NPDT2020-2

PRODUCT DESIGN SPECIFICATION (PDS) Version 1.0

Project: WON:
Client: Key Date:
Revision
Light from Kite Product Number
Date:

Scope:
In our world one out of five people are lacking access to clean, safe and affordable electricity. At this scenario we are introducing miniature
version of airborne powerplants. Which only consumes lesser space for implementing and has a larger economic benefit. It is mainly
designed for domestic purpose . It is the first time this technology is been introduced to the domestic level.
Application
Provide electricity in a sustainable way and in affordable price
It can be used in heavily populated areas, Since less space consuming
Implementation is possible even if the house roof top is not that much rigid
Will work in Day time as well as in night time
Key Characteristics
Work even in night time
Can implemented even if the roof top is made of sheets
Roof top shape is not a problem for implementation
Since the kite will be in high altitude the availability of wind also increases
Principle of product Operation
The basic working principle is traction and retraction. In traction the kite is flown in a cross-wind figure of eight pattern
to achieve a high pulling force in order to reel out the cable from the winch in the ground station. And in retraction, when the
maximum line length is reached, the kite's profile is adjusted in order to reel-in the cable with low force using a small fraction
of energy generated in the previous phase. And while this time the generator connected to the system rotates and power is produced
Performance Characteristics

Characteristics Target/Range (with unit of measurement)

Generator speed Maximum of 3000 rpm
Output power 1 KW per day
Kite height 50m - 150m

Physical Characteristics

Characteristics Target/Range (with unit of measurement)

Weight 40 kg
Kite size 17.9m2
Materials Aluminnum,Nylon
Force on the cable 146 N
Cable length 200m
Cable diameter 3.5mm

Electrical Specifications

Form No:NPDT2020-2 For TCS Internal Use Only Sheet 1 of 6

Prepared By Reviewed By Approved By

Date: Date: - - Date: - -
 NPDT2020-2
PRODUCT DESIGN SPECIFICATION (PDS) Version 1.0

Characteristics Target/Range (with unit of measurement)

Type AC/DC
Output Voltage 12V DC
Generator 250W
power Minimum of 50W/hr
Battery used 12V 42AH
Interface specifications

Environmenntal specifications

Characteristics Target/Range (with unit of measurement)

Air density 1.225 Kg/m3
Wind speed Minimum 15km/hr
Temperature 0°C - 40 °C

Safety Specifications

Characteristics Target/Range (with unit of measurement)

Water immunity IP55
Impact Handling 2m
Electical protection 30A

Satutory & Regulatory Standards

STANDARD REFERENCE TITLE
ISO ISO 90012
ISO ISO 140013 - ISO 14001:2015
OHSAS OHSAS 180014
IEC IEC 61400 series
EN EN 50308

Cost / Production Volume Targets

Criteria Target
Target Product Cost 75000
Target Operating Cost 4000 per year
Target waranty Cost 7500

Support Functional Tools

Support Department Tools required
Sales & Marketing SFDC Sales, Service and Marketing Cloud Solutions to drive channel and retailer collaboration
Finance GOI, state governments, NGO’s, Private firms, International agencies – UN, ASEAN
Manufacturing engg Tata’s Advance system, Tata steel, Kitenergy, Skysails Power
Production Tata’s Advance system, Tata steel, Kitenergy, Matt Bilsky
Service TATA power, Other Private firms

Form No:NPDT2020-2 For TCS Internal Use Only Sheet 2 of 6

Prepared By Reviewed By Approved By

Date: Date: - - Date: - -
 NPDT2020-2
PRODUCT DESIGN SPECIFICATION (PDS) Version 1.0

Packaging & Hanling Specifications

Requirement Target
Packaging type Carboard box
Package size 100cm×150cm×200cm
Package weight 40kg
Package matterial,label Printed
No of parts per box 8

Product Stanardization Specifications

STD Features and options Energy management system, Off gird solution with airborne wind power plant
STD Elements from Market Control Pod,Automatic Kite String Reeler-Inner,Generator,Battery & Controller
Configured Features and Options Parachute & Magnus balloon

Shipping, storeage and Installation Specifications

Crating 100cm×150cm×200cm
Shipping By road and Ship
Storeage Company warehouse
Installation Technical service team

In-house Testing
Requirement Description
Functional testing Tested for strenght and used for 4hr for finding whether requirement is reached
Performance testing Average produced power is calculated

Product verification & validation Specification

Requirement Description
Functional Produce electricity
Performance Minimum 50w per hr

Process verification & validation Specification

Requirement Description
Operation Used for 24hr and average is calculated
Rejection rate NA

Maintenance & Service Specifications

Requirement Description
MTBF NA
MTTR Cable 6 month

Quality Specifications
Requirement Description
Product performance rating 99
Failure rate 1

Form No:NPDT2020-2 For TCS Internal Use Only Sheet 3 of 6

Prepared By Reviewed By Approved By

Date: Date: - - Date: - -
 NPDT2020-2
PRODUCT DESIGN SPECIFICATION (PDS) Version 1.0

Waranty Specifications
Requirement Description
Cable 1 year
Generator, Parachute 2 year Replacement + 3 year Survice

Intellectual Property (IP) Protection Specification (Patenets Related)

Requirement Description

Other Specifications
Requirement Description

Form No:NPDT2020-2 For TCS Internal Use Only Sheet 4 of 6

Prepared By Reviewed By Approved By

Date: Date: - - Date: - -
 Security & Safety Americas
RAIL (Rolling Action Item List)

Project: Artisan Décor (Accents)

Topic: FA & Supplier Quality
Revision Date: February 9, 2004

Functional Date Responsible

Item # Area Action Assigned Person Date Due Complete? Status & Comments

Review prints & current gage list - request any add'l gages needed (specificly moved to Lance to followup on gage req approval in MX - due 2/10; Linda to followup
3 Engr to ID critical areas of plating buildup) 1/23/2004 Troy 01/30/04 immediate rail with Troy on request of add'l/new gages - due 2/10.

10 Quality Decide on VICG plan for 3rd party finishers. 1/29/2004 Erika 02/02/04 Yes Per Tamer 1/30 e-mail, VICG is required for 3rd Party platers.
11 Sourcing Share our deviation process with Suppliers 1/29/2004 Debbie 02/05/04 Yes Will send to Pathline 2/5.
Create & Keep Master file of deviation by part by supplier. (To be entered into moved to NOTE: team agrees it is acceptable to have master file & then to enter in
12 Quality the Lotus Notes system after returning from travel.) 1/29/2004 Hector 02/05/04 immediate rail Lotus Notes database after resource constraint of Feb travel is over.
Ask all knob suppliers if there will be issues if we change knob ID per Omar's
14 Sourcing request 2/2/2004 Debbie 02/03/04 Yes .803/.805 will not be able to hold at production volumes.
Followup with Norman on impact to Tecate if we don't change knob ID per Per 2/9 call with Norman, we will keep the knob print at .801/.805 ID & Tecate
15 PM Omar's request 2/2/2004 Linda 02/03/04 Yes will order new polishing tooling.
Request deviations from suppliers on knob hardness - (until DVT can be cmplt
16 Sourcing & print change if no issues) 2/2/2004 Debbie 02/13/04 Yes

Form: SSA-TR-0230, rev. A

 Security & Safety Americas
RAIL (Rolling Action Item List)

Project: Artisan Décor

Topic: Upcoming Major Milestone RAIL
Revision Date: November 3, 2003

Functional Date Responsible

Item # Area Action Assigned Person Date Due Complete? Status & Comments
Mkgt Freeze Concept Minu

As of 10/27, deco lever shank (narrow it, risk) and

deadbolt lettering are still being discussed. All other
Mkgt Trim 9/29/2003 concepts froze.
Mkgt Accessory 10/17/2003 yes Still to be communicated
Mkgt Pkg 11/6/2003

Engr Complete Product Spec Troy 10/6/2003 Sent to Mark & Minu for review.

Mkgt/Finance Preliminary Financials Minu/Jen 10/17/2003

Mkgt/Finance Price/Cost/Margin Targets Minu/Jen 9/26/2003 In-process
Mkgt Forecast Minu 10/3/2003 yes Sent 10/23.
Finance Project Cost (Tooling, Consulting, Inventory, etc) Jen 10/10/2003 yes Reviewed w/core team 10/27
Finance Project RIO/Payback Jen 10/10/2003

Engr Release Trim Drawings Jon 10/16/2003 All preliminary prints released but thumbturn rose.

Sourcing Release Trim Tooling Debbie/Danny/Erick

Soucing made supplier recommendation based on 6

Sourcing Select Suppliers/Develop Procurement Plan Debbie/Danny/Erick 10/10/2003 yes criteria but will quote all suppliers per mgmt request.

Sourcing Quote Trim Debbie/Danny/Erick 10/23/2003 All but thumbturn rose will be out for quote by 10/27.
Sourcing Approve Quote/Confirm Supplier Selection Debbie/Danny/Erick 10/27/2003
Sourcing Place Tooling PO Debbie/Danny/Erick 10/30/2003

Engr Release Deadbolt Drawings Troy/Brian Need to revise dates.

Sourcing Release Deadbolt Tooling Debbie

Quote Deadbolt Components Debbie
Approve Quote/Confirm Supplier Selection Debbie
Place Deadbolt PO Debbie

Form: SSA-TR-0230, rev. A