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ROUTINE

GE Oil & Gas / GE Power


AeroDerivative Gas Turbines
SERVICE BULLETIN LM2500-IND-0303
Revision 1
March 11, 2020

GE PROPRIETARY INFORMATION

The information contained in this document is GE proprietary information and is disclosed in


confidence. It is the property of GE and shall not be used, disclosed to others, or reproduced
without the express written consent of GE, including, but without limitation, it is not to be used in
the creation, manufacture, development, or derivation of any repairs, modifications, spare parts,
designs, or configuration changes or to obtain FAA or any government or regulatory approval
to do so. If consent is given for reproduction in whole or in part, this notice and the notice set
forth on each page of this document shall appear in any such reproduction in whole or in part.
The information contained in this document may also be controlled by U.S. export control laws.
Unauthorized export or re-export is prohibited.

Copyright (2020) General Electric Company, U.S.A.

SUBJECT: High Pressure Turbine Rotor De-Swirler Introduction


TRANSMITTAL INFORMATION

LM2500-IND-0303, SERVICE BULLETIN REVISION 1

This section transmits Revision 1 to LM2500-IND-0303, dated 11 March 2020.


The purpose of this revision is to revise:

(1) Paragraph I.A. Effectivity

Remove Service Bulletin LM2500-IND-0303, dated 01 March 2019, in its entirety, and replace with
Service Bulletin LM2500-IND-0303, Revision 1, dated 11 March 2020.

The revision bars in the left margin indicate actual text changes. Revision bars are not used to
indicate format and sequence changes.

This Service Bulletin is reissued in its entirety.

ROUTINE
PAGE 1 of 11
LM2500-IND-0303
Revision 1
March 11, 2020

I. PLANNING INFORMATION

A. Effectivity

(1) PRODUCTS:

LM2500+ and LM2500+G4 Models

(2) ENGINE SERIAL NUMBERS:

LM2500+ DLE gas generators, serial numbers 636050, 636051, 636101


through 636106, 636108 through 636113, 642053, 642054, 642055, 642057,
642058, 642059, 642102, 642103, 642104, 642105, 642107, 642109 through
642116, 642118, 642119, 642122 through 642135, 642138 through 642147,
642149, 642150, 642151, 642153, 642154, 642155, 642157 through 642162,
642164 through 642200, 642202 through 642221, 642223, 642226, and
642228 through 642284, are affected by this Service Bulletin.
LM2500+ DLE gas turbines, serial numbers 559051, 559052, 559054 through
559061, 559063, 559102 through 559124, 559127, 559128, 559129, 559131
through 559154, 559156, 559157, 559158, 559160, and 559161, are affected
by this Service Bulletin.

LM2500+ SAC gas generators, serial numbers 635050, 635051, 635052,


635053, 635101 through 635111, 635114 through 635125, 641051 through
641060, 641062, 641101 through 641106, 641108 through 641112, 641114
through 641142, 641144 through 641154, 641157 through 641161, 641164,
641165, 641167 through 641247, 641249 through 641275, 641277 through
641298, 641300, 641301, 641303 through 641331, and 641334 through
641340, are affected by this Service Bulletin.

LM2500+ SAC gas turbines, serial numbers 557051, 557052, 557053,


557054, 557056, 557057, 557060, 557061, 557062, 557064, 557065,
557067, 557101, 557103, 557104, 557106, 557107, 557108, 557110,
557115, 557116, 557118, and 557120 through 557304, are affected by this
Service Bulletin.

LM2500+G4 DLE gas generators, serial numbers 676050, 676051, 676101


through 676214, 676216 through 676227, 676229 through 676232, and
676239, are affected by this Service Bulletin.

LM2500+G4 DLE gas turbines, serial numbers 678052, 678053, 678101


through 678112, and 678114 through 678189, are affected by this Service
Bulletin.
LM2500+G4 SAC gas turbines, serial numbers 679050, 679051, 679054,
679101 through 679359, 679363 through 679366, 679369, 679373 through
679381, and 679383, are affected by this Service Bulletin.

LM2500+G4 SAC gas generators, serial numbers 677051 through 677056,


677101 through 677110, 677112 through 677187, 677189 through 677206,

PAGE 2 of 11

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.


LM2500-IND-0303
Revision 1
March 11, 2020

677208, 677209, and 680101 through 680112, are affected by this Service
Bulletin.

B. Reason

(1) Objective:

The purpose of this Service Bulletin is to introduce a high pressure turbine


rotor pressure tube adapter de-swirler (de-swirler) to the LM2500+/+G4
high pressure turbine (HPT) rotor assembly. This de-swirler replaces the
high-pressure turbine rotor pressure tube adapter.

(2) Condition/Events:

Two HPT forward shaft distress events occurred in the LM2500 base Xtend
fleet.

(3) Cause:

The most probable root cause of the base Xtend HPT forward shaft events
was determined to be acoustic instability in the HPT shaft inner cavity.

(4) Improvement:

Service Bulletin LM2500-IND-0273 and LM2500-IND-0277 introduced the


de-swirler to the LM2500 base Xtend engine. This Service Bulletin introduces
the de-swirler to the LM2500+/+G4 engines in order to eliminate any potential
acoustic instabilities in these engines.

C. Description

This Service Bulletin provides instructions to install a new HPTR de-swirler.


D. Compliance

Category: Routine (R) Level: Field/Depot (F/D) Timing Code: 6

GE recommends this Service Bulletin be accomplished at repair of the HPTR or


next depot visit.

E. Manpower
Once the engine is removed from the enclosure, approximately 144 man-hours are
required to accomplish this Service Bulletin in the field as a rotable exchange. The
de-swirler must be installed in the HPTR at the depot.

F. Tooling
Ensure all tooling required by technical manual procedures referenced in
ACCOMPLISHMENT INSTRUCTIONS is on hand prior to performing this Service
Bulletin.

PAGE 3 of 11

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.


LM2500-IND-0303
Revision 1
March 11, 2020

G. Material Requirements

(1) The following material is required to accomplish this Service Bulletin:

Part Number Nomenclature Quantity


L63841P05 De-Swirler, Pressure Tube Adapter (1)
- High Pressure Turbine Rotor

The price and delivery for this material will be quoted upon request or upon
receipt of a purchase order. Contact your GE Customer Service Manager.

Ensure all materials required by technical manual procedures referenced in


ACCOMPLISHMENT INSTRUCTIONS are on hand prior to performing this
Service Bulletin.
H. Material Configuration Chart

Old New
Part Number Nomenclature Qty Action Part Number Qty
L50001G01/ Assembly, (REF) RM L50001G01/ (REF)
G02/G03/G04/ Gas Generator G02/G03/G04/
G05/G06/G07/ LM2500+ DLE G05/G06/G07/
G08/G09/G10/ G08/G09/G10/
G11/G12/G13/ G11/G12/G13/
G14/G15/G16/ G14/G15/G16/
G17/G18 G17/G18
.L50009G05 Rotor Assembly (1) RW .L50009G08 (1)
High Pressure
Turbine LM2500+
.L50009G07 Rotor Assembly (ALT) RW .L50009G10 (ALT)
High Pressure
Turbine LM2500+
..9661M15P04 Adapter, (1) RE ..L63841P05 (1)
Pressure Tube
HPT Rotor
(Old Name)
De-Swirler,
Pressure Tube
Adapter -
High Pressure
Turbine Rotor
(New Name)
L50021G03/ Assembly, (REF) RM L50021G03/ (REF)
G05/G09/G10 Gas Generator G05/G09/G10
LM2500+ SAC

PAGE 4 of 11

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.


LM2500-IND-0303
Revision 1
March 11, 2020

Old New
Part Number Nomenclature Qty Action Part Number Qty
.L50009G06 Rotor Assembly (1) RW .L50009G09 (1)
High Pressure
Turbine LM2500+
..9661M15P04 Adapter, (1) RE ..L63841P05 (1)
Pressure Tube
HPT Rotor
(Old Name)
De-Swirler,
Pressure Tube
Adapter -
High Pressure
Turbine Rotor
(New Name)
L50021G01/ Assembly, (REF) RM L50021G01/ (REF)
G02/G04/G05/ Gas Generator G02/G04/G05/
G06/G07/G08/ LM2500+ SAC G06/G07/G08/
G11 G11
.L50009G05 Rotor Assembly (1) RW .L50009G08 (1)
High Pressure
Turbine LM2500+
..9661M15P04 Adapter, (1) RE ..L63841P05 (1)
Pressure Tube
HPT Rotor
(Old Name)
De-Swirler,
Pressure Tube
Adapter -
High Pressure
Turbine Rotor
(New Name)
L50021G01/ Assembly, (REF) RM L50021G01/ (REF)
G06 Gas Generator G06
LM2500+ SAC
.L50009G07 Rotor Assembly (ALT) RW .L50009G10 (ALT)
High Pressure
Turbine LM2500+

PAGE 5 of 11

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.


LM2500-IND-0303
Revision 1
March 11, 2020

Old New
Part Number Nomenclature Qty Action Part Number Qty
..9661M15P04 Adapter, (1) RE ..L63841P05 (1)
Pressure Tube
HPT Rotor
(Old Name)
De-Swirler,
Pressure Tube
Adapter -
High Pressure
Turbine Rotor
(New Name)
L50321G01/ Gas Generator (REF) RM L50321G01/ (REF)
G02/G03/G05/ Assembly, G02/G03/G05/
G06/G07/G12/ LM2500+G4 - G06/G07/G12/
G15/G16/G17/ SAC G15/G16/G17/
G19/G20/G21/ G19/G20/G21/
G26 G26
.L50309G05 Rotor Assembly (1) RW .L50309G08 (1)
High Pressure
Turbine
LM2500+G4
..9661M15P04 Adapter, (1) RE ..L63841P05 (1)
Pressure Tube
HPT Rotor
(Old Name)
De-Swirler,
Pressure Tube
Adapter -
High Pressure
Turbine Rotor
(New Name)
L50321G04/ Gas Generator (REF) RM L50321G04/ (REF)
G18/G34 Assembly, G18/G34
LM2500+G4 -
SAC
.L50309G06 Rotor Assembly (1) RW .L50309G09 (1)
High Pressure
Turbine
LM2500+G4

PAGE 6 of 11

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.


LM2500-IND-0303
Revision 1
March 11, 2020

Old New
Part Number Nomenclature Qty Action Part Number Qty
..9661M15P04 Adapter, (1) RE ..L63841P05 (1)
Pressure Tube
HPT Rotor
(Old Name)
De-Swirler,
Pressure Tube
Adapter -
High Pressure
Turbine Rotor
(New Name)
L50321G08/ Gas Generator (REF) RM L50321G08/ (REF)
G09/G10/G11/ Assembly, G09/G10/G11/
G14/G22/G23/ LM2500+G4 - G14/G22/G23/
G24/G25/G26/ SAC G24/G25/G26/
G27/G28/G29/ G27/G28/G29/
G30/G31/G32/ G30/G31/G32/
G33 G33
.L50309G07 Rotor Assembly (1) RW .L50309G10 (1)
High Pressure
Turbine
LM2500+G4
..9661M15P04 Adapter, (1) RE ..L63841P05 (1)
Pressure Tube
HPT Rotor
(Old Name)
De-Swirler,
Pressure Tube
Adapter -
High Pressure
Turbine Rotor
(New Name)
L50301G01/ Assembly Gas (REF) RM L50301G01/ (REF)
G02/G03/G04/ Generator G02/G03/G04/
G05/G06/G07/ LM2500+G4 DLE G05/G06/G07/
G08/G09/G10/ G08/G09/G10/
G16/G17/G18/ G16/G17/G18/
G19/G20/G21/ G19/G20/G21/
G22 G22
.L50309G05 Rotor Assembly (1) RW .L50309G08 (1)
High Pressure
Turbine
LM2500+G4

PAGE 7 of 11

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.


LM2500-IND-0303
Revision 1
March 11, 2020

Old New
Part Number Nomenclature Qty Action Part Number Qty
..9661M15P04 Adapter, (1) RE ..L63841P05 (1)
Pressure Tube
HPT Rotor
(Old Name)
De-Swirler,
Pressure Tube
Adapter -
High Pressure
Turbine Rotor
(New Name)
L50301G11/ Assembly Gas (REF) RM L50301G11/ (REF)
G12/G13/G14/ Generator G12/G13/G14/
G15/G23/G24/ LM2500+G4 DLE G15/G23/G24/
G25/G26/G27/ G25/G26/G27/
G28 G28
.L50309G07 Rotor Assembly (1) RW .L50309G10 (1)
High Pressure
Turbine
LM2500+G4
..9661M15P04 Adapter, (1) RE ..L63841P05 (1)
Pressure Tube
HPT Rotor
(Old Name)
De-Swirler,
Pressure Tube
Adapter -
High Pressure
Turbine Rotor
(New Name)

OPERATION CODES

RE = Replace
RM = Remains

RW = Rework

I. Material Interchangeability
Replace old part numbers with new part numbers. Do not replace new part numbers
with old part numbers.

J. Material Disposition

Scrap removed high pressure turbine rotor pressure tube adapter.

PAGE 8 of 11

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.


LM2500-IND-0303
Revision 1
March 11, 2020

K. Material Reidentification

Update part number in local records for reworked HPTR.

L. References
Service Bulletin LM2500-IND-0273, Revision 2, LM2500 Xtend™ and ELHS Kit
Improvement - Addition of De-swirler

Service Bulletin LM2500-IND-0277, Improved Compressor Rotor Air Duct

LM2500+/+G4 Industrial Repair Manual, GEK 105056

GE internal use only: CID 947999

GE internal use only: CID 998130

M. Previous Modifications

None.
II. ACCOMPLISHMENT INSTRUCTIONS

A. Remove high pressure turbine rotor pressure tube adapter, PN 9661M15P04, per
GEK 105056, Chapter 13-1. Discard adapter.

NOTE
In the following step, GEK 105056, Chapter 13-3, describes installation of the high
pressure turbine rotor pressure tube adapter but those instructions can be used for
installation of the de-swirler by using the new torque specified below.
B. Install new de-swirler, PN L63841P05, per GEK 105056, Chapter 13-3, except
tighten de-swirler to 1950-2050 lb ft (2644-2779 N·m) of torque.
III. COMPLIANCE RECORD

Compliance with this Service Bulletin must be properly documented. The preferred
method of documentation is to directly enter the compliance details through My
Dashboard at https://mydashboard.gepower.com. If you do not have access to My
Dashboard, please visit https://www.gepower.com to register and request access. Within
My Dashboard, you can access all of the bulletin data associated with your equipment by
selecting “Aero Bulletins”.

A secondary method of documentation is to complete the attached compliance record


form and return the form to the Fleet Data Quality (FDQ) Team by e-mail or mail per
the information at the bottom of the form.

Should you have any issues, please contact the FDQ Team at aerotechdata@ge.com.

PAGE 9 of 11

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.


LM2500-IND-0303
Revision 1
March 11, 2020

PAGE 10 of 11

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.


High Pressure Turbine Rotor De-Swirler Introduction
LM2500-IND-0303
Revision 1
March 11, 2020

PAGE 11 of 11
GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.

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