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    Cost of Klinker Against C3S

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    Irfan Ahmed
    The document compares the cost savings from decreasing C3S content versus using additives in two cement kiln lines. For kiln line I, decreasing C3S by 6% saves 86470.59 rupees per day, while using 12% additives saves 539208.24 rupees per day, a difference of 452737.65 rupees. For kiln line II, decreasing C3S saves 106852.82 rupees, additives save 458568.24 rupees, a difference of 351715.42 rupees. Using additives provides greater cost savings compared to decreasing C3S alone for both kiln lines.

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    Cost of Klinker Against C3S

    Uploaded by

    Irfan Ahmed
    129 views2 pages
    The document compares the cost savings from decreasing C3S content versus using additives in two cement kiln lines. For kiln line I, decreasing C3S by 6% saves 86470.59 rupees per day, while using 12% additives saves 539208.24 rupees per day, a difference of 452737.65 rupees. For kiln line II, decreasing C3S saves 106852.82 rupees, additives save 458568.24 rupees, a difference of 351715.42 rupees. Using additives provides greater cost savings compared to decreasing C3S alone for both kiln lines.

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    Cost of klinker against C3S

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    The document compares the cost savings from decreasing C3S content versus using additives in two cement kiln lines. For kiln line I, decreasing C3S by 6% saves 86470.59 rupees per day, while using 12% additives saves 539208.24 rupees per day, a difference of 452737.65 rupees. For kiln line II, decreasing C3S saves 106852.82 rupees, additives save 458568.24 rupees, a difference of 351715.42 rupees. Using additives provides greater cost savings compared to decreasing C3S alone for both kiln lines.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    129 views2 pages

    Cost of Klinker Against C3S

    Uploaded by

    Irfan Ahmed
    The document compares the cost savings from decreasing C3S content versus using additives in two cement kiln lines. For kiln line I, decreasing C3S by 6% saves 86470.59 rupees per day, while using 12% additives saves 539208.24 rupees per day, a difference of 452737.65 rupees. For kiln line II, decreasing C3S saves 106852.82 rupees, additives save 458568.24 rupees, a difference of 351715.42 rupees. Using additives provides greater cost savings compared to decreasing C3S alone for both kiln lines.

    Copyright:

    © All Rights Reserved
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    of 2

    Clinker Cost estimation analysis v/s C3s for kiln Line I

    1 % decrease in limestone = decrease 6.04 Kcal/kg-cli

    total pile capacity 10000 ton

    coal NCV 5700 Kcal/kg-coal

    total production 1850 tons

    total coal consumed 420 tons

    Total Kcal/kg-cli. 1294.05 kcal/kg-cli

    Heat of formation 408.00 Kcal/kg-cli.

    coal equivalent to HOF 132.42 tons

    = 31.53 % of total coal

    Out of 420 ton of T.coal cosumed effective coal for HOF 132.42 TONS

    After decrease 6 kcal/kg of HOF effective coal is 130.47 TONS

    Total coal required for 131.77 ton effective coal 413.82 tons

    Diff. in total coal consumed 6.18 tons

    Rate of i ton of coal 14000 PKR

    Price of coal saved 86470.59 rupees per day

    12% Additives used in cement mill

    cement mill feed 70 TPH 1680 TPD rate/ton rupees

    Additives 12 %

    % of Gypsum 3.5 % 58.80 2057 120951.60

    Pozzolona 2.83 47.54 1650 78447.60

    GGBS 2.83 47.54 1720 81775.68

    HSLS 2.83 47.54 270 12836.88

    Fly Ash 30.00 450 13500.00

    CLINKER 61.6 1034.88 307511.76

    12% CLINKER SAVED 8.4 TONS 201.6 total 4200 846720.00

    Difference of saving between clinker and additives 539208.24 rupees per day

    Summary

    By decreasing 6% C3S we can save 86470.59 Rupees/day

    By using additives to save 12% clinker 539208.24 Rupees/day

    Diff. of C3S 452737.65 Rupees/day


    Clinker Cost estimation analysis V/S C3s for kiln Line II
    1 % decrease in limestone = decrease 6.04 Kcal/kg-cli

    coal NCV 5700 Kcal/kg-coal

    total production 2850 tons

    total coal consumed 480.00 tons

    Total Kcal/kg-cli. 960.00 kcal/kg-cli

    Heat of formation 412.56 Kcal/kg-cli.

    coal equivalent to HOF 206.28 tons

    = 42.98 % of total coal

    Out of 480 ton of T.coal cosumed effective coal for HOF 206.00 tons

    After decrease 6 kcal/kg of HOF effective coal is 203.00 tons

    Total coal required for 203 ton effective coal 472.37 tons

    Diff. in total coal consumed 7.63 tons

    Rate of 1 ton of coal 14000.00 PKR

    Price of coal saved 106852.82 rupees per day

    12% Additives used in cement mill

    cement mill feed 70 TPH 1680 TPD rate/ton rupees

    Additives 12 %

    % of Gypsum 3.5 % 58.80 2057 120951.60

    Pozzolona 2.83 47.54 1650 78447.60

    GGBS 2.83 47.54 1720 81775.68

    HSLS 2.83 47.54 270 12836.88

    Fly Ash 30.00 450 13500.00

    CLINKER 61.6 1035 307511.76

    12% CLINKER SAVED 8.4 TONS 201.6 Total 3800 766080

    Difference of saving between clinker and additives 458568.24 rupees per day

    Summary

    By decreasing 6% C3S we can save 106852.82 Rupees/day

    By using additives to save 12% clinker 458568.24 Rupees/day

    Diff. of C3s 351715.42 Rupees/day

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