DATE OF

OBJECT RAW MIX DESIGN PROJECT OP clinker production SIMULATON

PLANT HELWAN CLINKER TYPE GREY PTL CALCULATION TYPE DUST+FUEL CORR

Raw Materials Analysis KILN DATA

IRON
Limestone beleady Fatty Clay LHV Ashes S Mix Dust on
ORE FUELS Heat Consum.
[kcal/kg] [%] [%] [%] Clinker
L.O.I. 42.21 8.43 9.02
SiO2 3.31 53.10 8.80 Biomass 3,270 23.6 0.1 10 7.0
Al2O3 0.33 17.66 4.08 Coal 6,500 13.9 1.20 45 980.0 [%]
Fe2O3 0.17 9.43 66.26 Pet-coke 7,300 2.2 2.24 45
CaO 52.37 1.78 1.28 Gas 8,453 0.0 0.00 0 [kcal/kg]
MgO 0.97 2.10 1.09 Free Lime 1.70 [%] Comb. ratio SO3 45.73 [%]
SO3 0.17 0.28 0.52 Comb. ratio Ashes 45 [%] Bypass t/t-ck 3.00 [%]
Na2O 0.16 1.52 0.37 GREY OPC CLINKER
K2O 0.01 1.21 0.52 Raw Meal Target 106.0 2.35 1.35
LSF SR AR
F- Expected Clinker 102.6 2.41 1.81
Cl- 0.10 0.13 0.17 COMPOSITION DRY Moisture WET EXPECTED ANALYSIS
SrO Limestone 81.4 3.1 84.0% Raw Mix Clinker
Mn2O3 beleady 18.6 23.4 24.2% L.O.I. 35.94 0.51
P2O5 19.2 SiO2 12.55 20.07
Chromium 6.4 Al2O3 3.55 5.37
Fe2O3 1.89 2.96
Sum 99.80 95.64 0.00 92.11 0.00 0.00 0.00 0.00 0.00 0.00 CaO 42.98 66.12
LSF 536.1 1.0 0.0 1.8 0.0 0.0 0.0 0.0 0.0 0.0 MgO 1.18 1.77
MI 13.75 0.02 0.00 0.02 0.00 0.00 0.00 0.00 0.00 0.00 SO3 0.19 1.58
SR 6.62 1.96 0.00 0.13 0.00 0.00 0.00 0.00 0.00 0.00 Na2O 0.41 0.50
AR 1.94 1.87 0.00 0.06 0.00 0.00 0.00 0.00 0.00 0.00 K2O 0.23 0.20
Raw mat. for IRON
Limestone beleady Fatty Clay Cl- 0.11
modulas ORE
Raw Mat 1 0 0 0 0 0 0 0 0 0 Na2Oeq 0.57 0.63
Raw Mat 2
1
0 1 0 0 0 0 0 0 0 0 NOTICE LSF 106.00 102.58
Raw Mat 3 0 0 0 0 0 0 0 0 0 0 Please, chose raw materials by "stairs way" as per the SR 2.27 2.41
Raw Mat 4 0 0 0 0 0 0 0 0 0 0 pictures: AR 1.38 1.81
Raw Mat 5 0 0 0 0 0 0 0 0 0 0 Free Lime 1.70
C3S 64.94
Raw mat. by IRON
fixed ratio
Limestone beleady Fatty Clay
ORE
0 0 0 0 0 0 C2S 8.55
% 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 C4AF 9.01
C3A 9.21
Raw Materials costs [ EGP/t ] C2F 0.00
IRON
Limestone beleady Fatty Clay 0 0 0 0 0 0 NC8A3 0.00
ORE
21.00 50.00 48.50 135.00 0.00 0.00 0.00 0.00 0.00 0.00 KC23S12 0.00
17.6503132184 12.11254 #VALUE! CaSO4 1.30

Confidenziale02/21/2021
Confidenziale02/21/2021Pagina
Pagina 1
 Risultati

Analisi Costituenti Clinker

Composizione
Moduli
miscela Farina Clinker Bogue Newkirk

L.O.I. 35.94 0.51 LSF 102.58 C3S 64.94 67.27

SiO2 12.55 20.07 MI 2.33 C2S 8.55 6.79
Al2O3 3.55 5.37 C SR 2.41 C4AF 9.01 9.01
Fe2O3 1.89 2.96 L AR 1.81 C3A 9.21 9.21
I
CaO 42.98 66.12 N CaO lib. 1.70 C2F 0.00
K
MgO 1.18 1.77 E NC8A3 0.00
SO3 0.19 1.58 R KC23S12 0.00
Na2O 0.41 0.50 CaSO4 1.30
K2O 0.23 0.20 Na2SO4 1.14
K2SO4 0.37
Cl- 0.11 -0.06 LSF 106.00
MI 2.39
SR 2.31
F
Costo[€/t] 26.38 A AR 1.88
R
I
N
A
Sum 99.03 99.03

Altro 3.92 3.92

Sum 99.03 99.03

Pagina 2
02/21/2021 DCTI / SPCQ

CALCOLO MISCELE

PLANT di HELWAN
#NAME?
__________________________

Limestone beleady
L.O.I. 42.21 8.43
SiO2 3.31 53.10
Al2O3 0.33 17.66
Fe2O3 0.17 9.43
CaO 52.37 1.78
MgO 0.97 2.10
SO3 0.17 0.28
Na2O 0.16 1.52
K2O 0.01 1.21
F- 0.00 0.00
Cl- 0.10 0.13
SrO 0.00 0.00
Mn2O3 0.00 0.00
P2O5 0.00 0.00
Chromium 0.00 0.00
Sum 99.80 95.64
LSF 536.14 1.01
MI 13.75 0.02
SR 6.62 1.96
AR 1.94 1.87
Percentuali
81.4 18.6
miscela

Analysis STIMA COSTITUENTI CLINKER

Farina Clinker Bogue Newkirk

L.O.I. 35.94 0.51 C3S 64.94 67.27

SiO2 12.55 20.07 C2S 8.55 6.79
Al2O3 3.55 5.37 C4AF 9.01 9.01
Fe2O3 1.89 2.96 C3A 9.21 9.21
CaO 42.98 66.12 C2F 0.00
MgO 1.18 1.77 NC8A3 0.00
SO3 0.19 1.58 KC23S12 0.00
Na2O 0.41 0.50 CaSO4 1.30
K2O 0.23 0.20 Na2SO4 1.14
Modulo solfati 0.81 K2SO4 0.37
Cl- 0.11 -0.06

Sum 99.03 99.03

LSF 106.00 102.58
MI 2.39 2.33
SR 2.31 2.41
AR 1.88 1.81
CaO lib. 1.70

Altro 3.92 3.92

Sum 99.03 99.03

Costo miscela [€/t] 26.38

 28%
12.9 6.9
Fatty
CLAY B2 72% 67% 62% 57% 52%
Clay
16.00 1.50 11.90 4.44 9.79 5.95 8.70
44.68 49.94 46.17 48.87 46.93 48.32 47.33
4.33 19.87 8.73 16.72 10.99 15.10 12.15
2.31 10.86 4.73 9.13 5.97 8.23 6.61
18.95 1.23 13.94 4.83 11.36 6.67 10.03
2.24 2.24 2.24 2.24 2.24 2.24 2.24
1.70 0.22 1.28 0.52 1.07 0.67 0.96
0.46 0.75 0.54 0.69 0.58 0.66 0.61
1.21 1.35 1.25 1.32 1.27 1.31 1.28
0.00 0.00 0.00 0.00 0.00
0.37 0.14 0.30 0.19 0.27 0.21 0.25
0.24 0.37 0.28 0.34 0.30 0.33 0.31
0.07 0.20 0.10 0.17 0.12 0.16 0.13
0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.02 0.00 0.01 0.00 0.01 0.00 0.01
47%
6.73
48.04
14.26
7.77
7.62
2.24
0.75
0.65
1.30
0.00
0.22
0.32
0.15
0.00
0.01