Downstream &

Mining

Efficient solutions – global support.

Hilti. Outperform. Outlast.

Efficiency leads to greater productivity.
Hilti has an outstanding range of solutions for
downstream and mining industries.

2
Downstream & Mining
Focused on Modular support systems – pages 6/7

your needs.

As a company that works closely with

its customers Hilti understands the
challenges and problems the down-
stream and mining industries face. By
focusing on what your requirements are
The MI system eliminates the need for The modular installation system allows flexible
we develop individual project solutions welding. on-site adjustments.
together with you. Hilti takes your input
and turns it into greater productivity.
Fastening to steel – pages 8/9
By coupling alternative technologies
with some traditional methods we can
help to considerably reduce the
problems and hassles associated with
welding and installing fabricated
structures. Well-engineered solutions
help save installation time and simplify
maintenance.
Fastening systems for grating provide Convenient powder-actuated systems give
corrosion-resistant, reliable fastening with total mobility and independence from electric
exceptional installation productivity. power supplies.

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Anchoring to concrete – pages 10/11
Highest quality and performance for
mechanical and chemical anchors, all with
a broad range of approvals, test reports and
project references going back for decades.
Firestop products – pages 12/13
Hilti is a leading manufacturer and supplier of
high-quality, easy-to-use firestop systems.
Hilti services – pages 16/17
Support throughout all project phases: from
FEED to detailed design to execution and
commissioning.
Hilti solutions
Tools and accessories – pages 14/15
The full range of Hilti tools provides the best
reliability and productivity.
Health, safety, environment – page 18
Advanced technologies and products to
ensure greater safety and fewer accidents.
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Flexible and time-saving modular support
systems.

Fixing light-duty piping and electrical

supports

Hilti MI is a strong, modular support

system designed for flexible pipe layouts,
electrical and instrumentation supports
at industrial production facilities.

Unlike conventional steel support

structures, MI requires no welding. This
eliminates problems associated with
working in danger zones. The self-
explanatory standardized components
are assembled quickly and easily,
adding to efficiency and productivity.

It can be used in various corrosive

environments and fixed to different base
materials such as steel or concrete.

• high load capacity

• weighs considerably less than
standard welded systems
• modular components
• no welding required
• no additional lifting equipment
• on-site add-ons possible at any time

Fewer parts, but more opportunities.

MI system

MI girder MIC base connector

Strong and flexible girder, with a point load up to Base connectors for concrete and steel up to
26 kN on a one-meter span. 430 mm flange width.

MIC girder connector MI-GC beam clamp

One single part that allows the execution of For fast fixing of the four-hole MIC connector
almost all applications. Thanks to the serration without damaging the steel coating. Load capacity
the connector can be adjusted up to 50 mm. of up to 6 kN (four clamps).

Would you like to see additional Hilti products? Simply contact your Hilti consultant.

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 Modular support system

Integrate cabinet fixing, cable tray

routing and raised floor frame work
into one efficient solution for control
rooms

The modular MQ system is an excellent

choice for fixing instruments, junction
boxes, panels and equipment.

By combining the MQ system with the

stronger MI system you cover the vast
range of load classes.

•o  nly one system for a wide range of

applications
• reduced installation time
• fewer process steps
• adapting without significant planning
efforts
• flexible on-site adjustments

The benefits of this modular system will

be obvious to you from the beginning!

MQ system

MQ channel MQN push button

The serration in the channel allows geometric The most productive way to assemble channels and
interlocking and ensures design loads. connectors with up to 5 kN shear load capacity.

MQW channel connector MQT beam clamp

Connector for a wide range of reliable applications Beam clamps for a safe and fast connection of the
with the load capacity up to 5 kN. MQ system to steel structures. No welding required.

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Use Hilti fastening systems to speed up your
applications on steel.

One system - thousands of

applications

X-BT is a revolutionary fastening system

that makes rework a thing of the past. It
consists of three perfectly matching
components: a cordless drill, a powder-
actuated fastening tool and the unique
X-BT threaded stud, available in M6/W6,
M8, and M10/W10 sizes. Made of A4/316
stainless steel, the performance of the
Hilti X-BT in corrosive environments is
exceptional, making it the perfect
fastening solution for downstream
industries:

• Faster. The X-BT system reduces

fastening time by up to a factor of five
compared with welding.
• Eliminate rework. Tedious, time
consuming post-welding paint rework
disappears with the Hilti X-BT. The
stud, with sealing washer, is cleanly set
in a small pre-drilled pilot hole.
• Enjoy peace of mind. The X-BT
fastening technique creates a true weld
of the stud to the base material
ensuring high, reliable holding values
(Nrec = 1.8 kN on S235 A36 steel).

X-BT and X-BTG threaded stud fastening systems

X-BT stud portfolio DX 351 BT/G

Stainless steel threaded stud portfolio for a variety Powder-actuated tool for applications on coated
of applications. Thread sizes include 6mm, 8mm and uncoated steel.
and 10mm.

X-BT 4000-A cordless drill

Cordless high-speed drill designed to drill precise
pilot holes

Would you like to see additional Hilti products? Simply contact your Hilti consultant.

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 Fastening to steel

Hilti DX grating fastening solutions are

designed to provide maximum safety,
speed and convenience. With A4 stainless
steel studs and duplex coated components,
Hilti DX perfectly meets downstream
corrosion class requirements. Hilti grating
fasteners are fixed using a powder-
actuated, automatic low velocity tool. The
system offers several jobsite advantages:
• total mobility and independence from
electric power supplies
• fast and easy, single-operator installation
from above
• corrosion and vibration resistance
• removability for grating maintenance

The exceptional performance is certified by

international approvals, saving you time-
consuming paper work.
In addition to the DX grating system, Hilti
offers a pre-assembled X-MGR mechanical
grating clamp. The clamp can be installed
from top of grating. No scaffolding needed.

A multitude of applications
Hilti powder-actuated solutions are
perfect for virtually all light duty fastenings
on steel, such as:
• cable trays and ladders on racks, skids
and beams
• channels/installation systems
• grating and checker plates
• cable runs and instrumentation
• fixing of clips for securing fireproofing
reinforcement

Grating fastening systems

X-BT M8 threaded stud X-FCM-M + X-BT grating fastening system

Simple and fast connection to steel. No application Specified by owners, vibration resistant system that
limit. No rework. fits all grating types up to 40mm mesh size. To be
installed with X-BT M8 stud and DX 351 BTG tool.

X-MGR grating fastener SF 144-A

The innovation in mechanical clamping. One of Hilti powerful mid-voltage cordless screw
Pre-assembled, installed from above with standard drivers. For final step in fastening of the X-MGR and
cordless screwdriver. X-FCM-M systems.

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Benefit from the superior performance of Hilti
anchoring systems.

Rely on an experienced partner

As one of the leading authorities on

fastening technology worldwide,
Hilti has set industry standards for
mechanical and adhesive anchor
systems for decades. Outstanding
anchor products and highly competent
Hilti specialists support your engineers
and contractors, both in design offices
and on construction sites, around
the globe. A comprehensive range of
approvals and Hilti’s powerful anchor
design software help you get the most
economic fastening solutions that
satisfy all relevant standards and safety
requirements.

Maximum flexibility – no hassle

through cast-in errors

Hilti anchoring systems allow fastening

points to be precisely positioned where
needed, without early advance planning
or when unplanned additional fastenings
are required.

• highest load capacities

• extensive range of anchoring systems
up to M39 size
• range of anchor systems approved for
diamond-cored holes
• superior Hilti drilling systems
• qualified for use in seismic conditions

Chemical anchor systems

HIT-RE 500 / HIT-RE 500-SD slow cure adhesive
system
Maximum loads for premium anchoring and rebar
applications with a generous working time of 30
minutes, while cure time is only 12 hours at 20°C.
HVU adhesive capsule anchor system
Maximum load in self-contained flexible foil pack,
as opposed to breakable glass capsules. Made for
real jobsite conditions.

HIT-HY 150 MAX fast cure adhesive system ED 3500-A battery dispenser
Achieves high loads in cracked and uncracked Lightweight powerful tool with the pressure of a
concrete. Faster cure to boost application pneumatic system. Uses the Hilti 14.4 volt battery
productivity platform.

Would you like to see additional Hilti products? Simply contact your Hilti consultant.

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 Anchoring to concrete

Unequalled chemical anchor and

rebar application systems

Significant demands and decades of

experience have resulted in a wide
range of unique chemical anchor
solutions with perfectly coordinated
components that are both simple and
user-friendly – and tailored to suit the
requirements of your application.

•b  est-in-class fast cure and slow cure

adhesive injection systems
• leading approach for anchoring rebar
joints
• the top self-contained adhesive
capsule application
• unrivaled dispenser platform provides
powerful and effortless mortar injection

Mechanical anchoring systems – fast

and easy installation

Hilti’s mechanical anchors are the

favorite of structural engineers when
time and performance counts.

• immediate loading possible

• available in different corrosion classes
• broad range of sizes and head
configurations to meet special needs
• fire rating reports

Mechanical anchors

HDA undercut anchor system HSL-3 heavy duty expansion anchor

Self-undercutting anchor with the performance of The all-time classic with high tension and shear
a cast-in stud and a tensile design resistance up to load capacity and a wide range of sizes and head
128 kN. configurations for multiple applications.

HSA expansion anchor HUS-H screw anchor

More than meets the eye: unique wedge design Ideal for economic serial fastening as installation is
delivers high performance. Available in HDG and 50% faster than conventional anchors.
316 stainless steel.

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Hilti firestop products: developed, tested and
trusted for over 20 years.

Longtime experience

Hilti has been a leading manufacturer

and supplier of high-quality and simple-
to-use firestop systems for more than
20 years. The firestop portfolio can
significantly increase the integrity of
components and joints against fire / smoke
in either new or existing structures.
• wide product portfolio for versatile
applications
• products and solutions for facility
owners, installers and inspectors, all
approved by third parties
• firestop products that are approved
for usage worldwide and have been
extensively tested for fire resistance
and smoketightness.

Hilti also conducts further tests for

firestop products, such as seismic,
aging and chemical resistance tests.

Firestop block

Installing cable penetrations with the Hilti

firestop block is ideal for downstream
applications as more cables are often
added at a later stage. The Hilti firestop
block is tested and approved for use with
the Hilti firestop foam, simplifying the
installation of additional cables.
• fast and simple installation process
• easy to install additional cables
•c  lean and tidy installation for large
openings

Firestop solutions

CFS-BL (CP 657) firestop block
A flexible expanding firestop block of a
polyurethane basis – a perfect solution especially
when installation of additional cables is required at
a later point in time.
CF-S SIL (CP 601S) firestop silicon sealant
Provides maximum movement capability in fire-
rated joint applications and pipe penetrations.

CF-IS (CP 611A) intumescent firestop sealant CFS-ACR (CP606) firestop acrylic sealant
Excellent movement capability. An easy solution for Offers movement capabilities and excellent acoustic
small cable penetrations. rating in fire rated joints. Also seals through-
penetration applications.

Would you like to see additional Hilti products? Simply contact your Hilti consultant.

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 Firestop products

Cable transit system

The Hilti cable transit system solves

three problems simultaneously:
fire-resistance, gas and watertightness.

• low inventory requirements – only

seven different modules are needed
to cover all cable diameters from 3 to
99 mm
• versatile adapter modules for quick,
easy accommodation of each cable
diameter
• significant savings thanks to module
interlinking, especially where cables
run vertically
• easy inspection – correct installation
can be simply checked by the color-
coded adapter system

CP 660 firestop foam

Hilti firestop foam is an ideal solution

for installing reliable, smoke-resistant
firestop seals in small-to-medium-sized
openings. Perfect for electrical installa-
tion work.

• quick and easy installation

• trouble-free dispensing
• excellent sound insulation properties

Firestop solutions

Hilti cable transit system
A quick, easy and versatile system with flexible
sealing lips for cable penetrations in square
openings. Easy and convenient installation of
additional cables.
Plug seals for Hilti cable transit system
The convenient solution for circular cable
penetrations in various sizes. The cable modules
can simply be combined with the plug seals.

CP 660 firestop foam ED 3500-A battery dispenser

A firestop first. Neat, tidy and easy to install – all Serial usage of firestop foam cartridges is
with one product. quicker and more convenient with battery
powered dispensing.

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The full range of tools you need on the jobsite.
In addition to the key range of fastening technology Hilti also
supplies top-quality industry tools and accessories. Known for
outstanding performance and longevity Hilti tools also have
unique features. Active Torque Control (ATC), which offers
maximum safety and unrestricted working comfort thanks to
Diamond coring
Combi hammers and rotary hammers
Breakers
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automatic cut-out in critical situations, and Active Vibration Re-
duction (AVR), which reduces vibration by up to two-thirds and
thus offers efficient protection from the effects of long-term ex-
posure to vibration, are two of these. Hilti’s cordless tools also
feature system solutions that provide uncompromising mobility.
DD 130 diamond coring system
The DD 130 diamond coring system achieves a truly impressive performance in
rig-based wet coring work on concrete walls and floor decks, including drilling
penetrations in diameters up to 160 mm.
P-line diamond core bits
The new Hilti P-Line bits are simply in a class
of their own. They come in two specifications:
one for extremely fast coring progress in all
applications and thus maximum productivity;
the other for long life.
TE 60-ATC combi hammer
For continuous, repetitive drilling and chiseling work using pointed and flat
chisels. Drilling in the 22-to-40 mm diameter range.
TE-YX hammer drill bits
With solid carbide head for fast, trouble-free drilling
in concrete, even through rebars.
TE 3000 breaker
Maximum mobility with the incredibly powerful TE 3000-AVR. It needs no
compressor and is therefore easy to transport, highly versatile and ready for use
in minutes.
Polygon chisels
Hilti polygon chisels are self-sharpening, even
when they’re biting through the toughest, hardest
materials.
 Tools and accessories

Measuring, detection, aligning

PS 200 detection system

The Hilti PS 200 ferroscan is designed to produce large-area images of what’s
inside concrete structures.

Laser range meters

These accurate, rugged,
pocket-sized tools save
time over and over
PD 4 Laser PD 42 Laser again, and are perfect
range meter range meter for jobsite use.

Cutting and grinding

DEG 150-D angle grinder

Hilti angle grinder with SMART Power for constantly high performance and
Active Torque Control (ATC) to minimise unwanted recoil. Ideal for working in
cramped conditions.

AC-D cutting discs, AG-D grinding discs

Technically advanced abrasive discs with
outstanding cutting and grinding characteristics
combined with long life.

Cordless tools

Cordless tools with CPC technology

The Li-ion powerhouse with the best performance-to-weight ratio in the 22 V
class – ideal for all kinds of installation work.

TE 4-A22 SFC 22-A compact SIW 22T-A AG 125-A22

rotary hammer drill/driver impact wrench angle grinder

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Services best suited to you. Just ask.

Hilti’s global specification engineers provide technical and application-oriented

solutions for engineering and design companies worldwide. We offer you support in
all project stages: from FEED (Front End Engineering and Design) to detailed design
through to execution and commissioning. We can ensure that your projects have
optimal solutions in compliance with major approval bodies.

Consulting and engineering support

Our interdisciplinary team of experts made up of engineers, Technical Service
Competence Centres and sales consultants will advise you at your office or directly
on the jobsite. We can help develop project-related specifications or highlight areas
where efficiency can be elevated.

Field testing
You benefit from a variety of field tests and detailed technical know-how, for example
in testing anchor pull-out loads, directly on the jobsite.

User training
We support you with practical on-site product training. This helps to make
employees work with greater productivity and safety while reducing the number
of jobsite accidents.

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 Hilti services

Hilti engineering software

Hilti PROFIS supports you in the design and planning phases with modern,
well-established software and all required documentation and information.

Logistics
Hilti offers a range of delivery services. We deliver your orders fast and directly to your
jobsite – whenever you need them. Individual logistics solutions for your project are
also possible.

Approvals
Do you need greater efficiency and less red tape and paper work? A wide range of
Hilti products and applications possess the most significant national and international
construction authority approvals and test certificates.

Tool services up to
2 Years
Hilti tools, always at the ready, with complete cost control. LIFETIME NO
SERVICE COSTS
You can either leave the organization of your tool fleet up to us (Fleet Management) Lifetime Lifetime
or own your tools (Hilti Lifetime Service). FLEET REPAIR MANUFACTURER’S
MANAGEMENT COST LIMIT WARRANTY

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 Health and safety

Health, safety and environment.

Understanding the nature of the down-

stream and mining industries, Hilti places
substantial effort into helping customers
work with the highest safety standards
and in accordance with strict environ-
mental requirements. The advanced
technologies and products Hilti develops
generate higher productivity, reduce risk
of accidents and promote jobsite safety.

The best alternatives to welding?

We have them.

Certain Hilti solutions reduce the need

for welding on your construction site,
enhancing safety and saving your work-
ers, and your project time. This applies
to our direct fastening solutions on steel
and our installation systems for electrical
and instrumentation supports. Here are
a few of the benefits these refined and
contem-porary technologies provide:
• reduced number of work steps: there’s
no need to repaint in highly corrosive User health and safety
environments – making installation a
quick and easy process Additional product developments and Hilti also provides power tools featuring
• significantly faster installation time – breakthroughs help to reduce vibration Lithium Cordless Power Care (CPC)
reducing exposure to possible risks (AVR), to automatically cut power in and direct fastening systems. With the
• no additional equipment needed (such many critical situations (ATC), and to cordless tools the user can prevent cord-
as transformers and welding masks) effectively remove dust (DRS) from dust- related tripping hazards.
and no lifting equipment needed generating applications, rounding out the
• no workers exposed to hazardous comprehensive range of safety features
fumes benefitting the user.

User health and safety solutions

Active Vibration Reduction Dust removal systems.

Power tools featuring AVR raise daily productivity Hilti DRS dust removal systems make countless
because they’re less tiring to use and allow longer jobs virtually dustless.
permissible switched-on working times.

Active Torque Control

ATC offers additional protection and unrestricted
working comfort thanks to automatic cut-out in
many critical situations.

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Hilti. Outperform. Outlast.
Hilti (Aust.) Pty Ltd I Level 5, 1G Homebush Bay Drive I Rhodes I NSW 2138 I T 131 292 I F 1300 135 042 I www.hilti.com.au