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Section 1: K-WINCH Winches & Masts

K-WINCH Unit Selection Guide . . . . . . . . . . . . . . Foldout

Winch Units
Skid Mounted Wireline Units
SurveyLine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
BaseLine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
HeliSplit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
FlyLine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SlimLine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SlimSplit A . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SlimSplit B . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SlimSplit C . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
UniLine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Power Packs
UniSplit A . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
UniSplit B . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Rigsafe Single Cylinder (11HP) Mast Erecting Power Pack . . . . . . . . . 59
UniSplit C . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Zone 1 Electric 55kW (75HP) Wireline Power Pack . . . . . . . . . . . . 60
MultiLine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 AirPack A . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
MultiSplit A . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 AirPack B . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
MultiSplit B . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 HydraPack . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
MultiSplit C . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 GenPack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
DataLine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
DataSplit C . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Accessories
Trailer Mounted Wireline Units Depth and Tension Display Systems
TrailerLine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 CombiGauge . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Weight Indicator System. . . . . . . . . . . . . . . . . . . . . . . 68
Truck Mounted Wireline Units
LandLine D SL . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Measuring Heads
LandLine D CH . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Measuring Head Systems (5000 Series) . . . . . . . . . . . . . . . . 69
LandLine D OH . . . . . . . . . . . . . . . . . . . . . . . . . . 26 MP16 II Measuring Head . . . . . . . . . . . . . . . . . . . . . . 70
UniTruck SL . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 MP20 Measuring Head . . . . . . . . . . . . . . . . . . . . . . . 71
UniTruck CH . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 SmartHead II Measuring Head . . . . . . . . . . . . . . . . . . . . 72
UniTruck OH . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
DataTruck SL . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Mobile Facilities and Workshops
DataTruck CH. . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Data Acquisition Container. . . . . . . . . . . . . . . . . . . . . . 73
DataTruck OH. . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Data Acquisition Generator Container . . . . . . . . . . . . . . . . . 74
Logging Tool Container . . . . . . . . . . . . . . . . . . . . . . . 75
Slickline Tool Container . . . . . . . . . . . . . . . . . . . . . . . 76
Combination Crane and Winch Units
CombiTruck . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Sheaves
TruckLine C . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 16” and 20” Composite Slickline Floor Sheave . . . . . . . . . . . . . . 77
TruckLine D . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 E-Line Ancillaries . . . . . . . . . . . . . . . . . . . . . . . . . 78
DataCrane . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 G2 Rigging Sheave . . . . . . . . . . . . . . . . . . . . . . . . 79
CraneTruck. . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Spooling Units
Cable Spooling Unit . . . . . . . . . . . . . . . . . . . . . . . . 80
Mast Units Slickline and Braided Line Spooling Units . . . . . . . . . . . . . . . . 81
WireSpooler . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Slickline Mast Units Overview . . . . . . . . . . . . . . . . . . . . 43
Wireline Mast Units Overview. . . . . . . . . . . . . . . . . . . . . 44 Winch Drums
Wireline Mast Trucks Overview . . . . . . . . . . . . . . . . . . . . 45 SC WinchDrums. . . . . . . . . . . . . . . . . . . . . . . . . . 83
35ft Lightweight Telescopic Boom Mast. . . . . . . . . . . . . . . . . 47 BC WinchDrums. . . . . . . . . . . . . . . . . . . . . . . . . . 84
40ft BaseReach . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Split WinchDrums . . . . . . . . . . . . . . . . . . . . . . . . . 85
45ft FlyFold. . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
70ft SkyFold . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Storage Boxes
70ft Zone 1 Lightweight Wireline Mast . . . . . . . . . . . . . . . . . 51 DrumBox 700, 1016 and 1400 . . . . . . . . . . . . . . . . . . . . 86
72ft QuickMast . . . . . . . . . . . . . . . . . . . . . . . . . . 52
80ft Zone 1 Wireline Mast . . . . . . . . . . . . . . . . . . . . . . 53 Wire Condition Testing Systems
80ft Zone 1 Lightweight Lattice Section Wireline Mast . . . . . . . . . . . 54 TorsionTester . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
95ft Truck Mounted Wireline Mast . . . . . . . . . . . . . . . . . . . 55 WireTester . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

N.B. The technical data contained within these pages was correct at the time of
publication but should not be used as operational guidelines.
For operational guidelines please refer to the operation and maintenance manual
supplied with the equipment.
ASEP Elmar reserves the right to change, alter, modify or improve specifications at
any time without prior notice.

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


K-WINCH

LandLine D OH
LandLine D CH
MultiSplit C DD

DataSplit C DD
MultiSplit B DD

MultiSplit C SD

DataSplit C SD
MultiSplit B SD
SlimSplit C DD

LandLine D SL
SlimSplit B DD

SlimSplit C SD
SlimSplit B SD

DataTruck OH
DataTruck CH
UniSplit C DD
UniSplit B DD

UniSplit C SD
UniSplit B SD

DataTruck SL
Wireline Unit

DataLline DD
MultiLine DD

UniTruck OH
MultiLine SD

DataLine SD

UniTruck CH
SlimLine DD
SlimLine SD

UniTruck SL

CombiTruck

TruckLine C

TruckLine D
UniLine DD
UniLine SD
SurveyLine

FlyLine DD
FlyLine SD

DataCrane
TrailerLine
BaseLine

HeliSplit
Selection Guide Engine Capacity

3 Cylinder Engine 33 kW X

Basic Wireline Winch Unit Information


4 Cylinder Engine 62 kW X X X X X X X X X 40 kW
4 Cylinder Turbo Engine 95 kW X X X X X X X X X X X
Unit Type
6 Cylinder Turbo Engine 129,5 kW X X X X X X X X X

commercially available)
Estimated Capacity of
6 Cylinder Turbo Engine 150 kW X X X X

Estimated Weight of

(may be longer than


7,620m (25,000ft) of
Winch Drum Weight

X X X X X X X X X

Wireline Lengths
Power Take Off

700 Series Single Drum Mount X X X X X X X X X X X X X X X X X X X


X X X X X X X X X X X X X X X X X X X X X X X
Drum Series

700 Series Double Drum Mount

Wireline
Drum Mount 850 Series Double Drum Mount X X X X X X X X X X X X X X X
1016 Series Single Drum Mount X X X X X X X X X X X X X
Kg 1400 Series Single Drum Mount X X X X X X X Kg Metres

0.092” Super Light Duty Slickline X 265 10,973


175 D3 Winch drum D3
0.108” Light Duty Slickline X 375 7,925
0.092” Super Light Duty Slickline X 265 15,545
350 D11 Winch drum D11 0.108” Light Duty Slickline X 375 11,278
0.125” Medium Duty Slickline X 488 8,230
0.092” Super Light Duty Slickline X X 265 17,983
325 D50 Winch drum D50 0.108” Light Duty Slickline X X 375 13,106
0.125” Medium Duty Slickline X 488 10,058
0.092” Super Light Duty Slickline X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 265 15,185
225 700 Winch drum SC05 0.108” Light Duty Slickline X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 375 10,957
3/16” Light Duty Braided Line X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 968 3,506
0.108” Light Duty Slickline X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 375 19,644
450 Winch drum SC06 0.125” Medium Duty Slickline X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 488 14,663
3/16” Light Duty Braided Line X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 968 6,473
0.125” Medium Duty Slickline X X X X X X X X X X X X X X X X 488 13,810
375 Winch drum SC08
0.160” Heavy Duty Slickline X X X X X X X X X X X X X X X X 771 8,134
370 Winch drum SC08-M 0.160” Heavy Duty Slickline X X X X X X X X X X X X X X X X 771 9,000
0.092” Super Light Duty Slickline X X X X X X X X X X X X X X X X 265 12,492
Left
X X X X X X X X X X X X X X X X
Split Drum

700 0.108” Light Duty Slickline 375 9,028


Side
Winch drum 0.125” Medium Duty Slickline X X X X X X X X X X X X X X X X 488 6,765
500
SC09 0.092” Super Light Duty Slickline X X X X X X X X X X X X X X X X 265 9,116
Right
Side
0.108” Light Duty Slickline X X X X X X X X X X X X X X X X 375 6,588
0.125” Medium Duty Slickline X X X X X X X X X X X X X X X X 488 4,937
3/16” Light Duty Braided Line X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 968 11,551
395 Winch drum BC06 7/32” Medium Duty Braided Line X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 1,265 8,351
1/4” Heavy Duty Braided Line X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 1,676 6,334
3/16” Light Duty Braided Line X 968 9,144
420 D51 Winch drum D51 7/32” Medium Duty Braided Line X 1,265 7,620
1/4” Heavy Duty Braided Line X 1,676 5,639
9/32” Medium Duty Mono-Conductor Line X X X X X X X X X X X X X X X 1,890 7,220
550 850 Winch drum BC07
5/16” Super Heavy Duty Braided Line X X X X X X X X X X X X X X X 2,629 5,890
3/16” Light Duty Braided Line X X X X X X X X X X X 968 57,396
7/32” Medium Duty Braided Line X X X X X X X X X X X 1,265 26,153
1,050 Winch drum BC08
1/4” Heavy Duty Braided Line X X X X X X X X X X X 1,676 19,897
5/16” Super Heavy Duty Braided Line X X X X X X X X X X X 2,629 12,714
3/16” Light Duty Braided Line X X X X X X X X X X X 968 21,698
Left 7/32” Medium Duty Braided Line X X X X X X X X X X X 1,265 15,775
X X X X X X X X X X X
Split Drum

Side 1/4” Heavy Duty Braided Line 1,676 11,938


Winch drum 5/16” Super Heavy Duty Braided Line X X X X X X X X X X X 2,629 7,609
1,147 1016
BC15 3/16” Light Duty Braided Line X X X X X X X X X X X 968 10,115
Right 7/32” Medium Duty Braided Line X X X X X X X X X X X 1,265 7,334
Side 1/4” Heavy Duty Braided Line X X X X X X X X X X X 1,676 5,668
5/16” Super Heavy Duty Braided Line X X X X X X X X X X X 2,629 3,564
1/4” Heavy Duty Braided Line X X X X X X X X X X X X X 1,676 12,300
9/32” Medium Duty Mono-Conductor Line X X X X X X X X X X X X X 1,890 9,670
730 Winch drum BC22
5/16” Super Heavy Duty Braided Line X X X X X X X X X X X X X 2,629 7,650
3/8” Heavy Duty Mono-Conductor Line X X X X X X X X X X X X X 3,048 5,520
3/16” Light Duty Braided Line X X X X X X X 968 57,396
7/32” Medium Duty Braided Line X X X X X X X 1,265 41,492
1/4” Heavy Duty Braided Line X X X X X X X 1,676 31,761
1,350 Winch drum BC16 5/16” Super Heavy Duty Braided Line X X X X X X X 2,629 20,195
7/16” Light Duty Multi-Conductor Line X X X X X X X 3,640 10,084
15/32” Medium Duty Multi-Conductor Line X X X X X X X 3,788 8,950
17/32” Heavy Duty Multi-Conductor Line X X X X X X X 5,013 6,992
7/32” Medium Duty Braided Line X X X X X X X 1,265 9,010
5/16” Super Heavy Duty Braided Line X X X X X X X 2,629 4,269
Left
7/16” Light Duty Multi-Conductor Line X X X X X X X 3,640 2,207
Split Drum

1400 Side
15/32” Medium Duty Multi-Conductor Line X X X X X X X 3,788 1,808
Winch drum
2,700
BC20
17/32” Heavy Duty Multi-Conductor Line X X X X X X X 5,013 1,530
5/16” Super Heavy Duty Braided Line X X X X X X X 2,629 16,250
Right 7/16” Light Duty Multi-Conductor Line X X X X X X X 3,640 8,308
Side 15/32” Medium Duty Multi-Conductor Line X X X X X X X 3,788 7,110
17/32” Heavy Duty Multi-Conductor Line X X X X X X X 5,013 5,682
5/16” Super Heavy Duty Braided Line X X X X X X X 2,629 24,450
7/16” Light Duty Multi-Conductor Line X X X X X X X 3,640 12,200
1,550 Winch drum BC26
15/32” Medium Duty Multi-Conductor Line X X X X X X X 3,788 10,600
17/32” Heavy Duty Multi-Conductor Line X X X X X X X 5,013 8,520

Is the unit required for an offshore or onshore application, or both? Offshore Both Both Both Both Both Both Both Both Both Both Both Both Both Both Both Both Both Both Both Both Both Both Both Both Both Both Onshore Onshore Onshore Onshore Onshore Onshore Onshore Onshore Onshore Onshore Onshore Onshore Onshore Onshore
One Piece Design X X X X X X X X X X X X X X X X X X X X X X X X
Is the unit required in Two Piece Design X X X X X X X X X
separate portable modules
or as a single unit? Three Piece Design X X X X X X X X
Modules connectable into a One Piece Design X X X X X X X X X X X X X X
Winch / Cabin / Powerpack 1,125* 1,100 4,000 4,000 7,5001 7,5001 9,8002 9,8002 12,0003 12,0003 1,760* 7,655 7,655 7,655 13,469 13,469 13,469 4,500 4,500 4,500 20,050* 19,000 22,000 tba
Winch 1,240* 1,040 1,100 2,000 2,000 2,000 2,000 3,0001 3,0001 3,0001 3,0001 4,6001 4,6001 4,6001 4,6001 4,1003 4,1003
Is there a weight limitation, and if so how much is it? Winch / Cabin
Note: All weights exclude drum(s), wire and truck chassis;
All weights are minimum weights in kg Cabin 1,500 1,500 2,0001 2,0001 3,5002 3,5002 5,2003 5,2003
Cabin / Powerpack 2,700 2,700 4,5001 4,5001 6,5002 6,5002
Powerpack 1,350* 1,750 1,750 2,000 2,000 2,5001 2,5001 4,0001 4,0001 4,5003 4,5003

1
Short unit size. Also available in Medium and Long unit size.
2
Medium unit size. Also available in Long unit size. * Note: Weights include drum(s), wire and truck chassis where applicable. ASEP Elmar reserves the right to change, alter, modify or improve specifications at any time without prior notice.
3
Long unit size. Also available in Extra Long unit size.

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


K-WINCH Winch Units

Skid Mounted Wireline Units

SurveyLine . . . . . . . . . . . . . . . . . . . . . . . . 5
BaseLine. . . . . . . . . . . . . . . . . . . . . . . . . 6
HeliSplit . . . . . . . . . . . . . . . . . . . . . . . . . 7
FlyLine . . . . . . . . . . . . . . . . . . . . . . . . . 8
SlimLine . . . . . . . . . . . . . . . . . . . . . . . . . 9
SlimSplit A . . . . . . . . . . . . . . . . . . . . . . . . 10
SlimSplit B . . . . . . . . . . . . . . . . . . . . . . . . 11
SlimSplit C . . . . . . . . . . . . . . . . . . . . . . . . 12
UniLine . . . . . . . . . . . . . . . . . . . . . . . . . 13
UniSplit A . . . . . . . . . . . . . . . . . . . . . . . . 14
UniSplit B . . . . . . . . . . . . . . . . . . . . . . . . 15
UniSplit C . . . . . . . . . . . . . . . . . . . . . . . . 16
MultiLine . . . . . . . . . . . . . . . . . . . . . . . . . 17
MultiSplit A . . . . . . . . . . . . . . . . . . . . . . . . 18
MultiSplit B . . . . . . . . . . . . . . . . . . . . . . . . 19
MultiSplit C . . . . . . . . . . . . . . . . . . . . . . . . 20
DataLine . . . . . . . . . . . . . . . . . . . . . . . . . 21
DataSplit C . . . . . . . . . . . . . . . . . . . . . . . . 22

Trailer Mounted Wireline Units

TrailerLine . . . . . . . . . . . . . . . . . . . . . . . . 23

Truck Mounted Wireline Units

LandLine D SL . . . . . . . . . . . . . . . . . . . . . . 24
LandLine D CH . . . . . . . . . . . . . . . . . . . . . . 25
LandLine D OH . . . . . . . . . . . . . . . . . . . . . . 26
UniTruck SL . . . . . . . . . . . . . . . . . . . . . . . 27
UniTruck CH . . . . . . . . . . . . . . . . . . . . . . . 28
UniTruck OH . . . . . . . . . . . . . . . . . . . . . . . 29
DataTruck SL . . . . . . . . . . . . . . . . . . . . . . . 30
DataTruck CH. . . . . . . . . . . . . . . . . . . . . . . 31
DataTruck OH. . . . . . . . . . . . . . . . . . . . . . . 32

N.B. The technical data contained within these pages was correct at the time of
publication but should not be used as operational guidelines.
For operational guidelines please refer to the operation and maintenance manual
supplied with the equipment.
ASEP Elmar reserves the right to change, alter, modify or improve specifications at
any time without prior notice.

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


SurveyLine
This Single Drum Survey Wireline Unit is designed for running and retrieving survey tools and performing light duty wireline operations
such as gauge cutter, LIB and drift runs. It has the option of a diesel/hydraulic or electric/hydraulic power unit. The frame incorporates
forklift pockets in the base for ground handling and a single point lifting eye for crane handling. It is designed to be lightweight yet robust
and is particularly suitable for applications where unit weight or footprint size is restricted.

The unit is fitted with removable guards for ease of access during routine
maintenance. The open console style allows the operator to comfortably stand
at the unit with all the necessary controls clearly identified with engraved
stainless steel labels.

Section 1 - K-WINCH Winches and Masts


Dimensions & Weights

PART NUMBER L-6901020684V02: (L) 1.20 m, 3.94 ft (W) 1.29 m, 4.23 ft (H) 1.83 m, 6.00 ft (Weight) 1,600 kg, 3,527 lbs

PART NUMBER L-6901020684V01/V03/V04: (L) 1.10 m, 3.61 ft (W) 1.10 m, 3.61 ft (H) 1.42 m, 4.64 ft (Weight) 1,125kg, 2,475 lbs

Hydraulic Drive System Features & Benefits Options


5
• Closed loop hydraulic system • CE/ATEX standard • L-6901020684V01:
• Stepless transmission • NORSOK standard CE, ATEX CAT III
• Hydraulic dynamic braking • Lightweight • L-6901020684V02:
• One handed operation • Heliportable CE, ATEX CAT II, DNV 2.7-1, NORSOK Z-015
• Low maintenance system • Designed for ease of operation • L-6901020684V03:
• Operators adjustable handbrake • Full stepless range of line speed and pulls CE, ATEX CAT II, NORSOK S-010, E-001,
• Compact unit S-002
Slickline Operations • Ease of maintenance and drum change-out • L-6901020684V04:
• Ergonomically designed for operator comfort CE, ATEX CAT II
• Max. Line Speed at Core: 451 ft/min. • Flexible for various zoned requirements
• Max. Line Speed at Rim: 1,200 ft/min. • Ease of transportation
• Max. Line Pull at Core: 1,480 lbs + • Small foot print
• Max. Line Pull at Rim: 520 lbs + • Single point lift
• Excellent low speed control
Winch System • Easily removable guards on all moving parts
• 0.082” Wire - 45,000 ft • Integral power pack
• 0.092” Wire - 36,000 ft • Power unit options (diesel/electric)
• 0.108” Wire - 26,000 ft • Integral fork lift pockets
• 0.125” Wire - Not recommended

Depth & Tension System


WAC5-400 Series Measuring Heads:
• 0.082”, 0.092” & 0.108” (Imperial or Metric)
Weight Indicator Systems c/w 100 ft of hose:
• WAW1-001 (0 - 2,000lbs)

Electric Power Pack


• Motor - 20 HP (15 kW) 3 Phase/480/60 Hz
(suitable for Zone 1 environments)
• Starter - Direct-on-line
• Different rating motors available on request
L-6901020684V02:
Winch control panel Complete with DNV 2.7-1 lifting frame

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


BaseLine
This rugged, compact and fully self-contained design unit is suitable for rapid deployment on onshore and offshore operations in
temperate and tropical climates. The unit frame is constructed of carbon steel. Side-entry forklift pockets make positioning easy and the
unit can be rigged-up and operational in minutes. Suitable for mounting on a trailer or truck bed or for heli-portable operations.

The BaseLine is equipped with the unique ASEP Elmar closed loop hydraulic
drive system which makes fine control possible over a wide power band and is
fitted with a powerful liquid-cooled diesel engine.
Section 1 - K-WINCH Winches and Masts

Dimensions & Weights (excl. winch drum & wire)

(L) 1.60 m, 5.25 ft (W) 1.30 m, 4.27 ft (H) 1.39 m, 4.56 ft (Weight) 1,100 kg, 2,425 lbs

Hydraulic Drive System Depth & Tension System Features & Benefits
6
• Powerful 350 bar (5,000 psi) closed loop • MP16 II measuring head with integral load cell, • Economical design and minimum servicing
hydraulic system maximum line tension 0-2,000 kg (0-4,400 lbs) needs equals lowest cost of ownership
• Variable displacement hydraulic pump and • CombiGauge combined weight indicator and • Lightweight single lift unit, ideal for heli-
hydraulic motor depth counter 0-900 kg (0-2,000 lbs) portable operations
• Capable of fast acceleration at high speeds • Powerful water-cooled four cylinder diesel
• Hydraulic reservoir: 65 Litres, 17.2 US Gallon Power Pack engine, saves weight and maintenance
• Hydraulic dynamic braking • Industry’s most compact self-contained
• Low maintenance system • Engine: four cylinder diesel engine providing wireline winch, ideal when space is at a
38 kW (52 HP) @ 3,000 rpm premium
Slickline Operations • Starter system: electric • Weight and format ideal for offshore operations
• Electrical system: 12 VDC / 45A alternator, 100 • Reliable ASEP Elmar Elmar patented closed
Based on 30,000 ft 0.108” wire on SC05 drum, tool Ah maintenance free calcium battery loop hydraulic system for trouble-free operation
weight 125 lbs: • Diesel reservoir: 38 Litres, 10 US Gallon • Ergonomic, safe and responsive operator
• Max. Line speed at core 365 m/min, 1,054 ft/min • Engine controls: mounted on engine: art and controls
• Max. Line speed at OD 630 m/min, 1,626 ft/min stop / Hour counter / Monitoring and safety • Minimum servicing requirements equals
or system maximum availability
• Max. Line pull at core 2,965 kg, 7,789 lbs • Fitted with drainage drip tray to eliminate
• Max. Line pull at OD 1,690 kg, 5,574 lbs Control Panel environment impact and spillage from well
• Hydraulic main pressure gauge fluids and lubricants
Winch System
• Hydraulic control pressure gauge
• SC05 winch drum (450 mm (OD) / 260 mm • Hydraulic oil temperature gauge Options
(core) / 700 mm (wide) weight: 225 kg) • Line tension valve • Wire Size 0,092”
• 0.092” or 0.108” wire capacity of more than • Winch direction and speed control valve • Wire Size 0,108”
9,150 m (30,000 ft) • Throttle control • CombiGauge 0-2000 lbs/ft
• Winch drum is chain driven • CombiGauge 0-900 kg/m
• Operator adjustable manual handbrake
• Planetary gearbox ratio 4:1

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


HeliSplit
The Single Drum Lightweight Aluminium Wireline Unit and Powerpack is designed for heavy duty slickline operations using wire sizes of up
to 0.125” with the wireline unit and powerpack frames manufactured from aluminium to minimise weight. The versatile open loop hydraulic
system in conjunction with the 75hp powerpack option provides excellent jarring characteristics and high line speeds, making this unit ideal
for heavy duty slickline fishing operations.

The unit can be manufactured with a four point lift frame or a single point lift for
heliportable applications. Powerpack options include Rigsafe, Zone 1 or Zone 2
specification.

Diesel power pack

Section 1 - K-WINCH Winches and Masts


Dimensions (operational) & Weights
Winch control panel
PART NUMBER L-6901007856:
Winch Module: (L) 2.01 m, 6.59 ft (W) 1.14 m, 3.74 ft (H) 1.35 m, 4.43 ft (Weight) 1,240 kg, 2,734 lbs
Power Pack Module: (L) 2.00 m, 6.56 ft (W) 0.95 m, 3.11 ft (H) 1.60 m, 5.25 ft (Weight) 1,350 kg, 2,990 lbs

Hydraulic Drive System Depth & Tension System Options


7
• Renowned open loop hydraulic system WAC5000 Series Measuring Heads • PVC transport cover
• Monoblock hydraulic layout eliminates hoses • 0.092” & 0.125” (Imperial or Metric) Jacking Castors (set of 4)
• Compact transmission with 4 speed gearbox Weight Indicator Systems c/w 100 ft of hose • MBW5-007 (150mm dia. wheel)
• Hydraulic dynamic braking • WAW1-002 (0 - 3,000lbs) • MBW5-010 (200mm dia. wheel)
• Low maintenance system Lubricator Rack
• Operators adjustable handbrake Power Pack • WLF8-085
Operators Sun Canopy
Slickline Operations • 75 HP recommended (please see Power Pack • WLG8-014
section for full details) Drum Lift Arm
• Max. Line Speed at Core: 890ft/min • MLA7-005
• Max. Line Speed at Rim: 3,280ft/min Features & Benefits
• Max. Line Pull at Core: 8,000lbs +
• Max. Line Pull at Rim: 3,000lbs + • Heliportable
• High performance (over 7,000lbs. line pull)
Winch System • Designed for ease of operation
• Large range of line pulls and speeds
• 0.092” Wire - 30,000 ft • Compact unit
• 0.108” Wire - 27,000 ft • Ease of maintenance and drum change-out
• 0.125” Wire - 25,000 ft • Designed for operator comfort
• Flexible for various zoned requirements
• Ease of transportation
• Small foot print
• 4 point lift
• Excellent jarring capabilities
• Operators seat stows within frame
• Quick release fasteners on all guards
• Power pack is sighted away from wireline unit
• Power pack options
• Integral fork lift pockets

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


FlyLine
FlyLine winches are the solution in situations where critical requirements such as access, footprint or weight are a key factor in winch
selection. For example, if urgency of the situation justifies heli transport or a fast boat, or if space or access are too restricted for a container-
format winch. The FlyLine is a lightweight, compact dual-lift wireline winch unit, suitable for rapid deployment onshore and offshore in
temperate and tropical climates.
Together with the lightweight and compact design and the option of dual drum
and ATEX certification, this unit means uncompromising versatility of function
and application.
Section 1 - K-WINCH Winches and Masts

Dimensions & Weights (excl. winch drum & wire)

Transport dimensions (excl. pad eyes and roof mounted objects);


Power Pack Module: (L) 2,00 m, 6.56 ft (W) 1.20 m, 3.94 ft (H) 1.25 m, 4.10 ft (Weight) 1,900 kg, 4,189 lbs
Single Drum Winch Module (Open Console): (L) 1.85 m, 6.07 ft (W) 1.37 m, 4.49 ft (H) 1.32 m, 4.33 ft (Weight) 1,040 kg, 2,293 lbs
Double Drum Winch Module (Open Console): (L) 2.45 m, 8.04 ft (W) 1.37 m, 4.49 ft (H) 1.32 m, 4.33 ft (Weight) 1,100 kg, 2,425 lbs

Hydraulic Drive System Depth & Tension System Features & Benefits
8
• Powerful 375 bar (5,438 psi) closed loop • MP16 II measuring head with integral load cell, • Fully certified frame meet the most stringent
hydraulic system maximum line tension 0-2,000 kg (0-4,400 lbs) certification standards
• Variable displacement hydraulic pump and • CombiGauge combined weight indicator and • Dual-lift for ease of transport
hydraulic motor depth counter 0-2000 kg (0-4,400 lbs) • Ultra-lightweight for fast heli-deployment
• Capable of fast acceleration and extremely • Open operator station on winch module for
high speeds Power Pack visibility and light weight
• Hydraulic tank: 96 Litres (25.3 US Gallon) • Reliable turbo charged four cylinder diesel
• Hydraulic dynamic braking • Engine: four cylinder diesel engine providing motor with exceptional power to weight ratio
• Low maintenance system 54 kW (72 HP) @ 2,400 rpm • Smallest footprint in a winch of this capacity:
• Starter system: spring / hydraulic / air small, but powerful!
Slickline Operations • Electrical rig supply: 115 VAC 60 Hz / 230 VAC • Power pack designed to run quietly non-stop
50 Hz • Reliable ASEP Elmar patented closed loop
Based on 30,000 ft 0.108” wire on SC05 drum, tool • Control voltage: 24 VDC (by internal converter) hydraulic system for trouble-free operation
weight 125 lbs: • Diesel reservoir: 108 Litres, 28 US Gallon • Unique hydraulic transmission for stable winch
• Max. Line speed at core 365 m/min, 1,054 ft/min • Engine controls: Start and stop / Hour counter / speed and maximum control
• Max. Line speed at OD 630 m/min, 1,626 ft/min Monitoring and safety system • Weight and format ideal for offshore operations
or • Fitted with drainage drip tray to eliminate
• Max. Line pull at core 2,965 kg, 7,789 lbs Control Panel environment impact and spillage from well
• Max. Line pull at OD 1,690 kg, 5,574 lbs fluids and lubricants
• Hydraulic main pressure gauge
• Line tension valve • Optional ATEX certification available to meet
Winch System European sector requirements
• Winch direction and speed control valve
• SC05 winch drum (450 mm (OD) / 260 mm • Brake control • Extensive customising options, because every
(core) / 700 mm (wide) weight: 225 kg) • Emergency stop button customer has different needs
• 0.092” or 0.108” wire capacity of more than
9,150 m (30,000 ft) Options
• Winch drum is chain driven • Lightweight Aluminium Frame
• Operator adjustable manual handbrake • Single or Double Drum
• Planetary gearbox ratio 5,8:1/7:1 • Auxillary Drive
• BOP Control
• Stuffingbox Control
• Jacking Wheels
• SmartMonitor 12”

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


SlimLine
The SlimLine onepiece winch unit is the solution when space is at a premium, the operator needs an enclosed cabin, and ease of
deployment is critical. This highly compact, versatile, self-contained wireline winch unit can be ordered in single or dual-drum configuration,
allowing you to conduct both slickline and logging operations using a single unit. The standard configuration comprises a self-contained
power pack, control cabin and winch module in an ATEX certified Zone 2 configuration. The unit is also available in Zone 1 or Rig Safe
configuration.
With the SlimLine you can switch between every imaginable well servicing
activity without having to have another winch, operator or engineer on the rig,
saving you time, money and production downtime. Featuring the dependable
field-proven ASEP Elmar closed loop hydraulic system used in ASEP Elmar
winches on oil fields worldwide, the SlimLine is one of the industry’s most
compact all-weather solution for today’s dynamic world of well servicing.

Section 1 - K-WINCH Winches and Masts


Dimensions & Weights (excl. winch drum & wire)

Power Pack / Cabin / Winch: (L) 3.34 m, 11.00 ft (W) 1.35 m, 4.43 ft (H) 2.33 m, 7.64 ft (Weight) 4,000 kg, 8,818 lbs

Hydraulic Drive System Winch System (cont.) Features & Benefits


9
• Powerful 375 bar (5,438 psi) closed loop • 7/32” wire capacity of 8,351 m (27,400 ft) • Powerful water-cooled four cylinder diesel
hydraulic system • Winch drum is chain driven engine delivering up to 54 kW (72 HP)
• Variable displacement hydraulic pump and • Fail safe spring return brake • One or two drums for well servicing from
hydraulic motor • Planetary gearbox ratio 5,8:1 / 7:1 logging to slickline and heavy duty fishing
• Capable of stable logging at ultra low speeds • Wire sizes from 0.092” slickline to 1/4” braided • Comfortable cabin in a compact footprint
• Capable of fast acceleration and extremely line • One operator and one winch for logistical
high speeds convenience
• Hydraulic tank: 80 Litres (21.1 US Gallon) Depth & Tension System • Excellent jarring characteristics
• Hydraulic dynamic braking • Ergonomic, safe and responsive operator
• Low maintenance system • MP16 II measuring head with integral load cell, controls
maximum line tension 0-2,000 kg (0-4,400 lbs) • Minimum servicing requirements equals
Slickline Operations • CombiGauge combined weight indicator and maximum availability
depth counter 0-2000 kg (0-4,400 lbs) • Superior sound and thermal insulation exceed
Based on 30,000 ft 0.125” wire on SC06 drum, tool industry compliance requirements
weight 150 lbs: Power Pack • Reliable ASEP Elmar patended closed loop
• Max. Line speed at core 260 m/min, 937 ft/min hydraulic system
• Max. Line speed at OD 445 m/min, 1,330 ft/min • Engine: water-cooled four cylinder Caterpillar
diesel engine providing 54 kW (72 HP) @ • Optional ASEP Elmar SmartMonitor:
or sophisticated control system for safe, high-
• Max. Line pull at core 4,815 kg, 8,462 lbs 2,400 rpm
• Starter system: air / hydraulic / electric / spring precision automatic operation
• Max. Line pull at OD 2,810 kg, 6,404 lbs Customising options available, because every
• Electrical rig supply: 115 VAC 60 Hz / 230 VAC •
50 Hz customer has different needs
Based on 25,000 ft 7/32” wire on BC06 drum, tool
weight 350 lbs: • Control voltage: 24 VDC (by internal converter)
• Diesel reservoir: 130 Litres, 34 US Gallon Options
• Max. Line speed at core 260 m/min, 599 ft/min
• Max. Line speed at OD 445 m/min, 1,367 ft/min • Arctic Package
or Control Panel • Desert Package
• Max. Line pull at core 4,815 kg, 10,189 lbs • Hydraulic main pressure gauge • Air Conditioner
• Max. Line pull at OD 2,810 kg, 6,625 lbs • RPM gauge • BOP Control
• Line tension valve • Stuffingbox Control
Winch System • Throttle control • SmartMonitor 12”
• Winch direction and speed control valve • MP20 Measuring Head
• SC06 winch drum (600 mm (OD) / 350 mm
(core) / 700 mm (wide) weight 450 kg • Air pressure
• 0.125” wire capacity of more than 9,150 m • Brake control
(30,000 ft) • Emergency stop button
• BC06 winch drum (700 mm (OD) / 260 mm
(core) / 700 mm (wide) weight 395 kg

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


SlimSplit A
This design is a two piece wireline winch unit comprising of a separate power pack module and separate enclosed short length operator
cabin / double drum winch module. Each module can be lifted separately. The system is suitable for cased hole slickline, braided line
and mono-conductor operations.

With the SlimSplit A you can switch between every imaginable well servicing
activity without having to have another winch, operator or engineer on the rig,
saving you time, money and production downtime. Featuring the dependable
field-proven ASEP Elmar closed loop hydraulic system used in ASEP Elmar
winches on oil fields worldwide, the SlimSplit A is one of the industry’s most
compact all-weather solution for today’s dynamic world of well servicing.
Section 1 - K-WINCH Winches and Masts

Dimensions & Weights (excl. winch drum & wire)

Power Pack Module: (L) 2,00 m, 6.56 ft (W) 1.20 m, 3.94 ft (H) 1.25 m, 4.10 ft (Weight) 1,900 kg, 4,189 lbs
Cabin / Winch Module (Short Cab): (L) 3.05 m, 10.00 ft (W) 1.35 m, 4.43 ft (H) 2.32 m, 7.61 ft (Weight) 2,265 kg, 4,994 lbs

Hydraulic Drive System Winch System (cont.) Features & Benefits


10
• Powerful 375 bar (5,438 psi) closed loop • 7/32” wire capacity of 8,351 m (27,400 ft) • Powerful water-cooled four cylinder diesel
hydraulic system • Winch drum is chain driven engine delivering up to 54 kW (72 HP)
• Variable displacement hydraulic pump and • Fail safe spring return brake • One or two drums for well servicing from
hydraulic motor • Planetary gearbox ratio 5,8:1 logging to slickline and heavy duty fishing
• Capable of stable logging at ultra low speeds • Wire sizes from 0.092” slickline to 1/4” braided • Comfortable cabin in a compact footprint
• Capable of fast acceleration and extremely line • One operator and one winch for logistical
high speeds convenience
• Hydraulic tank: 80 Litres (21.1 US Gallon) Depth & Tension System • Excellent jarring characteristics
• Hydraulic dynamic braking • Ergonomic, safe and responsive operator
• Low maintenance system • MP16 II measuring head with integral load cell, controls
maximum line tension 0-2,000 kg (0-4,400 lbs) • Minimum servicing requirements equals
Slickline Operations • CombiGauge combined weight indicator and maximum availability
depth counter 0-2000 kg (0-4,400 lbs) • Superior sound and thermal insulation exceed
Based on 30,000 ft 0.125” wire on SC06 drum, tool industry compliance requirements
weight 150 lbs: Power Pack • Reliable ASEP Elmar patended closed loop
• Max. Line speed at core 260 m/min, 937 ft/min hydraulic system for smooth control and
• Max. Line speed at OD 445 m/min, 1,330 ft/min • Engine: four cylinder diesel engine providing
54 kW (72 HP) @ 2,400 rpm extremely slow logging speeds
or Optional ASEP Elmar SmartMonitor:
• Max. Line pull at core 4,815 kg, 8,462 lbs • Starter system: spring / hydraulic / air •
• Electrical rig supply: 115 VAC 60 Hz / 230 VAC sophisticated control system for safe, high-
• Max. Line pull at OD 2,810 kg, 6,404 lbs precision automatic operation
50 Hz
• Control voltage: 24 VDC (by internal converter) • Customising options available, because every
Based on 25,000 ft 7/32” wire on BC06 drum, tool customer has different needs
weight 350 lbs: • Diesel reservoir: 108 Litres, 28 US Gallon
• Max. Line speed at core 260 m/min, 599 ft/min • Engine controls: Start and stop / Hour counter /
Monitoring and safety system Options
• Max. Line speed at OD 445 m/min, 1,367 ft/min
or • Lightweight Aluminium Frame
• Max. Line pull at core 4,815 kg, 10,189 lbs Control Panel • Arctic Package
• Max. Line pull at OD 2,810 kg, 6,625 lbs • Hydraulic main pressure gauge • Air Conditioner
• RPM gauge • BOP Control
Winch System • Line tension valve • Stuffingbox Control
• Throttle control • SmartMonitor 12”
• SC06 winch drum (600 mm (OD) / 350 mm
(core) / 700 mm (wide) weight 450 kg • Winch direction and speed control valve
• 0.125” wire capacity of more than 9,150 m • Air pressure
(30,000 ft) • Brake control
• BC06 winch drum (700 mm (OD) / 260 mm • Emergency stop button
(core) / 700 mm (wide) weight 395 kg

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


SlimSplit B
The SlimSplit B twopiece winch unit with separate power pack/cabin and winch module is the solution when space is at a premium, the
operator needs an enclosed cabin, and ease of deployment is critical. This highly compact, versatile, self-contained wireline winch unit
can be ordered in single or dual-drum configurations, allowing you to conduct both slickline and logging operations using a single unit. The
standard configuration comprises a self-contained power pack/control cabin and winch module in an ATEX certified Zone 2 configuration.

The unit is also available in Zone 1 or Rig Safe configuration. This unit is
available in three frame variants which can be transported separately (two or
three pieces) and assembled at the well site either onshore or offshore. With
the SlimSplit B wireline winch you can switch between every imaginable well
servicing activity without having to have another winch, operator or engineer on
the rig, saving you time, money and production downtime.

Section 1 - K-WINCH Winches and Masts


Dimensions & Weights (excl. winch drum & wire)

Power Pack / Cabin Module: (L) 1.96 m, 6.43 ft (W) 1.35 m, 4.43 ft (H) 2.33 m, 7.64 ft (Weight) 2,700 kg, 5,952 lbs
Winch Module: (L) 1.75 m, 5.74 ft (W) 1.35 m, 4.43 ft (H) 2.33 m, 7.64 ft (Weight) 2,000 kg, 4,409 lbs

Hydraulic Drive System Winch System (cont.) Features & Benefits


11
• Powerful 375 bar (5,438 psi) closed loop • Winch drum is chain driven • Powerful water-cooled four cylinder diesel
hydraulic system • Fail safe spring return brake engine delivering up to 54 kW (72 HP)
• Variable displacement hydraulic pump and • Planetary gearbox ratio 5,8:1 / 7:1 • Field-exchangeable single or dual-drum winch
hydraulic motor • Wire sizes from 0.092” slickline to 1/4” braided frames for well servicing flexibility, from basic
• Capable of stable logging at ultra low speeds line slickline to fishing and logging
• Capable of fast acceleration at extremely high • Comfortable cabin in a compact footprint;
speeds Depth & Tension System optional medium and long cabins for logging
• Hydraulic tank: 80 Litres (21.1 US Gallon) computer racks
• Hydraulic dynamic braking • MP16 II measuring head with integral load cell, • Ergonomic, safe and responsive operator
• Low maintenance system maximum line tension 0-2,000 kg (0-4,400 lbs) controls
• CombiGauge combined weight indicator and • Minimum servicing requirements equals
Slickline Operations depth counter 0-2000 kg (0-4,400 lbs) maximum availability
• Superior sound and thermal insulation exceed
Based on 30,000ft 0.125” wire on SC06 drum, tool Power Pack industry compliance requirements
weight 150lbs: Reliable ASEP Elmar patented closed loop
• Max. Line speed at core: 260 m/min, 937 ft/min • Engine: water-cooled four cylinder Caterpillar •
diesel engine providing 54 kW (72 HP) @ hydraulic system
• Max. Line speed at OD: 445 m/min, 1,330 ft/min Optional ASEP Elmar SmartMonitor:
or 2,400 rpm •
• Starter system: air / hydraulic / electric / spring sophisticated control system for safe, high-
• Max. Line pull at core: 4,815 kg, 8,462 lbs precision automatic operation
• Max. Line pull at OD: 2,810 kg, 6,404 lbs • Electrical rig supply: 115 VAC 60 Hz / 230 VAC
50 Hz • Customising options available, because every
• Control voltage: 24 VDC (by internal converter) customer has different needs
Based on 25,000ft 7/32” wire on BC06 drum, tool
weight 350lbs: • Diesel reservoir: 80 Litres, 21 US Gallon
• Engine controls: Start and stop / Hour counter / Options
• Max. Line speed at core: 260 m/min, 599 ft/min
• Max. Line speed at OD: 445 m/min, 1,367 ft/min Monitoring and safety system • Arctic Package
or • Desert Package
• Max. Line pull at core: 4,815 kg, 10,189 lbs • Control Panel • Air Conditioner
• Max. Line pull at OD: 2,810 kg, 6,625 lbs • Hydraulic main pressure gauge • BOP Control
• RPM gauge • Stuffingbox Control
Winch System • Line tension valve • SmartMonitor 12”
• Throttle control
• SC06 winch drum (600 mm (OD) / 350 mm • Winch direction and speed control valve
(core) / 700 mm (wide) weight 450 kg • Air pressure
• 0.125” wire capacity of more than 9,150 m • Brake control
(30,000 ft) • Emergency stop button
• BC06 winch drum (700 mm (OD) / 260 mm
(core) / 700 mm (wide) weight 395 kg
• 7/32” wire capacity of 8,351 m (27,400 ft)

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


SlimSplit C
The SlimSplit C threepiece winch unit is the solution when space is at a premium, the operator needs an enclosed cabin, and ease
of deployment is critical. This highly compact, versatile, self-contained wireline winch unit can be ordered in single or dual-drum
configurations, allowing slickline and logging operations using a single unit. The standard configuration comprises power pack, control
cabin and winch module in an ATEX certified Zone 2 configuration. The unit is also available in Zone 1 or Rig Safe configuration.

When deployment flexibility is critical, the SlimSplit C unit is available in three


frame variants which can be transported separately (two or three pieces) and
assembled at the well site either onshore or offshore. With the SlimSplit C
wireline winch you can switch between every imaginable well servicing activity
without having to have another winch, operator or engineer on the rig, saving
you time, money and production downtime.
Section 1 - K-WINCH Winches and Masts

Dimensions & Weights (excl. winch drum & wire)

Power Pack Module: (L) 2,00 m, 6.56 ft (W) 1.20 m, 3.94 ft (H) 1.25 m, 4.10 ft (Weight) 1,900 kg, 4,189 lbs
Cabin Module: (L) 1.50 m, 4.92 ft (W) 1.35 m, 4.43 ft (H) 2.33 m, 7.64 ft (Weight) 1,500 kg, 3,307 lbs
Winch Module: (L) 1.75 m, 5.74 ft (W) 1.35 m, 4.43 ft (H) 2.33 m, 7.64 ft (Weight) 2,000 kg, 4,409 lbs

Hydraulic Drive System Winch System (cont.) Features & Benefits


12
• Powerful 375 bar (5,438 psi) closed loop • Winch drum is chain driven • Powerful water-cooled four cylinder diesel
hydraulic system • Fail safe spring return brake engine delivering up to 54 kW (72 HP)
• Variable displacement hydraulic pump and • Planetary gearbox ratio 5,8:1 • Field-exchangeable single or dual-drum winch
hydraulic motor • Wire sizes from 0.092” slickline to 1/4” braided frames for well servicing flexibility, from basic
• Capable of stable logging at ultra low speeds line slickline to fishing and logging
• Capable of fast acceleration at extremely high • Comfortable cabin in a compact footprint;
speeds Depth & Tension System optional medium and long cabins for logging
• Hydraulic tank: 95 Litres (25.1 US Gallon) computer racks
• Hydraulic dynamic braking • MP16 II measuring head with integral load cell, • Ergonomic, safe and responsive operator
maximum line tension 0-2,000 kg (0-4,400 lbs) controls
Slickline Operations • CombiGauge combined weight indicator and • Minimum servicing requirements equals
depth counter 0-2000 kg (0-4,400 lbs) maximum availability
Based on 30,000ft 0.125” wire on SC06 drum, tool • Superior sound and thermal insulation exceed
weight 150lbs: Power Pack industry compliance requirements
• Max. Line speed at core: 260 m/min, 937 ft/min Reliable ASEP Elmar patented closed loop
• Max. Line speed at OD: 445 m/min, 1,330 ft/min • Engine: four cylinder diesel engine providing •
54 kW (72 HP) @ 2,400 rpm hydraulic system for smooth control even at
or extremely slow logging speeds
• Max. Line pull at core: 4,815 kg, 8,462 lbs • Starter system: spring / hydraulic / air
• Electrical rig supply: 115 VAC 60 Hz / 230 VAC • Optional ASEP Elmar SmartMonitor:
• Max. Line pull at OD: 2,810 kg, 6,404 lbs sophisticated control system for safe, high-
50 Hz
• Control voltage: 24 VDC (by internal converter) precision automatic operation
Based on 25,000ft 7/32” wire on BC06 drum, tool Customising options available, because every
weight 350lbs: • Diesel reservoir: 108 Litres, 28 US Gallon •
• Engine controls: Start and stop / Hour counter / customer has different needs
• Max. Line speed at core: 260 m/min, 599 ft/min
• Max. Line speed at OD: 445 m/min, 1,367 ft/min Monitoring and safety system
Options
or
• Max. Line pull at core: 4,815 kg, 10,189 lbs Control Panel • Lightweight Aluminium Frame
• Max. Line pull at OD: 2,810 kg, 6,625 lbs • Hydraulic main pressure gauge • Arctic Package
• RPM gauge • Air Conditioner
Winch System • Line tension valve • BOP Control
• Throttle control • Stuffingbox Control
• SC06 winch drum (600 mm (OD) / 350 mm SmartMonitor 12”
(core) / 700 mm (wide) weight 450 kg • Winch direction and speed control valve •
• 0.125” wire capacity of more than 9,150 m • Air pressure
(30,000 ft) • Brake control
• BC06 winch drum (700 mm (OD) / 260 mm • Emergency stop button
(core) / 700 mm (wide) weight 395 kg
• 7/32” wire capacity of 8,351 m (27,400 ft)

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


UniLine
The UniLine onepiece winch unit is the solution when rig space is restricted, the operator needs an enclosed cabin, and you want to
minimize machine movements. This compact wireline winch unit can be ordered in single or dual-drum configurations, allowing slickline
and logging operations using a single unit. Because you can fieldswap e.g. a deep cased hole slickline winch frame for a logging winch
frame, these units have unparalleled versatility.

The standard configuration comprises a self-contained power pack, control


cabin and winch module in an ATEX certified Zone 2 configuration. The unit is
also available in Rig Safe configuration. This economical, onepiece unit - that is
operations-ready on delivery - allows you to switch between every imaginable
well servicing activity without having to have another winch, operator or
engineer on the rig, saving you time, money and production downtime.

Section 1 - K-WINCH Winches and Masts


Dimensions & Weights (excl. winch drum & wire)

Transport dimensions (excl. pad eyes and roof mounted objects).


Short Cabin / Power Pack / Winch: (L) 4.50 m, 14.80 ft (W) 1.50 m, 4.92 ft (H) 2.50 m, 8.20 ft (Weight) 7,500 kg, 16,535 lbs
Medium Cabin / Power Pack / Winch: (L) 5.15 m, 16.90 ft (W) 1.50 m, 4.92 ft (H) 2.50 m, 8.20 ft (Weight) 8,000 kg, 17,637 lbs
Long Cabin / Power Pack / Winch: (L) 6.06 m, 19.90 ft (W) 1.50 m, 4.92 ft (H) 2.50 m, 8.20 ft (Weight) 8,500 kg, 18,739 lbs

Hydraulic Drive System Winch System (cont.) Features & Benefits


13
• Powerful 375 bar (5,438 psi) closed loop • 7/32” wire capacity of 8,351 m (27,400 ft) • Powerful water-cooled four cylinder diesel
hydraulic system • Winch drum is chain driven engine delivering up to 80 kW (108 HP)
• Variable displacement hydraulic pump and • Fail safe spring return brake • Field-exchangeable single or dual-drum winch
hydraulic motor • Planetary gearbox ratio 5,8:1 frames for well servicing flexibility, from basic
• Capable of stable logging at ultra low speeds • Wire sizes from 0.092” slickline to 5/16” slickline to fishing and logging
• Capable of fast acceleration at extremely high braided line • Comfortable cabin in a compact footprint;
speeds optional medium and long cabins for logging
• Hydraulic tank: 126 Litres (33 US Gallon) Depth & Tension System computer racks
• Hydraulic dynamic braking • Ergonomic, safe and responsive operator
• Low maintenance system • MP16 II measuring head with integral load cell, controls
maximum line tension 0-2,000 kg (0-4,400 lbs) • Minimum servicing requirements equals
Slickline Operations • CombiGauge combined weight indicator and maximum availability
depth counter 0-2000 kg (0-4,400 lbs) • Superior sound and thermal insulation exceed
Based on 30,000 ft 0.125” wire on SC06 drum, tool industry compliance requirements
weight 150 lbs: Power Pack • Reliable ASEP Elmar patented closed loop
• Max. Line speed at core 260 m/min, 937 ft/min hydraulic system for smooth control even at
• Max. Line speed at OD 445 m/min, 1,330 ft/min • Engine: water-cooled four cylinder Caterpillar
diesel engine providing 80 kW (108 HP) @ extremely slow logging speeds
or Optional ASEP Elmar SmartMonitor:
• Max. Line pull at core 4,815 kg, 8,462 lbs 2,200 rpm •
• Starter system: pneumatic sophisticated control system for safe, high-
• Max. Line pull at OD 2,810 kg, 6,404 lbs precision automatic operation
• Electrical rig supply: 110/220 VAC 115 VAC 60
Hz or 230 VAC 50 Hz • Customising options available, because every
Based on 25,000 ft 7/32” wire on BC06 drum, tool customer has different needs
weight 350 lbs: • Control voltage: 24 VDC (by internal converter)
• Max. Line speed at core 260 m/min, 599 ft/min • Diesel reservoir: 116 Litres, 30 US Gallon
Options
• Max. Line speed at OD 445 m/min, 1,367 ft/min
or Control Panel • Arctic Package
• Max. Line pull at core 4,815 kg, 10,189 lbs • Hydraulic main pressure gauge • Air Conditioner
• Max. Line pull at OD 2,810 kg, 6,625 lbs • RPM gauge • BOP Control
• Line tension valve • Stuffingbox Control
Winch System • Throttle control • SmartMonitor 12”
• Winch direction and speed control valve • Electronic Rack
• SC06 winch drum (600 mm (OD) / 350 mm Intercom
(core) / 700 mm (wide) weight 450 kg • Air pressure •
• 0.125” wire capacity of more than 9,150 m • Brake control
(30,000 ft) • Emergency stop button
• BC06 winch drum (700 mm (OD) / 260 mm
(core) / 700 mm (wide) weight 395 kg

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


UniSplit A
This design is a two piece wireline winch unit comprising of a separate power pack module and separate enclosed operator cabin /
single or double drum winch module. Each module can be lifted individually or both combined as a single lift. The system is suitable for
cased hole slickline, braided line and mono-conductor operations.

The standard configuration comprises a self-contained power pack, control


cabin and winch module in an ATEX certified Zone 2 configuration. The unit is
also available in Rig Safe configuration. This economical, onepiece unit - that is
operations-ready on delivery - allows you to switch between every imaginable
well servicing activity without having to have another winch, operator or
engineer on the rig, saving you time, money and production downtime.
Section 1 - K-WINCH Winches and Masts

Dimensions & Weights (excl. winch drum & wire)

Transport dimensions (excl. pad eyes and roof mounted objects).


Power Pack Module: (L) 1.36 m, 4.46 ft (W) 1.50 m, 4.92 ft (H) 2.50 m, 8.20 ft (Weight) 2,500 kg, 5,512 lbs
Short Cabin / Winch Module: (L) 3.15 m, 10.34 ft (W) 1.50 m, 4.92 ft (H) 2.50 m, 8.20 ft (Weight) tba kg, tba lbs
Medium Cabin / Winch Module: (L) 3.80 m, 12.47 ft (W) 1.50 m, 4.92 ft (H) 2.50 m, 8.20 ft (Weight) tba kg, tba lbs
Long Cabin / Winch Module: (L) 4.71 m, 15.45 ft (W) 1.50 m, 4.92 ft (H) 2.50 m, 8.20 ft (Weight) tba kg, tba lbs

Hydraulic Drive System Winch System (cont.) Features & Benefits


14
• Powerful 375 bar (5,438 psi) closed loop • 7/32” wire capacity of 8,351 m (27,400 ft) • Powerful water-cooled four cylinder diesel
hydraulic system • Winch drum is chain driven engine delivering up to 80 kW (108 HP)
• Variable displacement hydraulic pump and • Fail safe spring return brake • Field-exchangeable single or dual-drum winch
hydraulic motor • Planetary gearbox ratio 5,8:1 frames for well servicing flexibility, from basic
• Capable of stable logging at ultra low speeds • Wire sizes from 0.092” slickline to 5/16” slickline to fishing and logging
• Capable of fast acceleration at extremely high braided line • Comfortable cabin in a compact footprint;
speeds optional medium and long cabins for logging
• Hydraulic tank: 126 Litres (33 US Gallon) Depth & Tension System computer racks
• Hydraulic dynamic braking • Ergonomic, safe and responsive operator
• Low maintenance system • MP16 II measuring head with integral load cell, controls
maximum line tension 0-2,000 kg (0-4,400 lbs) • Minimum servicing requirements equals
Slickline Operations • CombiGauge combined weight indicator and maximum availability
depth counter 0-2000 kg (0-4,400 lbs) • Superior sound and thermal insulation exceed
Based on 30,000 ft 0.125” wire on SC06 drum, tool industry compliance requirements
weight 150 lbs: Power Pack • Reliable ASEP Elmar patented closed loop
• Max. Line speed at core 260 m/min, 937 ft/min hydraulic system for smooth control even at
• Max. Line speed at OD 445 m/min, 1,330 ft/min • Engine: water-cooled four cylinder Caterpillar
diesel engine providing 80 kW (108 HP) @ extremely slow logging speeds
or Optional ASEP Elmar SmartMonitor:
• Max. Line pull at core 4,815 kg, 8,462 lbs 2,200 rpm •
• Starter system: pneumatic sophisticated control system for safe, high-
• Max. Line pull at OD 2,810 kg, 6,404 lbs precision automatic operation
• Electrical rig supply: 110/220 VAC 115 VAC 60
Hz or 230 VAC 50 Hz • Customising options available, because every
Based on 25,000 ft 7/32” wire on BC06 drum, tool customer has different needs
weight 350 lbs: • Control voltage: 24 VDC (by internal converter)
• Max. Line speed at core 260 m/min, 599 ft/min • Diesel reservoir: 116 Litres, 30 US Gallon
Options
• Max. Line speed at OD 445 m/min, 1,367 ft/min
or Control Panel • Arctic Package
• Max. Line pull at core 4,815 kg, 10,189 lbs • Hydraulic main pressure gauge • Air Conditioner
• Max. Line pull at OD 2,810 kg, 6,625 lbs • RPM gauge • BOP Control
• Line tension valve • Stuffingbox Control
Winch System • Throttle control • SmartMonitor 12”
• Winch direction and speed control valve • Electronic Rack
• SC06 winch drum (600 mm (OD) / 350 mm Intercom
(core) / 700 mm (wide) weight 450 kg • Air pressure •
• 0.125” wire capacity of more than 9,150 m • Brake control
(30,000 ft) • Emergency stop button
• BC06 winch drum (700 mm (OD) / 260 mm
(core) / 700 mm (wide) weight 395 kg

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


UniSplit B
The UniSplit B twopiece winch unit with separate power pack/cabin and winch module is the solution when rig space is restricted, the
operator needs an enclosed cabin, and you want to minimize machine movements. This compact wireline winch unit can be ordered in
single or dual-drum configurations, allowing you to conduct both slickline and logging operations using a single unit. And because you
can fieldswap e.g. a deep cased hole slickline winch frame for a logging winch frame, these units have unparalleled versatility.
The standard configuration comprises a self-contained power pack/control cabin
and winch module in an ATEX certified Zone 2 configuration. The unit is also
available in Rig Safe configuration. The UniSplit B is the economical, twopiece
unit that is operations-ready on delivery. With the UniSplit B wireline winch you
can switch between every imaginable well servicing activity without having to
have another winch, operator or engineer on the rig, saving you time, money and
production downtime.

Section 1 - K-WINCH Winches and Masts


Dimensions & Weights (excl. winch drum & wire)

Transport dimensions (excl. pad eyes and roof mounted objects).


Short Power Pack / Cabin Module: (L) 2.83 m, 9.28 ft (W) 1.50 m, 4.92 ft (H) 2.50 m, 8.20 ft (Weight) 4,500 kg, 9,921 lbs
Medium Power Pack / Cabin Module: (L) 3.48 m, 11.42 ft (W) 1.50 m, 4.92 ft (H) 2.50 m, 8.20 ft (Weight) 5,000 kg, 11,023 lbs
Long Power Pack / Cabin Module: (L) 4.35 m, 14.30 ft (W) 1.50 m, 4.92 ft (H) 2.50 m, 8.20 ft (Weight) 5,500 kg, 12,125 lbs
Winch Module: (L) 1.67 m, 5.48 ft (W) 1.50 m, 4.92 ft (H) 2.50 m, 8.20 ft (Weight) 3,000 kg, 6,614 lbs

Hydraulic Drive System Winch System (cont.) Features & Benefits


15
• Powerful 375 bar (5,438 psi) closed loop • 7/32” wire capacity of 8,351 m (27,400 ft) • Powerful water-cooled four cylinder diesel
hydraulic system • Winch drum is chain driven engine delivering up to 80 kW (108 HP)
• Variable displacement hydraulic pump and • Fail safe spring return brake • Field-exchangeable single or dual-drum winch
hydraulic motor • Planetary gearbox ratio 5,8:1 frames for well servicing flexibility, from basic
• Capable of stable logging at ultra low speeds • Wire sizes from 0.092” slickline to 5/16” slickline to fishing and logging
• Capable of fast acceleration at extremely high braided line • Comfortable cabin in a compact footprint;
speeds optional medium and long cabins for logging
• Hydraulic tank: 126 Litres (33 US Gallon) Depth & Tension System computer racks
• Hydraulic dynamic braking • Ergonomic, safe and responsive operator
• Low maintenance system • MP16 II measuring head with integral load cell, controls
maximum line tension 0-2,000 kg (0-4,400 lbs) • Minimum servicing requirements equals
Slickline Operations • CombiGauge combined weight indicator and maximum availability
depth counter 0-2000 kg (0-4,400 lbs) • Superior sound and thermal insulation exceed
Based on 30,000 ft 0.125” wire on SC06 drum, tool industry compliance requirements
weight 150 lbs: Power Pack • Reliable ASEP Elmar patented closed loop
• Max. Line speed at core 260 m/min, 937 ft/min hydraulic system for smooth control even at
• Max. Line speed at OD 445 m/min, 1,330 ft/min • Engine: water-cooled four cylinder Caterpillar
diesel engine providing 80 kW (108 HP) @ extremely slow logging speeds
or Optional ASEP Elmar SmartMonitor:
• Max. Line pull at core 4,815 kg, 8,462 lbs 2,200 rpm •
• Starter system: pneumatic sophisticated control system for safe, high-
• Max. Line pull at OD 2,810 kg, 6,404 lbs precision automatic operation
• Electrical rig supply: 110/220 VAC 115 VAC 60
Hz or 230 VAC 50 Hz • Customising options available, because every
Based on 25,000 ft 7/32” wire on BC06 drum, tool customer has different needs
weight 350 lbs: • Control voltage: 24 VDC (by internal converter)
• Max. Line speed at core 260 m/min, 599 ft/min • Diesel reservoir: 116 Litres, 30 US Gallon
Options
• Max. Line speed at OD 445 m/min, 1,367 ft/min
or Control Panel • Arctic Package
• Max. Line pull at core 4,815 kg, 10,189 lbs • Hydraulic main pressure gauge • Air Conditioner
• Max. Line pull at OD 2,810 kg, 6,625 lbs • RPM gauge • BOP Control
• Line tension valve • Stuffingbox Control
Winch System • Throttle control • SmartMonitor 12”
• Winch direction and speed control valve • Electronic Rack
• SC06 winch drum (600 mm (OD) / 350 mm Intercom
(core) / 700 mm (wide) weight 450 kg • Air pressure •
• 0.125” wire capacity of more than 9,150 m • Brake control
(30,000 ft) • Emergency stop button
• BC06 winch drum (700 mm (OD) / 260 mm
(core) / 700 mm (wide) weight 395 kg

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


UniSplit C
The UniSplit C threepiece winch unit separate power pack, cabin and winch module is the solution when rig space is restricted, the operator
needs an enclosed cabin, and you want to minimize machine movements. This compact wireline winch unit can be ordered in single or dual-drum
configurations, allowing you to conduct both slickline and logging operations using a single unit. And because you can fieldswap e.g. a deep cased
hole slickline winch frame for a logging winch frame, these units have unparalleled versatility. The standard configuration comprises a self-contained
separate power pack, control cabin and winch module in an ATEX certified Zone 2 configuration. The unit is also available in zoned or rigsafe
configuration.
The UniSplit C is the economical, threepiece unit that is operations-ready on delivery.
When deployment flexibility is critical, the UniSplit unit is available in three frame
variants which can be transported separately and assembled on the rig. With the
UniSplit C wireline winch you can switch between every imaginable well servicing
activity without having to have another winch, operator or engineer on the rig, saving
you time, money and production downtime.
Section 1 - K-WINCH Winches and Masts

Dimensions & Weights (excl. winch drum & wire)

Transport dimensions (excl. pad eyes and roof mounted objects).


Power Pack Module: (L) 1.36 m, 4.46 ft (W) 1.50 m, 4.92 ft (H) 2.50 m, 8.20 ft (Weight) 2,500 kg, 5,512 lbs
Short Cabin Module: (L) 1.47 m, 4.82 ft (W) 1.50 m, 4.92 ft (H) 2.50 m, 8.20 ft (Weight) 2,000 kg, 4,409 lbs
Medium Cabin Module: (L) 2.12 m, 6.96 ft (W) 1.50 m, 4.92 ft (H) 2.50 m, 8.20 ft (Weight) 2,500 kg, 5,512 lbs
Long Cabin Module: (L) 3.00 m, 9.84 ft (W) 1.50 m, 4.92 ft (H) 2.50 m, 8.20 ft (Weight) 3,000 kg, 6,614 lbs
Winch Module: (L) 1.67 m, 5.48 ft (W) 1.50 m, 4.92 ft (H) 2.50 m, 8.20 ft (Weight) 3,000 kg, 6,614 lbs

Hydraulic Drive System Winch System (cont.) Features & Benefits


16
• Powerful 375 bar (5,438 psi) closed loop • 7/32” wire capacity of 8,351 m (27,400 ft) • Powerful water-cooled four cylinder diesel
hydraulic system Winch drum is chain driven engine delivering up to 80 kW (108 HP)
• Variable displacement hydraulic pump and • Fail safe spring return brake • Field-exchangeable single or dual-drum winch
hydraulic motor • Planetary gearbox ratio 5,8:1 frames for well servicing flexibility, from basic
• Capable of stable logging at ultra low speeds • Wire sizes from 0.092” slickline to 5/16” slickline to fishing and logging
• Capable of fast acceleration at extremely high braided line • Comfortable cabin in a compact footprint;
speeds optional medium and long cabins for logging
• Hydraulic tank: 126 Litres (33 US Gallon) Depth & Tension System computer racks
• Hydraulic dynamic braking • Ergonomic, safe and responsive operator
Low maintenance system • MP16 II measuring head with integral load cell,
• controls
maximum line tension 0-2,000 kg (0-4,400 lbs)
• Minimum servicing requirements equals
Slickline Operations • CombiGauge combined weight indicator and
maximum availability
depth counter 0-2000 kg (0-4,400 lbs)
• Superior sound and thermal insulation exceed
Based on 30,000 ft 0.125” wire on SC06 drum, tool
industry compliance requirements
weight 150 lbs: Power Pack
• Reliable ASEP Elmar patented closed loop
• Max. Line speed at core 260 m/min, 937 ft/min
• Engine: water-cooled four cylinder Caterpillar hydraulic system for smooth control even at
• Max. Line speed at OD 445 m/min, 1,330 ft/min
diesel engine providing 80 kW (108 HP) @ extremely slow logging speeds
or
2,200 rpm • Optional ASEP Elmar SmartMonitor:
• Max. Line pull at core 4,815 kg, 8,462 lbs
• Starter system: pneumatic sophisticated control system for safe, high-
• Max. Line pull at OD 2,810 kg, 6,404 lbs
• Electrical rig supply: 110/220 VAC 115 VAC 60 precision automatic operation
Hz or 230 VAC 50 Hz • Customising options available, because every
Based on 25,000 ft 7/32” wire on BC06 drum, tool
• Control voltage: 24 VDC (by internal converter) customer has different needs
weight 350 lbs:
• Max. Line speed at core 260 m/min, 599 ft/min • Diesel reservoir: 116 Litres, 30 US Gallon
Options
• Max. Line speed at OD 445 m/min, 1,367 ft/min
or Control Panel
• Arctic Package
• Max. Line pull at core 4,815 kg, 10,189 lbs • Hydraulic main pressure gauge • Air Conditioner
• Max. Line pull at OD 2,810 kg, 6,625 lbs • RPM gauge • BOP Control
• Line tension valve • Stuffingbox Control
Winch System • Throttle control • SmartMonitor 12”
• Winch direction and speed control valve • Electronic Rack (long cabin version)
• SC06 winch drum (600 mm (OD) / 350 mm
• Air pressure • Intercom
(core) / 700 mm (wide) weight 450 kg
• 0.125” wire capacity of more than 9,150 m • Brake control
(30,000 ft) • Emergency stop button
• BC06 winch drum (700 mm (OD) / 260 mm
(core) / 700 mm (wide) weight 395 kg

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


MultiLine
The MultiLine is an economical, onepiece unit that is immediately ready for use as soon as it has been positioned. ASEP Elmar has
put an end to the need to compromise, by developing the MultiLine wireline winch. This versatile, sophisticated, self-contained wireline
winch can be ordered in single or dual-drum configurations. The standard configuration comprises a self-contained power pack, control
cabin and winch module in an ATEX certified Zone 2 configuration. The unit is also available in Zone 1 or Rig Safe configuration.

The versatility of the MultiLine wireline winch means you can switch between
every imaginable well servicing activity without having to have another winch,
operator, engineer or logging instrumentation on the rig, saving you time, money
and production downtime.

Section 1 - K-WINCH Winches and Masts


Dimensions & Weights (excl. winch drum & wire)

Transport dimensions (excl. pad eyes and roof mounted objects).


Medium Cabin / Power Pack / Winch: (L) 5.40 m, 17.70 ft (W) 2.00 m, 6.56 ft (H) 2.50 m, 8.20 ft (Weight) 9,800 kg, 21,605 lbs
Long Cabin / Power Pack / Winch: (L) 6.36 m, 20.90 ft (W) 2.00 m, 6.56 ft (H) 2.50 m, 8.20 ft (Weight) 10,900 kg, 24,030 lbs

Hydraulic Drive System Depth & Tension System Features & Benefits
17
• 400 bar (5,802 psi) closed loop hydraulic system • SmartHead measuring head with integral load • One to two drums for every imaginable well
• Variable displacement hydraulic pump and pin and two encoders, maximum line tension servicing activity, from swabbing and fishing to
hydraulic motor 0-10,000 kg (0-22,050 lbs) multi-conductor logging
• Capable of stable logging at ultra low speeds • SmartMonitor basic depth panel for • One operator and one winch, saves space and
• Capable of fast acceleration at extremely high visualization of depth, speed and tension personnel
speeds • Powerful six cylinder 129.5 kW (176 HP)
• Hydraulic tank: 125 Litres (33 US Gallon) Power Pack diesel engine, a dependable and responsive
• Hydraulic dynamic braking workhorse
• Low maintenance system • Engine: water-cooled six cylinder Caterpillar • Ergonomic, safe and responsive operator
diesel engine providing 129.5 kW (176 HP) @ controls
Cased Hole Operations 2,200 rpm • Sophisticated ASEP Elmar SmartMonitor
• Starter system: air / hydraulic / electric control system available for precision
Based on 25,000 ft 5/16” wire on BC08 drum, tool • Electrical rig supply: 115 VAC 60 Hz / 230 VAC automatic operation
weight 1100 lbs: 50 Hz • Minimum servicing requirements equals
• Max. Line speed at core: 100 m/min, 339 ft/min • Control voltage: 24 VDC (by internal converter) maximum availability
• Max. Line speed at OD: 255 m/min, 626 ft/min • Diesel reservoir: 146 Litres, 39 US Gallon • Optional slewing base and slewing winch
or • Engine controls: Start and stop / Hour counter / drums close to wellhead / wide operating arc
• Max. Line pull at core: 17,858 kg, 39,370 lbs Monitoring and safety system • Customising options available, because every
• Max. Line pull at OD: 11,185 kg, 24,659 lbs customer has different needs
Control Panel • Easily deployable to both onshore and offshore
Winch System locations
• Hydraulic main pressure gauge
• BC08 winch drum (1,016 mm (OD) / 400 mm • RPM gauge
(core) / 1,054 mm (wide) weight 1,050 kg • Line tension valve Options
• 5/16” wire capacity of more than 12,190 m • Throttle control • Arctic Package
(40,000 ft) • Winch direction and speed control valve • Air Conditioner
• Winch drum is chain driven • Air pressure • BOP Control
• Fail safe spring return brake • Brake control • Stuffingbox Control
• Planetary gearbox ratio 22,62:1 • Emergency stop button • Electronic Rack
• Wire sizes from 0.092” slickline to 5/16” • Intercom
braided line • Cabin Pressurization with Fire and Gas system
• Wire sizes from 7/16” to 17/32” mono- • Dehumidifier
conductor line • Auxillary Drive

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


MultiSplit A
ASEP Elmar has put an end to the need to compromise, by developing the MultiSplit A wireline winch. This versatile, sophisticated, self-
contained wireline winch can be ordered in single or dual-drum configurations. The standard configuration comprises a self-contained
power pack and control cabin/winch module in an ATEX certified Zone 2 configuration. The unit is also available in Zone 1 or Rig Safe
configuration.

The versatility of the MultiSplit A wireline winch means you can switch between every
imaginable well servicing activity without having to have another winch, operator, engineer
or logging instrumentation on the rig, saving you time, money and production downtime.
Section 1 - K-WINCH Winches and Masts

Dimensions & Weights (excl. winch drum & wire)

Transport dimensions (excl. pad eyes and roof mounted objects).


Power Pack Module: (L) 1.36 m, 4.46 ft (W) 2.00 m, 6.56 ft (H) 2.50 m, 8.20 ft (Weight) 4,000 kg, 8,818 lbs
Medium Cabin / Winch Module: (L) 4.05 m, 00.00 ft (W) 2.00 m, 6.56 ft (H) 2.50 m, 8.20 ft (Weight) 8,300 kg, 18,298 lbs
Long Cabin / Winch Module: (L) 5.01 m, 16.40 ft (W) 2.00 m, 6.56 ft (H) 2.50 m, 8.20 ft (Weight) 9,400 kg, 20,723 lbs

Hydraulic Drive System Depth & Tension System Features & Benefits
18
• 400 bar (5,802 psi) closed loop hydraulic system • SmartHead measuring head with integral load • One to two drums for every imaginable well
• Variable displacement hydraulic pump and pin and two encoders, maximum line tension servicing activity, from swabbing and fishing to
hydraulic motor 0-10,000 kg (0-22,050 lbs) multi-conductor logging
• Capable of stable logging at ultra low speeds • SmartMonitor basic depth panel for • One operator and one winch, saves space and
• Capable of fast acceleration at extremely high visualization of depth, speed and tension personnel
speeds • Powerful six cylinder 129.5 kW (176 HP)
• Hydraulic tank: 125 Litres (33 US Gallon) Power Pack diesel engine, a dependable and responsive
• Hydraulic dynamic braking workhorse
• Low maintenance system • Engine: water-cooled six cylinder Caterpillar • Ergonomic, safe and responsive operator
diesel engine providing 129.5 kW (176 HP) @ controls
Cased Hole Operations 2,200 rpm • Sophisticated ASEP Elmar SmartMonitor
• Starter system: air / hydraulic / electric control system available for precision
Based on 25,000 ft 5/16” wire on BC08 drum, tool • Electrical rig supply: 115 VAC 60 Hz / 230 VAC automatic operation
weight 1100 lbs: 50 Hz • Minimum servicing requirements equals
• Max. Line speed at core: 100 m/min, 339 ft/min • Control voltage: 24 VDC (by internal converter) maximum availability
• Max. Line speed at OD: 255 m/min, 626 ft/min • Diesel reservoir: 146 Litres, 39 US Gallon • Optional slewing base and slewing winch
or • Engine controls: Start and stop / Hour counter / drums close to wellhead / wide operating arc
• Max. Line pull at core: 17,858 kg, 39,370 lbs Monitoring and safety system • Customising options available, because every
• Max. Line pull at OD: 11,185 kg, 24,659 lbs customer has different needs
Control Panel • Easily deployable to both onshore and offshore
Winch System locations
• Hydraulic main pressure gauge
• BC08 winch drum (1,016 mm (OD) / 400 mm • RPM gauge
(core) / 1,054 mm (wide) weight 1,050 kg • Line tension valve Options
• 5/16” wire capacity of more than 12,190 m • Throttle control • Arctic Package
(40,000 ft) • Winch direction and speed control valve • Air Conditioner
• Winch drum is chain driven • Air pressure • BOP Control
• Fail safe spring return brake • Brake control • Stuffingbox Control
• Planetary gearbox ratio 22,62:1 • Emergency stop button • Electronic Rack
• Wire sizes from 0.092” slickline to 5/16” • Intercom
braided line • Cabin Pressurization with Fire and Gas system
• Wire sizes from 7/16” to 17/32” mono- • Dehumidifier
conductor line • Auxillary Drive

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


MultiSplit B
The MultiSplit B twopiece wireline winch unit with separate power pack/cabin and winch module, which can be transported either
separately or assembled as a single lift unit, offers great deployment flexibility. This versatile, sophisticated, self-contained wireline winch
can be ordered in single or dual-drum configurations. The standard configuration comprises a self-contained power pack/control cabin
and winch module in an ATEX certified Zone 2 configuration. The unit is also available in Zone 1 or Rig Safe configuration.

The versatility of the MultiSplit B wireline winch means you can switch
between every imaginable well servicing activity without having to have
another winch, operator, engineer or logging instrumentation on the rig,
saving you time, money and production downtime.

Section 1 - K-WINCH Winches and Masts


Dimensions & Weights (excl. winch drum & wire)

Transport dimensions (excl. pad eyes and roof mounted objects).


Short Cabin / Power Pack Module: (L) 2.88 m, 9.45 ft (W) 2.00 m, 6.56 ft (H) 2.50 m, 8.20 ft (Weight) 6,500 kg, 14,330 lbs
Long Cabin / Power Pack Module: (L) 4.36 m, 14.30 ft (W) 2.00 m, 6.56 ft (H) 2.50 m, 8.20 ft (Weight) 7,400 kg, 16,314 lbs
Winch Module: (L) 2.01 m, 6.59 ft (W) 2.00 m, 6.56 ft (H) 2.50 m, 8.20 ft (Weight) 4,600 kg, 10,141 lbs

Hydraulic Drive System Depth & Tension System Features & Benefits
19
• 400 bar (5,802 psi) closed loop hydraulic system • SmartHead measuring head with integral load • One to two drums for every imaginable well
• Variable displacement hydraulic pump and pin and two encoders, maximum line tension servicing activity, from swabbing and fishing to
hydraulic motor 0-10,000 kg (0-22,050 lbs) multi-conductor logging
• Capable of stable logging at ultra low speeds • SmartMonitor basic depth panel for • One operator and one winch, saves space and
• Capable of fast acceleration at extremely high visualization of depth, speed and tension personnel
speeds • Powerful six cylinder 129.5 kW (176 HP)
• Hydraulic tank: 125 Litres (33 US Gallon) Power Pack diesel engine, a dependable and responsive
• Hydraulic dynamic braking workhorse
• Low maintenance system • Engine: water-cooled six cylinder Caterpillar • Ergonomic, safe and responsive operator
diesel engine providing 129.5 kW (176 HP) @ controls
Cased Hole Operations 2,200 rpm • Sophisticated ASEP Elmar SmartMonitor
• Starter system: air / hydraulic / electric control system available for precision
Based on 25,000 ft 5/16” wire on BC08 drum, tool • Electrical rig supply: 115 VAC 60 Hz / 230 VAC automatic operation
weight 1100 lbs: 50 Hz • Minimum servicing requirements equals
• Max. Line speed at core: 100 m/min, 339 ft/min • Control voltage: 24 VDC (by internal converter) maximum availability
• Max. Line speed at OD: 255 m/min, 626 ft/min • Diesel reservoir: 146 Litres, 39 US Gallon • Optional slewing base and slewing winch
or • Engine controls: Start and stop / Hour counter / drums close to wellhead / wide operating arc
• Max. Line pull at core: 17,858 kg, 39,370 lbs Monitoring and safety system • Customising options available, because every
• Max. Line pull at OD: 11,185 kg, 24,659 lbs customer has different needs
Control Panel • Easily deployable to both onshore and offshore
Winch System locations
• Hydraulic main pressure gauge
• BC08 winch drum (1,016 mm (OD) / 400 mm • CombiGauge
(core) / 1,054 mm (wide) weight 1,050 kg • RPM gauge Options
• 5/16” wire capacity of more than 12,190 m • Line tension valve • Arctic Package
(40,000 ft) • Throttle control • Air Conditioner
• Winch drum is chain driven • Winch direction and speed control valve • BOP Control
• Fail safe spring return brake • Air pressure • Stuffingbox Control
• Planetary gearbox ratio 22,62:1 • Brake control • Electronic Rack
• Wire sizes from 0.092” slickline to 5/16” • Emergency stop button • Intercom
braided line • Cabin Pressurization with Fire and Gas system
• Wire sizes from 7/16” to 17/32” mono- • Dehumidifier
conductor line • Auxillary Drive

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


MultiSplit C
The MultiSplit C threepiece wireline winch unit with separate power pack, winch and cabin module, which can be transported either
separately or assembled as a single lift unit, offers great deployment flexibility. The standard configuration comprises a self-contained
separate power pack, control cabin and winch module in an ATEX certified Zone 2 configuration. The unit is also available in Zone 1 or
Rig Safe configuration.

The versatility of the MultiSplit C wireline winch means you can switch between every
imaginable well servicing activity without having to have another winch, operator,
engineer or logging instrumentation on the rig, saving you time, money and production
downtime.
Section 1 - K-WINCH Winches and Masts

Dimensions & Weights (excl. winch drum & wire)

Transport dimensions (excl. pad eyes and roof mounted objects).


Power Pack Module: (L) 1.36 m, 4.46 ft (W) 2.00 m, 6.56 ft (H) 2.50 m, 8.20 ft (Weight) 4,000 kg, 8,818 lbs
Medium Cabin Module: (L) 2.05 m, 6.73 ft (W) 2.00 m, 6.56 ft (H) 2.50 m, 8.20 ft (Weight) 3,500 kg, 7,716 lbs
Long Cabin Module: (L) 3.00 m, 9.84 ft (W) 2.00 m, 6.56 ft (H) 2.50 m, 8.20 ft (Weight) 6,600 kg, 14,550 lbs
Medium Winch Module: (L) 2.01 m, 6.59 ft (W) 2.00 m, 6.56 ft (H) 2.50 m, 8.20 ft (Weight) 4,600 kg, 10,141 lbs

Hydraulic Drive System Depth & Tension System Features & Benefits
20
• 400 bar (5,802 psi) closed loop hydraulic system • SmartHead measuring head with integral load • One to two drums for every imaginable well
• Variable displacement hydraulic pump and pin and two encoders, maximum line tension servicing activity, from swabbing and fishing to
hydraulic motor 0-10,000 kg (0-22,050 lbs) multi-conductor logging
• Capable of stable logging at ultra low speeds • SmartMonitor basic depth panel for • Powerful six cylinder 129.5 kW (176 HP)
• Capable of fast acceleration at extremely high visualization of depth, speed and tension diesel engine, a dependable and responsive
speeds workhorse
• Hydraulic tank: 125 Litres (33 US Gallon) Power Pack • Ergonomic, safe and responsive operator
• Hydraulic dynamic braking controls
• Low maintenance system • Engine: water-cooled six cylinder Caterpillar • Sophisticated ASEP Elmar SmartMonitor
diesel engine providing 129.5 kW (176 HP) @ control system available for precision
Cased Hole Operations 2,200 rpm automatic operation
• Starter system: air / hydraulic / electric • Minimum servicing requirements equals
Based on 25,000 ft 5/16” wire on BC08 drum, tool • Electrical rig supply: 115 VAC 60 Hz / 230 VAC maximum availability
weight 1100 lbs: 50 Hz • Optional slewing base and slewing winch
• Max. Line speed at core: 100 m/min, 339 ft/min • Control voltage: 24 VDC (by internal converter) drums close to wellhead / wide operating arc
• Max. Line speed at OD: 255 m/min, 626 ft/min • Diesel reservoir: 240 Litres, 63 US Gallon • Customising options available, because every
or • Engine controls: Start and stop / Hour counter / customer has different needs
• Max. Line pull at core: 17,858 kg, 39,370 lbs Monitoring and safety system • Easily deployable to both onshore and offshore
• Max. Line pull at OD: 11,185 kg, 24,659 lbs locations
Control Panel
Winch System Options
• Hydraulic main pressure gauge
• BC08 winch drum (1,016 mm (OD) / 400 mm • CombiGauge • Arctic Package
(core) / 1,054 mm (wide) weight 1,050 kg • IFM Canbus • Air Conditioner
• 5/16” wire capacity of more than 12,190 m • Line tension valve • BOP Control
(40,000 ft) • Throttle control • Stuffingbox Control
• Winch drum is chain driven • Winch direction and speed control • Electronic Rack
• Fail safe spring return brake • Air pressure • Intercom
• Planetary gearbox ratio 22,62:1 • Brake control • Cabin Pressurization with Fire and Gas system
• Wire sizes from 0.092” slickline to 5/16” • Emergency stop button • Dehumidifier
braided line • Auxillary Drive
• Wire sizes from 7/16” to 17/32” mono-
conductor line

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


DataLine
Sophisticated, self-contained onepiece wireline winch unit, with the space and power of three racks full of computer, communications
equipment and other peripherals. Powerful yet precisely controlled winch, capable of deep-hole logging. The standard configuration
comprises a self-contained onepiece power pack, sophisticated logging and control cabin, and winch module in an ATEX Zone 2
certified configuration. The unit is also available in Zone 1 or Rig Safe configuration.

DataLine is the industry’s most advanced logging winch unit, saving on the cost,
personnel and downtime needed for a separate winch. The DataLine unit is the
high-capacity, advanced solution for today’s dynamic world of well servicing;
economical unit in an ISO 20ft container format that is operations-ready on
delivery.

Section 1 - K-WINCH Winches and Masts


Dimensions & Weights (excl. winch drum & wire)

Transport dimensions (excl. pad eyes and roof mounted objects).


Long Cabin / Power Pack / Winch: (L) 6.06 m, 19.90 ft (W) 2.44 m, 8.01 ft (H) 2.50 m, 8.20 ft (Weight) 12,000 kg, 26,455 lbs

Hydraulic Drive System Power Pack Features & Benefits (cont.)


21
• 400 bar (5,802 psi) closed loop hydraulic system • Engine: water-cooled six cylinder Caterpillar • Superior sound and thermal insulation exceed
• Variable displacement hydraulic pump and diesel engine providing 176.5 kW (237 HP) @ industry compliance requirements
hydraulic motor 2,200 rpm • Reliable ASEP Elmar patented closed loop
• Capable of stable logging at ultra low speeds • Starter system: air / hydraulic / electric hydraulic system with dual-speed gearbox for
• Capable of fast acceleration at extremely high • Electrical rig supply: 110/220 VAC 115 VAC 60 smooth control even at extremely slow logging
speeds Hz / 230 VAC 50 Hz phase speeds
• Hydraulic tank: 175 Litres (46 US Gallon) • Control voltage: 24 VDC (by internal converter) • Optional ASEP Elmar SmartMonitor:
• Hydraulic dynamic braking • Diesel reservoir: 300 Litres, 79 US Gallon sophisticated control system for safe,
• Low maintenance system • Engine controls: Start and stop / Hour counter / high-precision automatic operation
Monitoring and safety system • Optional winch unit and drum slewing for
Open Hole Operations perfect spooling control close to wellhead
Control Panel • Winterisation options for dependable operation
Based on 25,000 ft 15/32” wire on BC11 drum, tool and comfort in polar conditions
weight 2000 lbs: • Hydraulic main pressure gauge • Customising options available, because every
• Max. Line speed at core: 100 m/min, 237 ft/min • IFM Canbus customer has different needs
• Max. Line speed at OD: 255 m/min, 463 ft/min • Line tension valve
or • Throttle control Options
• Max. Line pull at core: 12,000 kg, 26,455 lbs • Winch direction and speed control valve
• Max. Line pull at OD: 4,930 kg, 10,869 lbs • Air pressure • Arctic Package
• Brake control • Air Conditioner
Winch System • Emergency stop button • Electronic Rack
• Intercom
• BC11 winch drum (1,400 mm (OD) / 550 mm Features & Benefits • SP/DLL Reel
(core) / 1,054 mm (wide) weight 2,200 kg • Loadcell Reel
• 15/32” wire capacity of more than 9,150 m • Powerful water-cooled six cylinder diesel • Cabin Pressurization with Fire and Gas system
(30,000 ft) engine delivering up to 176,5 kW (237 HP) • Dehumidifier
• Winch drum is chain driven • Electrically self-supporting for even the highest • Slow Speed Valve
• Fail safe spring return brake OH logging system demands, thanks to
• Planetary gearbox ratio 22,62:1 optional high-output 30 kW generator
• Spacious cabin with up to three computer
Depth & Tension System racks with sophisticated power distribution
• Ergonomic, safe and responsive operator
• SmartHead measuring head with integral load controls
pin and two encoders, maximum line tension • Minimum servicing requirements equals
0-10,000 kg (0-22,050 lbs) maximum availability
• SmartMonitor basic depth panel for
visualization of depth, speed and tension
• MMD, dual encoder depth connection, stretch
connection CS/CT

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


DataSplit C
Sophisticated, self-contained threepiece wireline winch unit available in single drum configuration, and in two cabin lengths. With
the complexity and sophistication of current well logging technology, the space and power demands of three racks full of computer,
communications equipment and other peripherals can be hard to meet. Moreover, deep-hole logging operations require a powerful but
precisely controlled winch.
The standard configuration comprises a self-contained onepiece power pack,
sophisticated logging and control cabin, and winch module in an ATEX Zone 2
certified configuration. The unit is also available in Zone 1 or Rig Safe configuration.
While the DataSplit C is the industry’s most advanced logging winch unit, saving on
the cost, personnel and downtime needed for a separate winch.
Section 1 - K-WINCH Winches and Masts

Dimensions & Weights (excl. winch drum & wire)

Transport dimensions (excl. pad eyes and roof mounted objects).


Power Pack Module: (L) 1.36 m, 4.46 ft (W) 2.44 m, 8.01 ft (H) 2.50 m, 8.20 ft (Weight) 4,500 kg, 9,921 lbs
Long Cabin Module: (L) 2.85 m, 9.35 ft (W) 2.44 m, 8.01 ft (H) 2.50 m, 8.20 ft (Weight) 5,200 kg, 11,464 lbs
Extra Long Cabin Module: (L) 3.82 m, 12.50 ft (W) 2.44 m, 8.01 ft (H) 2.50 m, 8.20 ft (Weight) 5,600 kg, 12,346 lbs
Winch Module: (L) 2.01 m, 6.60 ft (W) 2.44 m, 8.01 ft (H) 2.50 m, 8.20 ft (Weight) 4,100 kg, 9,039 lbs

Hydraulic Drive System Power Pack Features & Benefits (cont.)


22
• 400 bar (5,802 psi) closed loop hydraulic system • Engine: water-cooled six cylinder Caterpillar • Superior sound and thermal insulation exceed
• Variable displacement hydraulic pump and diesel engine providing 176.5 kW (237 HP) @ industry compliance requirements
hydraulic motor 2,200 rpm • Reliable ASEP Elmar patented closed loop
• Capable of stable logging at ultra low speeds • Starter system: air / hydraulic / electric hydraulic system with dual-speed gearbox for
• Capable of fast acceleration at extremely high • Electrical rig supply: 110/220 VAC 115 VAC 60 smooth control even at extremely slow logging
speeds Hz / 230 VAC 50 Hz 3 phase speeds
• Hydraulic tank: 175 Litres (46 US Gallon) • Control voltage: 24 VDC (by internal converter) • Optional ASEP Elmar SmartMonitor:
• Hydraulic braking • Diesel reservoir: 300 Litres, 79 US Gallon sophisticated control system for safe,
• Low maintenance system • Engine controls: Start and stop / Hour counter / high-precision automatic operation
Monitoring and safety system • Optional winch unit and drum slewing for
Open Hole Operations perfect spooling control close to wellhead
Control Panel • Winterisation options for dependable operation
Based on 25,000 ft 15/32” wire on BC11 drum, tool and comfort in polar conditions
weight 2000 lbs: • Hydraulic main pressure gauge • Customising options available, because every
• Max. Line speed at core: 100 m/min, 237 ft/min • IFM Canbus customer has different needs
• Max. Line speed at OD: 255 m/min, 463 ft/min • Line tension valve
or • Throttle control Options
• Max. Line pull at core: 12,000 kg, 26,455 lbs • Winch direction and speed control
• Max. Line pull at OD: 4,930 kg, 10,869 lbs • Air pressure • Arctic Package
• Brake control • Air Conditioner
Winch System • Emergency stop button • Electronic Rack
• Intercom
• BC11 winch drum (1,400 mm (OD) / 550 mm Features & Benefits • SP/DLL Reel
(core) / 1,054 mm (wide) weight 2,200 kg • Loadcell Reel
• 15/32” wire capacity of more than 9,150 m • Powerful water-cooled six cylinder diesel • Cabin Pressurization with Fire and Gas system
(30,000 ft) engine delivering up to 176 kW (237 HP) • Dehumidifier
• Winch drum is chain driven • Electrically self-supporting for even the highest • Slow Speed Valve
• Fail safe spring return brake OH logging system demands, thanks to
• Planetary gearbox ratio 22,62:1 optional high-output 30 kW generator
• Spacious cabin with up to three computer
Depth & Tension System racks with sophisticated power distribution
• Ergonomic, safe and responsive operator
• SmartHead measuring head with integral load controls
pin and dual encoders, maximum line tension • Minimum servicing requirements equals
0-10,000 kg (0-22,050 lbs) maximum availability
• SmartMonitor depth panel for visualization of
depth, speed and tension
• MMD, dual encoder depth connection, stretch
connection CS/CT

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


TrailerLine
The Trailer Mounted Wireline Unit c/w Integral Power Pack is a Lightweight Trailer Mounted Wireline Unit, which uses an integral 52/60
HP closed loop power pack system.

This lightweight trailer combination unit can be easily towed by a pick up


or similar vehicle. The trailer has overrun braking, lights, jockey wheel and
parking brake.

Section 1 - K-WINCH Winches and Masts


Dimensions & Weights

PART NUMBER L-6901010191:


(L) 2.97 m, 9.74 ft, (W) 1.96 m, 6.43 ft, (H) 1.83 m, 6.01 ft, (Weights Wireline Trailer) 1,757 kg, 3,875 lbs (Maximum Axle Load) 2,200 kg, 4,851 lbs

Hydraulic Drive System Winch System Features & Benefits


23
• Renowned closed loop system • 0.092” Wire - 30,000 ft • High performance (over 7,000lbs line pull)
• Stepless transmission (no gear change) • 0.108” Wire - 25,000 ft • Designed for ease of operation
• One handed operation • Excellent jarring capabilities
• Hydraulic dynamic braking Depth & Tension System • Large range of line pulls and speeds
• Low maintenance system • Flexible for various zoned requirements
• Operators adjustable brake WAC5000 Series Measuring Head: • Designed for operator comfort
• 0.092” & 0.108” (Imperial or Metric) • Ease of transportation
Slickline Operations Weight Indicator System:
• WAW1-001 (0 - 2,000 Lbs) Options
• Max. Line Speed: 1,000 ft/min • WAW1-002 (0 - 3,000 Lbs)
• Min. Line Speed: 2 ft/min Operator Sun Canopy:
• Line Pull at Core: 7,000 lbs + Power Pack • WLG8-005
• Max. Line Pull at Rim: 3,000lbs + Lubricator Racks:
• Integral Power Pack: 52/60 HP Rigsafe Diesel • WLF8-085

Heavy duty PVC cover Winch control panel Integral power pack

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


LandLine D SL
A multipurpose slickline wireline unit that can be deployed exactly as a container, with all the transportation flexibility that this means.
The LandLine D SL unit can be operated directly from the transport platform. Simply open the doors, start the integrated power pack,
and your winch is operational.

Besides the winch bay and operator station, this long unit includes extra cabin
space that can accommodate an engineer’s desk or a workshop.
Section 1 - K-WINCH Winches and Masts

Dimensions & Weights (excl. winch drum & wire)

Transport dimensions (excl. pad eyes and roof mounted objects).


(L) 6.06 m, 19.90 ft (W) 2.44 m, 8.01 ft (H) 2.44 m, 8.01 ft (Weight) 7,655 kg, 16,876 lbs

Hydraulic Drive System Depth & Tension System Features & Benefits (cont.)
24
• 375 bar (5,438 psi) closed loop hydraulic system • MP16 II measuring head with integral load cell, • Powerful four cylinder 81 kW (109 HP) diesel
• Variable displacement hydraulic pump and maximum line tension 0-2,000 kg (0-4,400 lbs) engine
hydraulic motor • CombiGauge combined weight indicator and • Single or double drum configuration
• Capable of fast acceleration at extremely high depth counter 0-2000 kg (0-4,400 lbs) • 0.092” to 0.160” slickline, 3/16” to 1/4” braided
speeds line / E-line
• Hydraulic tank: 175 Litres (46 US Gallon) Power Pack • Standard ASEP Elmar double drum mount
• Hydraulic dynamic braking system
• Low maintenance system • Engine: water-cooled four cylinder Caterpillar • Rear access underfloor tool or lubricator
diesel engine providing 81 kW (109 HP) @ storage (applicable for truck mounted
Slickline Operations 2,200 rpm configuration only)
• Starter system: electric • Versatile interior layout easliy accomodates
Based on 30,000 ft 0.125” wire on SC06 drum, tool • Electrical rig supply: 115 VAC 60 Hz / 230 VAC operator and client representive
weight 150 lbs: 50 Hz • Extensive interior storage solutions
• Max. Line speed at core 260 m/min, 937 ft/min • Control voltage: 24 VDC (by internal converter) • Rear bumper storage (applicable for truck
• Max. Line speed at OD 445 m/min, 1,330 ft/min • Diesel reservoir: 350 Litres, 92 US Gallon mounted configuration only)
or • Engine controls: Start and stop / Hour counter / • Electrical generator up to 30 kW
• Max. Line pull at core 4,815 kg, 10,615 lbs Monitoring and safety system • SmartMonitor compatible
• Max. Line pull at OD 2,810 kg, 6,195 lbs • Air conditioning with dehumidifier and heating
Control Panel functions
Winch System ASEP Elmar field proven, closed loop hydraulic
• Hydraulic main pressure gauge •
• SC06 winch drum (600 mm (OD) / 350 mm • RPM gauge system
(core) / 700 mm (wide) weight 450 kg • Line tension valve
• 0.125” wire capacity of more than 9,150 m • Throttle control Options
(30,000 ft) • Winch direction and speed control valve • Arctic Package
• Winch drum is chain driven • Air pressure • SmartMonitor 12”
• Fail safe spring return brake • Brake control • Generator
• Wire sizes from 0.092” slickline to 1/4” braided • Emergency stop button • Airconditioner
line • BOP Control
Features & Benefits • Stuffingbox Control
• ISO 20 ft sea container format • ToolRack
• ISO corner blocks in upper and lower frame • StemRack
• Modulair exchangable engine base and winch • Zone 2 ATEX
mount

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


LandLine D CH
A multipurpose cased hole wireline unit that can be deployed exactly as a container, with all the transportation flexibility that this means.
The LandLine D CH unit can be operated directly from the transport platform. Simply open the doors, start the integrated power pack,
and your winch is operational.

Besides the winch bay and operator station, this long unit includes extra cabin
space that can accommodate data acquisition equipment and an engineer’s
desk or a workshop.

Section 1 - K-WINCH Winches and Masts


Dimensions & Weights (excl. winch drum & wire)

Transport dimensions (excl. pad eyes and roof mounted objects).


(L) 6.06 m, 19.90 ft (W) 2.44 m, 8.01 ft (H) 2.44 m, 8.01 ft (Weight) 7,655 kg, 16,876 lbs

Hydraulic Drive System Depth & Tension System Features & Benefits (cont.)
25
• 375 bar (5,438 psi) closed loop hydraulic system • SmartHead measuring head with integral load • Powerful four cylinder 81 kW (109 HP) diesel
• Variable displacement hydraulic pump and pin and two encoders, maximum line tension engine
hydraulic motor 0-10,000 kg (0-22,050 lbs) • Single or double drum configuration
• Capable of stable logging at ultra low speeds • SmartMonitor basic depth panel for • 0.092” to 0.160” slickline, 3/16” to 1/4” braided
• Capable of fast acceleration at extremely high visualization of depth, speed and tension line / E-line
speeds • Standard ASEP Elmar double drum mount
• Hydraulic tank: 175 Litres (46 US Gallon) Power Pack system
• Hydraulic dynamic braking • Rear access underfloor tool or lubricator
• Low maintenance system • Engine: water-cooled four cylinder Caterpillar storage (applicable for truck mounted
diesel engine providing 81 kW (109 HP) @ configuration only)
Cased Hole Operations 2,200 rpm • Versatile interior layout easliy accomodates
• Starter system: electric operator and client representive
Based on 25,000 ft 5/16” wire on BC08 drum, tool • Electrical rig supply: 115 VAC 60 Hz / 230 VAC • Extensive interior storage solutions
weight 1100 lbs: 50 Hz • Rear bumper storage (applicable for truck
• Max. Line speed at core: 100 m/min, 339 ft/min • Control voltage: 24 VDC (by internal converter) mounted configuration only)
• Max. Line speed at OD: 255 m/min, 626 ft/min • Diesel reservoir 350 Litres, 92 US Gallon • Electrical generator up to 30 kW
or • Engine controls; Start and stop / Hour counter / • SmartMonitor compatible
• Max. Line pull at core: 10,000 kg, 22,046 lbs Monitoring and safety system • Air conditioning with dehumidifier and heating
• Max. Line pull at OD: 4,910 kg, 10,825 lbs functions
Control Panel • ASEP Elmar field proven, closed loop hydraulic
Winch System system
• Hydraulic main pressure gauge
• BC08 winch drum (1,016 mm (OD) / 400 mm • RPM gauge
(core) / 1,054 mm (wide) weight 1,050 kg • Line tension valve Options
• 5/16” wire capacity of more than 12,190 m • Throttle control • Actic Package
(40,000 ft) • Winch direction and speed control valve • Generator
• Winch drum is chain driven • Air pressure • Airconditioner
• Fail safe spring return brake • Brake control • Electronic Rack
• Planetary gearbox ratio 22,62:1 • Emergency stop button • Engineer Desk
• Engineer Chair
Features & Benefits • Dehumidifier
• ISO 20 ft sea container format • Intercom
• ISO corner blocks in upper and lower frame • Zone 2 ATEX
• Modulair exchangable engine base and winch
mount

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


LandLine D OH
A multipurpose cpen hole wireline unit that can be deployed exactly as a container, with all the transportation flexibility that this means.
The LandLine D OH unit can be operated directly from the transport platform. Simply open the doors, start the integrated power pack,
and your winch is operational.

Besides the winch bay and operator station, this long unit includes extra cabin
space that can accommodate data acquisition equipment and an engineer’s
desk or a workshop.
Section 1 - K-WINCH Winches and Masts

Dimensions & Weights (excl. winch drum & wire)

Transport dimensions (excl. pad eyes and roof mounted objects).


(L) 6.06 m, 19.90 ft (W) 2.44 m, 8.01 ft (H) 2.44 m, 8.01 ft (Weight) 7,655 kg, 16,876 lbs

Hydraulic Drive System Depth & Tension System Features & Benefits
26
• 375 bar (5,438 psi) closed loop hydraulic system • SmartHead measuring head with integral load • ISO 20 ft sea container format
• Variable displacement hydraulic pump and pin and two encoders, maximum line tension • ISO corner blocks in upper and lower frame
hydraulic motor 0-10,000 kg (0-22,050 lbs) • Modulair exchangable engine base and winch
• Capable of stable logging at ultra low speeds • SmartMonitor basic depth panel for mount
• Capable of fast acceleration at extremely high visualization of depth, speed and tension • Powerful six cylinder 129.5 kW (174 HP) diesel
speeds engine
• Hydraulic tank: 175 Litres (46 US Gallon) Power Pack • Single or split drum configuration
• Hydraulic dynamic braking • Up to 1/4” and 5/16” E-line
• Low maintenance system • Engine: water-cooled six cylinder Caterpillar • Standard ASEP Elmar single drum mount
diesel engine providing 129.5 kW (174 HP) @ system
Open Hole Operations 2.200 rpm • Extensive interior storage solutions
• Starter system: electric • Optional multiple computer racks to
Based on 25,000 ft 15/32” wire on BC11 drum, tool • Electrical rig supply: 115 VAC 60 Hz / 230 VAC accommodate data acquisition system
weight 2000 lbs: 50 Hz • Rear bumper storage (applicable for truck
• Max. Line speed at core: 100 m/min, 196 ft/min • Control voltage: 24 VDC (by internal converter) mounted configuration only)
• Max. Line speed at OD: 255 m/min, 660 ft/min • Diesel reservoir: 350 Litres, 92 US Gallon • Electrical generator up to 30 kW
or • Engine controls: Start and stop / Hour counter / • Air conditioning with dehumidifier and heating
• Max. Line pull at core: 12,000 kg, 26,455 lbs Monitoring and safety system functions
• Max. Line pull at OD: 4,930 kg, 10,869 lbs • ASEP Elmar field proven, closed loop hydraulic
Control Panel system
Winch System
• Hydraulic main pressure gauge
• BC11 winch drum (1,400 mm (OD) / 550 mm • RPM gauge Options
(core) / 1,054 mm (wide) weight 2,200 kg • Line tension valve • Actic Package
• 15/32” wire capacity of more than 9,150 m • Throttle control • Generator
(30,000 ft) • Winch direction and speed control valve • Airconditioner
• Winch drum is chain driven • Air pressure • Two Speed Gearbox
• Fail safe spring return brake • Brake control • Slow Speed Valve
• Planetary gearbox ratio 22,62:1 • Emergency stop button • Electronic Rack
• Engineer Desk
• Engineer Chair
• Dehumidifier
• Intercom
• Zone 2 ATEX

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


UniTruck SL
With its distinctive and innovative profile, the UniTruck sets a new standard for truck mounted slickline winches: tough, reliable,
uncompromising. The design criteria behind this pioneering concept include rapid international deployability, maximum operator comfort,
generous storage capacity, protection from extreme environments, ease of operation, and sustainability in the field. Central to this
cutting edge design is a lightweight one-piece high strength moulded body.
The body is mounted to the ASEP Elmar patented aluminium floor. This
innovative lightweight platform has the exceptional rigidity needed to bear the
weight and forces of high-capacity winch drums and extreme wireline tension.
With the UniTruck, wireline services companies now have a self-contained
mobile slickline winch that will give years of dependable service, at a low cost
of ownership.

Section 1 - K-WINCH Winches and Masts


Dimensions & Weights (excl. winch drum & wire)

(L) 6.05 m, 19.85 ft (W) 2.44 m, 8.01 ft (H) 2.44 m, 8.01 ft (Weight) 7,200 kg, 15,873 lbs

Hydraulic Drive System Power Pack Features & Benefits (cont.)


27
• 375 bar (5,438 psi) closed loop hydraulic system • Engine controls: Start and stop / Hour counter / • Rear bumper storage
• Variable displacement hydraulic pump and Monitoring and safety system • Electrical generator 30kW
hydraulic motor • Engine: power take off • SmartMonitor compatible
• Capable of fast acceleration at extremely high • Electrical supply: 110/220 VAC • Air conditioning with dehumidifier and heating
speeds • Control voltage: 24 VDC (by internal converter) functions
• Hydraulic tank: 270 Litres (71.3 US Gallon) • ASEP Elmar field proven, closed loop hydraulic
Control Panel system
Slickline Operations • Extensive customising options, because every
• Hydraulic main pressure gauge customer has different needs
Based on 30,000 ft 0.125” wire on SC06 drum, tool • RPM gauge
weight 150 lbs: • Line tension valve Options
• Max. Line speed at core 260 m/min, 937 ft/min • Throttle control
• Max. Line speed at OD 445 m/min, 1,330 ft/min • Winch direction and speed control valve • Arctic Package
or • Air pressure • Desert Package
• Max. Line pull at core 4,815 kg, 10,615 lbs • Brake control • SmartMonitor 12”
• Max. Line pull at OD 2,810 kg, 6,195 lbs • Emergency stop button • Additional Airconditioner
• BOP Control
Winch System Features & Benefits • Stuffingbox Control
• Bench Seat
• SC06 winch drum (600 mm (OD) / 350 mm • Single or double drum configuration • Intercom
(core) / 700 mm (wide) weight 450 kg • 0.092” to 0.160” slickline, 3/16” to 1/4” braided • Storagerack BOP
• 0.125” wire capacity of more than 9,150 m line / E-line • Storagerack WireLine Sheave
(30,000 ft) • Standard ASEP Elmar double drum mount • Domestic Applience Package
• Winch drum is chain driven system
• Fail safe spring return brake • Opening side hatch for easy access to storage
• Planetary gearbox ratio 5,8:1 cabinets
• Wire sizes from 0.092” slickline to 1/4” braided • Side hatch doors function as weather
line protection when opened
• Rear access underfloor tool or lubricator
Depth & Tension System storage
• Versatile interior layout easily accommodates
• MP16 II measuring head with integral load cell, operators and client representative
maximum line tension 0-2,000 kg (0-4,400 lbs) • Extensive interior storage solutions
• CombiGauge combined weight indicator and • Underfloor belly box storage areas
depth counter 0-2000 kg (0-4,400 lbs) • Chain and sheave storage

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


UniTruck CH
With its distinctive and innovative profile, the UniTruck sets a new standard for truck mounted logging winches: tough, reliable,
uncompromising. The design criteria behind this pioneering concept include rapid international deployability, maximum operator comfort,
generous storage capacity, protection from extreme environments, ease of operation, and sustainability in the field.

Central to this cutting edge design is a lightweight one-piece high strength


moulded body. The body is mounted to the ASEP Elmar patented aluminium
floor. This innovative lightweight platform has the exceptional rigidity needed to
bear the weight and forces of high-capacity winch drums and extreme wireline
tension. With the UniTruck, wireline services companies now have a self-
contained mobile logging winch that will give years of dependable service, at a
low cost of ownership.
Section 1 - K-WINCH Winches and Masts

Dimensions & Weights (excl. winch drum & wire)

(L) 6.05 m, 19.85 ft (W) 2.44 m, 8.01 ft (H) 2.44 m, 8.01 ft (Weight) 7,200 kg, 15,873 lbs

Hydraulic Drive System Power Pack Features & Benefits (cont.)


28
• 375 bar (5,438 psi) closed loop hydraulic system • Engine controls: Start and stop / Hour counter / • Extensive interior storage solutions
• Variable displacement hydraulic pump and Monitoring and safety system • Under floor belly box storage areas
hydraulic motor • Engine: power take off • Chain and sheave storage
• Capable of stable logging at ultra low speeds • Electrical supply: 110/220 VAC • Rear bumper storage
• Capable of fast acceleration at extremely high • Control voltage: 24 VDC (by internal converter) • Electrical generator 30kW
speeds • SmartMonitor 12” is included
• Hydraulic tank: 270 Litres (71.3 US Gallon) Control Panel • Air conditioning with dehumidifier and heating
functions
Cased Hole Operations • Hydraulic main pressure gauge • ASEP Elmar field proven, closed loop hydraulic
• RPM gauge system
Based on 25,000 ft 5/16” wire on BC08 drum, tool • Line tension valve
weight 1100 lbs: • Throttle control Options
• Max. Line speed at core: 100 m/min, 339 ft/min • Winch direction and speed control valve
• Max. Line speed at OD: 255 m/min, 626 ft/min • Air pressure • Arctic Package
or • Brake control • Desert Package
• Max. Line pull at core: 10,000 kg, 22,046 lbs • Emergency stop button • Additional Airconditioner
• Max. Line pull at OD: 4,910 kg, 10,825 lbs • Electronic Rack
Features & Benefits • Bench Seat
Winch System • Dehumidifier
• Single or split drum configuration • Intercom
• BC08 winch drum (1,016 mm (OD) / 400 mm • Up to 1/4” and 5/16” E-line • Two Speed Gearbox
(core) / 1,054 mm (wide) weight 1,050 kg • Standard ASEP Elmar single drum mount • Pressurrisation
• 5/16” wire capacity of more than 12,190 m system • Storagerack BOP
(40,000 ft) • Rear access upper tool storage areas with • Storagerack WireLine Sheave
• Winch drum is chain driven v-groove roller support and air bag clamp • Domestic Applience Package
• Fail safe spring return brake • Opening side hatch for easy access to storage
• Planetary gearbox ratio 22,62:1 cabinets
• Side hatch doors function as weather
Depth & Tension System protection when opened
• Rear access underfloor tool or lubricator
• SmartHead measuring head with integral load storage
pin and two encoders, maximum line tension • Optional multiple computer racks to
0-10,000 kg (0-22,050 lbs) accommodate data acquisition system
• SmartMonitor basic depth panel for • Versatile interior layout easily accommodates
visualization of depth, speed and tension operators and client representative

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


UniTruck OH
With its distinctive and innovative profile, the UniTruck sets a new standard for truck mounted logging winches: tough, reliable,
uncompromising. The design criteria behind this pioneering concept include rapid international deployability, maximum operator comfort,
generous storage capacity, protection from extreme environments, ease of operation, and sustainability in the field.

Central to this cutting edge design is a lightweight one-piece high strength


moulded body. The body is mounted to the ASEP Elmar patented aluminium
floor. This innovative lightweight platform has the exceptional rigidity needed to
bear the weight and forces of high-capacity winch drums and extreme wireline
tension. With the UniTruck, wireline services companies now have a self-
contained mobile logging winch that will give years of dependable service, at a
low cost of ownership.

Section 1 - K-WINCH Winches and Masts


Dimensions & Weights (excl. winch drum & wire)

(L) 6.05 m, 19.85 ft (W) 2.44 m, 8.01 ft (H) 2.44 m, 8.01 ft (Weight) 7,200 kg, 15,873 lbs

Hydraulic Drive System Power Pack Features & Benefits (cont.)


29
• 375 bar (5,438 psi) closed loop hydraulic system • Engine controls: Start and stop / Hour counter / • Under floor belly box storage areas
• Variable displacement hydraulic pump and Monitoring and safety system • Chain and sheave storage
hydraulic motor • Engine: power take off • Rear bumper storage
• Capable of stable logging at ultra low speeds • Electrical supply: 110/220 VAC • Optional radioactive source storage
• Capable of fast acceleration at extremely high • Control voltage: 24 VDC (by internal converter) • Electrical generator 30kW
speeds • SmartMonitor 15” is included
• Hydraulic tank: 270 Litres (71.3 US Gallon) Control Panel • Air conditioning with dehumidifier and heating
functions
Open Hole Operations • Hydraulic main pressure gauge • ASEP Elmar field proven, closed loop hydraulic
• RPM gauge system
Based on 25,000 ft 15/32” wire on BC11 drum, tool • Line tension valve • Non-magnetic core drum
weight 2000 lbs: • Throttle control
• Max. Line speed at core: 100 m/min, 196 ft/min • Winch direction and speed control valve Options
• Max. Line speed at OD: 255 m/min, 660 ft/min • Air pressure
or • Brake control • Arctic Package
• Max. Line pull at core: 12,000 kg, 26,455 lbs • Emergency stop button • Desert Package
• Max. Line pull at OD: 4,930 kg, 10,869 lbs • Additional Airconditioner
Features & Benefits • Electronic Rack
Winch System • Bench Seat
• Single or split drum configuration • Radio Active Source Holder
• BC11 winch drum (1,400 mm (OD) / 550 mm • Up to 17/32” E-line • Intercom
(core) / 1,054 mm (wide) weight 2,200 kg • Standard ASEP Elmar single drum mount • Two Speed Gearbox
• 15/32” wire capacity of more than 9,150 m system • Pressurrisation
(30,000 ft) • Multiple tool storage areas, up to 6 meters • Storagerack BOP
• Winch drum is chain driven long, with roller and air bag clamping system • Storagerack WireLine Sheave
• Fail safe spring return brake • Opening side hatch for easy access to storage • Domestic Applience Package
• Planetary gearbox ratio 22,62:1 cabinets
• Side hatch doors function as weather
Depth & Tension System protection when opened
• Rear access underfloor tool storage
• SmartHead measuring head with integral load • Optional multiple computer racks to
pin and two encoders, maximum line tension accommodate data acquisition system
0-10,000 kg (0-22,050 lbs) • Versatile interior layout easily accommodates
• SmartMonitor basic depth panel for operators and client representative
visualization of depth, speed and tension • Extensive interior storage solutions

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


DataTruck SL
Single piece all aluminium material bodied slickline wireline winch truck. Length of the cabin and the winch bay are configurable to suit
clients exact requirements. Unit comprises of a PTO drive system, enclosed short length operator cabin and short length winch bay section
capable of accepting a double drum winch assembly. Unit is mounted to an ASEP Elmar or client supplied 4x2, 4x4, 6x4 or 6x6 truck
chassis. The system is suitable for cased hole slickline, braided line and mono-conductor operations.

The DataTruck body is a completely modular design manufactured using CNC


punch technology and features smooth side panels with countersunk rivets.
The unique extruded aluminium honeycomb type floor structure allows the
upper body assembly to be fitted onto any truck chassis. A modular tool storage
tray interfaces between the chassis and the body and removeable belly box
assemblies of various sizes are easily configured onto the floor structure around
any European or USA manufacturers truck chassis.
Section 1 - K-WINCH Winches and Masts

Dimensions & Weights

Weights and dimensions are specific to each individual truck.


US Department of Transport axle loadings, overall dimensions and exhaust gas emission regulations are adhered to.

Hydraulic Drive System Power Pack Features & Benefits


30
• Powerful 375 bar (5,438 psi) closed loop • Power Take Off (PTO) drive from 4x2, 4x4, 6x4 • Capable of being fitted to any cabover or
hydraulic system or 6x6 truck chassis engine conventional 4x2, 4x4, 6x4 or 6x6 truck chassis
• Variable displacement hydraulic pump and • Air supply from truck chassis air brake reservoir • Field-exchangeable single or dual-drum winch
hydraulic motor tanks frames for well servicing flexibility, from basic
• Capable of stable logging at ultra slow speeds • Main electrical supply: 30 kW 115 VAC 60 Hz slickline to fishing and logging
• Capable of fast acceleration at extremely high speeds hydraulic driven electrical generator • Comfortable cabin in a compact footprint:
• Hydraulic tank: 80 Litres (21.1 US Gallon) • Electrical rig supply: 115 VAC 60 Hz optional medium and long cabins
• Hydraulic dynamic braking • Control voltage: 12 VDC (from truck chassis battery) • Ergonomic, safe and responsive operator
• Low maintenance system • Diesel reservoir: from truck chassis diesel fuel tanks controls
• Engine controls: Start and stop / Hour counter / • Minimum servicing requirements equals
Slickline Winch System Monitoring and safety system maximum availability
• Superior sound and thermal insulation exceed
• SCO6 winch drum (600 mm (OD) / 350 mm Control Panel industry compliance requirements
(core) / 700 mm (wide) weight 450 kg) • Reliable ASEP Elmar patented closed loop
• 0.125” wire capacity of more than 9,150 m • Hydraulic main pressure gauge hydraulic system for smooth control even at
(30,000 ft) • RPM gauge extremely slow logging speeds
• BC06 winch drum (700 mm (OD) / 260 mm • Line tension valve • Optional ASEP Elmar SmartMonitor
(core) / 700 mm (wide) weight 395 kg) • Throttle control sophisticated control system for safe, high
• 7/32” wire capacity of 8,351 m (27,400 ft) • Winch direction and speed control valve precision automatic operation
• Winch drum is chain driven • Air pressure • Customising options available, because every
• Fail safe spring return brake • Brake control customer has different needs
• Planetary gearbox ratio 5.8:1 • Emergency stop button
• Wire sizes from 0.092” slickline to 1/4” braided Options
line
• Arctic Package
Depth & Tension System • Tropical / Desert Package
• Air Conditioners
• MP16 II measuring head with integral load cell, • BOP Control
maximum line tension 0-2,000 kg (0-4,400 lbs) • Stuffing Box Control
• CombiGauge combined weight indicator and • SmartMonitor 12”
depth counter (0-2,000 kg (0-4,400 lbs) • Tool Storage Racks

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


DataTruck CH
Single piece all aluminium material bodied cased hole wireline winch truck. Length of the cabin and the winch bay are configurable to suit
clients exact requirements. Unit comprises of a PTO drive system, enclosed medium length operator cabin and medium length winch bay
section capable of accepting a single drum winch assembly with either a full width or split width drum. Unit is mounted to an ASEP Elmar or
client supplied 4x2, 4x4, 6x4 or 6x6 truck chassis. The system is suitable for cased hole braided line and mono-conductor operations.

The DataTruck body is a completely modular design manufactured using CNC punch
technology and features smooth side panels with countersunk rivets. The unique extruded
aluminium honeycomb type floor structure allows the upper body assembly to be fitted
onto any truck chassis. A modular tool storage tray interfaces between the chassis and
the body and removeable belly box assemblies of various sizes are easily configured onto
the floor structure around any European or USA manufacturers truck chassis.

Section 1 - K-WINCH Winches and Masts


Dimensions & Weights

Weights and dimensions are specific to each individual truck.


US Department of Transport axle loadings, overall dimensions and exhaust gas emission regulations are adhered to.

Hydraulic Drive System Power Pack Features & Benefits


31
• Powerful 375 bar (5,438 psi) closed loop • Power Take Off (PTO) drive from 4x2, 4x4, 6x4 • Capable of being fitted to any cabover or
hydraulic system or 6x6 truck chassis engine conventional 4x2, 4x4, 6x4 or 6x6 truck chassis
• Variable displacement hydraulic pump and • Air supply from truck chassis air brake reservoir • Field-exchangeable full width or split width winch
hydraulic motor tanks drums for well servicing flexibility for basic fishing
• Capable of stable logging at ultra slow speeds • Main electrical supply: 30 kW 115 VAC 60 Hz to logging
• Capable of fast acceleration at extremely high speeds hydraulic driven electrical generator • Comfortable cabin in a compact footprint:
• Hydraulic tank: 80 Litres (21.1 US Gallon) • Electrical rig supply: 115 VAC 60 Hz optional short and long cabins
• Hydraulic dynamic braking • Control voltage: 12 VDC (from truck chassis battery) • Ergonomic, safe and responsive operator
• Low maintenance system • Diesel reservoir: from truck chassis diesel fuel tanks controls
• Engine controls: Start and stop / Hour counter / • Minimum servicing requirements equals
Cased Hole Winch System Monitoring and safety system maximum availability
• Superior sound and thermal insulation exceed
• 49” split winch drum (1,245 mm (OD) / 502 mm Control Panel industry compliance requirements
(core) / weight 2,630 kg) • Reliable ASEP Elmar patented closed loop
• 282 mm (narrow section width) with 7/32” wire • Hydraulic main pressure gauge hydraulic system for smooth control even at
capacity of more than 10,502 m (34,460 ft) • RPM gauge extremely slow logging speeds
and • Line tension valve • Optional ASEP Elmar SmartMonitor
• 489 mm (wide section width) with 5/16” wire • Throttle control sophisticated control system for safe, high
capacity of more than 8,310 m (27,265 ft) • Winch direction and speed control valve precision automatic operation
• Winch drum is chain driven • Air pressure • Customising options available, because every
• Fail safe spring return brake • Brake control customer has different needs
• Planetary gearbox ratio 15:1 • Emergency stop button
• Wire sizes from 7/32”” braided line to 5/16” Options
braided line
• Arctic Package
Depth & Tension System • Tropical / Desert Package
• Air Conditioners
• SmartHead measuring head with integral load • BOP Control
pin and dual depth measurement wheels with • SmartMonitor 12”
optical encoders • Tool Storage Racks
• SmartMonitor full colour touch screen winchman • 46” and 49” OD full width winch drums
panel with data record, configurable alarm and • 46” and 49” OD split width winch drums
emergency shutdown functions

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


DataTruck OH
Single piece all aluminium material bodied open hole wireline winch truck. Length of the cabin and the winch bay are configurable to suit
clients exact requirements. Unit comprises of a PTO drive system, enclosed long length operator cabin and long length winch bay section
capable of accepting a single drum winch assembly with either a full width or split width drum. Unit is mounted to an ASEP Elmar or client
supplied 6x4 or 6x6 truck chassis. The system is suitable for open hole braided line mono-conductor and multi-conductor operations.

The DataTruck body is a completely modular design manufactured using CNC punch
technology and features smooth side panels with countersunk rivets. The unique extruded
aluminium honeycomb type floor structure allows the upper body assembly to be fitted
onto any truck chassis. A modular tool storage tray interfaces between the chassis and
the body and removeable belly box assemblies of various sizes are easily configured onto
the floor structure around any European or USA manufacturers truck chassis.
Section 1 - K-WINCH Winches and Masts

Dimensions & Weights

Weights and dimensions are specific to each individual truck.


US Department of Transport axle loadings, overall dimensions and exhaust gas emission regulations are adhered to.

Hydraulic Drive System Power Pack Features & Benefits


32
• Powerful 375 bar (5,438 psi) closed loop • Power Take Off (PTO) drive from 6x4 or 6x6 • Capable of being fitted to any cabover or
hydraulic system truck chassis engine conventional 6x4 or 6x6 truck chassis
• Variable displacement hydraulic pump and • Air supply from truck chassis air brake reservoir • Field-exchangeable full width or split width winch
hydraulic motor tanks drums for well servicing flexibility for basic fishing
• Capable of stable logging at ultra slow speeds • Main electrical supply: 30 kW 115 VAC 60 Hz to logging
• Capable of fast acceleration at extremely high speeds hydraulic driven electrical generator • Comfortable cabin in a compact footprint:
• Hydraulic tank: 80 Litres (21.1 US Gallon) • Electrical rig supply: 115 VAC 60 Hz optional short and medium cabins
• Hydraulic dynamic braking • Control voltage: 12 VDC (from truck chassis battery) • Ergonomic, safe and responsive operator
• Low maintenance system • Diesel reservoir: from truck chassis diesel fuel tanks controls
• Engine controls: Start and stop / Hour counter / • Minimum servicing requirements equals
Open Hole Winch System Monitoring and safety system maximum availability
• Superior sound and thermal insulation exceed
• 54” split winch drum (1,372 mm (OD) / 518 mm Control Panel industry compliance requirements
(core) / weight 2,721 kg) • Reliable ASEP Elmar patented closed loop
• 172 mm (narrow section width) with 7/32” wire • Hydraulic main pressure gauge hydraulic system for smooth control even at
capacity of more than 7,784 m (25,538 ft) • RPM gauge extremely slow logging speeds
and • Line tension valve • Optional ASEP Elmar SmartMonitor
• 552 mm (wide section width) with 15/32” wire • Throttle control sophisticated control system for safe, high
capacity of more than 5,530 m (18,145 ft) • Winch direction and speed control valve precision automatic operation
• Winch drum is chain driven • Air pressure • Customising options available, because every
• Fail safe spring return brake • Brake control customer has different needs
• Planetary gearbox ratio 23:1 • Emergency stop button
• Wire sizes from 7/32”” braided line to 15/32” Options
braided line
• Arctic Package
Depth & Tension System • Tropical / Desert Package
• Air Conditioners
• SmartHead measuring head with integral load • SmartMonitor 12”
pin and dual depth measurement wheels with • Tool Storage Racks
optical encoders • 51” and 54” OD full width winch drums with non-
• SmartMonitor full colour touch screen winchman magnetic core
panel with data record, configurable alarm and • 51” and 54” OD split width winch drums with
emergency shutdown functions non-magnetic core

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


K-WINCH Combination Crane
and Winch Units

Combination Crane and Winch Units


CombiTruck . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
TruckLine C . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
TruckLine D . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
DataCrane . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
CraneTruck. . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

N.B. The technical data contained within these pages was correct at the time of
publication but should not be used as operational guidelines.
For operational guidelines please refer to the operation and maintenance manual
supplied with the equipment.
ASEP Elmar reserves the right to change, alter, modify or improve specifications at
any time without prior notice.

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


CombiTruck
Operating costs are reduced through the combined benefits of single vehicle operations, with space for all the crew, using light weight
rugged vehicles. Everything required to operate safe and efficient well site operations can be carried on a single vehicle. The crane is rear
mounted and the winch skid slews about the winchman’s seat to align with the well head. This arrangement maximises the rig up height
available, reduces vehicle weight and maximises the available equipment storage.

The operator’s cabin is constructed from insulated GRP panels and features
powerful twin air conditioning units for maximum operator comfort and reduced
fatigue. Wireline operations are controlled from a captain’s chair providing easy
and safe control with excellent visibility through the large cabin windows. The
vehicle can be configured for slickline and braided operations with a standard
double drum winch skid. The spacious cabin provides ample space for
operations with additional bench seating.

Section 1 - K-WINCH Winches and Masts


Dimensions & Weights

PART NUMBER L-6901011072:


SmartMonitor
Operational Dimensions (overall length of vehicle): (L) 9.90 m, 32.48 ft (W) 2.50 m, 8.20 ft (H) 4.00 m, 13.12 ft
Weights Estimated GVW (no payload): 20,050 kg, 44,200 lbs

Chassis Winch System Control Panel


35
• MAN 6x6, 33,000 kg chassis with additional 4 • Drums can be configured with slip rings for • Captain’s chair including all winch operating
man crew cab logging controls
• Other chassis avilable on request • Slickline: 0.082” Wire - 50,000 ft • Electronic winchman’s control panel
0.108” Wire - 37,000 ft • Engine display panel
Crane 0.125” Wire - 27,000 ft • Fully insulated cabin
• Swabline: 3/16” Braided - 34,000 ft • AC power sockets
• Rear mounted crane to maximise rig up height 7/32” Braided - 25,000 ft • Large viewing windows with heat reflective
and crane capacity 1/4” Braided - 19,000 ft laminated safety glass
• Hydraulic outriggers • Electric Line: 5/16” Cable - 25,000 ft • Twin wall mounted air conditioning units
• 56ft three part boom with synchronised • Additional bench seats
movement, 20,000lbs @ 5ft radius capacity Depth & Tension System
• Hydraulic capacity alert system to safe guard Options
against instability • Combined measuring head with depth and
• Fail safe anti two block system to prevent tension measurement. Twin measuring wheel • 110ft five part boom with synchronised
cable and hook damage caused by two design to accommodate both wire sizes movement, 40,000lbs @ 5ft radius capacity
blocking • Electronic and mechanical read outs providing • Single logging drum with 5/16” electric line
• Alternative crane models available on request redundancy • Fully redundant power pack / P.T.O.
• Cable removable without need to remake head • SmartMonitor
Hydraulic Drive System • Winchman’s panel displays and records depth,
tension and line speed. The panel provides
• Powered from twin vehicle driven PTOs a depth alarm and overpull shut down safe
• Closed loop hydraulic control; fast response guards
time
• Constant slow speed control Electrical Power
• Rapid response suitable for slickline operations
• Stepless speed control requiring no gear • Heavy duty vehicle batteries and alternator
changing provide electrical power
• Winch skid slews +/- 25º around operator’s • AC power through onboard inverter
seat to align with wellhead • Back up DC generator available

Operations
• Dual drum configurations: Slickline/Swabline or
Slickline/Slickline
• Single logging drum Slewing winch skid

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


TruckLine C
The TruckLine 82ft crane and winch are mounted on a single slewing base and the drum can be aligned with the wellhead. Rigging-up
was never so easy, so quick and so safe! Designed with the now-famous ASEP Elmar attention to quality, reliability, sustainability and
operator safety and comfort, the TruckLine is a versatile well servicing workhorse that proves its value every time a remote production
well is visited for logging or fishing operations.

The crane is designed to lift PCE or a full tool string into place even when
fully extended at shallow angles, and the wireline winch can be configured for
single and double drums. All the advanced features of an ASEP Elmar wireline
winch are at your disposal. The TruckLine C is available in rig-safe / Non-zoned
configuration.
Section 1 - K-WINCH Winches and Masts

Dimensions & Weights (excl. truck chassis, winch drum & wire)

Wide Cab: (L) 9.00 m, 29.50 ft (W) 2.54 m, 8.33 ft (H) 3.65 m, 12.00 ft (Weight) 19,000 kg, 41,888 lbs

Hydraulic Drive System Power Pack Features & Benefits (cont.)


36
• 375 bar (5,438 psi) closed loop hydraulic • Engine controls: Start and stop / Hour counter / • Unique winch drum slewing feature
system Monitoring and safety system • Drum mount alignment with the well after rig-up
• Variable displacement hydraulic pump and • Engine: power take off • Available in Rig safe / Non-zoned options
hydraulic motor • Control voltage: 24 VDC • Hydraulic leveling support outriggers
• Capable of fast acceleration at extremely high • Fully enclosed cabin offers environmental
speeds Control Panel protection and operator comfort
• Hydraulic tank: 260 Litres (68.3 US Gallon) • Hydraulic sunroof
• Winch and crane controls • Removable panels give easy access for
Slickline Operations • Hydraulic pressure gauges maintenance
• RPM gauge
Based on 30,000 ft 0.125” wire on SC06 drum, tool • Line tension valve Options
weight 150 lbs: • Throttle control
• Max. Line speed at core 260 m/min, 937 ft/min • Winch direction and speed control valve • Tool room and foldable stair with handrail
• Max. Line speed at OD 445 m/min, 1,330 ft/min • Air pressure • Water tank or belly box
or • Emergency stop button • Load pin (4 ton, MP16 II)
• Max. Line pull at core 4,815 kg, 10,615 lbs • Pressure transmitter (MP16 II)
• Max. Line pull at OD 2,810 kg, 6,195 lbs Features & Benefits • Wire spray tank
• Automatic spooling with manual override
Winch System • Combined winch and 3025 crane boom unit • BOP reel and control system
• Just one operator needed for winch and crane • Stuffing box reel and control system
• SC06 winch drum (600 mm (OD) / 350 mm • Fast and safe rig-up capability • Wellhead pressure reel
(core) / 700 mm (wide) weight 450 kg • PTO drive from truck chassis • Slipring collector 2 or 4 rings
• 0.125” wire capacity of more than 9,150 m • Extra wide cabin to comfortably accommodate • CombiGauge corrolating depth tension read out
(30,000 ft) additional engineers • Air conditioner; Safety kit; Personal comfort kit
• Wire sizes from 0.092” slickline to 1/4” braided • Fully integrated 4 section 25m (82ft) crane boom • Belly box (onder body storage box)
line • Maximum SWL 15 ton lifting capability* • Tool storage (BOP and lubricator)
• Single / double drum configurations available • MP20 Measuring head
Depth & Tension System • Light duty (0.092”) to super heavy duty (0.140”)
slickline capability
• MP16 II measuring head with integral load cell, • Light duty (3/16”) to medium duty (1/4”)
maximum line tension 0-2,000 kg (0-4,400 lbs) braided line operations
• CombiGauge combined weight indicator and • Light duty (3/16”) to medium duty (1/4”) mono-
depth counter 0-2000 kg (0-4,400 lbs) conductor line operations
• Slewing ring provides 350° rotation of
integrated winch and crane

* Depending on TruckLine configuration

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


TruckLine D
The TruckLine 82ft crane and winch are mounted on a single slewing base and the drum can be aligned with the wellhead. Rigging-up
was never so easy, so quick and so safe! Designed with the now-famous ASEP Elmar attention to quality, reliability, sustainability and
operator safety and comfort, the TruckLine is a versatile well servicing workhorse that proves its value every time a remote production
well is visited for logging or fishing operations.
The crane is designed to lift PCE or a full tool string into place even
when fully extended at shallow angles, and the wireline winch can be
configured for single and double drums. All the advanced features of
an ASEP Elmar wireline winch are at your disposal. The TruckLine
crane and winch are mounted on a single slewing base and the
drum can be aligned with the wellhead. Rigging-up was never so
easy, so quick and so safe! The TruckLine D is available in Zone 2
configuration.

Section 1 - K-WINCH Winches and Masts


Dimensions & Weights (excl. truck chassis, winch drum & wire)

Wide Cab: (L) 9.00 m, 29.50 ft (W) 2.54 m, 8.33 ft (H) 3.65 m, 12.00 ft (Weight) 22,000 kg, 48,502 lbs

Hydraulic Drive System Power Pack Features & Benefits (cont.)


37
• 375 bar (5,438 psi) closed loop hydraulic • Engine: water-cooled four cylinder Caterpillar • Slewing ring provides 350° rotation of
system diesel engine providing 95 kW (129 HP) @ integrated winch and crane
• Variable displacement hydraulic pump and 2,400 rpm • Unique winch drum slewing feature
hydraulic motor • Starter system: air / hydraulic / electric / spring • Drum mount alignment with the well after rig-up
• Capable of fast acceleration at extremely high • Control voltage: 24 VDC (by internal converter) • Available in Rig safe / Non-zoned options
speeds • Diesel reservoir: 200 Litres (52.8 US Gallon) • Hydraulic leveling support outriggers
• Hydraulic tank: 300 Litres (79.3 US Gallon) • Fully enclosed cabin offers environmental
Control Panel protection and operator comfort
Slickline Operations • Hydraulic sunroof
• Winch and crane controls • Removable panels give easy access for
Based on 30,000 ft 0.125” wire on SC06 drum, tool • Hydraulic pressure gauges maintenance
weight 150 lbs: • RPM gauge
• Max. Line speed at core 260 m/min, 937 ft/min • Line tension valve Options
• Max. Line speed at OD 445 m/min, 1,330 ft/min • Throttle control
or • Winch direction and speed control valve • Tool room and foldable stair with handrail
• Max. Line pull at core 4,815 kg, 10,615 lbs • Air pressure • Water tank or belly box
• Max. Line pull at OD 2,810 kg, 6,195 lbs • Emergency stop button • Load pin (4 ton, MP16 II)
• Pressure transmitter (MP16 II)
Winch System Features & Benefits • Wire spray tank
• Automatic spooling with manual override
• SC06 winch drum (600 mm (OD) / 350 mm • Combined winch and 3025 crane boom unit • BOP reel and control system
(core) / 700 mm (wide) weight 450 kg • Just one operator needed for winch and crane • Stuffing box reel and control system
• 0.125” wire capacity of more than 9,150 m • Fast and safe rig-up capability • Wellhead pressure reel
(30,000 ft) • Extra wide cabin to comfortably accommodate • Slipring collector 2 or 4 rings
• Wire sizes from 0.092” slickline to 1/4” braided additional engineers • CombiGauge corrolating depth tension read out
line • Fully integrated 4 section 25m (82ft) crane boom • Air conditioner; Safety kit; Personal comfort kit
• Maximum SWL 15 ton lifting capability* • Belly box (onder body storage box)
Depth & Tension System • Single / double drum configurations available • Tool storage (BOP and lubricator)
• Light duty (0.092”) to super heavy duty (0.140”) MP20 Measuring head
• MP16 II measuring head with integral load cell, slickline capability

maximum line tension 0-2,000 kg (0-4,400 lbs) • Light duty (3/16”) to medium duty (1/4”)
• CombiGauge combined weight indicator and braided line operations
depth counter 0-2000 kg (0-4,400 lbs) • Light duty (3/16”) to medium duty (1/4”) mono-
conductor line operations

* Depending on TruckLine configuration

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


DataCrane
Single piece all aluminium material bodied combined slickline / cased hole wireline winch and crane truck. Length of the cabin and the
winch bay are configurable to suit clients exact requirements. Unit comprises of a PTO drive system, enclosed medium length operator
cabin and medium length winch bay section capable of accepting a double drum winch assembly plus a full capability wireline support
crane. Unit is mounted to an ASEP Elmar or client supplied 6x4 or 8x4 truck chassis. The system is suitable for cased hole slickline,
braided line and mono-conductor operations.
The DataCrane body is a completely modular design manufactured using CNC punch
technology and features smooth side panels with countersunk rivets. The combined
operator cabin and winch bay module are mounted onto a rotating bearing assembly
which enables wireline operations to be carried out to the rear or to either side of the
truck. The full capacity telescoping crane is mounted behind the truck cab and has
the capability to support surface pressure control equipment withing the same working
envelope as the wireline winch drums and can be operated using remote control from
within the operator cabin.
Section 1 - K-WINCH Winches and Masts

Dimensions & Weights

Weights and dimensions are specific to each individual truck.


US Department of Transport axle loadings, overall dimensions and exhaust gas emission regulations are adhered to.

Hydraulic Drive System Depth & Tension System Features & Benefits
38
• Powerful 375 bar (5,438 psi) closed loop • MP16 II measuring head with integral load cell, • Capable of being fitted to any cabover or
hydraulic system maximum line tension 0-2,000 kg (0-4,400 lbs) conventional 6x4 or 8x4 truck chassis
• Variable displacement hydraulic pump and • CombiGauge combined weight indicator and • Field-exchangeable single or dual-drum winch
hydraulic motor depth counter (0-2,000 kg (0-4,400 lbs) frames for well servicing flexibility, from basic
• Capable of stable logging at ultra slow speeds slickline to fishing and logging
• Capable of fast acceleration at extremely high speeds Power Pack • Comfortable cabin in a compact footprint:
• Hydraulic tank: 80 Litres (21.1 US Gallon) optional medium and long cabins for logging
• Hydraulic dynamic braking • Power Take Off (PTO) drive from 6x4 or 8x4 computer racks
• Low maintenance system truck chassis engine • Ergonomic, safe and responsive operator controls
• Air supply from truck chassis air brake reservoir tanks • Minimum servicing requirements equals
Slickline Operations • Main electrical supply: 30 kW 115 VAC 60 Hz maximum availability
hydraulic driven electrical generator • Superior sound and thermal insulation exceed
Based on 30,000 ft 0.125” wire on SC06 drum, tool • Electrical rig supply: 115 VAC 60 Hz industry compliance requirements
weight 150lbs: • Control voltage: 12 VDC (from truck chassis battery) • Reliable ASEP Elmar patented closed loop
• Max. Line speed at core: 260 m/min, 937 ft/min • Diesel reservoir: from truck chassis diesel fuel tanks hydraulic system for smooth control even at
• Max. Line speed at OD: 445 m/min, 1,330 ft/min • Engine controls: Start and stop / Hour counter / extremely slow logging speeds
or Monitoring and safety system • Optional ASEP Elmar SmartMonitor
• Max. Line pull at core: 4,815 kg, 10,615 lbs sophisticated control system for safe, high
• Max. Line pull at OD: 2,810 kg, 6,195 lbs Control Panel precision automatic operation
• Hydraulic main pressure gauge • Customising options available, because every
Based on 25,000 ft 7/32” wire on BC06 drum, tool customer has different needs
weight 350 lbs: • RPM gauge
• Max. Line speed at core: 260 m/min, 599 ft/min • Line tension valve
• Throttle control Options
• Max. Line speed at OD: 445 m/min, 1,367 ft/min
or • Winch direction and speed control valve • Arctic Package
• Max. Line pull at core: 4,815 kg, 10,615 lbs • Air pressure • Tropical / Desert Package
• Max. Line pull at OD: 2,810 kg, 6,195 lbs • Brake control • Air Conditioners
• Emergency stop button • BOP Control
Winch System • Remote control panel for crane operations • Stuffing Box Control
• SmartMonitor 12”
• SCO6 winch drum (600 mm (OD) / 350 mm Crane • Lower Lifting Capacity / Shorter Boom Length
(core) / 700 mm (wide) weight 450 kg) Crane
• 0.125” wire capacity of more than 9,150m (30,000ft) • National model 1195 telescoping boom crane
• BC06 winch drum (700 mm (OD) / 260 mm • 28 ton maximum lifting capacity / 28 ft to 95 ft
(core) / 700 mm (wide) weight 395 kg) long four section extending boom
• 7/32” wire capacity of 8,351 m (27,400 ft) • Rear cab mount design with A style front
• Winch drum is chain driven outriggers and out / down style rear outriggers
• Fail safe spring return brake
• Planetary gearbox ratio 5.8:1
• Wire sizes from 0.092” slickline to 1/4” braided line

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


CraneTruck
To complement the range of logging and wireline trucks, ASEP Elmar offer a range of well servicing crane trucks with various chassis and
booms configurations. The wireline crane truck has a maximum height of 120ft. Pressure control equipment is carried on the flat bed area
of the truck. The unit can be fitted with an air compressor. A pressure test unit and an air operated pressure equipment control panel can
be fitted as an optional extra.

MAN 6 x 6 chassis

Section 1 - K-WINCH Winches and Masts


Kenworth 6 x 4 chassis

Typical Dimensions & Weights

Operational Dimensions: (L) 10.40 m, 34.12 ft (W) 2.43 m, 7.96 ft (H) 3.97 m, 13.02 ft (Weight) 21,500 kg, 47,399 lbs
Maximum working height
120ft (36.5m)
Typical Mast Boom Options
39
• 110ft boom length - (120ft overall height) • Independent compressor:
• Alternative boom lengths available on request Output: 106cfm/102 psi
Power: Independent Rigsafe Diesel Engine
Typical Capacities • Large feet provided for outriggers
• Grease and hydraulic control module
• Max wireline pull at 25ft radius • Pressure control equipment basket
(72ft working height): 4,000lbs • Pressure test unit
• Safe working load at 25ft radius • Auxillary winch
(72ft working height): 8,000lbs • Compressor
• Maximum capacity: 40,000lbs • 20ft flat bed
• Rotation (non continuous): 375º • Alternative chassis available on request
• Max. wind speed, rigging up/down: 25mph • Drop sides on flatbed
• Max. wind speed, operational: 60mph • P.T.O. driven pressure test unit
• P.T.O. or Power Pack driven
Features & Benefits
• Choice of chassis
• Variable boom heights
• Designed for ease of operation
• Designed for ease of maintenance
• Dual operators control stations
• Heavy duty unit
• Suitable for cased hole logging operations
• 4 or 6 wheel drive chassis options
• Flat bed area for equipment transport
• Anti Two Block (A.T.B.) system
• Load Moment Indicator (L.M.I.)
• Hydraulically operated outriggers

Mercedes 6 x 4 chassis

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


K-WINCH Mast Units

Mast Units
Slickline Mast Units Overview . . . . . . . . . . . . . . . . . . . . 43
Wireline Mast Units Overview. . . . . . . . . . . . . . . . . . . . . 44
Wireline Mast Trucks Overview . . . . . . . . . . . . . . . . . . . . 45
35ft Lightweight Telescopic Boom Mast. . . . . . . . . . . . . . . . . 47
40ft BaseReach . . . . . . . . . . . . . . . . . . . . . . . . . . 48
45ft FlyFold. . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
70ft SkyFold . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
70ft Zone 1 Lightweight Wireline Mast . . . . . . . . . . . . . . . . . 51
72ft QuickMast . . . . . . . . . . . . . . . . . . . . . . . . . . 52
80ft Zone 1 Wireline Mast . . . . . . . . . . . . . . . . . . . . . . 53
80ft Zone 1 Lightweight Lattice Section Wireline Mast . . . . . . . . . . . 54
95ft Truck Mounted Wireline Mast . . . . . . . . . . . . . . . . . . . 55

N.B. The technical data contained within these pages was correct at the time of
publication but should not be used as operational guidelines.
For operational guidelines please refer to the operation and maintenance manual
supplied with the equipment.
ASEP Elmar reserves the right to change, alter, modify or improve specifications at
any time without prior notice.

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


Section 1:
Slickline Mast
Winches
Units & Masts
ASEP Elmar slickline mast units are compact, lightweight, heli-portable units ranging from 35ft to 70ft in height. The simplicity of their
design not only makes them extremely reliable, but also allows them to be rigged up by 2 operators in approximately 20 minutes.

L-6901010171 L-6901014831

Section 1 - K-WINCH Winches and Masts


35ft Lightweight 40ft BaseReach 70ft SkyFold
Telescopic Boom Mast Telescopic Boom Mast Folding Boom Mast

47 48 50

• Max column load: 4,480 lbs (2,032 kg) • Max column load: 6,600 lbs (2,994 kg) • Max column load: 12,000 lbs (5,443 kg)
• Max line pull: 2,240 lbs (1,016 kg) • Max line pull: 3,300 lbs (1,497 kg) • Max line pull: 6,000 lbs (2,722 kg)
• Max operating height: 35 ft (10.7 m) • Max operating height: 40 ft (12.2 m) • Max operating height: 70 ft (21.3 m)
• Utility winch rating: 2,240 lbs (1,000 kg) • Utility winch rating: 3,000 lbs (1,360 kg)

Manually
Operated 43

OPTIONS:
• Jacking castors L-6901004868 Rigsafe
• 1 tonne utility winch Single Cylinder (11HP)
Power Pack

59

Data Sheet Page Number

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


Wireline Mast Units
The rugged design of ASEP Elmar’s wireline mast units makes them ideal for use in harsh offshore and land based environments.
All ASEP Elmar wireline mast units use a proven open loop hydraulic system.

L-690789 80ft Zone 1 L-690517 L-690555 L-690433


Lightweight Lattice Section 45ft FlyFold Lightweight 70ft Zone 1 Lightweight 80ft Zone 1
Wireline Mast Compact Folding Mast Wireline Mast Wireline Mast

54 49 51 53
Section 1 - K-WINCH Winches and Masts

• Max column load: 20,000 lbs (9,072 kg) * • Max line pull: 6,000 lbs (2,722 kg) • Max column load: 12,000 lbs (5,443 kg) • Max column load: 4,480 lbs (10,300 kg)
• Max line pull: 10,000 lbs (4,536 kg) * • Max operating height: 41 ft (12.5 m) • Max line pull: 6,000 lbs (2,722 kg) • Max line pull: 2,240 lbs (5,150 kg)
• Max operating height: 80 ft (24.4 m) • Utility winch rating: 3,300 lbs (1,497 kg) • Max operating height: 70 ft (21.3 m) • Max operating height: 90 ft (27.4 m)
• Utility winch rating: 2,240 lbs (1,000 kg) 6,600 lbs (2,994 kg) option available
4,409 lbs (2,000 kg) option available
• Utility winch rating: 4,409 lbs (2,000 kg) • Utility winch rating: 11,023 lbs
(5,000 kg) & 2 x (4,409 lbs) 2,000 kg

* Column guyed * Utility jib


& & & extension &

L-690429 L-690691
Diesel/Hydraulic Hydraulic/Hydraulic
Rigsafe Power Pack Rigsafe Power Pack

44 L-690758 Output: Single Cylinder (10HP) Input: 30 l.p.m @ 2,000 psi


L-690496
Hydraulic/Hydraulic L-6901004868 Rigsafe Max pressure delivered: 3,000 psi Output: 3,000 psi Minimum flow Air/Hydraulic Power Pack
Minimum flow rate 16 l.p.m. rate 15 l.p.m.
Power Pack Single Cylinder (11HP) Weights: 882 lbs (400 kg) Weights: 1,102 lbs (500 kg)
Power Pack Dimensions: Dimensions:
Air requirements: 100 psi max,
Feet L 3.54 W 2.33 H 2.40 Feet L 3.54 W 2.33 H 3.15
Input: 30 l.p.m @ 2,000 psi 280 c.f.m.
59 Metres L 1.08 W 0.71 H 0.73 Metres L 1.08 W 0.71 H 0.96
Output: 3,000 psi Minimum flow Output: 4.0kW @ 1,200 r.p.m.
rate 15 l.p.m. Max pressure delivered: 3,000 psi
Weights: 2,095 lbs (950 kg) Minimum flow rate 11.6 l.p.m.
Dimensions:
+ Weights: 3,307 lbs (1,500 kg)
Feet L 7.22 W 3.58 H 1.80 Dimensions:
Metres L 2.20 W 1.09 H 0.55 Feet L 7.41 W 3.28 H 3.67
Metres L 2.26 W 1.00 H 1.12

+
or

L-6901004868 Rigsafe
Single Cylinder (11HP)
Power Pack

59
L-6901004868 Rigsafe L-690648
Single Cylinder (11HP) Electro/Hydraulic Zone 1
Power Pack Power Pack
The array of power packs available to drive these
59 wireline masts units makes this range extremely flexible.
Electrical requirements: 415V
OPTIONS: 3 phase, 50Hz
or • Lightweight option Output: 4.0kW @ 1,200 r.p.m.
• Power unit options Max pressure delivered: 3,000 psi
Electro/Hydraulic Zone 1 Minimum flow rate 11.6 l.p.m.
- Rigsafe Weights: 3,307 lbs (1,500 kg)
Power Pack Replaces
- Group II category 3 ATEX certified (Zone 2) Dimensions:
L-690758 + L-6901004868
- Group II category 2 ATEX certified (Zone 1) Feet L 7.41 W 3.28 H 3.67
Metres L 2.26 W 1.00 H 1.12
Electrical requirements: 415V
3 phase, 50Hz
Output: 3,000 psi Minimum flow
rate 15 l.p.m.
Weights: 2,095 lbs (950 kg)
Dimensions:
Feet L 7.22 W 3.58 H 1.80
Metres L 2.20 W 1.09 H 0.55

Data Sheet Page Number

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


Wireline Mast Trucks
ASEP Elmar wireline crane and mast trucks are self contained units designed for use on land wells. The large amount of storage on
these units allows them to transport virtually all pressure control equipment to the well site.

L-690581
72ft QuickMast Truck Mounted 95ft Truck Mounted
Wireline Mast Wireline Mast

Section 1 - K-WINCH Winches and Masts


52 55

Self Contained
Compressor
Unit

All ASEP Elmar wireline mast/crane trucks


use a proven open loop hydraulic system.
45
OPTIONS:
• Tail lift platform
• On-board pressure control
• On-board Pressure Test Unit
• On-board compressor
• Chassis options
• Sheave Lock
• Extension jib for mast
• Weight Indicators

Data Sheet Page Number

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


35ft Lightweight Telescopic Boom Mast
The ASEP Elmar 35ft Lightweight Wireline Mast is designed for use as a self-supporting structure for slickline operations. The unit is simple
to operate, robust and lightweight and has a 2,240lbs line pull capacity. The mast is manually positioned with the help of removable jacking
castors and manually extended. It is fitted out with a manual auxiliary winch rated at 1 tonne, with an internal brake and a fast wind position.

A storage box is incorporated in


the base frame to hold loose items
and accessories. The mast can be
set-up by two experienced operators
in around 20 minutes. It is designed
for free standing use, but should be
secured to the deck with additional
guy ropes if used in winds above
30 mph.

Section 1 - K-WINCH Winches and Masts


Working height
Dimensions & Weights 35.4ft (10.79m)
PART NUMBER L-6901010171
Operational Dimensions: (L) 6.25 m, 20.50 ft (W) 4.63 m, 15.20 ft (H) 1.35 m, 4.23 ft (Weight) 520 kg, 1,146 lbs

Features & Benefits Capacities


47
• Robust tubular construction • Max. wireline pull: 2,240lbs
• No paint required on mast boom • Safe working load at head fixture: 4,480lbs
• Can be safely rigged up by 2 people • Auxiliary winch capacity: (1 tonne) 2,240lbs
• No external power supply required for operation • Max. wind speed, rigging up/down: 25mph
• High grade aluminium construction • Max. wind speed, operational - unguyed: 30mph
• Small foot print • Max. wind speed, operational - guyed: 60mph
• Heliportable
• 4 point lift
• Manually extended
• Ladder access to crown
• Auxiliary manual winch
• Integral basket for guy ropes and fixtures
• Operating instructions to side of mast
• Guy wires

Mast crown complete with ladder

Mast erecting winch

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


40ft BaseReach
The ASEP Elmar BaseReach mast is a highly compact, easily-transported telescopic mast, constructed in high-grade steel and specially
prepared to withstand the harsh climate of offshore rigs. With a high safe working load, this unit, in combination with an ASEP Elmar wireline
unit, is designed for super light duty to medium duty slickline operations, and can withstand high side winds.

The BaseReach unit is equipped with labor and


time-saving features for maximum rig-up efficiency.
The BaseReach telescopic wireline mast is highly
compact, rigid and stable, for heavy work in the
toughest conditions.
Section 1 - K-WINCH Winches and Masts

48

Dimensions & Weights (excl. winch drum & wire)

BaseReach Transport Dimensions: (L) 4.05 m, 13.29 ft, (W) 1.20 m, 3.94 ft, (H) 1.80 m, 5.91 ft
BaseReach Operating Dimensions: (L) 4.60 m, 15.10 ft, (W) 4.30 m, 14.11 ft, (H) 12.70 m, 41.68 ft
BaseReach Weight: 1,700 kg, 3,748 lbs

Mast Capacity Features & Benefits


• Under Hook Height (m): 11.30 • From 11.3 m to nearly 18 m maximum
• Column Safe Working Load (ton): 3.00 underhook height - long tool strings are no
• Main Winch Lift Capacity (ton): 1.50 problem
• Main Winch Hold Capacity (ton): 1.50 • All-steel construction - for maximum strenght in
minimum dimensions
Wind Operating Conditions • Extensive safety features and interlocks - for
maximum working safety
• Rigging up/down allowed at wind speed up to
11 m/sec. Options
• Between 13 and 27 m/sec. guy lines are
required. • Jacking wheel
• Guy line set
• Storage cover
• Storage box

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


45ft FlyFold
Where rapid helicopter deployment to isolated offshore platforms is a prime concern, ASEP Elmar offers the FlyFold mast.
A compact, lightweight folding mast, quickly erected, and engineered for the widest range of lifting heights. Constructed almost entirely in
aluminium, this unit is light enough for a two-man crew to position, and offer a stable hoisting facility even in relatively high winds.
Maneuverability is maximized, and the mast is deployable in a single, lightweight lift of no more than 1.5 ton.

The FlyFold mast can be supplied compliant with Zone 1


ATEX regulations. Hydraulic power is the prime energy
source.

The FlyFold folding wireline mast - lightweight, stable and


tall, for fast deployment and maximum working height!

Section 1 - K-WINCH Winches and Masts


Dimensions & Weights (excl. winch drum & wire)
49
FlyFold Transport Dimensions: (L) 5.40 m, 17.72 ft (W) 1.60 m, 5. 25 ft (H) 1.95 m, 6.40 ft
FlyFold Operational Dimensions: (L) 6.80 m, 22.31 ft (W) 5.10 m, 16.73 ft (H) 14.60 m, 47.90 ft
FlyFold Weight: 1,300 kg, 2,866 lbs

Mast Capacity Features & Benefits


• Under Hook Height (ft): 41.00 • 41 ft underhook height - for the longest tool
• Column Safe Working Load (ton): 3.00 strings and tall wellhead structures
• Main Winch Lift Capacity (ton): 1.50 • Up to 3 ton Safe Working Load (SWL) (mast)
• Main Winch Hold Capacity (ton): 1.50 - a secure, stable column for operations
• Up to 1.5 ton Winch Hold Capacity
Wind Operating Conditions - for the heaviest loads
• 250 kg utility winch
• Max. wind speed rigging up/down: - for hoisting sheaves and accessories
11 m/sec (25 mph) • 100 kg manual sheave catcher winch
• Max. wind speed operational unguyed: - for easy exchange of wire
13.5 m/sec (30 mph) • All-aluminium construction
• Max. wind speed operational guyed: - for heli-deployment and easy deck
27 m/sec (60 mph) manouvering
• Extensive safety features and interlocks
- for maximum working safety

Options
• Jacking wheel
• Storage cover

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


70ft SkyFold
This Lightweight Slickline/Wireline Mast is designed for use as a self-supporting structure for slickline/wireline operations.
The unit is simple to operate, robust and lightweight and has a 6,000 lbs line pull capacity.

The mast is positioned with the help of removable jacking


castors, and hydraulically extended. It is fitted out with an
hydraulic winch rated at 1 tonne, with an internal brake
and a fast wind position. A storage box is incorporated
in the base frame to hold loose items and accessories.
The mast can be set-up by two experienced operators in
around 20 minutes. It is designed for free standing use,
but should be secured to the deck with additional guy
ropes if used in winds above 30mph.

Optional power pack L-6901004868


Opt
Section 1 - K-WINCH Winches and Masts

Working height
Dimensions & Weights
70ft (21.56m)
PART NUMBER L-6901014831
Operational Dimensions: (L) 8.20 m, 26.90 ft (W) 5.90 m, 19.60 ft (H) 1.75 m, 5.70 ft (Weight) 2,000 kg, 4,408 lbs

Features & Benefits Capacities


50
• Robust tubular construction • Max. wireline pull: 6,000lbs
• Sheave lock system allows upper sheave to be • Safe working load at head fixture: 12,000lbs
lowered to ground to simplify rigging-up operations • Auxiliary winch capacity: (1.36 tonne) 3,000lbs
• Top wireline sheave supplied with mast • Max. wind speed, rigging up/down: 25mph
• High grade aluminium construction • Max. wind speed, operational - unguyed: 45mph
• Heliportable • Max. wind speed, operational - guyed: 60mph
• 4 point lift
• Hydraulically erected
• (2) x 3,000lbs hydraulic winches Options
• Integral basket for guy wires and loose item • Manrider winch
storage • Jacking castors
• Restricted access to control valves as a safety • Alternative lightweight sheave wheel sizes
feature • Dedicated lightweight power pack
• Positive hydraulically operated boom-locking pins
• Backstay and guy wires supplied with tirfor
tensioners
• Outriggers can be removed and replaced by guy
wires in confined rig-ups
• High hook shutdown system
• Last 3 wraps shutdown system on manrider winch
• Slackwire shutdown system on manrider winch
• CE marked, ATEX approved for use in a
Category 2 (Zone 1) hazardous area
Utility winch and sheave lock winch

Operator’s control panel Overhaul weight storage

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


70ft Zone 1 Lightweight Wireline Mast
The ASEP Elmar Zone 1 Lightweight Wireline Mast is a compact, lightweight and heavy duty unit capable of operating in wind gusts
of up to 60 mph at fully variable operating heights from 27 ft (8.23 m) to 70 ft (21.3 m). The hydraulically operated mast sections are
easily erected by 2 men in approximately 15 minutes. The column load SWL rating is 12,000 lbf (5,443 kgf).

Section 1 - K-WINCH Winches and Masts


Maximum
working height
70ft (21.3m)

Dimensions & Weights

PART NUMBER L-690555


Operational Dimensions: (L) 6.10m, 20.00 ft (W) 1.50 m, 4.92 ft (H) 1.50 m, 4.92 ft (Weight) 4,750 kg, 10,469 lbs

Features & Benefits Options


51
• Modular design for 4 x individual lifts of less • Intensifier unit for hydraulic drive, uses winch
than 4,800 lbs (2,200 kgs) unit power pack (L-690691)
• Sheaves provided for running wireline over • Heavy duty version (L-690358)
horse’s head • Rig safe diesel power pack (L-6901028838)
• Lower sheave fixed to mast frame • CE marked, ATEX approved for use in a Category
• (2) x 2 tonne lifting winches, one winch 2 (Zone 1) hazardous area (L-6901009053)
complete with man-riding and emergency
lowering facility
• 5 section telescoping mast to 70ft (21.3m)
• Gross weight 4,750 kg, 10,469 lbs
• Variable operating height
• Fully erected in 15 minutes
• Rated for use in 60 mph wind Minimum
• Mast column tested to 6.8 tonnes working height
• Compact heavy duty construction 27ft (8.23m)
• Horse’s head protection frame
• Air driven power pack Manrider winch
• Retractable castor wheels

Trolex cable and floodlights

Optional power pack L-690691


Operator’s control panel

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


72ft QuickMast
This design is a single piece wire line mast unit. The unit is mounted on an ASEP Elmar specified truck chassis and is suitable for
onshore operations. The basic unit consists of a sub frame c/w outriggers, flatbed, rear mounted boom c/w pedestal and two hydraulic
driven winches.

The 3 section telescopic boom is erected and


extended with hydraulic cylinders. The boom is
hydraulically locked in maximum extended position.
The mast is mounted on a pedestal. The control
station with direct mechanically controlled hydraulic
system is situated at the back of the crane unit and
operates all functions of the mast.
Section 1 - K-WINCH Winches and Masts

Dimensions & Weights (crane unit excl. truck chassis)


52 QuickMast Transport Dimensions: (L) 9.50 m, 31.17 ft, (W) 2.30 m, 7.55 ft, (H) 2.60 m, 8.53 ft
QuickMast Transport Weights: 5,000 kg, 11,023 lbs

Mast Capacity Features & Benefits


• Safe Working Load: 15 ton-meter (SWL 5 ton • Independent outrigger controls allow the crane
@ 3 meter) to be stable and level in rigorous working
• Max. Boom length (m): 22 conditions
• Max. Outreach (m): 4 • The truck mounted HydraPack drives an open
• Max. Operational wind speed: 20 m/sec. loop hydraulic system which enables smooth
control of the mast and winch functions
Hydraulic Driven Winch • The hydraulic pump allows the operator to
Capacity perform simultaneous crane operations (winch,
erecting and extending of the boom)
• Permissible maximum of 3,308 lbs (1,500 kg) • Safety devices as anti-two blocking on high
on 1 part non rotating line hook (functional shut down when operator
• Maximum wire line pull is limited to 5 ton encounters an overload situation) ensure a
safe working environment
Truck Mounted Hydrapack
• 25.4kW, diesel driven, 45 litre/min @ 200 bar Option
• Over the top wire line sheave for a maximum
wire line size of 5/16”

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


80ft Zone 1 Wireline Mast
The ASEP Elmar 80ft Zone 1 Wireline Mast, DNV certified, is a compact, heavy duty unit capable
of operating in wind gusts of up to 60 mph at fully variable operating heights from 28ft (8.6m) to 80ft
(24.4m).

The hydraulically operated mast sections are


easily erected by 2 men in approximately
15 minutes. The column load SWL rating
is 22,700lbf (10,300kgf). The mast can be
extended to 90ft by adding an additional 10ft
extension. The mast requires an external
hydraulic powerpack.

Optional power pack L-690496

Section 1 - K-WINCH Winches and Masts


Maximum
working height
80ft (24.4m)

Dimensions & Weights

PART NUMBER L-6900433


Operational Dimensions: (L) 8.00 m, 26.25 ft (W) 1.32 m, 4.33 ft (H) 2.80 m, 9.20 ft (Weight) 9,000 kg, 19,800 lbs

Features & Benefits Options


53
• 5 section telescoping mast to 80ft (24.4m) • Air driven power pack (L-690496)
• (1) x 5 tonne winch for hanging wireline sheave • Electro-hydraulic power pack (L-690648)
• (1) x 3 tonne winch • NORSOK compliant version
• (1) x 2 tonne lifting winch, complete with man- • Hydraulically actuated top covers
riding and emergency lowering facility
• High hook shutdown system
• Last 3 wraps shutdown system on manrider
winch
• Slack wire shutdown system on manrider
winch Minimum
• Gross weight 19,800 lbs (9,000 kg) working height
approximately 28ft (8.6m)
• Variable operating height
• Height compensator system accounts for
temperature variations
• Fully erected in 15 minutes
• Rated for use in 60 mph wind
• Pneumatic remote control pendant
• 10ft extension, maximum height 90ft (L-652875)
• CE marked, ATEX approved for use in a
Category 2 (Zone 1) hazardous area

Operator’s control panel Operator’s control pendant

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


80ft Zone 1 Lightweight
Lattice Section Wireline Mast
The ASEP Elmar Zone 1 Lightweight Aluminium Lattice Section Wireline Mast is a
heliportable mast designed for use on either offshore or land based wells. The mast
column is modular in design allowing the height of the mast to vary from 25ft to 80ft
depending on the number of column sections installed. This simplifies the rigup
process and reduces rigup time for two operators to 15 minutes. The column SWL
is rated to 20,000lbs, operable in wind speeds up to 60mph. The mast requires an
external power pack.
Section 1 - K-WINCH Winches and Masts

L-690759 Transport Frame Module


Mast in operating
Dimensions & Weights position maximum
height 80ft (24.4m)
PART NUMBER L-6901023551
Mast Base: (L) 4.70 m, 15.42 ft (W) 0.93 m, 3.05 ft (H) 1.83 m, 6.00 ft (Weight) 1,302 kg, 2,870 lbs
Power Pack: (L) 2.20 m, 7.22 ft (W) 1.09 m, 3.58 ft (H) 0.55 m, 1.80 ft (Weight) 950 kg, 2,095 lbs
Transport Frame: (L) 2.71 m, 8.89 ft (W) 2.32 m, 7.61 ft (H) 2.30 m, 7.54 ft (Weight) 1,104 kg, 2,433 lbs

Features & Benefits Options


54
• 9 section modular column to 80ft (24.4m) • Additional column sections can be added to
• (2) x 2 tonne lifting winches mounted in power increase operating height
pack module • Electro-hydraulic power pack
• One winch complete with man-riding and • Transportation frame for mast and powerpack
emergency lowering facility
• Hydraulic driven intensifier
• High hook shutdown system
• Last 3 wraps shutdown system on manrider
winch
• Slackwire shutdown system on manrider winch
• Lower wireline sheave fixed to power pack
frame
• Column section transportation frame
• Fully erected in 15 minutes
• Rated for use in 60mph wind
• Guy wires with tirfor tensioners
• Outriggers can be removed and replaced by
guy wires in confined rig-ups
• Mast and powerpack can be connected Mast in operating
together and lifted as one position minimum
height 25ft (7.6m)

Mast operation illustrating column section insertion

L-690758 Hydraulic Intensifier Module

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


95ft Truck Mounted Wireline Mast
This ASEP Elmar Mast Truck L-690581 is designed for wireline operations on land wells. The mast has DNV approval and certification.
The mast column consists of three lattice work sections with the top two hydraulically extendable to give the mast’s operating height of 95ft.
Two sets of four hydraulic locking dogs lock the mast in the fully extended position.

Section 1 - K-WINCH Winches and Masts


Maximum working height
95ft (29m)

Dimensions & Weights

PART NUMBER L-690581


Operational Dimensions: (L) 12.00 m, 39.37 ft (W) 2.50 m, 8.20 ft (H) 4.60 m, 15.09 ft (Weight) 26,500 kg, 58,300 lbs

Features & Benefits Options


55
• 3 section telescoping mast to 95ft (29m) • Grease injection/hydraulic control module
• 35,000Ibs (15.9 tonne) column load • 900 Series Pressure Test Unit
• Heavy duty lattice work construction • Tail lift platform Manrider Winch L-652954
• Coach built bodywork with cupboards, storage • Zone 2 or “Rig Safe” 70 CFM air compressor unit (DNV certified, EU
space and access stair to load deck • Man rider winch - DNV certified compliant for manriding)
• Hydraulic stabilizers • 110ft (33.5m) 4 section telescoping mast
• (2) x 2 tonne utility DNV lifting winch • Hydraulic crane/hoist for deck handling
• (1) x 2 tonne sheave lock/utility DNV winch • Client specified chassis
• Second control station for winch operation
• Floodlights on column and for deck illumination
• Mast load indicator (Zone 1 electric with digital
display)
• Pressure equipment storage
• 6 x 6 chassis, 6.5T front, 20T rear axle GWT
• Sheave lock
• Guard rails

Tail lift platform

Mast in stowed position showing options

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


K-WINCH Power Packs

Power Packs
Rigsafe Single Cylinder (11HP) Mast Erecting Power Pack . . . . . . . . . 59
Zone 1 Electric 55kW (75HP) Wireline Power Pack . . . . . . . . . . . . 60
AirPack A . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
AirPack B . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
HydraPack . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
GenPack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

N.B. The technical data contained within these pages was correct at the time of
publication but should not be used as operational guidelines.
For operational guidelines please refer to the operation and maintenance manual
supplied with the equipment.
ASEP Elmar reserves the right to change, alter, modify or improve specifications at
any time without prior notice.

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


Rigsafe Single Cylinder (11 HP)
Mast Erecting Power Pack
This ASEP Elmar Rigsafe Diesel Hydraulic Power Pack is a stand-alone unit specifically designed to erect and operate masts units.
It supplies hydraulic power on an open loop system. This unit is constructed in carbon steel with a crash frame, four-point lift and slings.
It has integral hydraulic and diesel tanks with fluid level indicators and filler/breather caps.

The hydraulic oil is supplied from the tank through a pressure filter and
returned via a filter back into the tank. A removable tray is fitted to the
top of the unit. The engine is fitted with “Rigsafe” equipment.

Section 1 - K-WINCH Winches and Masts


Dimensions & Weights (Operational)

PART NUMBER L-6901004868:

(L) 1.06 m, 3.48 ft (W) 0.75 m, 2.46 ft (H) 0.86 m, 2.82 ft (Weight) 350 kg, 772 lbs

Hydraulic Drive System Features & Benefits Option


59
• Open loop • Full load operation in Rigsafe conditions • Electric start (part number L-6901010145)
• System pressure relief valve • Dedicated mast power pack
• 10 micron pressure filter • Designed for ease of maintenance Hydraulic Hose Set
• Tank top return filtration • Compact single cylinder unit - Small foot print
• Rigsafe rated • Standard length 25 feet
Specification • Anti vibration mounts • Snaptite flat faced quick connect couplings
• Four point lift (option available)
• Engine: Yanmar L100AE • Hose storage on top of unit
• Cylinders: Single
• Output: 11HP (8 KW)@1,700 rpm
• Hydraulic Reservoir: 16 Gallons (72 Litres)
• Diesel Reservoir: 1.2 Gallons (5.5 Litres)
• Build Standard: BS 7072
• Zone Standard: Rigsafe
• Starting: Pull Start (see option)
• Hydraulic connections: Snaptite

Rigsafe Equipment
• The following equipment is supplied on Rigsafe
• engine assemblies:
• Exhaust spark arrestor
• Automatic engine - overspeed shut-down, inlet
valve
• Anti-static fan belts
• Non metallic blower fan
• Resilient engine shock mounts

Wireline Masts can be erected from standard open


loop powerpacks. Masts suited for this option are
fitted with flow diverters to reduce the hydraulic
flow rate suitable for operation/erection of the mast.

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


Zone 1 Electric 55 kW (75 HP)
Wireline Power Pack
This Zone 1 Electro Hydraulic Power Pack is a stand alone unit designed for closed loop medi or containerised wireline winches.
The unit can also drive a respooler system.

Constructed in carbon steel with a heavy duty crash frame and forklift pockets
in the base, it is fitted with a removable hose tray in the top of the unit. It has an
integral hydraulic reservoir with fluid level indicator and filler/breather cap.
A suction strainer is located within the hydraulic oil reservoir for oil filtration.
Section 1 - K-WINCH Winches and Masts

Dimensions & Weights (Operational)

PART NUMBER L-6901010124

(L) 1.89 m, 6.20 ft (W) 1.10 m, 3.61 ft (H) 1.64 m, 5.36 ft (Weight) 2,000 kg, 4,410 lbs

Hydraulic Drive System Zone 1 Equipment Options


60
• Closed loop • Eexd electric motor • Respooler drive
• System pressure relief valve • Eexd electrical enclosures Starting Systems:
• Tank mounted 125 micron suction strainers • Star Delta - Low current start system
• Tank top return filtration Control Panel • D.O.L. - Direct on line
Build Options:
Specification • Start • BSEN 12079 (Four point lift)
• Stop • BS 7072 (Four or Single point lift)
• Motor: Brook Crompton • Running
• Supply: 415volt, 50Hz, 3 phase • Power on Hydraulic Hose Set
• Starting Current: 200amp (Star-Delta start) • Forward/Reverse Polarity Selector
• Output: 55 Kw (75 HP) • Standard length 25 feet with quick connect
• Hydraulic Reservoir: 66.5 Gallons (251 Litres) Features & Benefits couplings (optional couplings available)
• Build Standard: BSEN12079
• Zone Standards: Zone 1 • Full load operation in Zone 1 conditions
• Starting: See options • Ease of operation
• Hydraulic quick connections • Full instrumentation
• Designed for operator safety (full guards)
• Low start current (Eexd Star Delta Start)
• Designed for ease of maintenance
• Compact unit - Small foot print
• Full Zone 1 rated
• Anti vibration mounts
• Quick release fasteners on all guards
• Hose storage on top of unit
• Four point lift to BS12079
• Integral forklift pockets

Eexd Star Delta starter

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


AirPack A
This design is a single piece pneumatic energy supply unit comprising of an integral power pack, open operator console and pneumatic
compressor section. Unit can be transported as a single lift.

Suitable for onshore and offshore operations. Truck or trailer mounted.


Operable as a stand alone unit. Basic equipment in NonZoned configuration.
Standard configuration can operate in -10 to +50 degrees C temperatures.

Section 1 - K-WINCH Winches and Masts


Dimensions & Weights

(L) 2.05 m, 6.72 ft (W) 1.20 m, 3.93 ft (H) 1.42 m, 4.65 ft (Weight) 1,750 kg, 3,859 lbs.

Pneumatic System Features & Benefits Options


61
• 4000 lpm / 8 bar compressor with air receiver • ASEP Elmar field proven reliability • Please contact ASEP Elmar for further
• Operating in worldwide locations and information and advice on possible
Power Pack environments configurations
• Industry standard equipment used by major
• Powerful 3 cylinder Kubota diesel engine well service companies
providing 35 hp (26 Kw) @ 2,800 rpm • Standard ASEP Elmar components provide
• Can be fitted with electric, pneumatic, spring or inter fleet interchangeability
hydraulic starter systems (client dependent) • Commonly designed ASEP Elmar operating
systems and components
Control Panel • Superior quality components and corrosion
• Clearly laid out ergonomic anodized aluminium resistant materials utilised
control panel with English text as standard • All components easily accessible for
maintenance
• Extremely low operating and maintenance
costs

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


AirPack B
This design is a single piece pneumatic energy supply unit comprising of an integral power pack, open operator console and pneumatic
compressor section. Unit can be transported as a single lift.

Suitable for onshore and offshore operations. Truck or trailer mounted.


Operable as a stand alone unit. Basic equipment in Zone 2 configuration.
Standard configuration can operate in -20 to +50 degrees C temperatures.
Section 1 - K-WINCH Winches and Masts

Dimensions & Weights

(L) 2.79 m, 9.16 ft (W) 1.38 m, 4.53 ft (H) 1.55 m, 5.08 ft (Weight) 2,900 kg, 6,393 lbs

Pneumatic System Features & Benefits Options


62
• 7079 lpm (250 scfm) / 8 bar compressor, no air • ASEP Elmar field proven reliability • Please contact ASEP Elmar for further
receiver required • Operating in worldwide locations and information and advice on possible
environments configurations
Power Pack • Industry standard equipment used by major
well service companies
• Powerful 4 cylinder Caterpillar diesel engine • Standard ASEP Elmar components provide
providing 62 hp (84 Kw) @ 2,200 rpm inter fleet interchangeability
• Can be fitted with electric, pneumatic, spring or • Commonly designed ASEP Elmar operating
• hydraulic starter systems (client dependent) systems and components
• Superior quality components and corrosion
Control Panel resistant materials utilised
• Clearly laid out ergonomic anodized aluminium • All components easily accessible for
control panel with English text as standard maintenance
complete with integrated flow meter • Extremely low operating and maintenance
costs

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


HydraPack
This design is a single piece hydraulic energy supply unit comprising of an integral power pack, open operator console and hydraulic
pump section. Unit can be transported as a single lift.

Suitable for onshore and offshore operations. Truck or trailer


mounted. Operable as a stand alone unit. Basic equipment in
NonZoned configuration. Standard configuration can operate in
-10 to +50 degrees C temperatures.

Section 1 - K-WINCH Winches and Masts


Dimensions & Weights

(L) 2.05 m, 6.72 ft (W) 1.20 m, 3.93 ft (H) 1.42 m, 4.65 ft (Weight) 1,750 kg, 3,859 lbs

Hydraulic System Features & Benefits Options


63
• Open loop hydraulic system with fixed • ASEP Elmar field proven reliability • Please contact ASEP Elmar for further
displacement hydraulic pump • Operating in worldwide locations and information and advice on possible
environments configurations
Power Pack • Industry standard equipment used by major
well service companies
• Powerful 4 cylinder Cateroillar diesel engine • Standard ASEP Elmar components provide
providing 79 hp (58 Kw) @ 2,500 rpm inter fleet interchangeability
• Can be fitted with electric, pneumatic, spring or • Commonly designed ASEP Elmar operating
hydraulic starter systems (client dependent) systems and components
• Superior quality components and corrosion
Control Panel resistant materials utilised
• Clearly laid out ergonomic anodized aluminium • All components easily accessible for
control panel with English text as standard maintenance
• Extremely low operating and maintenance
costs

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


GenPack
This design is a single piece electrical energy supply unit comprising of an integral power pack, open operator console and electrical
generator section. Unit can be transported as a single lift.

Suitable for onshore and offshore operations. Truck or trailer mounted.


Operable as a stand alone unit. Basic equipment in NonZoned configuration.
Standard configuration can operate in -10 to +50 degrees C temperatures.
Section 1 - K-WINCH Winches and Masts

Dimensions & Weights

(L) 2.25 m, 7.38 ft (W) 1.20 m, 3.93 ft (H) 1.42 m, 4.65 ft (Weight) 2,000 kg, 4,410 lbs

Electrical System Features & Benefits Options


64
• 30 Kw 120 V or 220 V integral generator (client • ASEP Elmar field proven reliability • Please contact ASEP Elmar for further
dependent) • Benefits Operating in worldwide locations and information and advice on possible
environments configurations
Power Pack • Industry standard equipment used by major
well service companies
• Powerful 4 cylinder Catepillar diesel engine • Standard ASEP Elmar components provide
providing 83 hp (62 Kw) @ 2,400 rpm inter fleet interchangeability
• Can be fitted with electric, pneumatic, spring or • Commonly designed ASEP Elmar operating
hydraulic starter systems (client dependent) systems and components
• Superior quality components and corrosion
Control Panel resistant materials utilised
• Clearly laid out ergonomic anodized aluminium • All components easily accessible for
control panel with English text as standard maintenance
• Extremely low operating and maintenance
costs

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


K-WINCH Accessories

Depth and Tension Display Systems

CombiGauge . . . . . . . . . . . . . . . . . . . . . . . 67
Weight Indicator System. . . . . . . . . . . . . . . . . . . 68

Measuring Heads

Measuring Head Systems (5000 Series) . . . . . . . . . . . . 69


MP16 II Measuring Head . . . . . . . . . . . . . . . . . . 70
MP20 Measuring Head . . . . . . . . . . . . . . . . . . . 71
SmartHead II Measuring Head . . . . . . . . . . . . . . . . 72

Mobile Facilities and Workshops

Data Acquisition Container. . . . . . . . . . . . . . . . . . 73


Data Acquisition Generator Container . . . . . . . . . . . . . 74
Logging Tool Container . . . . . . . . . . . . . . . . . . . 75
Slickline Tool Container . . . . . . . . . . . . . . . . . . . 76

Sheaves

16” and 20” Composite Slickline Floor Sheave . . . . . . . . . . 77


E-Line Ancillaries . . . . . . . . . . . . . . . . . . . . . 78
G2 Rigging Sheave . . . . . . . . . . . . . . . . . . . . 79

Spooling Units

Cable Spooling Unit . . . . . . . . . . . . . . . . . . . . 80


Slickline and Braided Line Spooling Units . . . . . . . . . . . . 81
WireSpooler . . . . . . . . . . . . . . . . . . . . . . . 82

Winch Drums

SC WinchDrums. . . . . . . . . . . . . . . . . . . . . . 83
BC WinchDrums. . . . . . . . . . . . . . . . . . . . . . 84
Split WinchDrums . . . . . . . . . . . . . . . . . . . . . 85

Storage Boxes

DrumBox 700, 1016 and 1400 . . . . . . . . . . . . . . . . 86

Wire Condition Testing Systems

TorsionTester . . . . . . . . . . . . . . . . . . . . . . . 87
WireTester . . . . . . . . . . . . . . . . . . . . . . . . 88

N.B. The technical data contained within these pages was correct at the time of
publication but should not be used as operational guidelines.
For operational guidelines please refer to the operation and maintenance manual
supplied with the equipment.
ASEP Elmar reserves the right to change, alter, modify or improve specifications at
any time without prior notice.

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


CombiGauge
This design is a combined hydro-mechanical wireline depth and tension display system enabling both wireline depth and tension to be
viewed simultaneously on a single gauge. An accurate tension display can be achieved when used in conjunction with any ASEP Elmar
measuring head design with an integral hydraulic load cell. Accurate depth display is achieved by means of a mechanical cable drive
from an ASEP Elmar measuring head mounted depth gearbox (specific to the wire size being utilised).

Unique ASEP Elmar design combined hydro-mechanical depth and tension


display gauge. Depth and pull visible on same gauge. Operator views single
gauge instead of separate depth odometer and tension gauge. Lightweight
design. Basic equipment in NonZoned configuration. Standard configuration can
operate in -20 to +50 degrees C temperatures.

Section 1 - K-WINCH Winches and Masts


Dimensions & Weights

(L) 0.23 m, 0.75 ft (W) 0.23 m, 0.75 ft (H) 0.15 m, 0.49 ft (Weight) 5.4 kg, 11.90 lbs

Slickline Capability Control Panel Available Scales


67
• Designed for super light duty (.092”) to super • Clearly laid out ergonomic anodized aluminium CombiGauge LbsFeet
heavy duty (.160”) slickline operations control panel with English text as standard
0-2000 Lbs/Feet 0-2000 Lbs/Feet/CorrelatingDepth
• Clearly marked large scale analogue tension
Swabbing & Fishing increments 0-3200 Lbs/Feet 0-3200 Lbs/Feet/CorrelatingDepth
Capability 0-4400 Lbs/Feet 0-4400 Lbs/Feet/CorrelatingDepth
Features & Benefits 0-8800 Lbs/Feet 0-8800 Lbs/Feet/CorrelatingDepth
• Designed for light duty (3/16”) to super heavy
duty (5/16”) braided line operations • Combined depth & tension display gauge with
single point of view for operator
Logging Capability • Depth and pull visible on same gauge for
CombiGauge LbsMetres
maximum safety
• Designed for light duty (3/16”) to super heavy • Integrates as standard into all ASEP wireline 0-2000 Lbs/Metres 0-2000 Lbs/Metres/CorrelatingDepth
duty (5/16”) monoconductor line operations units or can retrofit to non-ASEP units 0-3200 Lbs/Metres 0-3200 Lbs/Metres/CorrelatingDepth
• Designed for light duty (7/16”) to heavy duty • Short hydraulic hose to integral load cell on
(17/32”) multiconductor line operations 0-4400 Lbs/Meters 0-4400 Lbs/Meters/CorrelatingDepth
measuring head provides tension signal
0-8800 Lbs/Meters 0-8800 Lbs/Meters/CorrelatingDepth
• Short mechanical drive cable to correct ratio
Depth & Tension Display gearbox on measuring head provides depth
• CombiGauge units easily exchanged for signal
different tension ranges • Needle rotates to display correct tension while CombiGauge KgsFeet
• Display Universal mount allows fitting of gauge remains fixed
0-900 Kgs/Feet 0-900 Kgs/Feet/CorrelatingDepth
CombiGauge to all ASEP winch unit designs
• Pull button on front of CombiGauge to reset Options 0-1500 Kgs/Feet 0-1500 Kgs/Feet/CorrelatingDepth

depth odometer • Available with either pounds or kilograms 0-2000 Kgs/Feet 0-2000 Kgs/Feet/CorrelatingDepth
• Rotating knob on front of CombiGauge to reset tension readout 0-4000 Kgs/Feet 0-4000 Kgs/Feet/CorrelatingDepth
tension reading • Available with either feet or meters depth
• Adjustable valve on lower body to dampen readout
tension needle vibration • Available with or without correlated depth
• Depth scale of 0 - 99,999 ft with resolution of 1ft readout CombiGauge KgsMetres
• Fixed non-rotating 360 degree scale • Separate individual CombiGauge displays can 0-900 Kgs/Metres 0-900 Kgs/Metres/CorrelatingDepth
• Configurable with feet or metres odometer be supplied to 0-1500 Kgs/Metres 0-1500 Kgs/Metres/CorrelatingDepth
• Configurable with lbs or kg tension gauge • cover a range of tensions
• Configurable with or without correlating depth • Couples to either a single or dual output
0-2000 Kgs/Meters 0-2000 Kgs/Meters/CorrelatingDepth
function mechanical depth gearbox 0-4000 Kgs/Metres 0-4000 Kgs/Metres/CorrelatingDepth

• fitted to measuring head

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


Weight Indicator
and Mechanical Depth Measurement

All Wireline units can be supplied with weight indicator and depth measurement systems. Standard weight indicator systems are supplied
with a hydraulic load cell, 100 feet of hydraulic hose and a weight indicator gauge calibrated in pounds or kilos.

A pressure sensor can be supplied in order that the system can be used with the
SmartMonitor, which will give electronic read out and recording of tension. Depth
measurement is by a five digit mechanical counter which is mounted to the operators
control console and connected to the measuring head by a cable of the appropriate
length. The selection of the wheel size and the angle drive option gives accurate
measurement in feet or meters.
Section 1 - K-WINCH Winches and Masts

Load cell

PART NUMBER L-5701010170 Mechanical Depth Measurement System


68
Depth Measurement is catered for by a (5) digit mechanical counter mounted on the
Weight Indicator System operators control console. This is attached to the Measuring Head via a right angle
drive* and counter cables of various lengths.
Weight Indicator systems are hydraulically operated and require no external power
source. They are assembled and fully charged with hydraulic fluid when fitted to
the wireline unit. Full scale capacity ranges are from 1,000lbs to 6,000lbs or from
1.000kgs to 3,000kgs. The indicator provides a dial face calibrated in lbs or kilos
and has a dampener to smooth pointer sensitivity. Also included is a dial adjust
gear which rotates the dial to make the necessary tare adjustments. The load
cell transmits a hydraulic pressure signal through a diaphragm sensing element
held in place by the load cell housing. Hose lengths supplied to suit the customer
requirements.
Mechanical Depth
Equipment Accessories: Measurement System

Description of Equipment Rating Part Number

100ft. Hose 0 - 2000lbs WAW1-001

100ft. Hose 0 - 3000lbs WAW1-003 Equipment Accessories:

100ft. Hose 0 - 4000lbs WAW1-005 Description of Equipment Part Number

100ft. Hose 0 - 5000lbs WAW1-004 5 Digit Veeder Root Counter MBC0-001

100ft. Hose 0 - 6000lbs WAW1-009 8ft Counter Cable WAC0-034

10ft Counter Cable WAC0-035

12ft Counter Cable WAC0-031

16ft Counter Cable WAC0-032

Note: * See measuring heads for right angle drive and measuring wheel options

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


5000 Series Measuring Heads
The 5000 Series Measuring Heads are designed as wrap around heads for use with slickline and braided cables. The 5-500 type are the
traditional post mounted heads and can be set up for imperial or metric measurement of all wire and cable sizes up to 7/32”. All 5-600 type
heads are lightweight and have the ability to mount encoders for electronic read-out of line speed, depth and tension when combined with
the SmartMonitor. Both head types are mounted on a parallelogram traverse and have the ability to “float” with the wire due to a gas strut
counter balance system.

Section 1 - K-WINCH Winches and Masts


5-500 measuring head

5-600 measuring head

Common Features PART NUMBER L-6991010166: 5-500 Measuring Head


• Traditional wrap round measuring head 16” AND 17 1/4” MEASURING WHEELS
• Screw down adjustable pressure wheels Metric Measurement Imp. Measurement
(Angle Drive Gearbox MBG2-039 3:2 Ratio) (Angle Drive Gearbox MBG2-024 1:2 Ratio)
• Robust construction
Item Part Number Item Part Number
• Cable drive system
• Adjustable pressure wheels 0.092” Wheel WMC5-062 0.092” Wheel WMC5-064
• Metric or imperial measurement 0.108” Wheel WMC1-002 0.108” Wheel WMC9-022 69
0.125” Wheel WMC1-001 0.125” Wheel WMC3-004
Features & Benefits (5-600)
3/16” Wheel WMC1-004 3/16” Wheel WMC3-005
• Spring loaded pressure wheel prevents wire damage 0.092” Pressure Wheel WMC5-053 0.092” Pressure Wheel WMC5-055
• Guide rollers attached to measuring head 0.108” Pressure Wheel WMC5-054 0.108” Pressure Wheel WMC5-056
• Lightweight measuring wheel (16” nominal diameter, metric or imperial
0.125” Pressure Wheel WMC5-042 0.125” Pressure Wheel WMC5-297
measurement) with hard steel measuring surface
• Robust cast aluminium construction 3/16” Pressure Wheel WMC5-060 3/16” Pressure Wheel WMC5-059
• Only one pressure wheel for all line sizes
• Mechanical cable drive depth system PART NUMBER L-6991010167: 5-600 Measuring Head
• Unique parallelogram traverse mechanism allows measuring head to ‘float’ with line OPTIONS
Measuring Wheels (Metric) Part Number (Metric)
Options
0.092” Wheel WMC1-007
• Optical encoder (hazardous or safe area)
0.108” Wheel WMC1-002
0.125” Wheel WMC1-009
3/16” Wheel WMC1-010
Mechanical Depth Measurement System
7/32” Wheel WMC1-011
• Depth Measurement is catered for by a (5) digit mechanical counter mounted Measuring Wheels (Imperial) Part Number (Imperial)
on the operators control console. This is attached to the measuring head via a 0.092” Wheel WMC3-013
right angle drive and counter cables of various lengths
0.108” Wheel WMC3-014
0.125” Wheel WMC3-015
3/16” Wheel WMC3-016
Equipment Accessories:
7/32” Wheel WMC3-017
Description of Equipment Part Number Encoders Part Number
5 Digit Veeder Root Counter MBC0-001 Zone 2 WAC9-014

8ft Counter Cable WAC0-034 Non-Zoned (100 pulses/per rev) WAC9-015


Non-Zoned (300 pulses/per rev) WAC9-016
10ft Counter Cable WAC0-035
Gearboxes (Common accessories) Part Number
12ft Counter Cable WAC0-031
Angle Drive Gearbox (1:2 ratio for imperial) MBG2-024
Mechanical Depth
16ft Counter Cable WAC0-032 Angle Drive Gearbox (3:2 ratio for metric) MBG2-039
Measurement System

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


MP16 II Measuring Head
This design is a combined hydro-mechanical wireline depth and tension measurement system enabling both wireline depth and tension
signals to be provided to a separate remote display. An accurate tension display can be achieved when used in conjunction with an ASEP
Elmar CombiGauge design using the MP16 II integrated hydraulic load cell. Accurate depth display is achieved by means of a mechanical
cable output from the depth gearbox mounted to the measuring head. This measuring head is a three wheel wrap around design comprising
two upper wheels and one lower wheel. Wireline replacement can be achieved without cutting of the rope socket.
Innovative concept replacing remote load cell system at wellhead sheave pulley, the
MP16 II can operate at variable rig up angles reducing K-Factor error. Wire oil lubricator
tank is fitted to measure head. Can accept pressure transducer on tension load cell circuit
for digital signal to Automation Products system. Can accept optical encoder on depth
measuring wheel for digital signal to Automation Products system.
Section 1 - K-WINCH Winches and Masts

Dimensions & Weights

(L) 0.49 m, 1.61 ft (W) 0.29 m, 0.95 ft (H) 1.04 m, 3.41 ft (Weight) 46 kg, 101 lbs

70
Hydraulic Drive System Depth & Tension System Features & Benefits
• Short hose to CombiGauge tension display for • Operates in conjunction with CombiGauge • Suitable for .092” to 9/32” operations
maximum tension accuracy. hydro-mechanical combined depth and tension • 3 wheel wrap around design with two separate
• Hydraulic tension load cell with sensitive gauge upper wheels & one single lower wheel
membrane between pivoted upper and lower • Configurable for feet or metres • Upper section & lower sections hinged with
bodies • Configurable for lbs or kg one integral hydraulic load cell for tension
signal
Slickline Capability • Operates in conjunction with ASEP Elmar
CombiGauge combined depth & tension
• Designed for super light duty (.092”) to heavy display panel
duty (.135”) slickline operations • Wireline with rope socket or logging head
intact can be removed from side of measuring
Swabbing & Fishing head
Capability • Upper two wheels rotate independently to
• Designed for light duty (3/16”) braided line remove risk of wireline rubbing
operations • Aluminium main body construction with
stainless steel wheels & components
Logging Capability
Options
• Designed for light duty (3/16”) to medium duty
(9/32”) mono-conductor line operations • Range of precision machined single or
dual output gearboxes for accurate depth
Transmission measurement
• Electro-hydraulic pressure transducer system
• Used with different ratio single or dual output for electronic tension signal to SmartMonitor
depth gearbox fitted to measuring head • Optical encoder for electronic depth & speed
• Precision machined depth gearbox systems signal to SmartMonitor
available for all wireline sizes • Hydro-pneumatic automatic wire spooling
• Short cable between depth gearbox and system
CombiGauge to provide excellent depth • Wire oiler tank with adjustable nozzle control
accuracy

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


MP20 Measuring Head
This design is a combined hydro-mechanical wireline depth and tension measurement system enabling both wireline depth and tension
signals to be provided to a separate remote display. An accurate tension display can be achieved when used in conjunction with an
ASEP Elmar CombiGauge design using the dual measuring head integrated hydraulic load cells.

Accurate depth display is achieved by means of a mechanical cable output


from the depth gearbox mounted to the measuring head. This measuring
head is a three wheel wrap around design comprising two upper wheels and
one lower wheel. Wireline replacement can be achieved without cutting of
the rope socket.

Section 1 - K-WINCH Winches and Masts


Dimensions & Weights

(L) 1.13 m, 3.70 ft (W) 0.34 m, 1.12 ft (H) 1.00 m, 3.28 ft (Weight) 105 kg, 231 lbs

Hydraulic Drive System Transmission Features & Benefits


71
• Short hose to CombiGauge tension display for • Used with different ratio single or dual output • Suitable for .092” to 5/16” operations
maximum tension accuracy depth gearbox fitted to measuring head • 3 wheel wrap around design with two separate
• Hydraulic tension load cell with sensitive • Precision machined depth gearbox systems upper wheels & one single lower wheel
membrane between pivoted upper and lower available for all wireline sizes • Upper section & lower sections hinged with
bodies • Short cable between depth gearbox and one or two integral hydraulic load cells for
CombiGauge to provide excellent depth tension signal
Slickline Capability accuracy • Wireline with rope socket or logging head
intact can be removed from side of measuring
• Designed for super light duty (.092”) to super Depth & Tension System head
heavy duty (.160”) slickline operations • Upper two wheels rotate independently to
• Operates in conjunction with CombiGauge remove risk of wireline rubbing
Swabbing & Fishing hydro-mechanical combined depth and tension • Aluminium main body construction with
Capability gauge stainless steel wheels & components
• Configurable for feet or metres
• Designed for light duty (3/16”) to heavy duty • Configurable for lbs or kg
(5/16”) braided line operations Options
• Range of precision machined single or
Logging Capability dual output gearboxes for accurate depth
• Designed for light duty (3/16”) to heavy duty measurement
(5/16”) mono-conductor line operations • Electro-hydraulic pressure transducer system
for electronic tension signal to SmartMonitor
• Optical encoder for electronic depth & speed
signal to SmartMonitor
• Hydro-pneumatic automatic wire spooling
system
• Wire oiler tank with adjustable nozzle control

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


SmartHead II Measuring Head
This design is a compact, lightweight device for electronic wireline depth/tension measurement, enabling wireline depth/speed/tension
signals to be provided to a separate remote display, designed for mounting to spooling arm of a wireline unit. It is unique in measuring
both depth and tension on wire-line cables from 3/16” to 6/10” in diameter, for open and cased hole wireline applications.

Accurate tension/depth display is achieved using integral electronic load pin


and digital output from the optical encoder. This design is a five wheel straight
through design comprising of two upper wheels and one lower wheel with two
horizontally oriented depth measurement wheels. Wireline replacement can be
achieved without cutting of the rope socket.
Section 1 - K-WINCH Winches and Masts

Dimensions & Weights

(L) 0.73 m, 2.39 ft (W) 0.45 m, 1.48 ft (H) 0.30 m, 0.98 ft (Weight) 35 kg, 77 lbs

Swabbing & Fishing Features & Benefits Features & Benefits (cont.)
72 Capability
• Dual tangential measuring wheels made from • Electronic backup depth and tension
• Designed for (3/16”) to (5/16”) braided line hardened stainless steel measurement system using a magnetic
operations • Straight-line measurement (cable sizes can be encoder and a dual signal loadpin. Using
• Designed for (3/16”) to (5/16”) mono-conductor changed without affecting measurement) magnetic pickup reduces drag on measuring
line operations • Suitable for 3/16” to 6/10” wireline cable wheel by eliminating mechanical drive cable
• Most suitable design for high accuracy logging • Explosion proof Encoder and intrinsically
Logging Capability operations safe Mark Detector, and Tension load pin c/w
• Includes both horizontal and vertical guide integrated amplifier available for Zone 2 or
• Designed for (7/16”) to (17/32”) multi-conductor rollers to minimize measuring wheel loading Zone 1 hazardous area use
line operations • Rollers are oversized to increase reliability and
reduce maintenance Options
Depth & Tension System • Rollers are made from hardened stainless
steel • Optical encoder for electronic depth & speed
• +/- 3 m in 3,000 m (10 ft in 10,000 ft.) with signal to SmartMonitor
ASEP Elmar encoder installed (without • Bearings can be greased from inverted fittings
which are installed on each wheel • Hydro-pneumatic or electric automatic wire
magnetic marks) spooling system
• 0.3 m in 3,000 m (1 ft in 10,000 ft) (with • Corrosion resistant main structure
All metal parts are stainless steel or anodized • Wire oiler tank with adjustable nozzle control
magnetic marks). ASEP Elmar SmartMonitor is •
required to fully utilize the mark detection and aluminum
stretch correction algorithms • Main structure made of stainless steel making
• Combined error <= 1% full scale it suitable to withstand powerful jarring actions
during heavy duty fishing jobs
• Wireline with logging cable head installed can
be removed from underside of measuring head
• Alignment rollers & lower bar to ensure wireline
is retained
• High degree of common interchangeable
rollers, bearings & wheels
• Can operate at variable rig-up angles
• Lightweight design with integral tension makes
the device ideal for high angle rigups

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


Data Acquisition Container
This design is a single piece work container unit comprising a long length cabin with basic configuration for data acquisition support
operations. Design is also available with a short or medium length cabin. Unit can be transported as a single lift.

This design is a single piece work container. Unit comprises a long length cabin
with basic configuration for data acquisition support operations.

Section 1 - K-WINCH Winches and Masts


Dimensions & Weights (excl. tools & equipment)

Short Cab: (L) 3.05 m, 10.00 ft (W) 2.44 m, 8.00 ft (H) 2.50 m, 8.20 ft (Weight) 3,000 kg, 6,615 lbs.
Medium Cab: (L) 4.58 m, 15.02 ft (W) 2.44 m, 8.00 ft (H) 2.50 m, 8.20 ft (Weight) 5,000 kg, 11,025 lbs.
Long Cab: (L) 6.06 m, 19.88 ft (W) 2.44 m, 8.00 ft (H) 2.50 m, 8.20 ft (Weight) 7,000 kg, 15,435lbs.

Logging Capability Features & Benefits Options


73
• Designed for general logging operations • Standard ISO 10ft, 15ft or 20ft container • Please contact ASEP Elmar for information
• Cabin area can accept up to four 19” logging footprint and advice on possible configurations
computer racks and required ancillary logging • Designed for general logging operations
equipment • Cabin area can accept up to four 19” logging
computer racks and required ancillary logging
Power equipment
• High strength steel protection panels and
• Power provided from external electrical power doors
source. • Thermally and acoustically insulated panels
and doors
Panels & Doors • Two single operator access doors with lockable
• High strength steel protection panels and latches
doors • Foldable window protection panel
• Thermally and acoustically insulated panels • Power provided from external electrical power
and doors source
• Two single operator access doors with lockable
latches
• Foldable window protection panel

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


Data Acquisition Generator Container
This design is a single piece work container unit comprising a long length cabin with basic configuration for data acquisition support
operations plus an integrated diesel driven electrical generator system. Design is also available with a short or medium length cabin.
Unit can be transported as a single lift.

This design is a single piece work container. Unit comprises a long length cabin
with basic configuration for data acquisition support operations.
Section 1 - K-WINCH Winches and Masts

Dimensions & Weights (excl. tools & equipment)

Short Cab: (L) 3.05 m, 10.00 ft (W) 2.44 m, 8.00 ft (H) 2.50 m, 8.20 ft (Weight) 4,000 kg, 8,820 lbs
Medium Cab: (L) 4.58 m, 15.02 ft (W) 2.44 m, 8.00 ft (H) 2.50 m, 8.20 ft (Weight) 6,000 kg, 13,230 lbs
Long Cab: (L) 6.06 m, 19.88 ft (W) 2.44 m, 8.00 ft (H) 2.50 m, 8.20 ft (Weight) 8,000 kg, 17,640 lbs

Logging Capability Features & Benefits Options


74
• Designed for general logging operations • Standard ISO 10ft, 15ft or 20ft container • Please contact ASEP Elmar for information
• Cabin area can accept up to four 19” logging footprint and advice on possible configurations
computer racks and required ancillary logging • Designed for general logging operations
equipment • Cabin area can accept up to four 19” logging
computer racks and required ancillary logging
Power equipment
• High strength steel protection panels and
• Powerful 3 cylinder Iveco diesel engine doors
providing 60 hp (44 Kw) @ 2,700 rpm • Thermally and acoustically insulated panels
• Electrical generator system coupled to diesel and doors
engine • Two single operator access doors with lockable
latches
Electrical System • Foldable window protection panel
• 30 Kw 120 V or 220 V integral generator (client • Powerful 3 cylinder Iveco diesel engine
dependent) providing 60 hp (44 Kw) @ 2,700 rpm.
• Electrical generator system coupled to diesel
Panels & Doors engine
• 30 Kw 120 V or 220 V integral generator (client
• High strength steel protection panels and dependent)
doors
• Thermally and acoustically insulated panels
and doors
• One single operator access door with lockable
latch
• Doors and panels to provide easy access to
power pack area
• Foldable window protection panel

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


Logging Tool Container
Unit is operable as a stand alone unit, suitable for onshore and offshore operations and can be truck or trailer mounted. Design is also
available with a short or medium length cabin. Unit can be transported as a single lift.

This design is a single piece logging tool work container. Unit comprises a long
length cabin with basic configuration for logging support operations

Section 1 - K-WINCH Winches and Masts


Dimensions & Weights (excl. tools & equipment)

Short Cab: (L) 3.05 m, 10.00 ft (W) 2.44 m, 8.00 ft (H) 2.50 m, 8.20 ft (Weight) 3,000 kg, 6,615 lbs
Medium Cab: (L) 4.58 m,15.02 ft (W) 2.44 m, 8.00 ft (H) 2.50 m, 8.20 ft (Weight) 5,000 kg, 11,025 lbs
Long Cab: (L) 6.06 m, 19.88 ft (W) 2.44 m, 8.00 ft (H) 2.50 m, 8.20 ft (Weight) 7,000 kg, 15,435 lbs

Logging Capability Features & Benefits Options


75
• Designed for general logging operations • Standard ISO 10ft, 15ft or 20ft container • Please contact ASEP Elmar for information
• Configurable with a range of braided line footprint and advice on possible configurations
logging tool storage and maintenance • Designed for general logging operations
equipment • Configurable with a range of braided line
logging tool storage and maintenance
Power equipment
• Double container doors 270 degree opening
• Power provided from external electrical and with lockable latches
pneumatic power source • Foldable window protection panel
• 180 degree opening single half height escape
Pneumatic System hatch door
• Pneumatic supply from external source • Power provided from external electrical and
pneumatic power source
Panels & Doors • Pneumatic supply from external source

• High strength steel protection panels and


doors
• Double container doors 270 degree opening
with lockable latches
• Foldable window protection panel
• 180 degree opening single half height escape
hatch door

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


Slickline Tool Container
Unit is operable as a stand alone unit, suitable for onshore and offshore operations and can be truck or trailer mounted. Design is also
available with a short or medium length cabin. Unit can be transported as a single lift.

This design is a single piece slickline tool work container. Unit comprises
a long length cabin with basic configuration for slickline support
operations
Section 1 - K-WINCH Winches and Masts

Dimensions & Weights (excl. tools & equipment)

Short Cab: (L) 3.05 m, 10.00 ft (W) 2.44 m, 8.00 ft (H) 2.50 m, 8.20 ft (Weight) 3,000 kg, 6,615 lbs
Medium Cab: (L) 4.58 m, 15.02 ft (W) 2.44 m, 8.00 ft (H) 2.50 m, 8.20 ft (Weight) 5,000 kg, 11,025 lbs
Long Cab: (L) 6.06 m, 19.88 ft (W) 2.44 m, 8.00 ft (H) 2.50 m, 8.20 ft (Weight) 7,000 kg, 15,435 lbs

Slickline Capability Features & Benefits Options


76
• Designed for general slickline operations • Standard ISO 10ft, 15ft or 20ft container • Please contact ASEP Elmar for information
footprint and advice on possible configurations
Swabbing & Fishing • Designed for general slickline operations
Capability • Designed for general braided line swabbing
and fishing operations
• Designed for general braided line swabbing • Configurable with a range of slickline tool
and fishing operations storage and maintenance equipment
• Configurable with a range of slickline tool • Double container doors 270 degree opening
storage and maintenance equipment with lockable latches
• Foldable window protection panel
Power • 180 degree opening single half height escape
• Power provided from external electrical and hatch door
pneumatic power source • Power provided from external electrical and
pneumatic power source
Pneumatic System • Pneumatic supply from external source

• Pneumatic supply from external source

Panels & Doors


• High strength steel protection panels and
doors
• Double container doors 270 degree opening
with lockable latches
• Foldable window protection panel
• 180 degree opening single half height escape
hatch door

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


16” and 20”
Composite Slickline Floor Sheave

The Wireline Technologies, Inc. 16” and


20” Slickline Sheave feature a lightweight
composite wheel, high strength aluminum and
stainless steel structural components, and
a simple side loading system that provides

Section 1 - K-WINCH Winches and Masts


easy line placement. Incorporation of cable
shrouds above the wheel prevents the line from
“jumping sheave.” Side locking design provides
increased durability and ease of use.

77

Dimensions & Weights

16”: (W) 10.16 cm, 4 in (H) 66.04 cm, 26 in (Weight) 9 kg, 20 lbs
20”: (W) 10.16 cm, 4 in (H) 76.20 cm, 30 in (Weight) 10.5 kg, 23 lbs

Specifications Features & Benefits Option


• SWL- 6,000 lbs. (3,000 lbs. line) • Side loading system for ease of use • Solid wheel and available handguard for added
• Proof test load– 12,000 lbs. (6,000 lbs. Line) • Cable shrouds reduce “line jumping” safety
• Standard line sizes- .092”-.108” & .108”- 125” • Composite wheel is less abrasive to expensive
(Custom grooving is available) lines
• One year manufacturers warranty
• Fully certified (Certificate supplied)

Note: For North America inquiries please contact Wireline Technologies Inc directly,
for all other areas please contact your local NOV ASEP Elmar sales office.

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


E-Line Ancillaries

Floorstand
• Provides support for your WTI Sheave
• One sided design allows the line to be loaded/unloaded while attached
• One size fits the following WTI Sheaves - (14”, 17”, 26”)
• Powder coated to protect against corrosion

Handguard / Bushing System


Section 1 - K-WINCH Winches and Masts

• Protects operator’s hands and clothing from being drawn into sheave.
• Should be used wherever a running line can be touched by an operator.
• Patented design allows the line to be loaded after attachment.
• 5 sizes available to fit all WTI Sheaves -(14”,17”, 26”, 32”,36”).

Storage Rack
78
• Provides a convenient place to store your WTI Sheave when not in use.
• Minimizes wear and tear to sheaves in transport.
• Holds sheaves in vertical position to maximize space.
• Available in 2 sizes to fit 14”/17” and 26” Sheaves.
• Powder coated to protect against corrosion.

Rig-Up Yoke
• Provides an alternative place to attach a “tugger line”.
• Can be used to stabilize top mounted (hanging) sheaves.
• Designed to work simultaneously with WTI Handguard.
• Available in 2 sizes to fit all WTI Sheaves - (14”/17”/26” and 32”/36”).
• Made from stainless steel to resist corrosion.

Sheave Hanger
• 32K lbs. and 40K lbs. Safe Working Load (SWL) available
• Fully certified (certification supplied)
• Two styles available (1” and 1-1/2” dia. hole) to fit all clevis types

Note: For North America inquiries please contact Wireline Technologies Inc directly,
for all other areas please contact your local NOV ASEP Elmar sales office.

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


G2 Rigging Sheave
The Wireline Technologies, Inc. G2 / Generation Two Composite Rigging Sheave was developed using modern materials and
manufacturing techniques to extend the life of the sheave as well as the cable. The WTI sheave is safer, lighter, easier to use, and more
economical than other sheaves in the field. These sheaves have become the industry standard and are available in 17”, 22” and 26”
diameter wheel sizes.

Section 1 - K-WINCH Winches and Masts


Specifications Design criteria include Options 79
• Cable shroud reduces the possibility of “line • Safety: • Available in 17”, 22” and 26” diameter wheel
jumping” Orange cover and available handguard/pinch • Available handguard/pinch protector
• Composite wheel is less abrasive to expensive protector
lines • Lightweight:
• One year manufacturers warranty Composite wheel and stainless steel
• Fully certified (Certificate supplied) components reduces weight by 40% over
competition
• Easy Use:
Lighter weight, built in handle, side loading
gate and choice of five clevis styles provides
easier use
• Strength and Durability:
Composite wheel, and stainless steel
components provide exceptional strength and
corrosion resistance

Sheave Size 17” 22” 26”


Wireline Diameter Up to 5/16” Up to 3/8” Up to 17/32”
Width 5.5” 5.5” 5.5”
Height 33” 37” 41”
Weight 47 lbs. 70 lbs. 90 lbs.
Maximum SWL 20,000 lbs. 25,000 lbs. 29,000 lbs.
Proof Test Load 40,000 lbs. 50,000 lbs. 58,000 lbs.

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


Cable Spooling Unit
The Wireline Spooling System is specifically designed for the spooling of wireline cables and can be used within wireline company
workshops.

Cable can be spooled both on and off most wire drum sizes, ranging from
monocable to heptacable, or supplier transport drums. The winch drive system
is hydraulic with power provided from a separate electro-hydraulic power pack.
Proprietary software allows automatic spooling tension control to an operator
pre-set value.

Winch Base Power Pack


Section 1 - K-WINCH Winches and Masts

Control 4180mm
Panel

Dimensions (operational)

PART NUMBER L-690698: 2160mm


2610mm
Operator’s Platform
Winch Base (each): (L) 2.61 m, 8.56 ft (W) 2.06 m, 6.75 ft (H) 2.70m, 8.85 ft
Operator’s Platform: (L) 2.16 m, 7.08 ft (W) 4.18 m, 13.71 ft (H) 2.70 m, 8.85 ft
Power Pack L-690699: (L) 2.02 m, 6.62 ft (W) 1.47 m, 4.82 ft (H) 1.50 m, 4.92 ft Plan view

Performance Features & Benefits Options


80 Characteristics
• Suitable for a wide range of winch and • Spooler Mounted Depth Counter: Measuring
• 8,000lbs maximum line pull transport drum sizes with fully adjustable drum both depth (distance) and line speed. Panel
• Minimum 18,000ft/hr at 3,000lbs tension supports and drive sprocket positions. Choice mounted digital displays. Counter input
of drive sprockets (drum sizes to be specified) suitable for interfacing with clients system
Electro Hydraulic Power • Individual bases for each winch drum allowing • Depth and speed displays mounted on console
Pack L-690699 positioning on site relative to the sheave • Lightweight GRP cabin
(deadman) • Depth, speed and tension PC-based recording
• Skid mounted • Handwheel screw adjustment for chain system
• 55 Kw electric motor tensioning with no winch drum band brakes • Auto-wire spooler
• 440/380V 50/60Hz 3 phase power supply and allowing fast drum changeover • Radio Control
220V 50/60Hz 1 phase power supply • Walkway behind winch drums with safety • Drip Trays
• Two independent closed loop hydraulic circuits guardrail for operator access during initial wire
for winch drive and single open loop circuit for set-up
auxiliary functions • Independent hydraulic drive and brake system
• Designed for ambient temperatures up to 50°C for each winch drum
• Enclosed duct for interface between • Automatic tension control system using
powerpack and winch skid feedback from a load pin mounted at the
• Emergency stop deadman to maintain operator set tension
• Either winch may be used as the ‘pulling’
Control Panel winch, with the ability to stop and reverse
• Raised platform for improved operator view direction while maintaining tension
• Single console for all winch controls, rail • Fully CE marked for use in Europe
mounted for positioning across width of • Remote Emergency Stop
operator platform
• Steering system for spooling arms
• Digital displays for operator set tension,
measured wire tension and hydraulic motor
speeds
• Tension adjustment for operator set spooling
tension
• Emergency Stop
• Winch controls selectable between auto
tension or manual control
Operator’s control panel Power pack

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


Slickline/Braided Line Spooling Units
This Spooling Unit is used for drawing old wire from a wireline unit and spooling new wire on under tension. For spooling on new braided
wire the unit must be used in conjunction with a braided wire tensioner unit. The functions of the unit are split into two, the hydraulically
driven arbour on which to place the shipping drum, and the wire tensioning head.

The hydraulically driven respooler arbour will accept all standard wire shipping
drums from small 0.092” slickline to large wooden 30,000ft. 7/32” wire drums.
(Note: A spacer tube is provided for use with the narrower drums).

Section 1 - K-WINCH Winches and Masts


Dimensions & Weights

RESPOOLER UNIT PART NUMBER: L-6901010148


(L) 2.00 m, 6.56 ft (W) 1.44 m, 4.72 ft (H) 1.16 m. 3.80 ft (Weight) 600 kg, 1,323 lbs

• Hydraulic tension is controlled from a control panel on the side of the unit. The
wire tension traverses freely on sealed linear bearings and tensioning is by two Dimensions & Weights 81
brake bands acting on the circumference of the tensioning wheel. Braking is TENSIONING UNIT PART NUMBER: L-6901010149
controlled by means of a hand wheel in front of the tension head. (L) 1.54 m, 5.05 ft (W) 0.85 m, 2.79 ft (H) 0.86 m, 2.82 ft (Weight) 400 kg, 882 lbs

• A spring loaded pressure wheel is positioned at the top of the tensioner wheel
to hold wire in place. A set of guide rollers are set in front of the head which
function to keep the tensioner head in line with the wire.

• Tension is provided by Brake Bands on the tensioning wheels and controlled


by a built in hydraulic hand pump acting on all four brake bands

Tensioning wheel

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


WireSpooler
This design is a single piece wireline tension spooling unit comprising of an integral electric power pack, open operator console and
single transport drum winch / tensioning section. Unit can be transported as a single lift. The system is suitable for slickline, braided line
and mono-conductor spooling operations

Suitable for onshore operations. Suitable for workshop operations. Operable in


conjunction with a separate power source. Fabricated steel frame construction.
Open end design to enable rolling in / out of wire transport drums. Open
operator console design. Fully certified four lifting points integrated into frame
structure. Forklift pockets integrated into frame structure. Tie back anchor points
integrated into lower frame structure. Base structure for electric motor integrated
into frame structure. Can accept standard format wireline transport drums.
Section 1 - K-WINCH Winches and Masts

Dimensions & Weights (excl. winch drum & wire)

(L) 2.20 m, 7.21 ft (W) 1.30 m, 4.26 ft (H) 1.40 m, 4.59 ft (Weight) 800 kg, 1,764lbs

Spooling System Pneumatic System Features & Benefits


82
• Fixed capstan support arm • Pneumatic supply from external source • Suitable for .092” to 7/32” wire spooling
• Pneumatically operated tensioning capstan operations
with mechanical horizontal spooling system Electrical System • Compact cost-effective solution for wire
spooling requiring only workshop electrical and
Slickline Capacity • Client to confirm voltage and frequency of air supply
power input at time of order • Back tension achieved using capstan with
• Designed for super light duty (.092”) to super • 380 V - 440 V / 50 Hz - 60 Hz / 3 phase power tension adjust facility to avoid “burried” wire
heavy duty (.140”) slickline spooling operations input options available • Remote control panel enables operator to sit in
wireline unit cabin and control spooling
Swabbing & Fishing Power Pack • Can be used in conjunction with all known
Capacity wireline manufacturers transport reels
• Power provided from external electrical and
• Designed for light duty (3/16”) to medium duty pneumatic power source • Air operated tension control plus electric main
(7/32”) braided line spooling operations drive and hydraulic transport reel positioning
Control Panel
Transmission Options
• Remote control panel with umbilical
• Variable speed bi-directional electric drive with • Can be supplied with 380V or 440V / 3 phase
chain sprocket to transport drum electrical supply for workshop use
• Additional expanded metal protection panels
• Available with lifting slings
• Can be painted to client specified colour
• Can be supplied fitted within protective 10ft
ISO container with wire entry ramps

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


SC WinchDrums
The SC Wireline winch drums comprise of a high strength core with flanged sides and bearing support shafts. The drums incorporate
a drive plate wheel sprocket and single band brake seat and is supplied ready for use with pillow bearings. The drum is designed to be
utilised in conjunction with many standard ASEP Elmar K-WINCH wireline unit designs and is interchangeable between units.

Section 1 - K-WINCH Winches and Masts


WinchDrum SC06

WinchDrum SC08
WinchDrum SC05

WinchDrum SC05 WinchDrum SC06 WinchDrum SC08


• Dimensions and Weights: • Dimensions and Weights: • Dimensions and Weights:
83
Width: 700 mm, 2.30 ft Width: 700 mm, 2.30 ft Width: 700 mm, 2.30 ft
Outside diameter: 450 mm, 1.48 ft Outside diameter: 600 mm, 1.97 ft Outside diameter: 700 mm, 2.30 ft
Inside diameter: 260 mm, 0.85 ft Inside diameter: 350 mm, 1.15 ft Inside diameter: 500 mm, 1.64 ft
Weight: 260 kg, 573 lbs Weight: 450 kg, 992 lbs Weight: 375 kg, 827 lbs

• Wireline Capacities: • Wireline Capacities: • Wireline Capacities:


15,185 m (49,822 ft) x 0.092” slickline 19,644 m (64,452 ft) x 0.108” slickline 13,810 m (45,308 ft) x 0.125” slickline
10,957 m (35,950 ft) x 0.108” slickline 14,663 m (48,109 ft) x 0.125” slickline 8,134 m (26,686 ft) x 0.160” slickline
3,506 m (11,503 ft) x 3/16” braided line 6,473 m (21,238 ft) x 3/16” braided line
• Operations:
• Operations: • Operations: Cased hole slickline
Cased hole slickline and braided line Cased hole slickline and braided line

WinchDrum SC08-M
• Dimensions and Weights:
Width: 700 mm, 2.30 ft
Outside diameter: 700 mm, 2.30 ft
Inside diameter: 500 mm, 1.64 ft
Weight: 370 kg, 816 lbs

• Wireline Capacities:
9,000 m (29,525 ft) x 0.160” slickline

• Operations:
Cased hole slickline

Wireline lengths are theoretical and may reflect wire lengths not commercially available.
Weight include sprocket, exclude wire.
Please contact ASEP Elmar for advice on winch drums for diameters or lengths not shown.

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


BC WinchDrums
The BC Wireline winch drums comprise of a high strength core with flanged sides and bearing support shafts. The drums incorporates
a drive plate wheel sprocket and single or dual band brake seat and is supplied ready for use with pillow bearings. The drums are
designed to be utilised in conjunction with many standard ASEP Elmar K-WINCH wireline unit designs and is interchangeable between
units.

WinchDrum BC11
Non-magnetic core drum
Section 1 - K-WINCH Winches and Masts

WinchDrum BC06

WinchDrum BC06 WinchDrum BC08 WinchDrum BC22


• Dimensions and Weights: • Dimensions and Weights: • Dimensions and Weights:
Width: 700 mm, 2.30 ft Width: 1,054 mm, 3.46 ft Width: 650 mm, 2.13 ft
Outside diameter: 700 mm, 2.30 ft Outside diameter: 1,016 mm, 3.33 ft Outside diameter: 1,016 mm, 3.33 ft
Inside diameter: 260 mm, 0.85 ft Inside diameter: 400 mm, 1.31 ft Inside diameter: 400 mm, 1.31 ft
Weight: 395 kg, 871 lbs Weight: 1,050 kg, 2,315 lbs Weight: 730 kg, 1,609 lbs

• Wireline Capacities: • Wireline Capacities: • Wireline Capacities:


11,551 m (37,899 ft) x 3/16” braided line 57,396 m (188,316 ft) x 3/16” braided line 12,300 m (40,354 ft) x 1/4” braided line
84 8,351 m (27,400 ft) x 7/32” braided line 26,153 m (85,808 ft) x 7/32” braided line 9,670 m (31,726 ft) x 9/32” mono-conductor
6,334 m (20,782 ft) x 1/4” braided line 19,897 m (65,282 ft) x 1/4” braided line 7,650 m (25,098 ft) x 5/16” braided line
12,714 m (41,715 ft) x 5/16” braided line 5,520 m (18,110 ft) x 3/8” mono-conductor
• Operations:
Cased hole braided line and mono-conductor • Operations: • Operations:
Cased hole braided line, mono-conductor and Cased hole braided line and mono-conductor
multi-conductor and open hole multi-conductor
WinchDrum BC07
WinchDrum BC26
• Dimensions and Weights: Non-Magnetic Core
Width: 700 mm, 2.30 ft WinchDrum BC11 • Dimensions and Weights:
Outside diameter: 850 mm, 2.79 ft Width: 1,054 mm, 3.46 ft
Inside diameter: 350 mm, 1.15 ft • Dimensions and Weights: Outside diameter: 1,400 mm, 4.59 ft
Weight: 550 kg, 1,213 lbs Width: 1,054 mm, 3.46 ft Inside diameter: 550 mm, 1.80 ft
Outside diameter: 1,400 mm, 4.59 ft Weight: 1,550 kg, 3,418 lbs
• Wireline Capacities: Inside diameter: 550 mm, 1.80 ft
7,220 m (23,688 ft) x 9/32” mono-conductor Weight: 2,200 kg, 4,851 lbs • Wireline Capacities:
5,890 m (19,324 ft) x 5/16” braided line 24,450 m (80,216 ft) x 5/16” braided line
• Wireline Capacities: 12,200 m (40,026 ft) x 7/16” braided line
• Operations: 24,450 m (80,216 ft) x 5/16” braided line 10,600 m (34,776 ft) x 15/32” braided line
Cased hole braided line and mono-conductor line 12,200 m (40,026 ft) x 7/16” braided line 8,520 m (27,952 ft) x 17/32” braided line
10,600 m (34,776 ft) x 15/32” braided line
8,520 m (27,952 ft) x 17/32” braided line • Operations:
7,525 m (24,688 ft) x 9/16” braided line Cased hole braided line, mono-conductor and
multi-conductor and open hole multi-conductor
• Operations:
Cased hole braided line, mono-conductor and
multi-conductor and open hole multi-conductor

Wireline lengths are theoretical and may reflect wire lengths not commercially available.
Weight include sprocket, exclude wire.
Please contact ASEP Elmar for advice on winch drums for diameters or lengths not shown.

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


Split WinchDrums
Split design wireline winch drums comprising of a high strength core with flanged sides and bearing support shafts. The drums
incorporate a drive plate wheel sprocket and dual band brake seats and is supplied ready for use with pillow bearings. The BC20 Split
drum has a non-magnetic core. The drums are designed to be utilised in conjunction with many standard ASEP Elmar K-WINCH wireline
unit designs and is interchangeable between units.

Section 1 - K-WINCH Winches and Masts


BC15 Split WinchDrum BC20 Split WinchDrum

WinchDrum SC09 Split WinchDrum BC15 Split Non-Magnetic Core


WinchDrum BC20 Split
• Dimensions and Weights: • Dimensions and Weights:
85
Width, left* section: 270 mm, 0.89 ft Width, left* section: 635 mm, 2.08 ft • Dimensions and Weights:
Width, right* section: 370 mm, 1.21 ft Width, right* section: 300 mm, 0.98 ft Width, left* section: 190 mm, 0.62 ft
Outer diameter: 600 mm, 1.97 ft Outside diameter: 1,016 mm, 3.33 ft Width, right* section: 714 mm, 2.34 ft
Inside diameter: 350 mm, 1.15 ft Inside diameter: 400 mm, 1.31 ft Outer diameter: 1,400 mm, 4.60 ft
Weight: 500 kg, 1,102 lbs Weight: 1,147 kg, 2,529 lbs Inside diameter: 550 mm, 1.80 ft
Weight: 2,850 kg, 6,283 lbs
• Wireline Capacities, Left* Section: • Wireline Capacities, Left* Section:
12,492 m (40,984 ft) x 0.092” slickline 21,698 m (71,191 ft) x 3/16” braided line • Wireline Capacities, Left* Section:
9,028 m (29,619 ft) x 0.108” slickline 15,775 m (51,758 ft) x 7/32” braided line 9,010 m (29,560 ft) x 7/32”
6,765 m (22,195 ft) x 0.125” slickline 11,938 m (39,169 ft) x 1/4” braided line 4,269 m (14,006 ft) x 5/16”
7,609 m (24,965 ft) x 5/16” braided line 2,207 m (7,241 ft) x 7/16”
• Wireline Capacities, Right* Section: 1,808 m (5,932 ft) x 15/32”
9,116 m (29,908 ft) x 0.092” slickline • Wireline Capacities, Right* Section: 1,530 m (5,020 ft) x 17/32”
6,588 m (21,614 ft) x 0.108” slickline 10,115 m (33,187 ft) x 3/16” braided line
4,937 m (16,197 ft) x 0.125” slickline 7,334 m (24,063 ft) x 7/32” braided line • Wireline Capacities, Right* Section:
5,668 m (18,597 ft) x 1/4” braided line 33,921 m (111,289 ft) x 7/32”
• Operations: 3,564 m (11,693 ft) x 5/16” braided line 16,250 m (53,314 ft) x 5/16”
Cased hole slickline 8,308 m (27,257 ft) x 7/16”
• Operations: 7,110 m (23,327 ft) x 15/32”
Cased hole braided line, mono-conductor and 5,682 m (18,642 ft) x 17/32”
multi-conductor and open hole multi-conductor
• Operations:
Cased hole braided line, mono-conductor and
multi-conductor and open hole multi-conductor

* Viewed from operator console

Wireline lengths are theoretical and may reflect wire lengths not commercially available.
Weight include sprocket, exclude wire.
Please contact ASEP Elmar for advice on winch drums for diameters or lengths not shown.

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


Drum Boxes
This design is a single piece drum transport box comprising a section to accept ASEP Elmar winch drums.
Section 1 - K-WINCH Winches and Masts

Drum Box 700

Drum Box 1016


Dimensions & Weights (excl. winch drum & wire)

DrumBox 700: (L) 1.00 m, 3.28 ft (W) 1.30 m, 4.26 ft (H) 0.86 m, 2.82 ft (Weight) 350 kg, 772 lbs
DrumBox 1016: (L) 1.35 m, 4.43 ft (W) 2.00 m, 6.57 ft (H) 1.35 m, 4.43 ft (Weight) 1,000 kg, 2,205 lbs
DrumBox 1400: (L) 1.80 mm, 5.90 ft (W) 2.00 m, 6.56 ft (H) 1.75 m, 5.74 ft (Weight) 1,250 kg, 2,756 lbs

Maxiumum Core Width Structure Features & Benefits


86
• Drum Box 700: 700 mm • Fabricated steel frame construction • One piece unit with minimal footprint.
• Drum Box 1016: 1,054 mm • Fully certified four lifting points integrated into • Suitable for onshore and offshore operations.
• Drum Box 1400: 1,054 mm frame structure • Truck or trailer mounted.
• Forklift pockets integrated into frame structure • Standard configuration can operate in -20 to
Maximum OD • Enclosed pollution drip pans with drain plugs +50 degrees C temperatures.
integrated into base of frame structure • Fabricated steel frame construction.
• Drum Box 700: 700 mm • Winch mount integrated into frame structure • Fully certified four lifting points integrated into
• Drum Box 1016: 1,016 mm frame structure.
• Drum Box 1400: 1,400 mm • Forklift pockets integrated into frame structure.
• Enclosed pollution drip pans with drain plugs
Winch Drums Accepted integrated into base of frame structure.
• Drum Box 700: SC05, SC06, BC06 • Winch mount integrated into frame structure.
• Drum Box 1016: BC08, BC15, BC22 • Lightweight removeable aluminium top
• Drum Box 1400: BC11, BC16, BC20 cover lid

Options
• Please contact ASEP Elmar for information
and advice on possible configurations

Drum Box 1400

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


TorsionTester
This design is a mechanical wireline sample torsional testing system enabling the ductility of slickline up to 0.140” to be ascertained.
An accurate torsional test is provided using an integral test jig using rope sockets located in the main body with instructions for use.
Field proven industry standard design for integrity testing of wireline samples. Lightweight design. One piece construction with lower
tray and lid with viewing window.

Section 1 - K-WINCH Winches and Masts


Dimensions & Weights

(L) 0.46 m, 1.50 ft (W) 0.12 m, 0.39 ft (H) 0.07 m, 0.22 ft (Weight) 4 kg, 9 lbs.

Hydraulic System Data Acquisition Features & Benefits


87
• Hydraulic tension load cell with sensitive • Can be used in conjunction with ASEP Elmar • Basic equipment in NonZoned configuration
membrane Automation Products electronic depth / speed / • Standard configuration can operate in -10 to
tension winchmans panels +50 degrees C temperatures
Slickline Operations • Tension test data recorded using pen chart • Main body parts manufactured from corrosion
recorder resistant aluminium
• Designed for super light duty (.092”) to super • Supplied with basic set of 50 charts • Upper lid section closes over lower tray during
heavy duty (.140”) slickline operations testing operation
• Can be exchanged with systems available in
other worldwide locations for optimum flexibility
• Anodized aluminium finish
• Field proven industry standard design for
integrity testing of wireline samples
• Lightweight design
• One piece construction with lower tray and lid
with viewing window

Options
• Please contact ASEP Elmar for information
and advice on possible configurations

© 2010 National Oilwell Varco www.nov.com/ASEPElmar


WireTester
This design is a mechanical wireline sample tensile testing system enabling the ductility of slickline up to 0.140” to be ascertained. An
accurate tensile test is provided using an integral test jig using rope sockets located in the main body with instructions for use.

Unique ASEP Elmar design for integrity testing of wireline samples.


Incorporates hydraulic load cell with chart recorder. Lightweight design. Two
piece construction with upper and lower tray and instructions on lid. 0-2,000 kg
(0-4,410 lbs) maximum pull.
Section 1 - K-WINCH Winches and Masts

Dimensions & Weights

(L) 0.65 m, 2.13 ft (W) 0.25 m, 0.82 ft (H) 0.15 m, 0.49 ft (Weight) 25 kg, 55 lbs

Hydraulic System Data Acquisition Control Panel


88
• Hydraulic tension load cell with sensitive • Can be used in conjunction with ASEP Elmar • Clearly laid out ergonomic control panel with
membrane Automatio Products electronic depth / speed / English text as standard
tension winchmans panels
Slickline Operations • Tension test data recorded using pen chart Features & Benefits
recorder
• Designed for super light duty (.072”) to super • Supplied with basic set of 50 charts tba • Basic equipment in NonZoned configuration
heavy duty (.140”) slickline operations • Standard configuration can operate in -10 to
+50 degrees C temperatures
• Stainless steel, unpainted
• Upper lid section closes over lower tray during
testing operation
• Can be exchanged with systems available in
other worldwide locations for optimum flexibility
• Reduces risk of wire condition assessment
being left to “feeling” of the operator.
• Enables monitoring of wireline condition when
used in corrosive fluid wells.
• Completely self contained triple tray system
with carrying handle.
• Includes two test rope sockets, one ratchet
and 50 charts.
• Allows definitive hard copy data on slickline
strength and condition to be documented.
• Enables consistent results using calibrated
hydraulic bellows and chart recorder

Options
• Please contact ASEP Elmar for information
and advice on possible configurations

© 2010 National Oilwell Varco www.nov.com/ASEPElmar

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