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ROUTINE

GE Aviation
AeroDerivative Engine Operation
SERVICE BULLETIN LM2500-IND-0304
Revision 3
September 15, 2020

GE PROPRIETARY INFORMATION

The information contained in this document is GE proprietary information and is disclosed in


confidence. It is the property of GE and shall not be used, disclosed to others, or reproduced
without the express written consent of GE, including, but without limitation, it is not to be used in
the creation, manufacture, development, or derivation of any repairs, modifications, spare parts,
designs, or configuration changes or to obtain FAA or any government or regulatory approval
to do so. If consent is given for reproduction in whole or in part, this notice and the notice set
forth on each page of this document shall appear in any such reproduction in whole or in part.
The information contained in this document may also be controlled by U.S. export control laws.
Unauthorized export or re-export is prohibited.

Copyright (2020) General Electric Company, U.S.A.

SUBJECT: Introduction of No. 4B Bearing with Nitride Hardening


TRANSMITTAL INFORMATION

LM2500-IND-0304, SERVICE BULLETIN REVISION 3

This section transmits Revision 3 to LM2500-IND-0304, dated 15 September 2020.


The purpose of this revision is to revise:

(1) Paragraph I.A. Effectivity

Remove Service Bulletin LM2500-IND-0304, Revision 2, dated 21 November 2020, in its entirety,
and replace with Service Bulletin LM2500-IND-0304, Revision 3, dated 15 September 2020.

The revision bars in the left margin indicate actual text changes. Revision bars are not used to
indicate format and sequence changes.

This Service Bulletin is reissued in its entirety.

ROUTINE
PAGE 1 of 7
LM2500-IND-0304
Revision 3
September 15, 2020

I. PLANNING INFORMATION

A. Effectivity

(1) PRODUCTS:

LM2500 Base, LM2500+, and LM2500+G4 Models

(2) ENGINE SERIAL NUMBERS:

LM2500 SAC gas generators, serial numbers 688104, 688105, 688106,


691014 through 691019, 691024, 691025, 691026, 691028, 691029, 691030,
691033, 691034, 691037, 691039, 691040 through 691044, 691050, 691052,
691053, 691055, 691057, 691059, 691064 through 691067, 691069, 691071,
691072, 691075 through 691089, 691092, 691094, 691098, 691099, 691104,
691106 through 691109, 691111, 691112, 691113, 691115, 691117, 691120,
691121, 691123 through 691126, 691128 through 691134, 691136 through
691140, 691142 through 691150, 691152 through 691156, 691158 through
691161, 691163 through 691167, 691170, 691171, 691174 through 691177,
691179 through 691196, 691198, 691200, 691204 through 691208, 691211
through 691217, 691219, 691220, 691222 through 691233, 691235 through
691243, 691245 through 691249, 691252 through 691255, 691257, 691258,
691259, 691263, 691265, 691266, 691268 through 691292, 691301, 691900,
691902, 691903, 691904, 691906 through 691920, 691923, and 691925,
are affected by this Service Bulletin.

LM2500 SAC gas turbines, serial numbers 481004, 481006, 481007, 481008,
481010, 481011, 481012, 481021 through 481024, 481027, 481031, 481121,
481122, 481124, 481125, 481126, 481159, 481201, 481202, 481203, 481251
through 481254, 481255, 481301 through 481305, 481307, 481351, 481353,
481355, 481356, 481358, 481360 through 481369, 481371 through 481378,
481380 through 481385, 481387, 481388, 481389, 481391 through 481400,
481403 through 481412, 481414, 481426, 481427, 481451 through 481459,
481461, 481462, 481463, 481465 through 481476, 481481, 481482, 481484,
481485, 481487, 481489, 481490, 481492, 481493, 481496, 481497, 481500
through 481505, 481507 through 481516, 481518 through 481533, 481535
through 481543, 481547, 481548, 481550 through 481560, 481562 through
481568, 481570, 481574 through 481610, 481612 through 481615, 481617
through 481647, 481649 through 481654, 481656, 481657, 481658, 481660
through 481714, 481716, 481717, 481718, 481720, 481722 through 481734,
481736 through 481755, 481757 through 481762, 481764 through 481769,
481771, 481772, 481774 through 481801, 481803 through 481811, 481813,
481816 through 481829, 481831 through 481838, 481840 through 481846,
481848 through 481851, 481853 through 481857, 481859, 481860, 481862
through 481871, 481873, 481874, 481876 through 481882, 481884, 481886,
481887, 481888, 481890, 481891, 481892, 481895 through 481938, 481940,
481942, 481946 through 481949, 481951 through 481956, 481958 through
481998, 589003, 589004, 589006, 589008, 589011, 589301 through 589307,
589309, and 995102 through 995126, are affected by this Service Bulletin.

LM2500 DLE gas generators, serial numbers 197101, 197102, 671050


through 671055, 671057, 671059 through 671063, 671101 through 671113,

PAGE 2 of 7

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.


LM2500-IND-0304
Revision 3
September 15, 2020

671116 through 671121, 671124, 671126 through 671130, 671132 through


671141, 671143, 671144, 671147 through 671246, and 671248 through
671286, are affected by this Service Bulletin.

LM2500 DLE gas turbines, serial numbers 672050, 672051, 672101 through
672106, 672108 through 672115, 672117 through 672122, 672125 through
672127, 672128, 672131 through 672135, and 672137 through 672147, are
affected by this Service Bulletin.

LM2500+ SAC gas generators, serial numbers 635050, 635051, 635052,


635101 through 635111, 635114 through 635125, 641051 through 641060,
641062, 641101 through 641106, 641108 through 641112, 641114 through
641142, 641144 through 641154, 641157 through 641161, 641164, 641165,
641167 through 641247, 641249 through 641275, 641277 through 641298,
641300, 641301, 641303 through 641331, and 641334 through 641340, are
affected by this Service Bulletin.

LM2500+ SAC gas turbines, serial numbers 557051, 557052, 557053,


557054, 557056, 557057, 557060, 557061, 557062, 557064, 557065,
557067, 557101, 557103, 557104, 557106, 557107, 557108, 557110,
557115, 557116, 557118, and 557120 through 557304, are affected by this
Service Bulletin.

LM2500+ DLE gas generators, serial numbers 636050, 636051, 636101


through 636106, 636108 through 636113, 642053, 642054, 642055, 642057,
642058, 642059, 642102, 642103, 642104, 642105, 642107, 642109 through
642116, 642118, 642119, 642122 through 642135, 642138 through 642147,
642149, 642150, 642151, 642153, 642154, 642155, 642157 through 642162,
642164 through 642200, 642202 through 642221, 642223, 642226, and
642228 through 642284, are affected by this Service Bulletin.

LM2500+ DLE gas turbines, serial numbers 559051, 559052, 559054 through
559061, 559063, 559102 through 559124, 559127, 559128, 559129, 559131
through 559154, 559156, 559157, 559158, 559160, and 559161, are affected
by this Service Bulletin.
LM2500+G4 SAC gas generators, serial numbers 677051 through 677056,
677101 through 677110, 677112 through 677187, 677189 through 677206,
677208, 677209, and 680101 through 680112, are affected by this Service
Bulletin.

LM2500+G4 SAC gas turbines, serial numbers 679050, 679101 through


679359, 679363 through 679366, 679369, and 679373 through 679383, are
affected by this Service Bulletin.

LM2500+G4 DLE gas generators, serial numbers 676050, 676051, 676101


through 676214, 676216 through 676227, 676229, 676230, 676231, 676232,
and 676239, are affected by this Service Bulletin.

LM2500+G4 DLE gas turbines, serial numbers 678052, 678053, 678101


through 678112, and 678114 through 678189, are affected by this Service
Bulletin.

PAGE 3 of 7

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.


LM2500-IND-0304
Revision 3
September 15, 2020

B. Reason

(1) Objective:

The purpose of this Service Bulletin is to introduce an improved No. 4B


annular ball bearing (No. 4B bearing) with nitride hardening.

(2) Condition/Events:
In recent years there has been a slight increase in No. 4B bearing related
distress events.

(3) Cause:

A root cause investigation identified distress due to hard particle


contamination.

(4) Improvement:

The increased surface hardness of the nitrided No. 4B bearing will enhance
resistance to hard particle contamination to reduce bearing related events and
improve LM2500 engine reliability and maintainability.

C. Description

This Service Bulletin provides instructions to install a new No. 4B bearing.


D. Compliance

Category: Routine (R) Level: Depot (D) Timing Code: 6

GE recommends this Service Bulletin be accomplished at repair or replacement


of the No. 4B bearing.

E. Manpower
No additional man-hours are required to accomplish this Service Bulletin when
parts are exposed at the depot.
F. Tooling

For tooling, contact your GE Customer Service Manager.

G. Material Requirements
For cost and lead time estimates, contact your GE Customer Service Manager.

H. Material Configuration Chart

For material configuration chart, contact your GE Customer Service Manager.

PAGE 4 of 7

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.


LM2500-IND-0304
Revision 3
September 15, 2020

I. Material Interchangeability

Replace old part numbers with new part numbers. Do not replace new part numbers
with old part numbers.

J. Material Disposition

Scrap removed No. 4B bearing.

K. Material Reidentification

Not applicable.

L. References
LM2500 Industrial Repair Manual, GEK 99418

LM2500+/+G4 Industrial Repair Manual, GEK 105056

GE internal use only: CID 998056

M. Previous Modifications

None.

II. ACCOMPLISHMENT INSTRUCTIONS


For instructions required to accomplish this Service Bulletin, contact your GE Customer
Service Manager.
III. COMPLIANCE RECORD

Compliance with this Service Bulletin must be properly documented. The preferred
method of documentation is to directly enter the compliance details through My
Dashboard at https://mydashboard.gepower.com. If you do not have access to My
Dashboard, please visit https://www.gepower.com to register and request access. Within
My Dashboard, you can access all of the bulletin data associated with your equipment by
selecting “Aero Bulletins”.

A secondary method of documentation is to complete the attached compliance record


form and return the form to the Fleet Data Quality (FDQ) Team by e-mail or mail per
the information at the bottom of the form.

Should you have any issues, please contact the FDQ Team at aerotechdata@ge.com.

PAGE 5 of 7

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.


LM2500-IND-0304
Revision 3
September 15, 2020

PAGE 6 of 7

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.


Introduction of No. 4B Bearing with Nitride Hardening
LM2500-IND-0304
Revision 3
September 15, 2020

PAGE 7 of 7
GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.

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