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TDSC Dcu500 (H) en
TDSC Dcu500 (H) en
HIGH PERFORMANCE
HARDWARE
HIGH RELIABILITY
Industrial grade hardware
Hardware redundancy options
(DCU 500H variant)
INTRODUCTION Self-monitoring
DCU 500 is a data acquisition, control, flexible I/O options and has been designed
supervision and automation unit, with a with IEC 61850 and other open standards in FLEXIBLE I/O OPTIONS
wide field of application in generation, mind, being future-proof and integration Up to 256 input/ output points
distribution and transmission networks in a
friendly.
highly reliable, versatile and resistant
platform. As part of the Efacec CLP 500 family, 3 SUPPLY VOLTAGE OPTIONS
The DCU 500H variant provides redundant DCU 500 provides object-oriented
110/125/220/250 V d.c.(88 to 350 V)
hot-swappable CPU and power supplies, engineering, system tools and full IEC 61850 220/230 V a.c. (150 to 265 V)
ensuring high availability and reliability and open design that allows users to 48/60/110/125 V d.c.
that no program steps are lost in case of CPU straightforwardly apply the product in (38 to 150 V)
or power supply failure. different system architectures. 24/ 48 V d.c. (19 to 72 V)
Based on the series 500 IED high-
performance platform, DCU 500 provides IEC 61131-3 PROGRAMMING
Flexible programming
High-capacity PLC engine
MULTIPLE COMMUNICATION
OPTIONS
IEC 61850
IEC 60870-5-101/103/104
DNP 3.0
Many other serial or IP communication
protocols available
AUTOMATION STUDIO-READY
Integrated configuration and
programming
Simplified engineering and handling
DCU 500 & DCU 500H
OVERVIEW
DCU 500 is offered in a 19’’ rack, without mobile parts (disks or ventilation fans), with embedded technology, oriented for mission
critical distributed solutions, as automation substations or automation and control systems of power plants, etc.
This is a flexible and advanced solution, using state-of-art technology, tailored for complex and distributed configurations. DCU 500 is
able to manage, supervise and control up to 256 input/ output points with front panel status indication.
The DCU 500H variant hardware is based on two very powerful identical hot-swappable processing and communication boards. The
CPU boards operate in a live/hot standby configuration, implementing a sophisticated redundancy internal mechanism. Two switching
hot-swappable power supply sources are also offered and they both assure mutual assistance, without interrupting the power supply
in case one of them fails. These features enable high MTBF and low MTTR for critical applications. Processing boards switching is
independent, taking place only under one of the conditions below:
Failure of the active board, as a result of internal watchdog operation.
Software, as a result of the intervention of an authorized system user, or an external application as a watchdog.
After a duly authorized agent.
Besides the processing boards, and power supply sources, the connection to DCU 500 process is performed by modular binary input
and output boards, as well as analogue inputs c.c. for external converters.
Front panel indicates the status of binary data points (inputs and outputs) internally calculated by the equipment.
FEATURE SUMMARY
DCU 500 DCU 500H
Size
19" rack / height 6U
D.C. Analogue Inputs
Maximum number of Inputs Up to 32 Up to 32
Base Binary Inputs/ Outputs
Binary Inputs 81 -
Binary Outputs 71 -
Watchdog Output
Expansion Binary Inputs/ Outputs
Binary Inputs Up to 3842 Up to 2562
Binary Outputs Up to 1922 Up to 1282
Automation Functions
Distributed Automation (IEC 61850)
Programmable Automation (IEC 61131-3)
User-defined Automation Objects
IEC 6180 User-defined Logical Nodes
Monitoring and Recording Functions
Chronological Event Log/ SOE
Self-tests and Watchdog
Availability
Hardware Watchdog and Auto-reset
Software Failure Detection and Recovery
High Reliability
CPU Redundancy -
Power Supply Redundancy -
User Interface
Binary Input/ Output indication
Integrated Webserver
2/30
DCU 500 & DCU 500H
Time Synchronization
SNTP client
By Communication Protocol
Service Interface (Front Panel)
1 Ethernet Port 10/100 BASE-TX
Communication Interfaces (Rear Panel)
Up to 4 RS-232 / RS-485 / Glass / Plastic Fibre Ports
2 Ethernet Port 10/100/1000 BASE-TX (default) or 100 BASE-FX
Communication Protocols
Maximum number of simultaneous protocols 4 4
IEC 61850-8-1 MMS Server (TCP/IP)
and GOOSE publish/subscribe
IEC 60870-5-103 (Serial)
IEC 60870-5-104 (TCP/IP)
IEC 60870-5-101 (Serial)
DNP 3.0 (TCP/IP or Serial)
Modbus (TCP/IP or Serial)
Courier (Serial)
Others (Please Contact)
Configuration, Operational Support & Programming
Automation Studio (additional software licence required)
Industry-specific function libraries (please contact) (please contact)
- Base feature
- Optional feature
1 - Without status indication
2
- With status indication by LED
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DCU 500 & DCU 500H
TECHNICAL SPECIFICATIONS
Main Characteristics
Processor PowerPC @ 666 MHz or higher
Ventilation Fans No
Power Supply
Rated values/ voltage ranges DCU 500H 110/ 125/ 220/ 250 V d.c.
(88 .. 350 V d.c. / 150 .. 265 V a.c.) *
220 / 230 V a.c.
48/ 60/ 110/ 125 V d.c. (38 .. 150 V d.c.)
DCU 500 110/ 125/ 220/ 250 V d.c.
(88 .. 350 V d.c. / 88 .. 265 V a.c.)
110/220/230 V a.c
48/ 60/ 110/ 125 V d.c. (38 .. 150 V d.c.)
24/ 48 V d.c. (19 .. 72 V d.c.)
Power consumption 20 to 110 W/ 40 to 220 VA
Ripple at d.c. auxiliary power supply ≤ 12%
* Upon request
Binary Inputs
Number Up to 256 (+8 for variant DCU 500)
Rated values/ voltage ranges 24 V d.c. (19 .. 50 V d.c.)
4/30
DCU 500 & DCU 500H
Case
Design Dimensions 6U, 19’’ rack
Weight 7-12 kg
Environmental Conditions
Operating temperature range - 10 °C to + 60 °C, temporarily can be up to 70 °C (tested for 72 hours);
Recommended: - 5 °C to + 55 °C
Storage temperature range - 40 °C to + 70 °C
Relative humidity < 95%, non-condensing
CE Marking
Electromagnetic Compatibility Directive Immunity EN 61000-6-2 : 2005
EN 60870-2-1 : 1996
Emission EN 61000-6-4 : 2007
EN 60870-2-1 : 1996
Low Voltage Directive EN 60950-1: 2006 + A1: 2010 + A11: 2009 + A12: 2011
EN 60255-5 : 2001
Insulation Tests
High Voltage Test 2.5 kV a.c. 1 min 50 Hz
EN 60255-5
2.8 kV d.c. 1 min (power supply)
Impulse Voltage Test EN 60255-5 5 kV 1.2/50 s, 0.5 J
Insulation Resistance EN 60255-5 > 100 M @ 500 V d.c.
5/30
DCU 500 & DCU 500H
Mechanical Tests
Vibration Tests (sinusoidal) IEC 60870-2-2, Class Cm, 2 g, 9 Hz to 200 Hz
Shock and Bump Tests IEC 60870-2-2, Class Bm, 30 g, 11 ms
Degrees of Protection Provided by Enclosures for Electrical Equipment Against External Mechanical
EN 50102, IK07
Impacts (IK Code)
Freefall test EN 60068-2-32, 0,25 m
Environmental Tests
EN 60870-2-2 Operational - 25 °C, 72h (Test Ad)
Cold test
EN 60068-2-1 Storage - 40 °C, 72h (Test Ab)
6/30
DCU 500 & DCU 500H
FUNCTIONAL SPECIFICATIONS
Event Log
Recording Number of records Max. 50
Maximum number of events per record [1 .. 500]
Total number of events Max. 25000 (dependent on previous setting)
Chronological order of events Ascendant/ descendant
Resolution 1 ms
Entities Number Max. 512
Reason for inclusion Configurable (one or more fields per entity)
7/30
DCU 500 & DCU 500H
IEC 61850
IEC 61850-8-1 Server Number of simultaneous clients Max. 4
Number of datasets Max. 128
Number of data attributes per dataset Max. 128
Maximum report control blocks (RCB) Max. 128
Buffered/ unbuffered reports Yes
IEC 61850-8-1 GOOSE Number of published GOOSE control blocks 16
Number of subscribed GOOSE control blocks 64
8/30
DCU 500 & DCU 500H
DIMENSIONS
9/30
DCU 500 & DCU 500H
CONNECTORS IDENTIFICATION
BACK SIDE VIEW OF A DCU 500H:
IO1 IO2 IO3 IO4 IO5 IO6 IO7 IO8 IO9 IO10 IO11 IO12
PS1 PS2
CPU1 CPU2
P1
DO1
IO1 IO2 IO3 IO4 IO5 IO6 IO7 IO8 IO9 IO10 IO11 IO12
IO0
10/30
DCU 500 & DCU 500H
CONNECTIONS DIAGRAMS
DCU 500 BASE MODULE (INCLUDES CPU AND POWER SUPPLY MODULES)
IO0B
1 SERVICE
O1
2 (FRONT PANEL)
3
O2
4
LAN1
5
O3
6
LOCAL AREA
7 NETWORK
O4
8
LAN2
9 BINARY
11 O5 OUTPUTS
10
12
14 O6
13
Internal bus
15 to Binary
17 O7 and Analog
16 I/O Modules
18
20 WDOG
19
IO0A COM1
1
IN1
2
3
IN2
4
COM2
5
IN3
6
7
IN4 BINARY SERIAL
8
INPUTS COMMUNICATIONS
9 COM3
IN5
10
11
IN6
12
13
IN7 COM4
14
15
IN8
16
IO0A
GND
17, 18
-VIN (N) POWER
19
+VIN (L)
20
11/30
DCU 500 & DCU 500H
DCU 500H BASE MODULE (INCLUDES CPU AND POWER SUPPLY MODULES)
LAN1
CPU#1
LAN2
Internal bus
LAN1 to Binary
and Analog
I/O Modules
CPU#2
LAN2
COM1
DO1
1
3 WDOG
COM2
2
PS
PS#1
GND
1, 2
-VIN (N)
3 COM3
+VIN (L)
4
PS
PS#2
GND COM4
1, 2
-VIN (N)
3
+VIN (L)
4
12/30
DCU 500 & DCU 500H
IOXA IOXB
1 1
IN1 IN17
2 2
IN2 IN18
3 3
IN3 IN19
4 4
IN4 BINARY BINARY IN20
INPUTS INPUTS
5 5
IN5 IN21
6 6
IN6 IN22
7 7
IN7 IN23
8 8
IN8 IN24
9 9
10 10
11 11
IN9 IN25
12 12
IN10 IN26
13 BINARY BINARY 13
IN11 INPUTS INPUTS IN27
14 14
IN12 IN28
15 15
IN13 IN29
16 16
IN14 IN30
17 17
IN15 IN31
18 18
IN16 IN32
19 19
20 20
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DCU 500 & DCU 500H
IOXB
1
O9
IOXA 2
1 O1 3
O10
2 4
3 O2 5
O11
4 6
5 7
O3 O12
6 8
7 BINARY BINARY 9
O4
8 OUTPUTS OUTPUTS O13 11
9 10
O5
10 12
11 O14 14
O6
12 13
13 15
O7
14 O15 17
15 16
O8
16 18
O16 20
19
IOXA IOXB
1 1
DC1 DC5
2 2
3 3
DC2 DC6
4 D.C. ANALOGUE D.C. ANALOGUE 4
INPUTS INPUTS
5 5
DC3 DC7
6 6
7 7
DC4 DC8
8 8
O4 O4
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DCU 500 & DCU 500H
PINOUT TABLES
ONLY FOR DCU 500H VARIANT
IO0A IO0B
1 + 1
Binary Input 1 Binary Output 1 Normally Open
2 - 2
3 + 3
Binary Input 2 Binary Output 2 Normally Open
4 - 4
5 + 5
Binary Input 3 Binary Output 3 Normally Open
6 - 6
7 + 7
Binary Input 4 Binary Output 4 Normally Open
8 - 8
9 + 9 Common
Binary Input 5
10 - 10 Binary Output 5 Normally Open
11 + 11 Normally Closed
Binary Input 6
12 - 12 Common
13 + 13 Binary Output 6 Normally Open
Binary Input 7
14 - 14 Normally Closed
15 + 15 Common
Binary Input 8
16 - 16 Binary Output 7 Normally Open
17 Power supply GND 17 Normally Closed
18 Power supply GND 18 Common
19 Power Supply - (N) 19 Watchdog Binary Output Normally Open
20 Power Supply + (L) 20 Normally Closed
15/30
DCU 500 & DCU 500H
COM1 to COM4
RS-232 DTE (Data Terminal Equipment) RS-485
1 Not Connected 1 N/C
2 RXD 2 -485 (B)
3 TXD 3 N/C
4 Not Connected 4 N/C
5 GND 5 GND 485
6 Not Connected 6 N/C
7 RTS 7 +485 (A)
8 CTS 8 N/C
9 Not Connected 9 N/C
16/30
DCU 500 & DCU 500H
CONNECTORS DESCRIPTION
The next table lists all the external connectors included and supplied with the equipment.
1 Phoenix Front-MSTB 2.5/4-STF-5.08 (1777824) type connector, 4 contacts. Accepts conductors with
section from 0.2 mm2 to 2.5 mm2. The connection is made by screw with the help of a screw driver size
0.6 x 3.5 mm. Torque: 0.5 – 0.6 Nm.
Phoenix Front-MSTB 2.5/3-STF-5.08 (1777811) type connector, 3 contacts. Accepts conductors with
1
section from 0.2 mm2 to 2.5 mm2. The connection is made by screw with the help of a screw driver size
0.6 x 3.5 mm. Torque: 0.5 – 0.6 Nm.
CONNECTOR FOR BINARY INPUTS/OUTPUTS (IO 1A, IO 1B TO IO 8A, IO 8B) AND POWER SUPPLY3
(IO0A, IO0B)
1 Phoenix Front-MSTB 2.5/20-STF-5.08 (1777976) type connector, 20 contacts. Accepts conductors with
section from 0.2 mm2 to 2.5 mm2. The connection is made by screw with the help of a screw driver size
0.6 x 3.5 mm. Torque: 0.5 – 0.6 Nm.
1 Phoenix PHOENIX FRONT GMSTB 2.5/12-STF-7.62 (1806106) type connector, 12 contacts. Accepts
conductors with section from 0.2 mm2 to 2.5 mm2. The connection is made by screw with the help of
a screw driver size 0.6 x 3.5 mm. Torque: 0.5 – 0.6 Nm.
Terminal to be fitted by M4 screw, for connection to Earth Protection. This connection is essential for
the correct operation of the DCU 500. It should be solid for security reasons.
17/30
DCU 500 & DCU 500H
18/30
DCU 500 & DCU 500H
ORDER FORMS
Power Supply #1
No power supply X
110/125/220/250 V d.c. (88 to 350 V)
2
220/230 V a.c. (150 to 265 V) *
48/60/110/125 V d.c. (38 to 150 V) 3
Power Supply #2
No power supply X
110/125/220/250 V d.c. (88 to 350 V)
2
220/230 V a.c. (150 to 265 V)
48/60/110/125 V d.c. (38 to 150 V) 3
19/30
DCU 500 & DCU 500H
20/30
DCU 500 & DCU 500H
If there is more than one board, the information concerning each one should be separated by ‘;’.
Example:
Additional information of configuration F9.12231233;F10.22333333
Board in slot 9:
Input 1: 1 = voltage input, range: ±150 V; ±300 V;
Input 2: 2 = voltage input, range: ±5 V; ±10 V;
Input 3: 2 = voltage input, range: ±5 V; ±10 V;
Input 4: 3 = current input;
Input 5: 1 = voltage input, range: ±150 V; ±300 V;
Input 6: 2 = voltage input, range: ±5 V; ±10 V;
Input 7: 3 = current input;
Input 8: 3 = current input;
21/30
DCU 500 & DCU 500H
CPU-DCU 500H-2- A
Communication Protocols
xxxx
According to protocol list (Table 1 and 2)
Table 1 and 2
PS-X500H-2 A
110/125/220/250 V d.c. (88 to 350 V) *
2
220/230 V a.c. (150 to 265 V)
48/60/110/125 V d.c. (38 to 150 V) 3
* - Upon request
22/30
DCU 500 & DCU 500H
Power Supply
No power supply X
24/ 48 V d.c. (19 .. 72 V) 1
23/30
DCU 500 & DCU 500H
24/30
DCU 500 & DCU 500H
Current inputs 3 -> ±5 mA; ±10 mA; ±20 mA ; 0..5 mA; 0..10 mA; 0..20 mA; 4..20 mA (configuration by default)
If there is more than one board, the information concerning each one should be separated by ‘;’.
Example:
Additional information of configuration F9.12231233;F10.22333333
Board in slot 9:
Input 1: 1 = voltage input, range: ±150 V; ±300 V;
Input 2: 2 = voltage input, range: ±5 V; ±10 V;
Input 3: 2 = voltage input, range: ±5 V; ±10 V;
Input 4: 3 = current input;
Input 5: 1 = voltage input, range: ±150 V; ±300 V;
25/30
DCU 500 & DCU 500H
Communication Protocols
xxxx
According to protocol list (Table 1 and 2) Table 1 and 2
– preferred options
26/30
DCU 500 & DCU 500H
DCU 500 POWER SUPPLY AND BINARY INPUTS AND OUTPUTS MODULE
PS-X500-2- A - B
Power Supply Rated Voltage
24/48 V d.c 1
110/125/220/250 V d.c. (88 to 350 V)
110/220/230 V a.c. (88 to 265 V) 2
48/60/110/125 V d.c. (38 to 150 V) 3
32DI-DCU 500(H)-1- A
Rated Voltage
24 V A
48 V B
110 V/ 125 V C
220 V/ 250 V D
16DO-DCU 500(H)-1
27/30
DCU 500 & DCU 500H
Input #2
± 150 V; ± 300 V 1
± 5 V; ± 10 V 2
± 5 mA; ± 10 mA; ± 20 mA; 0..5 mA; 0..10 mA; 0..20 mA / 4..20 mA 3
Input #3
± 150 V; ± 300 V 1
± 5 V; ± 10 V 2
± 5 mA; ± 10 mA; ± 20 mA; 0..5 mA; 0..10 mA; 0..20 mA / 4..20 mA 3
Input #4
± 150 V; ± 300 V 1
± 5 V; ± 10 V 2
± 5 mA; ± 10 mA; ± 20 mA; 0..5 mA; 0..10 mA; 0..20 mA / 4..20 mA 3
Input #5
± 150 V; ± 300 V 1
± 5 V; ± 10 V 2
± 5 mA; ± 10 mA; ± 20 mA; 0..5 mA; 0..10 mA; 0..20 mA / 4..20 mA 3
Input #6
± 150 V; ± 300 V 1
± 5 V; ± 10 V 2
± 5 mA; ± 10 mA; ± 20 mA; 0..5 mA; 0..10 mA; 0..20 mA / 4..20 mA 3
Input #7
± 150 V; ± 300 V 1
± 5 V; ± 10 V 2
± 5 mA; ± 10 mA; ± 20 mA; 0..5 mA; 0..10 mA; 0..20 mA / 4..20 mA 3
Input #8
± 150 V; ± 300 V 1
± 5 V; ± 10 V 2
± 5 mA; ± 10 mA; ± 20 mA; 0..5 mA; 0..10 mA; 0..20 mA / 4..20 mA 3
28/30
DCU 500 & DCU 500H
NOTES
29/30
2016-09-16, AS16002697, Rev. 01
Unidade de Negócios Automação
Rua Eng. Frederico Ulrich, 4471-907 Moreira Maia, Portugal Tel. +351 229 402 000 Fax +351 229 485 428
E-mail: ase.eng@efacec.com Web: www.efacec.com
Due to our policy of continuous development, specifications may change without notice. Not valid as a contractual item.
This document replaces document number 4AS119120