear planes and is maximum shear stress: τ xy
σ
equal to avg = σ x −σ y
τ x ' y ' = τ max = − sin 2θ s + τ xy cos 2θ s
2
• Two principal shear planes are mutually perpendicular σ x −σ y
σ x −σ y τ xy
• Principal shear planes are 45˚ inclined to principal planes. = 2 + τ xy
2 σ x −σ y
2
σ x −σ y
2
σ x −σ y
+ τ xy + τ xy
2 2
τ x'y' = − sin 2θ + τ xy cos 2θ
2 2 2
To find the direction of maximum shear stress:
σ x −σ y 2
σ1 − σ 2
dτ x ' y ' σ x −σ y tan 2θs = − σ x −σ y τ max =
=− 2 cos 2θ − 2τ xy sin 2θ = 0 τ max = + τ xy
2
dθ 2 2τ xy 2
2
Principal shear planes are at 45˚ inclined to principal planes
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+ τ xy + τ xy
2 2
2 2
σ x +σ y σ x +σ y
= +0 = = σ avg
2 2
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Importance of Principal Planes and Principal Shear planes Importance of Principal Planes and Principal Shear planes
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σ1 = -139.04 N / mm 2 σ 2 = -35.96 N / mm 2
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(σ x ' − a )
2
2
+τ x ' y ' = r
2 2 σ x −σ y
r2 = +τ xy
2
2
This is in the form of a familiar equation of circle:
( x − a)
2
+ y2 = r 2 Radius = r; centre at (+a,0)
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2 2 2 2
stresses.
First we will solve the problem using stress σ 1 = 5.16 N / mm 2 σ 2 = −1.16 N / mm 2
transformation equations:
2τ xy 2× 3
This is stress on oblique section Case 1 tan 2θ p = = θ p1 = 35.78
σx −σy 3 −1
σ x = 3 N/mm 2 σ y = 1 N/mm2
2
τ xy = 3 N/mm 2 θ = 22.5o σ x −σ y
τ max = + τ xy
2
= 3.16 N / mm 2
σx +σ y σ x −σ y 3 +1 3 −1 2
σ x' = + cos 2θ + τ xy sin 2θ = + cos (2 × 22.5) + 3sin(2 × 22.5)
2 2 2 2
= 4.83 N / mm 2
σ x −σ y 3 −1 σx +σ y
τ x'y' = − sin 2θ + τ xy cos 2θ =− sin(2 × 22.5) + 3cos(2 × 22.5) = 1.41 N / mm 2 σ avg = = 2 N / mm 2
2 2 2
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Example 6 (Cont’d)
Bc (1,-3)
−3
B 'c −2
−1
O C
1 2 3 4 5 σ (N/mm 2 )
−1
1 45
THEORY OF COLUMNS
A 'c
2
3
Ac (3,3)
τ (N/mm 2 ) 53 54
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(b) If the minimum stress is given zero (without any tension), A = 150 × 200 = 30000 mm 2
find the eccentricity of the point load. Calculate the 150 × 2003
I= = 100 × 106 mm 4
corresponding maximum stress 12
(c) If the eccentricity is 50 mm, find the maximum and ymax = 100 mm
minimum stresses on the section.
P M
σ max = + y max = 10.4 N / mm 2
A I
P M
σ min = − y max = 5.6 N / mm 2
A I
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Standard Cases of Euler Columns (Cont’d) Standard Cases of Euler Columns (Cont’d)
2. One end fixed, other end free 3. Both ends fixed
π 2 EI
Pcr = 4π 2 EI
4l 2 Pcr =
l2
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Standard Cases of Euler Columns (Cont’d) Standard Cases of Euler Columns (Cont’d)
4. One end fixed, other hinged Equivalent Length (Effective Length)
Effective length of a column is the length of equivalent
both end hinged column having same buckling load as
that of the column.
4.49 2 EI
⇒ Pcr = 2π 2 EI
l 2 ⇒ Pcr ≈ l
l2
π 2 EI π 2 EI π 2 EI 4π 2 EI 2π 2 EI
Pcr = 2 2
le l2 4l l 2
l2
le l l
l 2l
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π2 E
buckling stress σ cr =
λ2
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5604.82 kN
Safe load =
5 Palai = 1120.96 kN 77 78
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σc I min 181132.45
Pc Rankine’s constant a= k= = = 16 mm
= π2 E A 706.86
1 + Pc Pe 3000
l = 3000 mm le = =1500 mm (both end fixed)
2
σc A
= σc A 550 × 706.86
σ Al 2 Pr = = = 367.3 ×103 N = 367.3 kN
1 + c2 e l
2
1 1500
2
π EI 1+a e 1+
k 1600 16
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Example 10
A hollow cylindrical cast iron column is 4 m long with both ends
fixed. Determine the minimum diameter of the column if it has to
carry a safe load of 250 kN with a factor of safety of 5. Take the
internal diameter as 0.8 times the external diameter. Take σc =
550 N/mm2, Rankine’s constant, a = 1/1600.
A=
π
4
(D 2
− ( 0.8 D )
2
) = 0.283 D 2
I=
π
64
(D 4
− ( 0.8 D )
4
) = 0.029 D 4
0.029 D 4
k= = 0.1D
0.283D2
l = 4000 mm 4000
le = =2000 mm (both end fixed)
550
2 END OF MODULE 5
σc = =110 N/mm 2 Pr = 250000 N
5
110 × 0.283 D 2
250000 = 2 ⇒ D = 136.3 mm
1 2000
1+ d = 0.8D = 109 mm
1600 0.1D 83 84
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