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Computer Manual5.30.2019 Touch Screen.030716-2 en - PANNELLO - Junior - TS
Computer Manual5.30.2019 Touch Screen.030716-2 en - PANNELLO - Junior - TS
06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS Page 1/96
MULTIDROP “JUNIOR”
TOUCH SCREEN
- OPERATOR PANEL -
N. 030716-2
Date 15/02/2019
Service:
Note:
IMPORTANT
This manual is an essential part of the machine. The user is required to keep it and use
it. The company reserves the right to make changes at any time and without notice. Any
copy of this document is prohibited prior to authorization from the company Ing. Polin &
C. S.p.A.
Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
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1. GENERAL INFORMATION............................................................................ 5
1.1. PANEL DESCRIPTION ................................................................................................ 6
1.2. TOUCH SCREEN DISPLAY......................................................................................... 7
1.2.1. GENERAL INSTRUCTIONS ON THE USE OF THE “TOUCH SCREEN” ........................................... 8
1.2.2. USE OF THE OPERATING KEYS ....................................................................................................... 9
1.2.3. PASSWORD ........................................................................................................................................ 9
1.3. PRELIMINARY OPERATIONS................................................................................... 10
1.4. SETTING DATE AND TIME ....................................................................................... 11
1.5. LANGUAGE SELECTION .......................................................................................... 12
2. INSTRUCTIONS FOR USE.......................................................................... 13
2.1. ACCESSING MENU................................................................................................... 14
2.2. MENU OPERATIONS ................................................................................................ 18
2.2.1. CREATE A NEW MENU .................................................................................................................... 18
2.2.2. DELETE A MENU .............................................................................................................................. 19
2.2.3. TO COPY A MENU FROM THE PRODUCT SELECTION PAGE ..................................................... 20
2.2.4. TO COPY A MENU FROM THE PRODUCTION PAGES .................................................................. 21
2.2.5. MODIFYING/SAVING A MENU ......................................................................................................... 22
2.3. START AND STOP THE MACHINE ........................................................................... 23
2.3.1. POWER ON CYCLE .......................................................................................................................... 23
2.3.2. LOADING A MENU ............................................................................................................................ 23
2.3.3. LOADING THE DOUGH .................................................................................................................... 24
2.3.4. START AND STOP THE PRODUCTION OF A MENU ...................................................................... 24
2.3.5. STOPPING THE MACHINE FOR AN ALARM ................................................................................... 25
2.3.6. EMERGENCY STOP ......................................................................................................................... 25
3. PROGRAMMING ......................................................................................... 27
3.1. ACCESSING THE PROGRAMMING OF THE MENU ................................................ 28
3.1.1. USE OF PARAMETERS KEYS ......................................................................................................... 29
3.1.2. PASSWORD ...................................................................................................................................... 29
3.2. FIXED ROUND DEPOSIT BISCUIT – CTF ................................................................ 30
3.2.1. CTF – SPECIFIC PARAMETERS FOR ROLLERS............................................................................ 30
3.2.2. CTF – PARAMETERS FOR THE MOVEMENT OF THE TABLE....................................................... 32
3.2.3. CTF – DATA PARAMETERS OF THE PAN ...................................................................................... 35
3.3. ROTATING ROUND DEPOSIT BISCUIT – CTG........................................................ 36
3.3.1. CTG - SPECIFIC PARAMETERS FOR ROLLERS ............................................................................ 36
3.3.2. CTG – PARAMETERS FOR THE MOVEMENT OF THE TABLE ...................................................... 38
3.3.3. CTG – PARAMETERS FOR THE NOZZLES AND MOULDS ............................................................ 41
3.3.4. CTG – PARAMETERS OF THE DATA OF THE PAN........................................................................ 43
3.4. LONG FIXED DEPOSIT BISCUIT – CLF ................................................................... 44
3.4.1. CLF - SPECIFIC PARAMETERS ROLLERS ..................................................................................... 44
3.4.2. CLF – PARAMETERS FOR THE MOVEMENT OF THE TABLE....................................................... 46
3.4.3. CLF - DATA PARAMETERS OF THE PAN ....................................................................................... 49
3.5. LONG TURNED DEPOSIT BISCUITS – CLG ............................................................ 50
3.5.1. CLG - SPECIFIC PARAMETERS FOR THE ROLLERS .................................................................... 50
3.5.2. CLG - PARAMETERS FOR THE MOVEMENT OF THE TABLE ....................................................... 52
3.5.3. CLG – PARAMTERS FOR THE NOZZLES TO THE MOULDS ......................................................... 55
3.5.4. CLG - PARAMETERS OF THE PANS DATA .................................................................................... 57
3.6. FIXED WIRE CUT BISCUIT – TFF............................................................................. 58
3.6.1. TFF - SPECIFIC PARAMETERS FOR THE ROLLERS..................................................................... 58
3.6.2. TFF - PARAMETERS FOR THE MOVEMENT OF THE TABLE........................................................ 60
3.6.3. TFF - PARAMETERS OF THE PANS DATA ..................................................................................... 63
3.7. LONG WIRE CUT BISCUIT – TFL ............................................................................. 64
3.7.1. TFL - SPECIFIC PARAMETERS FOR EACH PAIR OF ROLLERS ................................................... 64
3.7.2. TFL - PARAMETERS FOR THE MOVEMENT OF THE TABLE ........................................................ 66
3.7.3. TFL - PARAMETERS OF THE PANS DATA ..................................................................................... 69
3.8. CONTINUOUS WIRE CUT BISCUITS– TFC.............................................................. 70
3.8.1. TFC – SPECIFIC MOVEMENT PARAMETERS OF THE ROLLERS................................................. 70
3.8.2. TFC – PARAMETERS RELATIVE TO THE MOVEMENTOF THE TABLE ........................................ 72
3.8.3. TFL - PARAMETERS RELATIVE TO THE DATA OF THE PAN........................................................ 75
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USE/PROGRAMMING MANUAL Translation of the
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1. GENERAL INFORMATION
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2 3
Figure 1.1
Pos. Description
1 Display
2 White button enables operation
3 USB port (to open the lid)
4 Emergency stop button
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The buttons and fields shown are activated by touching the screen with the tip of your finger cor-
responding to the same keys and fields displayed. When a key appears, and has dashing in the
background, it means that it is temporarily disabled.
NOTE
During operation of the machine some keys can be turned off to prevent operating errors.
! WARNING
Do not touch the screen with pointed or hard objects that can damage the surface
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If a field requires that you insert a value or text, just touch the field and a keyboard automatically
appears allowing you to make the entry. The keyboard can be alphanumeric or numeric.
The uses of the operating keys found in all of the programming pages are the following:
1.2.3. PASSWORD
In some versions of the machine, you can activate and deactivate a block for programming men-
us parameters by pressing .
START page
- touching the key, you access the management menu (see par. 2.1),
- touching the key opens a management menu of the machines parameters (see par.
4.1).
- touching the image of the machine, you access the production pages of the currently loaded
menu.
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From this screen, you can set the correct date and time by using the + and – buttons for each
Press to exit.
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From the Start page, touch the key, and then the key you access the set-up of the
machine, accessible to the user by typing the password 8289. From here you can select the de-
sired language.
From the Start page, touch the key to access the product selection page.
By touching the image, it’s possible to access the list of menus of the various product families.
Touching the key you return to the Start page. Touching the key you access the
menu for managing the parameters of the machine (see par. 4.1)
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From the product selection page, by touching the image, you access a menu list of that product
The left side contains the list of menus, while the right side contains the operation keys. To select
a menu, touch the relative field, the name of the menu will become green.
OPERATING KEYS
After selecting a menu and pressing ENTER, the menu will be loaded in the machine, ready for
production of that biscuit and will display its production page. For example:
COMMANDS
Key Description
Starts the machine and begins production of the loaded menu. The key is ac-
tive when it is green, while a gray key means that it is inactive.
Accesses the management menu of the machines parameters (see par. 4.1)
When you change a menu in production, a pop-up will appear to remind the
operator to check:
1. that the cutting frame is mounted or not, based on the needs of the
1 2 recipe
2. that the correct head is mounted (when there is the possibility to work
with different heads)
After physically verifying that the situation is correct, touch the pop-up to
prceed.
Takes you to the START page
DISPLAYS
Field Description
It displays the number of pans produced up to this point. You can reset the
count by touching the field for at least 3 seconds.
It displays the current hourly production (pan per hour)
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Select the row that says “New” written to create a new menu and then press the ENTER key to
open the pages of menu parameters set to zero. You can then program everything and then save
the menu as composed.
Compose the desired name and confirm with this key. The new menu will now be created
and its parameters will be set to default values. You you will be to modify as needed.
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1) From the menus list, touch the field you want to delete. The field itself will be highlighted in
green
2) Touch the key for at least 3 seconds from the left hand side of the page: this prompts
a pop-up menu that will ask you to confirm the cancellation.
4) Once confirmed, the menu will be removed from the machines memory.
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1) From the production page, touch the field of the desired menu to copy. Its field will become
green.
2) touch the key for 3 seconds and an alphanumeric keypad will open allowing you to
type the name of the new menu.
3) Compose the desired name and confirm with this key. The new menu will now be cre-
ated and its parameters will be set to default values. You will be able to modify as needed
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1) Touching the key in the menu page: opens the saving pop-up,
2) Touch the key in the pop-up and an alphanumeric keypad will open allowing you to type
the name of the new menu.
3) Compose the desired name and confirm with this key. The new menu will now be cre-
ated and its parameters will be set to the values of the original one. You will be able to modify
as needed
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1) Touching the key in the menu page: opens the saving pop-up,
2) Touch the key in the pop-up: the menu will be saved in the machine
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1) Power up the control Bring the power selector to position 1 ON: the power light and the
board touch screen display will become illuminated.
2) Reset the controls Press the white button to enable operation. If there are no alarms or
emergencies, the machine is enabled for operation.
1. Touch the key from the START page to access the product selection page.
2. Touch the picture of the product family of the menu you want to access the list of that menu
3. Touch the desired menu name from the list and select it by pressing
4. The menu will be loaded on the machine and opens the relative production page. For exam-
ple:
5. Verify that the correct head is mounted (when there is the possibility to work with different
heads) and that the cutting frame is mounted or not based on the needs of the recipe
6. After physically verifying the correct situation, touch the pop-up to proceed.
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1) Fill the hopper of the machine with the biscuit dough s uitable for the production of the de-
sired biscuit
2) Keep the key pressed to keep the rollers spinnig continuously at the set speed, conse-
quently loading the pasta in the head and into the mold, so as to be able to start the produc-
tion without gaps.
From the production page of a menu, touching the key, active only when it’s
green, starts the machine and begins production from the same menu.
NOTE
During operation of the machine some keys can be turned off to prevent operating errors.
NOTE:
If you make incorrect operations, before repeating the START press the , which resets the
mechanical cycle of the pan.
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If the machine stops due to an alarm, the key will appear, flashing red on the display.
− to view the alarm that intervened you must press the key on the panel,
− it will display a list of alarms in progress.
− press the key to proceed with a mechanical reset of the pan cycle.
! WARNING
The machine will not restart an operation until all alarms are removed.
In the event of an accident during operation or anything abnormal or unexpected, you should
stop the machine in order to eliminate the hazard or dangerous situation.
The emergency shutdown operation is designed to stop the machine as quickly as possible.
It is therefore recommended not to use this procedure to shut down the machine in normal condi-
tions but only in necessary situations.
3. PROGRAMMING
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No. Description
1 Parameters for the head
2 Parameters for the rotating nozzles
3 Parameters for the table
The programming parameters for different types of menus are illustrated in the following pages.
In fact, the characteristics and content of menus change according to the product family.
NOTE:
When you load a new menu for the production, a pop-up appears that reminds the operator to
check the following:
Key Descriiption
1. that the cutting frame is mounted or not based on the needs of the recipe
2. Verify that the correct head is mounted (when there is the possibility to
work with different heads)
1 2 After physically verifying the correct situation, touch the pop-up to proceed.
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When you touch the button of one of the operating parameters a window pops-up that allows you
to set the parameter. Depending on the type of setting required, the pop-up may allow a choice
or enable a field in which to enter a value.
In some cases, the key is related not to a parameter, but to a group of parameters. In such a
case a submenu will be accessed first with the parameters of the group, and then to their pro-
gramming.
! WARNING
To avoid production errors during operation some parameters are not accessible: when
you touch them, a prohibited sign will appear:
3.1.2. PASSWORD
In some versions of the machine, you can activate and deactivate a block for programming men-
us parameters by pressing .
Touching the depiction of the head from the production page of CTF menu, brings you to a page
that lists the parameters specific for the rollers movements.
- In the center column you will find, from the top towards the bottom, the name of the current
menu loaded, the graphical representation of the head and the table.
- The left side column contains the operation keys
- The right-side column contains operational parameters specific to the movement of the roll-
ers.
In this page, you can set the parameters by touching the appropriate keys and accessing the pa-
rameters for the table by touching the figure of the table.
(1)
By field we mean the range of values which can be set between a minimum and a maximum.
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected
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Touching the depiction of the table from the production page of CTF menu, brings you to a page
that lists the parameters of the movements of the table.
- The center contains, from the top towards the bottom, the name of the current menu loaded,
the graphical representation of the head and the pan and a few controls,
- The left half contains the operation keys
- The right half contains function parameters relative to the table.
In this page, you can set the parameters related to the movement of the table, the pan and the
wire cutter by touching the appropriate keys. It also accesses the page that contains the specific
parameters of the movements of the rollers by touching the figure of the head.
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Parameter Field (1) Unit of measure Description and function of the pa-
rameter
Scrape 0-999 mm Space in which the pan moves at the
end of depositing (facilitates the detach-
ment of the dough)
Scrape Direction of the pan during scraping:
1: the pan moves in the opposite direc-
tion of the advancement
1 2
2: the pan moves in the same direction
as the advancement
(1)
By field we mean the range of values which can be set between a minimum and a maximum.
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected
Touching the following keys, you access the programming of the sensors of the pans and the op-
eration of the wire cutter:
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected
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Touching the key from the page containing the table parameters, you access a pop up
where you can program the data of the pan and the production cycle.
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected.
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Touching the depiction of the head from the CTG production menu page, brings you to a page
that lists the parameters specific for the rollers movements.
- In the center column you will find, from the top towards the bottom, the name of the current
menu loaded, the graphical representation of head and the table.
- The left half contains the operation keys
- The right-side column contains operational parameters specific to the rollers movment.
In this page, you can set the parameters by touching the appropriate keys, access the parame-
ters for the table by touching the figure of the table and go to the page relative to the nozzle rota-
tion parameters by touching the figure of the nozzle.
(1)
By field we mean the range of values which can be set between a minimum and a maximum.
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected
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Touching the depiction of the table from the CTG production menu page, brings you you to a
page listing the common parameters for the movement of the table.
- The center contains, from the top towards the bottom, the name of the current menu loaded,
the graphical representation of the head and the pans and a few controls,
- The left half contains the operation keys
- The right half contains function parameters relative to the table.
In this page, you can set the parameters related to the movement of the table, the pan and the
wire cutter by touching the appropriate keys. It also accesses the page that contains the specific
parameters of the movements of the rollers by touching the figure of the head and to the page
relative to the nozzle rotation parameters by touching the figure of the nozzle.
(1)
By field we mean the range of values which can be set between a minimum and a maximum.
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NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected
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Touching the following keys, you access the programming of the sensors of the pans and the op-
eration of the wire cutter.
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected
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Touching the depiction of the depositing nozzles from the production page of CTG menu, you ac-
cess the page listing the parameters specific to the nozzles.
- The center contains, from the top towards the bottom, the name of the menu that is currently
loaded, and the graphical representation of the head and of the table
- The left half contains operation keys
- The right half contains operating parameters of the nozzles.
In this page, you can program the operating parameters of the nozzles by touching the appropri-
ate keys. It also accesses the page that contains the specific parameters of the movements of
the rollers by touching the figure of the head and the page that contains the parameters related to
the movements of the table touching the figure of the table.
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NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected
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Touching the key from the page containing the table parameters, you access a pop up
where you can program the data of the pan and the production cycle.
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected.
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Touching the depiction of the head from the CLF production menu page, brings you to a page
that lists the parameters specific for the rollers movements.
- In the center column you will find, from the top towards the bottom, the name of the current
menu loaded, the graphical representation of the head and the table.
- The left side column contains operation keys
- The right-side column contains operational parameters specific to the rollers.
In this page, you can set the parameters by touching the appropriate keys and accessing the pa-
rameters for the table by touching the figure of the table
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected
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- The center contains, from the top towards the bottom, the name of the current menu loaded,
the graphical representation of the head and the pan and a few controls
- The left half contains the operation parameters
- The right half contains function parameters relative to the table
In this page, you can set the parameters related to the movement of the table, the pan and the
wire cutter by touching the appropriate keys. It also accesses the page that contains the specific
parameters of the movements of the rollers by touching the figure of the head.
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(1)
By field we mean the range of values which can be set between a minimum and a maximum.
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected
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Touching the following keys, you access the programming of the sensors of the pans and the op-
eration of the wire cutter:
Parameter Options Description and function of the pa-
rameter
Pan detection 1: Color green: sensor active
sensor 2: Color red: sensor not active
1 2
Wire cutter Keep pressed for 3 seconds to allow
activation/deactivation of the wire cut-
ter:
1 2
1: Green = Wire cutter active
2: Red= Wire cutter not active
Wire cutter By touching the wire cutter activation
- only if there button, a pop up menu will appear that
is an optional allows you to set its speed (40 to
adjustable 100%).
wire cutter
speed (in-
verter)-
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected
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Touching the key from the page containing the table parameters, you access a pop up
where you can program the data of the pan and the production cycle.
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected.
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Touching the depiction of the head from the production page of CLG menu, brings you to a page
that lists the parameters specific for the rollers movements.
- In the center column you will find, from the top towards the bottom, the name of the current
menu loaded, the graphical representation of rollers and the table.
- The left half contains the operation keys
- The right-side column contains operational parameters specific to the rollers movements.
In this page, you can set the parameters by touching the appropriate keys, access the parame-
ters for the table by touching the figure of the table and go to the page relative to the nozzle rota-
tion parameters by touching the figure of the nozzle.
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected
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Touching the depiction of the table from the CLG production menu page, brings you to a page
listing the common parameters of movement of the table.
- The center contains, from the top towards the bottom, the name of the current menu loaded,
the graphical representation of the head and the pan and some of the controls ,
- The left half contains the operation keys
- The right half contains function parameters relative to the table.
In this page, you can set the parameters related to the movement of the table, the pan and the
wire cutter by touching the appropriate keys. It also accesses the page that contains the specific
parameters of the movements of the rollers by touching the figure of the head and to the page
relative to the nozzle rotation parameters by touching the figure of the nozzle.
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(1)
By field we mean the range of values which can be set between a minimum and a maximum.
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected.
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Touching the following keys, you access the programming of the sensors of the pans and the op-
eration of the wire cutter:
Parameter Options Description and function of the pa-
rameter
Pan detection 1: Color green: sensor active
sensor 2: Color red: sensor not active
1 2
Wire cutter Keep pressed for 3 seconds to allow
activation/deactivation of the wire cut-
ter:
1 2
1: Green = Wire cutter active
2: Red= Wire cutter not active
Wire cutter By touching the wire cutter activation
- only if there button, a pop up menu will appear that
is an optional allows you to set its speed (40 to
adjustable 100%).
wire cutter
speed (in-
verter)-
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected
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Touching the depiction of the deposit nozzle from the production page in the CLG menu, you ac-
cess the page that lists the parameters specific to the nozzles.
- The center contains, from the top towards the bottom, the name of the menu that is currently
loaded, the graphical representation of the table
- The left half contains operation keys
- The right half contains operating parameters of the nozzles
In this page, you can program the operating parameters of the nozzles by touching the appropri-
ate keys. It also accesses the page that contains the specific parameters of the movements of
the rollers by touching the figure of the head and the page that contains the parameters related to
the movements of the table touching the figure of the table.
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NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected
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Touching the key from the page containing the table parameters, you access a pop up
where you can program the data of the pan and the production cycle.
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected.
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Touching the depiction of the head from the TFF production menu page, brings you to a page
that lists the parameters specific for the rollers movements.
- In the center, you will find, from top towards the bottom, the name of the menu that is cur-
rently loaded, the graphical representation of the head and the table
- The left side contains operational operation keys
- The right side contains operating parameters specific to the rollers movements.
In this page, you can set the parameters by touching the appropriate keys and accessing the pa-
rameters for the table by touching the figure of the table.
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected
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Touching the depiction of the table from the TFF production menu page, brings you to a page list-
ing the common parameters of the tables movements.
- The center contains, from the top towards the bottom, the name of the current menu loaded,
the graphical representation of the head and some controls,
- The left half contains the operation keys
- The right half contains function parameters relative to the table
In this page, you can set the parameters related to the movement of the table, the pan and the
wire cutter by touching the appropriate keys. It also accesses the page that contains the specific
parameters of the movements of the rollers by touching the figure of the head and to the page
relative to the nozzle rotation parameters by touching the figure of the nozzle.
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NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected
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Touching the following keys, you access the programming of the sensors of the pans and the op-
eration of the wire cutter:
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected
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Touching the key from the page containing the table parameters, you access a pop up
where you can program the data of the pan and the production cycle.
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected.
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Touching the depiction of the head from the TFL production menu page, brings you to a page
that lists the parameters specific for the rollers movements.
- In the center, you will find, from top towards the bottom, the name of the menu that is cur-
rently loaded, the graphical representation of the head and the table.
- The left side contains operational operation keys
- The right side contains operating parameters specific to the rollers movements
In this page, you can set the parameters by touching the appropriate keys and accessing the pa-
rameters for the table by touching the figure of the table.
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected
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Touching the depiction of the table from the TFL production menu page, brings you to a page list-
ing the common parameters relative to the movement of the table.
- The center contains, from the top towards the bottom, the name of the current menu loaded,
the graphical representation of the head and the pan and some control ,
- The left half contains the operation keys
- The right half contains function parameters relative to the table
In this page, you can set the parameters related to the movement of the table, the pan and the
wire cutter by touching the appropriate keys. It also accesses the page that contains the specific
parameters of the movements of the rollers by touching the figure of the head and to the page
relative to the nozzle rotation parameters by touching the figure of the nozzle.
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Pan start 0-10 sec. Determines the waiting time for the ad-
delay vancement of the pan from the extru-
sion
(1)
By field we mean the range of values which can be set between a minimum and a maximum.
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected
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Touching the following keys, you access the programming of the pans sensor and the wire cut-
ting operation:
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected
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Touching the key from the page containing the table parameters, you access a pop up
where you can program the data of the pan and the production cycle.
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected.
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Touching the representation of the head from the production page found in the TFC menu, you
access the page that contains the list of the specific parameters of the movements of the rollers.
- The center contains, from the top towards the bottom, the name of the current menu loaded,
the graphical representation of the head and the table,
- The left half contains the operation keys
- The right half contains function parameters relative to the rollers
In this page, you can set the parameters touching the relative keys and accessing the parame-
ters relative to the table by touching the figure of the table.
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected.
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Touching the representation of the table from the production page found in the TFC menu, you
access the page that contains the list of the specific parameters of the movements of the table
(1)
By field we mean the range of values which can be set between a minimum and a maximum.
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected.
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Touching the following keys, you access the programming of the pans sensor and the wire cut-
ting operation
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected
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Touching the key from the page containing the table parameters, you access a pop up
where you can program the data of the pan and the production cycle
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected
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Touching the description of the head or the table from the production page of SFC menu, brings
you to a page that list of programmable parameters.
- The center contains, from the top towards the bottom, the name of the current menu loaded,
the graphical representation of the head and the table and a few controls,
- The left half contains the operation keys
- The right-side column contains operational parameters specific to the movement of the roll-
ers.
In this page, you can set the parameters by touching the appropriate keys.
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected
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Touching the following keys, you access the programming of the sensors of the pans and the op-
eration of the wire cutter.
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected
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Touching the key from the page containing the table parameters, you access a pop up
where you can program the data of the pan and the production cycle
NOTE:
If an error occurs in the programming, the ERROR key will be orange and flashing.
Touching this symbol, you access the page indicating the parameters that need to be corrected
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3.10. KIT
It's possible to apply a kit on the machine that integrates the functions.
When a kit is physically installed on the machine it must notify the selected program of the rela-
tive control in the sub parameters (see par. 4.4)
A symbol indicates when the kit is selected in the operation page of the menu shown in pos. 1.
In the page of parameters, you will also find the control for programming the kit.
4. ADVANCED FUNCTIONS
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From the START page, touch the key, and a pop-up menu will appear containing a menu
of the machines operating parameters. Press the key to exit from the menu.
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! WARNING
With the download command, all of the menus with the same name as those on the exter-
nal support will be overwritten.
! WARNING
Access to the manufacturers parameters are permitted only to Polin personnel or those
who are authorized.
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From the Start page, touch the key; followed by the key from the pop-up menu that
opens, you access the page of the manual commands of the machines devices.
Touching the motors opens pop-ups (one at a time and one for each motor) that allow the activa-
tion of operation and the speed setting.
In this mode, by pressing the the keys with the direction indication the motors start at the speed
that is set, and in the selected direction.
NOTE:
COMMANDS
DISPLAYS
Field Description
Indicates the instantaneous absorption of power during the motors operation
POP-UP COMMANDS
From the START page, touch the key, followed by the key to access the page con-
taining in formation regarding the machines status.
USE OF KEYS
Errors list Touching this key, you access the page that lists the error
messages relative to the machines programming
Exit Touoch this key to exit the information page
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The maintenance service page shows the main lubrication operations to run on the ma-
chine, while also reporting when the last interventions were carried out and alerting the operator
when it is time to re-lubricate the various components.
DISPLAYS
Field Description
Indicates the machines total number of operation hours
Symbol of the vertical movement of the table, while the display showing the
frequency and mode of lubrication is indicated on the right.
Symbol of the gear motors for the machines different movements, while the
value with the frequency and method of lubrication is indicated on the right
Symbol of rotating nozzles, while the value with the frequency and method of
lubrication is indicated on the right
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COMMANDS
NOTE:
Once the 200 hours for the board lifting device have been reached or 9900 hours for the gearmo-
tors, the SERVICE symbol appears on the main screen and starting up the machine is
prohibited. To continue to work touch the SERVICE symbol.
The SERVICE symbol will reappear every time you switch the machine on until the lubrication
procedure has been carried and the counter reset has been performed.
! WARNING
The resets should be made ONLY AFTER the indicated lubrications have been carried
out..
! WARNING
To perform the lubrication operations, refer to the instructions given in the “Maintenance
and cleaning” chapter of the “MULTIDROP JUNIOR TS” use / maintenance manual, deliv-
ered together with this file and the machine.
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These pages list all of the alarms that may occur during the operation of the machine.
ALARMS LIST
N° ALARMS
1 SQE3/SQE4 CARTERS FRONT AND BACK SIDE CARTER FAILURE
3 PHOTOCELL B1 / B2 / B3 / B4 / B5 FAILURE
4 QM THERMAL INPUT INTERRUPTED
6 EMERGENCY BUTTON PRESSED
7 HOPPER GRILL EMERGENCY OR SQEO MICRO FAILURE
11 HDD OR SDD HEAD NOT MOUNTED ON THE MACHINE
12 MOUNTED HEAD IS DIFFERENT THAN THAT IN MENU
19 PAN IS POORLY POSITIONED
20 TABLE POSITION CIRCUIT / ENCODER BQ4 FAILURE
21 TABLE POSITION CIRCUIT (E-TF-R-L-XL) / ENCODER BQ3 (XL) V. FAILURE
22 NOZZLE ROTATION CIRCUIT / ENCODER BQ1 FAILURE
23 CHAIN CIRCUIT / ENCODER BQ2 V. FAILURE
24 PAN POSITIONED ON SQ0 MACINE IS STOPPED: REMOVE THE PAN
25 RUNNING DIRECTION IS REVERSED
31 START BUTTON NOT PRESSED
32 WIRE CUT FRAME NOT MOUNTED CORRECTLY
33 NO POWER
35 U1 NOZZLE INVERTER FAULT
36 U3 ROLLER INVERTER FAULT
38 U2 CHAIN INVERTER FAULT
39 INVERTER LIFTING / POSITIONING TABLE U5 FAULT
40 VIDEO COMMUNICATION ALARM
41 WAITING INVERTER CONFIGURATION
42 INVERTER WIRE CUTTER FAULT U7
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These pages list all of the errors that may occur during the operation of the machine.
LIST OF ERRORS.
N° ERROR
5 PROGRAM NUMBER OF BISCUIT ROWS
6 CANCEL NO. OF PADS IF TABLE IS IN “U” OR “V” MOVEMENT
7 PROGRAM OR INCREASE BISCUIT LENGTH
8 REDUCE HEAD OR TAIL LENGTH VALUE
9 REDUCE DELAY VALUE
10 REDUCE RETURN VALUE
11 REDUCE STRIP VALUE
12 INCREASE ROLLERS ROTATION OR REDUCE BISCUIT LENGTH
13 REDUCE BISCUIT LENGTH OR NU. OF ROWS ON THE PAN
15 REDUCE HEAD OR TAIL VALUE ON THE NOZZLE ROTATION
16 INCREASE THE ROTATION VALUE OF THE ROLLERS OR REDUCE NOZZLE
VALUE
17 PROGRAM NOZZLE SPEED
18 CANCEL H. DESCENT IF TABLE ISN’T MOVMENT
19 REDUCE OFFSET VALUE OF THE PAN
20 CANCEL PAN OFFSET
21 INCORRECT PAN LENGTH UTILIZATION
22 INCORRECT RECIPE PARAMETERS SETTING
23 PAN LENGTH PRGRAM IS DIFFERENT FROM ZERO
24 CANCEL DISCENT HEIGHT
25 INCREASE THE VALUE OF ROLLER ROTATION OR REDUCE THE BASE TIME
26 REDUCE THE VALUE OF ROLLER ROTATION OR INCREASE THE BASE TIME
27 INCREASE THE TIME OR ROLLER ROTATION TO REDUCE NUMBER OF WAVES
28 INCREASE NUMBER OF WAVES
29 INCREASE ROLLER ROTATION VALUE OR REDUCE DESCENT HEIGHT
30 REDUCEE ROLLER ROTATION VALUE OR INCREASE DESCENT HEIGHT
31 REDUCE THE ROLLER ROTATION VALUE OR INCREASE NOZZLE SPEED
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N° ERROR
32 REDUCE NUMBER OF ROWS OR REDUCE V. CHAIN
33 REDUCE LENGTH BISCUIT OR REDUCE ROLLER RAMP
34 REDUCE ROLLER TIME ROTATION OR REDUCE ROLLER RAMP
From the START page, touch the key, followed by the key to access the machines
set-up page that is accessible by the user typing the password 8289.
PAGE 1
PAGE 2
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PAGE 3
From the START page, touch the key, followed by the key to acces the machines
advanced set-up page.
! WARNING
Access to the manufacturers parameters are permitted only to Polin personnel or those
who are authorized
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5. SAFETY WARNINGS
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! WARNING
Access panels to internal parts of the machine must not be tampered with, removed
and/or opened unless it is absolutely necessary. This must only be done by professionally
qualified and/or technical service personnel
− One electric board when are located the control devices of the machine;
− One set of electric cables, with suitable protection, to connect the different parts;
− The safety devices;
− One or more devices for emergency stop.