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Ayhan Demirbas
Ayhan Demirbas
www.elsevier.com/locate/ijhydene
Abstract
A study has been conducted to evaluate the potential power production from the pyrolysis for bio-oil and bio-char, and
anaerobic digestion (for bio-gas), of agricultural residues in Turkey. Agricultural residues are potential renewable energy
resources such as bio-gas from anaerobic digestion, bio-oil from pyrolysis, and bio-char from carbonization and slow pyrolysis
processes. Anaerobic bio-gas production is an effective process for conversion of a broad variety of agricultural biomass to
methane to substitute natural gas and medium calorific value gases. When the pyrolysis temperature increased the bio-char yield
decreased. The bio-char yield increased with increasing particle size of the sample. Thermochemical conversion processes of
biomass are the most common and convenient methods for conversion into energy. Among the processes of energy production
from biomass, pyrolysis is the most popular thermal conversion process.
䉷 2005 International Association for Hydrogen Energy. Published by Elsevier Ltd. All rights reserved.
1. Introduction and coal. The new and renewable energy resource systems
offer attractive prospects because they are pollution free,
Since the 1970s oil price crisis, increased attention has unlimited, and cheap [3].
been focused on the development of technologies using new Direct combustion is the old way of using biomass.
and renewable sources of energy like biomass, geothermal, Biomass thermo—chemical conversion technologies such
solar power, wind, and hydropower. Biomass fuels (fuel- as pyrolysis and gasification are certainly not the most
wood, animal wastes, cereal residues, etc.) are used daily important options at present; combustion is responsible for
in about half the world’s households as energy for cook- over 97% of the world’s bio-energy production. Use for
ing and/or heating. Biomass sources, such as agricultural energy recovery is mainly by combustion, while pyrolysis
residues, fruit stones and nut shells, are very good precur- and gasification are being investigated at laboratory and
sors for the production of bio-oil, bio-char and bio-gas fuels plot scales [4].
[1,2]. In the developing countries, these sources are more Biomass offers important advantages as a combustion
important because many of these nations don’t have the feedstock due to the high volatility of the fuel and the high
scarce fossil energy sources such as crude oil, natural gas, reactivity of both the fuel and the resulting char. Biomass
is in part due to the generally higher moisture content and
in part due to the high oxygen content. It is only organic
∗ Corresponding author. Tel.: +90 462 230 7831; petroleum substitute which is renewable. However, it should
fax: +90 462 248 8508. be noticed that in comparison with solid fossil fuels, biomass
E-mail address: ayhandemirbas@hotmail.com (A. Demirbas). contains much less carbon and more oxygen and has a
0360-3199/$30.00 䉷 2005 International Association for Hydrogen Energy. Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.ijhydene.2005.06.003
614 A. Demirbas et al. / International Journal of Hydrogen Energy 31 (2006) 613 – 620
Table 1 Table 2
Contents of C, H and O, fixed carbon (FC) and volatile mate- Turkey’s total and recoverable bioenergy potential of animal wastes
rial (VM), and higher heating value (HHV) of agricultural solid in 1997
residues (wt.% of moisture, nitrogen, ash and extractive free basis)
Kind of animal Total Coefficient Total Recoverable
Sample C H O FC VM HHV number of energy energy
of animalsa conversion potential potential
Walnut shell 50.5 5.8 43.7 21.3 78.7 20.3 (thousand (ktoe per (ktoe) (ktoe)
Hazelnut shell 49.8 5.9 44.3 20.6 79.4 19.8 head) thousand
Tea waste 48.4 5.6 44.2 86.0 14.0 17.4 animals)
Almond shell 49.9 6.4 43.7 76.6 23.4 19.1
Corncob 47.5 6.0 46.5 18.8 81.2 19.1 Sheep and goats 75,095 0048 3604 1081
Corn stover 46.5 5.9 46.2 20.4 79.6 18.8 Donkey, horse, 1370 0235 322 97
Cotton stalk 46.8 6.2 47.0 24.0 76.0 19.6 mule & camel
Wheat straw 49.3 5.7 45.0 21.6 78.4 19.3 Poultry 311,500 0003 935 281
Olive husk 50.9 6.3 42.8 19.5 80.5 19.5 Cattle and buffalo 12,121 0245 2970 891
Rice straw 48.8 5.6 45.2 19.9 80.1 19.0 a Source: [42].
Sunflower shell 48.7 6.0 45.3 20.1 79.9 19.5
Sugarcane bagasse 47.3 6.3 46.4 16.9 75.2 18.3
Rapeseed cake 52.9 8.7 38.4 19.1 80.9 24.1
Table 3
Source: [2,9,41]. Trends in agricultural production of Turkey
Table 4 Table 6
Turkey’s annual energy biomass potential in 2001 Turkey’s agricultural residue potential in 2001
Type of biomass Annual potential Energy potential Agricultural residue Annual production Energy potential
(million tons) (Mtoe)b (million tons) (Mtoe)c
Source: [23]. 0
450 650 850 1050
Temperature, K
The starting materials used in commercial production of
Fig. 2. Effect of temperature on carbon and oxygen contents in
activated carbons are those with high carbon contents such
bio-char from bio-waste. Particle size: 1.5–2.5 mm.
as wood, lignite, peat, and coal of different ranks or low-
cost and abundantly available agricultural byproducts. Ac-
tive carbons can be manufactured from virtually any car- Hydrogen content in char, wt% daf 6
bonaceous precursor, but the most commonly used materials
wood, coal and coconut shell [22]. 5
The char gasification forms an important part of biomass
gasification. The major thermochemical gasification reac- 4
tions include the following:
Carbon char to methane: 3
Carbon char to CO and H2 : Fig. 3. Effect of temperature on hydrogen content in bio-char from
bio-waste. Particle size: 1.5–2.5 mm.
C + CO2 + H2 O ↔ CO + H2 . (3)
The hot combustion products (CO2 and H2 O) are further effect of temperature on hydrogen content in the bio-char.
reduced by the char. These endothermic reactions generate The results of the elemental analysis (Figs. 2 and 3) indicate
synthetic gas (syngas): CO and H2 (Eq. 3), and the exit that contents of carbon increase with pyrolysis temperature
gas can be utilized as a gaseous fuel. The molecules in the while these corresponding to hydrogen and oxygen decrease.
biomass (primarily carbon, hydrogen and oxygen) and the Losses in hydrogen and oxygen correspond to the scission
molecules in the steam (hydrogen and oxygen) reorganize of weaker bonds within the bio- char structure favored by
to form this syngas. The high reactivity of bio-char is higher the higher temperature [24].
when smaller biomass particles are subjected to pyrolysis. Active carbons are carbonaceous materials with highly de-
The reactions of CO2 and H2 O with the char to produce veloped internal surface area and porosity. Activated carbon
CO and H2 are considerably slower than the drying, pyroly- is widely used as an effective adsorbent in many applica-
sis or combustion reactions. The bio-char samples obtained tions such as air separation and purification, vehicle exhaust
by rapid pyrolysis at higher temperatures are more reactive emission control, solvent recovery, and catalyst support be-
in steam gasification than those obtained at lower pyrolysis cause of its high specific pore surface area, adequate pore
temperatures. This result is of practical interest for utiliza- size distribution and relatively high mechanical strength.
tion of biomass as a raw material for gasification. The char- The large surface area results in high capacity for adsorbing
acterization of pyrolysis products from pine bark obtained chemicals from gases and liquids [25].
at 723 K with heating rate of 40 K/s run (Table 7) was given The activated carbons were characterized by N2 gas
in the earlier study [23]. adsorption, phenol, iodine, and methylene blue adsorp-
Fig. 2 shows the effect of temperature on carbon and tion from solution. These molecules are important for the
oxygen contents in bio-char from bio-waste. Fig. 3 shows the characterization of activated carbons.
618 A. Demirbas et al. / International Journal of Hydrogen Energy 31 (2006) 613 – 620
The bio-char can be used in the preparation of active car- The hemicelluloses undergo thermal decomposition very
bon when its pore structure and surface area are appropriate. readily. The hemicelluloses reacted more readily than cel-
Chemical additives (AlCl3 , FeCl3 , H3PO4 , NH4 Cl, KOH, lulose during heating. The thermal degradation of hemicel-
and ZnCl2 ) slightly affect the first step by inhibiting hemi- luloses begins above 373 K during heating for 48 h; hemi-
celluloses decomposition and accelerating cellulose decom- celluloses and lignin are depolymerized by steaming at high
position through the dehydration reaction. Phosphoric acid temperature for a short time. The metoxyl content of wet
exhibited the largest influence on the pyrolysis process. At meals decreased at 493 K [34].
concentrations higher than 30% H3 PO4 , the two weight loss The stronger effect of the heating rate on the formation of
steps ascribed to hemicelluloses and cellulose decomposi- bio-char from biomass than from coal may be attributed to
tion overlapped. Bio-char with an alkaline character of the the cellulose content of the biomass [35]. It is well known
surface, tar, and gas products are obtained by steam pyrol- that heating rate has a significant effect on the pyrolysis
ysis of biomass (almond shells, nut shells, apricot stones, of cellulose. Heating rate has a much greater effect on the
cherry stones, and grape seeds). The chemical character of pyrolysis of biomass than on that of coal. The quick de-
the oxygen containing functional groups on the bio-char sur- volatilization of the biomass in rapid pyrolysis favors the
face revealed that they are polyfunctional cationities [26]. formation of char with high porosity and high reactivity
Thermal activation under the single-step steam pyrolysis [36]. The decreased formation of char at the higher heating
route, at 975 K, provides better adsorbing carbon with much rate was accompanied by an increased formation of tar. The
developed porosity and enhanced carbon product. Chemical net effect is a decrease in the volatile fuel production and an
activation by H3 PO4 at 775 K proved very effective in pro- increased yield of bio-char cellulose converted to levoglu-
ducing high quality activated carbon with well-developed cosan at above 535 K temperatures [37].
porosity and high-adsorption capacity for both organic and
inorganic substrates.
Lignin gives higher yields of charcoal and tar from wood Agricultural residues have been estimated to represent
although lignin has threefold of methoxyl content than that significant potential for the development of the bio-energy
of wood [2,27,28]. The formation of char from lignin un- industry in numerous countries. Biomass is now well rec-
der mild reaction conditions is a result of the breaking of ognized as a potential renewable source of energy. Thermo-
the relatively weak bonds, like the alkyl–aryl ether bond(s), chemical conversion of biomass is one of the most common
and the consequent formation of more resistant condensed and convenient method for conversion into energy. This in-
structures, as has already been noted by Domburg et al. cludes direct combustion, pyrolysis, gasification, liquefac-
(1974) [29]. One additional parameter which may also have tion, and carbonization. Among the processes of energy pro-
an effect on the char formation is the moisture content duction from biomass, pyrolysis is the most popular thermal
of the kraft lignin used. It has been found that the pres- conversion process.
ence of moisture increased the yield of char from the py- Pyrolysis can be used for the production of bio-oil if flash
rolysis of wood waste at temperatures between 660 and pyrolysis processes are used and are currently at pilot stage
730 K, while Stray et al. (1986) [30] found only a slight [38]. Some problems in the conversion process and use of the
effect for water added on the hydrogenolysis of both hard- oil need to be overcome; these include poor thermal stability
wood and softwood lignins at temperatures between 470 and corrosivity of the oil. Upgrading by lowering the oxygen
and 675 K. The thermolysis reactions of the kraft lignin is content and removing alkalis by means of hydrogenation
compmainly of breaking the most reactive bonds like the and catalytic cracking of the oil may be required for certain
methyl C–O bond of the methoxyl group and the condensa- applications [39].
tion reactions to high molecular weight products (char) that Pyrolysis produces energy fuels with high fuel-to-feed ra-
follows. tios, making it the most efficient process for biomass conver-
The degradation of cellulose to a more stable anhydro- sion, and the method most capable of competing and even-
cellulose, which gives higher bio-char yield, is the domi- tually replacing non-renewable fossil fuel resources [40].
nant reaction at temperature < 575 K [31]. At temperatures The conversion of biomass to bio-oil can be having an
> 575 K, cellulose depolymerizes, producing volatiles. efficiency of up to ∼ 70% for flash pyrolysis processes.
The initial degradation reactions include depolymeriza- Table 8 shows the properties of bio-oil from rapeseed cake.
tion, hydrolysis, oxidation, dehydration, and decarboxyla- The HHV of rapeseed cake was found as 36.4 MJ/kg. This
tion [32]. The isothermal pyrolysis of cellulose in air and bio-oil can be used in engines and turbines in practice. Its
milder conditions, in the temperature range 623–643 K, was use as feedstock for refineries is also being considered. Some
investigated [33]. Under these conditions, the pyrolysis reac- interesting trends have been obtained, especially with re-
tions produced 62–72% aqueous distillate and left 10–18% spect to the effect of net heating rate and temperature on the
charred residue. pyrolysis time.
A. Demirbas et al. / International Journal of Hydrogen Energy 31 (2006) 613 – 620 619
Source: [40].
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